CN106427842A - Composite fiber-wound cylindrical foamed aluminum automobile bumper system - Google Patents

Composite fiber-wound cylindrical foamed aluminum automobile bumper system Download PDF

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Publication number
CN106427842A
CN106427842A CN201610989308.2A CN201610989308A CN106427842A CN 106427842 A CN106427842 A CN 106427842A CN 201610989308 A CN201610989308 A CN 201610989308A CN 106427842 A CN106427842 A CN 106427842A
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CN
China
Prior art keywords
foamed aluminium
composite fibre
bumper system
composite fiber
crossbeam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610989308.2A
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Chinese (zh)
Inventor
张达明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Mingsheng Strong Blower Co Ltd
Original Assignee
Wuxi Mingsheng Strong Blower Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Mingsheng Strong Blower Co Ltd filed Critical Wuxi Mingsheng Strong Blower Co Ltd
Priority to CN201610989308.2A priority Critical patent/CN106427842A/en
Publication of CN106427842A publication Critical patent/CN106427842A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/03Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by material, e.g. composite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R19/00Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
    • B60R19/02Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
    • B60R19/04Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects formed from more than one section in a side-by-side arrangement

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vibration Dampers (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a composite fiber-wound cylindrical foamed aluminum automobile bumper system. The system comprises a plastic outer board, a buffer material and a cross beam, the outer board and the buffer material are attached to the cross beam, the cross beam is in screwed connection with a longitudinal beam of a frame, cylindrical foamed aluminum is adopted as the buffer material, composite fiber layers are arranged outside the cylindrical foamed aluminum in a winding mode, and the cross angle formed between the upper composite fiber layer and the lower composite fiber layer ranges from 30 degrees to 90 degrees; composite fibers are woven by mixing graphene fibers with steel fibers according to the weight ratio ranging from 2:1 to 1:4. According to the bumper system, the energy absorption effect is good, no moving part is arranged, and the reliability is high.

Description

A kind of composite fibre is wound around column foamed aluminium bumper system for vehicles
Technical field
The present invention relates to automobile technical field, more particularly, to a kind of composite fibre winding column foamed aluminium bumper system System.
Background technology
Bumper assembly is the important component part of body of a motor car.It act as sending out with other vehicles or barrier when automobile Passenger safety can be protected during raw collision, reduce the car body extent of damage.Bumper assembly energy apparatus with shock absorbing during minor accident, so Automatically restore to the original state afterwards, significantly reduce the cost of repairs of automobile.When meeting serious car accident, impulsive force is through bumper System is reasonably disperseed to vehicle body, to avoid regional area deformation excessive it is ensured that passenger has enough vivospheries.
The species of bumper is a lot, is roughly divided into three classes by its version:
The first kind is that version is simple, the bumper of lower-cost simple nonmetallic materials, can be directly solid with bolt Dingan County is attached on the bracket of vehicle body.The buffering energy-absorbing power of such bumper is poor, is often equipped with keeping out economy car.
Equations of The Second Kind is generally made up of whippletree and buffering energy-absorbing part and reinforcement etc., during this kind of bumper is typically mounted at, On low-grade automobile.
3rd class then carries buffer, is provided with buffer between bumper transverse bar and body bottom longeron, The version of buffer is various, but is using hydraulic pressure or pneumatic shock absorbing mostly, has moving component.
Make a general survey of above-mentioned bumper assembly, the bumper assembly energy-absorbing effect with buffer is outstanding, performance is best, but Its price is high, has moving component, therefore its reliability is relatively low simultaneously.And the one or two class is because of the birth defect of structure, energy-absorbing Effect is poor.How to utilize material behavior, design has the bumper assembly with buffer that matches in excellence or beauty, simultaneously structure letter again Single, reliability is high, is the technical barrier that this area faces.
Content of the invention
It is an object of the invention to proposing a kind of composite fibre to be wound around column foamed aluminium bumper system for vehicles, its energy-absorbing is imitated Really good, there is no moving component, reliability is high.
A kind of earlier application " column foamed aluminium bumper system for vehicles " of the present invention adopts graphene fiber layer winding post Shape foamed aluminium forms padded coaming, but because Graphene price is high, therefore the present invention passes through to substitute stone using other fiber parts Black alkene, to reduce the cost using Graphene.
For reaching this purpose, the present invention employs the following technical solutions:
A kind of composite fibre is wound around column foamed aluminium bumper system for vehicles, and it includes plastics outside plate, padded coaming and horizontal stroke Beam, outside plate and padded coaming are attached on crossbeam, crossbeam and longitudinal beam screw joints, and described padded coaming is column foam Aluminum, is wound with composite fibre layer outside described column foamed aluminium, the intersecting angle between upper and lower two-layer composite fibre is 30-90 degree; Described composite fibre is graphene fiber and steel fibre, and it compares 2 with weight:1-1:4 ratio mixed weaving forms.
Preferably, described composite fibre layer thickness is 0.1-1mm, preferably 0.2-0.5mm.
Preferably, the described column foamed aluminium being wound with composite fibre layer close-packed arrays between plastics outside plate and crossbeam, Its a diameter of 5-15cm.
Foamed aluminium belongs to porous metal material, and its aluminum substrate is contained within a large amount of structures and the controlled hole of distribution, its be with Hole (air) is as the composite of compound phase.When foamed aluminium is compressed, it assumed elasticity before this, and appearance one is long then Long platform, at this moment strain increases very big and stress nearly constant constant (plasticity subsidence area), and last platform cell wall is compressed in Together, material is compacted, and stress is again rapid to be increased.Therefore foamed aluminium is good energy-absorbing material, and its energy-absorbing occurs mainly in Platform phase.Because foam metal is in compression process, after the elastic deformation of very little, it is put into a very long stress and puts down Platform, this platform is longer, and under less stress, material just can absorb bigger energy.But the increase with density of material, puts down Platform stress increases therewith, and platform also shortens therewith.So the energy absorption ability of foamed materialss is closely related with density.
In the research of existing foamed aluminium, typically adopt foamed aluminium sandwich structure, such as foam aluminium sandwich beam.Described foam Although aluminum sandwich structure energy-absorbing effect is good, it prepares sandwich structure with foamed aluminium, and technique is complex.Therefore the present invention is led to Crossing material modification enables foamed aluminium to reach the effect of sandwich structure, make again relatively simple, can effective alternative structure complexity Bumper assembly with buffer.
The present invention first prepares column foamed aluminium, then winding method is wound around composite fibre layer in a wet process outside foamed aluminium, Obtain the column foamed aluminium of the composite fibre layer cladding of the present invention.
Due to more taller than best steel 200 times of the fracture strength of Graphene.It has good elasticity again simultaneously, stretching Amplitude can reach the 20% of own dimensions.Its density is much smaller than aluminum simultaneously.Therefore graphene fiber layer is coated column foamed aluminium Afterwards, the density of foamed aluminium diminishes, and plateau stress is elongated, simultaneously after graphene fiber layer cladding column foamed aluminium, foamed aluminium elasticity Uprise, its plateau stress length of side.The energy absorption ability of foamed aluminium is therefore increased by two aspects.
The tensile strength of steel fibre reaches as high as 3000MPa, its low price, and easily, therefore its part substitutes stone for buying After black alkene fiber, by being knitted to form composite fibre, formed compound further in column foam aluminium outer layer by Wet Winding Process Fibrous layer.When column foamed aluminium bears from the shock of plastics outside plate, there is micro deformation in it first, therefore absorbs outside plastics The energy of plate, prevents plastics outside plate from rupturing.When there is hard hit, foamed aluminium is collapsed, and described composite fibre layer is wound around Foamed aluminium, prevents foamed aluminium from occurring in the horizontal direction scalable, and the ability of therefore its energy absorption greatly enhances.
Therefore, after plastic bumper being placed in the column foamed aluminium of the composite fibre layer cladding of the present invention, you can play Effect with buffer damping structure bumper.
Specific embodiment
To further illustrate technical scheme below by specific embodiment.
Embodiment 1
A kind of composite fibre is wound around column foamed aluminium bumper system for vehicles, and it includes plastics outside plate, padded coaming and horizontal stroke Beam, outside plate and padded coaming are attached on crossbeam, crossbeam and longitudinal beam screw joints, and described padded coaming is column foam Aluminum, is wound with composite fibre layer outside described column foamed aluminium, the intersecting angle between upper and lower two-layer composite fibre is 30 degree;Described Composite fibre is graphene fiber and steel fibre, and it compares 2 with weight:1 ratio mixed weaving forms.
Embodiment 2
A kind of composite fibre is wound around column foamed aluminium bumper system for vehicles, and it includes plastics outside plate, padded coaming and horizontal stroke Beam, outside plate and padded coaming are attached on crossbeam, crossbeam and longitudinal beam screw joints, and described padded coaming is column foam Aluminum, is wound with composite fibre layer outside described column foamed aluminium, the intersecting angle between upper and lower two-layer composite fibre is 60 degree;Described Composite fibre is graphene fiber and steel fibre, and it compares 1 with weight:1 ratio mixed weaving forms.
Embodiment 3
A kind of composite fibre is wound around column foamed aluminium bumper system for vehicles, and it includes plastics outside plate, padded coaming and horizontal stroke Beam, outside plate and padded coaming are attached on crossbeam, crossbeam and longitudinal beam screw joints, and described padded coaming is column foam Aluminum, is wound with composite fibre layer outside described column foamed aluminium, the intersecting angle between upper and lower two-layer composite fibre is 90 degree;Described Composite fibre is graphene fiber and steel fibre, and it compares 1 with weight:4 ratio mixed weaving forms.

Claims (3)

1. a kind of composite fibre is wound around column foamed aluminium bumper system for vehicles, and it includes plastics outside plate, padded coaming and crossbeam, Outside plate and padded coaming are attached on crossbeam, crossbeam and longitudinal beam screw joints, and described padded coaming is column foamed aluminium, institute State and outside column foamed aluminium, be wound with composite fibre layer, the intersecting angle between upper and lower two-layer composite fibre is 30-90 degree;Described multiple Condensating fiber is graphene fiber and steel fibre, and it compares 2 with weight:1-1:4 ratio mixed weaving forms.
2. composite fibre as claimed in claim 1 is wound around column foamed aluminium bumper system for vehicles it is characterised in that described multiple Condensating fiber thickness degree is 0.1-1mm, preferably 0.2-0.5mm.
3. composite fibre as claimed in claim 1 or 2 is wound around column foamed aluminium bumper system for vehicles it is characterised in that institute State the column foamed aluminium being wound with composite fibre layer close-packed arrays between plastics outside plate and crossbeam, its a diameter of 5-15cm.
CN201610989308.2A 2016-11-10 2016-11-10 Composite fiber-wound cylindrical foamed aluminum automobile bumper system Pending CN106427842A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610989308.2A CN106427842A (en) 2016-11-10 2016-11-10 Composite fiber-wound cylindrical foamed aluminum automobile bumper system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610989308.2A CN106427842A (en) 2016-11-10 2016-11-10 Composite fiber-wound cylindrical foamed aluminum automobile bumper system

Publications (1)

Publication Number Publication Date
CN106427842A true CN106427842A (en) 2017-02-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610989308.2A Pending CN106427842A (en) 2016-11-10 2016-11-10 Composite fiber-wound cylindrical foamed aluminum automobile bumper system

Country Status (1)

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CN (1) CN106427842A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011055929A1 (en) * 2010-12-06 2012-06-06 Hyundai Motor Co. Multiple fiberglass reinforced and high strength plastic carrier
EP2796326A1 (en) * 2011-12-20 2014-10-29 Honda Motor Co., Ltd. Automobile fiber-strengthening resin member and method for producing automobile fiber-strengthening resin member
US20140367981A1 (en) * 2013-06-17 2014-12-18 Ford Global Technologies, Llc Bumper Beam Including a Tubular Aluminum Substrate Wrapped with Pre-Impregnated Carbon Fiber Fabric Layers
CN104691467A (en) * 2015-01-06 2015-06-10 华侨大学 Composite energy absorption device for collision and application
CN204472733U (en) * 2015-01-20 2015-07-15 常州市飞拓模塑有限公司 Federal bumper

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011055929A1 (en) * 2010-12-06 2012-06-06 Hyundai Motor Co. Multiple fiberglass reinforced and high strength plastic carrier
EP2796326A1 (en) * 2011-12-20 2014-10-29 Honda Motor Co., Ltd. Automobile fiber-strengthening resin member and method for producing automobile fiber-strengthening resin member
US20140367981A1 (en) * 2013-06-17 2014-12-18 Ford Global Technologies, Llc Bumper Beam Including a Tubular Aluminum Substrate Wrapped with Pre-Impregnated Carbon Fiber Fabric Layers
CN104691467A (en) * 2015-01-06 2015-06-10 华侨大学 Composite energy absorption device for collision and application
CN204472733U (en) * 2015-01-20 2015-07-15 常州市飞拓模塑有限公司 Federal bumper

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Application publication date: 20170222

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