CN106426520B - Double-station forming machine for concrete building unit - Google Patents
Double-station forming machine for concrete building unit Download PDFInfo
- Publication number
- CN106426520B CN106426520B CN201610977892.XA CN201610977892A CN106426520B CN 106426520 B CN106426520 B CN 106426520B CN 201610977892 A CN201610977892 A CN 201610977892A CN 106426520 B CN106426520 B CN 106426520B
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- CN
- China
- Prior art keywords
- guide rail
- pedestal
- moulding box
- guide
- fixedly mounted
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention belongs to concrete component manufacture machinery field, more particularly to a kind of double-station forming machine for concrete building unit, including the portal frame and pedestal being fixedly mounted on sole plate, the inside of portal frame is arranged in pedestal, compression assemblies are installed on the crossbeam of portal frame, pressure block is fixedly installed on pedestal, pressure block is located at immediately below compression assemblies；It further include two groups of moulding boxs, the moulding box is connected by moulding box support component with the guide rail platform for being fixedly mounted on slider top, the sliding block is matched with guide rail, the guide rail is connected by guide supporting component with the pedestal, and the guide rail platform is connected by connecting rod with the work position hydraulic cylinder of fixed installation on the base.The configuration of the present invention is simple, high production efficiency are, it can be achieved that continuous production concrete component, is able to produce all kinds of concrete components for rural water infrastructures and capital construction.
Description
Technical field
The invention belongs to a kind of concrete component manufacture machinery fields more particularly to double-station concrete component formation
Machine.
Background technique
It is needed in construction of water conservancy works and construction industry using a large amount of concrete formation product, single-station concrete
Member shaper production efficiency is low, has been unable to satisfy the market demand.And the existing double-station forming machine for concrete building unit in market is more
Using the working method of double pressure heads, bimodulus case, structure is complicated, and cost is higher, and pressure cantilever beam structure force-bearing situation is poor.Therefore
It is badly in need of a kind of high production efficiency, production cost is low, meets multi-item production, and easily operated double-station concrete component formation
Machine.
Summary of the invention
According to the above-mentioned deficiencies of the prior art, the technical problems to be solved by the present invention are: providing a kind of double-station coagulation
Native member shaper, structure is simple, high production efficiency is, it can be achieved that continuous production concrete component, is able to produce for rural area
All kinds of concrete components of hydraulic engineering and capital construction.
The present invention is realized by following technical solution: a kind of double-station forming machine for concrete building unit, including fixation
The portal frame and pedestal being mounted on sole plate, pedestal are arranged in the inside of portal frame, are equipped on the crossbeam of portal frame crowded
Component is pressed, pressure block is fixedly installed on pedestal, pressure block is located at immediately below compression assemblies；It further include two groups of moulding boxs, the mould
Case is connected by moulding box support component with the guide rail platform for being fixedly mounted on slider top, and the sliding block is matched with guide rail,
The guide rail is connected by guide supporting component with the pedestal, and the guide rail platform is by connecting rod and is fixedly mounted on described
Work position hydraulic cylinder on pedestal is connected, and under the promotion of work position hydraulic cylinder, by connecting rod, moves sliding block along guide rail, drives
Moulding box on guide rail platform converts operating position.
Preferably, in order to reduce the length of connecting rod, increase operation stability, work position hydraulic cylinder can be mounted on and pedestal phase
On fixed cushion block.
Preferably, shield is installed, shield can protect for organ between two groups of moulding box front and rear sides and two groups of moulding boxs
Cover or telescopic steel plate shield, fall into inside molding machine especially between guide rail and sliding block to avoid sundries in the course of work.
Further, the compression assemblies include extruding hydraulic cylinder and its two sides being mounted on inside portal frame crossbeam
Guide sleeve, the piston-rod end for squeezing hydraulic cylinder is fixedly installed with pressure head, and pressure head two sides are equipped with two and match with guide sleeve
The guide rod of conjunction.Guide sleeve and guide rod play the guiding role to pressure head, and pressure head is avoided to rotate or deviate, and guarantee to push precision.
Further, the height of the pressure block bears guide rail platform when operating pressure after being greater than or equal to moulding box filler
The height of baseplane.
Further, vibrating motor is installed on the outer wall of the moulding box.
Further, the moulding box support component includes the upper pedestal for being fixedly mounted on moulding box bottom, is fixedly mounted on
Lower base on guide rail platform and the spring II being mounted on inside upper pedestal and lower base.
Further, the guide supporting component includes the upper bracket for being mounted on guide rail bottom, is mounted on bottom plate
Undersetting and the spring I being mounted on inside upper bracket and undersetting.
Further, it is provided with the through-hole passed through for connecting rod on the guide rail platform, so that moulding box and guide rail platform are squeezing
It can be moved in the vertical direction along connecting rod when pressing process.Small end is provided with flange, and lower end is threaded and station
The piston rod of hydraulic cylinder is connected, and when piston rod is mobile, can drive guide rail platform and moulding box mobile by connecting rod, convert work
Position.
Further, the moulding box includes cabinet and the moulding box door being connected by bolts with cabinet.It can also be according to reality
It needs, uses the moulding box of other patterns.
The beneficial effects of the present invention are:
The present invention is double-station production equipment, under the promotion of work position hydraulic cylinder, by connecting rod, moves sliding block along guide rail
It is dynamic, drive the moulding box on guide rail platform to convert operating position, two groups of moulding boxs can carry out continuous production, can greatly improve production
Efficiency；
By guide supporting component, when carrying out extrusion process, moulding box can move down the present invention, and extruding force is passed through pressure-bearing
Block is transmitted on pedestal, is avoided guide rail and sliding block from being occured bending and deformation or damage by excessive pressure, is extended equipment
Service life reduces use and maintenance cost, improves the compactness and product quality of concrete component, is more advantageous to the different rule of production
The concrete component of lattice size；
The present invention can be rigidly connected by moulding box support component to avoid moulding box and guide rail platform, in moulding box filler process
In, the vibration of vibrating motor will not influence the components such as guide rail and sliding block, improves the jolt ramming effect of filler, extends the use of equipment
Service life；
Moulding box of the invention, can conveniently more by adjusting podium level, replacement respective accessory integrally using being detachably connected
The moulding box of different specification size is changed, the concrete component of various specifications easy to produce meets all kinds of production requirements；
The present invention uses gantry frame structure, and rigidity is big, and stability is good, is not susceptible to deform in use or tilt.
Detailed description of the invention
Fig. 1 is axonometric drawing of the invention；
Fig. 2 is main view of the invention；
Fig. 3 is side view of the invention；
Fig. 4 is partial structure diagram of the present invention；
Fig. 5 is part installation structure schematic diagram in part on pedestal of the present invention；
Fig. 6 is compression assemblies structural schematic diagram；
Fig. 7 is moulding box front side structure schematic diagram；
Fig. 8 is moulding box rear structure schematic diagram；
Fig. 9 is moulding box support component structural schematic diagram；
Figure 10 is moulding box support component cross-sectional view；
Figure 11 is guide rail and guide supporting component installation structure schematic diagram；
Figure 12 is guide supporting assemble cross-section.
In figure: 1, pedestal；2, portal frame；3, guide supporting component；301, upper bracket；302, spring I；303, undersetting；
4, guide rail；5, sliding block；6, pressure block；7, moulding box；8, compression assemblies；801, pressure head；802, guide rod；803, guide sleeve；804,
Squeeze hydraulic cylinder；9, guide rail platform；901, through-hole；10, moulding box support component；1001, upper pedestal；1002, lower base；1003,
Spring II；11, connecting rod；12, work position hydraulic cylinder；13, vibrating motor；14, sole plate.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings:
As shown in Fig. 1 to 12, double-station forming machine for concrete building unit of the present invention, including it is fixedly mounted on basic bottom
Portal frame 2 and pedestal 1 on plate 14, pedestal 1 are arranged in the inside of portal frame 2, are equipped with compression assemblies on the crossbeam of portal frame 2
8, pressure block 6 is fixedly installed on pedestal 1, pressure block 6 is located at immediately below compression assemblies 8；It further include two groups of moulding boxs 7, the mould
Case 7 is connected by moulding box support component 10 with the guide rail platform 9 for being fixedly mounted on 5 top of sliding block, the sliding block 5 and guide rail 4
Match, the guide rail 4 is connected by guide supporting component 3 with the pedestal 1, the guide rail platform 9 by connecting rod 11 and
The work position hydraulic cylinder 12 being fixedly mounted on the pedestal 1 is connected, under the promotion of work position hydraulic cylinder 12, by connecting rod 11,
It moves sliding block 5 along guide rail 4, the moulding box 7 on guide rail platform 9 is driven to convert operating position.
The present embodiment is preferred, and work position hydraulic cylinder 12 is mounted on cushion block, and cushion block is fixedly mounted on pedestal 1.
The present embodiment is preferred, is equipped with shield between two groups of 7 front and rear sides of moulding box and two groups of moulding boxs 7, shield can
For organ shield or telescopic steel plate shield, especially guide rail 4 is fallen into inside molding machine to avoid sundries in the course of work
Between sliding block 5.
Further, the compression assemblies 8 include be mounted on extruding hydraulic cylinder 804 inside 2 crossbeam of portal frame and its
The guide sleeve 803 of two sides, the piston-rod end for squeezing hydraulic cylinder 804 are fixedly installed with pressure head 801, and 801 two sides of pressure head are equipped with
Two guide rods 802 matched with guide sleeve 803, the crossbeam include hollow tank and case lid, guide sleeve 803 and guide rod
802 pairs of pressure heads 801 play the guiding role, and pressure head 801 is avoided to rotate or deviate, and guarantee to push precision.
Further, the height of the pressure block 6 is put down more than or equal to guide rail when bearing operating pressure after 7 filler of moulding box
The height of 9 baseplane of platform.
Further, vibrating motor 13 is installed on the outer wall of the moulding box 7.
Further, the moulding box support component 10 includes the upper pedestal 1001 for being fixedly mounted on 7 bottom of moulding box, fixes
The lower base 1002 being mounted on guide rail platform 9 and the spring II 1003 being mounted on inside upper pedestal 1001 and lower base 1002.
6 moulding box support components 10 are uniformly installed on the base flanges of each moulding box 7, can according to actual needs, number needed for adjusting
And installation site.
Further, the guide supporting component 3 includes the upper bracket 301 for being mounted on 4 bottom of guide rail, is mounted on bottom plate
On undersetting 303 and the spring I302 that is mounted on inside upper bracket 301 and undersetting 303.8 are uniformly installed below every guide rail
A guide supporting component 3, can according to actual needs, number needed for adjusting and installation site.
Further, it is provided with the through-hole 901 passed through for connecting rod 11 on the guide rail platform 9, so that moulding box 7 and guide rail are flat
Platform 9 can move in the vertical direction along connecting rod 11.11 upper end of connecting rod is provided with flange, and lower end is threaded and station liquid
The piston rod of cylinder pressure 12 is connected, and when piston rod is mobile, can drive guide rail platform 9 and moulding box 7 mobile by connecting rod 11, transformation
Operating position.
Further, the work position hydraulic cylinder 12 and extruding hydraulic cylinder 804 are connected with external hydraulic system, hydraulic system
Including fuel tank, reversal valve and dynamical element etc..
Further, the moulding box 7 includes cabinet and the moulding box door hinged with cabinet.It can also make according to actual needs
With the moulding box of other patterns.
It is of the invention use process is as follows described:
In use, simultaneously, starting vibrating motor, flat mouth on jolt-packing to moulding box to moulding box filler, and strike off, moulding box
Support component keeps apart moulding box and sliding block and guide rail, reduce vibrational energy loss, reduce noise, first group of moulding box with its
It is slid into immediately below compression assemblies under the driving of the work position hydraulic cylinder of connection along guide rail, hydraulic cylinder movement is squeezed, in guide rod
Under guidance, pressure head is displaced downwardly to flat mouth on moulding box and continues to press, the spring-compressed of guide supporting component and moulding box support component, mould
Case, sliding block and guide rail move down along the vertical direction, until guide rail platform is pressed on pressure block, so that extruding force be passed by pressure block
It is delivered on pedestal, sliding block and guide rail is avoided to bear extruding force and deformation or damage, after by concrete fill extrusion forming, pressure head
It lifts, guide supporting component and moulding box support component reset, this moulding box is moved to pickup position, moulding box door is beaten by work position hydraulic cylinder
It opens and takes out molding concrete component, closed and locked moulding box door, and concrete fill process and jolt ramming process are carried out again；Simultaneously
Filler and jolt ramming process is completed in second group of moulding box, moves to and carries out extrusion process below compression assemblies.Two groups of moulding boxs so replace
Repeat to produce, production efficiency greatly improved.
Certainly, above content is only presently preferred embodiments of the present invention, be should not be construed as limiting to implementation of the invention
Example range.The present invention is also not limited to the example above, and those skilled in the art are in essential scope of the invention
Interior made all the changes and improvements etc., should all belong in patent covering scope of the invention.
Claims (3)
1. a kind of double-station forming machine for concrete building unit, it is characterised in that: including the dragon being fixedly mounted on sole plate (14)
Door frame (2) and pedestal (1), pedestal (1) setting are equipped with compression assemblies on the inside of portal frame (2), the crossbeam of portal frame (2)
(8), it is fixedly installed with pressure block (6) on pedestal (1), pressure block (6) is located at immediately below compression assemblies (8)；It further include two groups of moulds
Case (7), the moulding box (7) are connected by moulding box support component (10) with the guide rail platform (9) being fixedly mounted at the top of sliding block (5)
It connects, the sliding block (5) matches with guide rail (4), and the guide rail (4) is connected by guide supporting component (3) with the pedestal (1)
It connects, the guide rail platform (9) is connected by connecting rod (11) with the work position hydraulic cylinder (12) being fixedly mounted on the pedestal (1)
It connects, the height of the pressure block (6) is put down more than or equal to guide rail platform (9) bottom when bearing operating pressure after moulding box (7) filler
The height in face is equipped with vibrating motor (13) on the outer wall of the moulding box (7), and the guide supporting component (3) includes peace
Mounted in the upper bracket (301) of guide rail (4) bottom, the undersetting (303) that is mounted on bottom plate and upper bracket (301) are mounted on under
8 guide supporting components (3), the mould are uniformly installed in the internal spring I (302) of support (303), every guide rail (4) lower section
Case support component (10) includes the upper pedestal (1001) for being fixedly mounted on moulding box (7) bottom, is fixedly mounted on guide rail platform (9)
Lower base (1002) and be mounted on the internal spring II (1003) in upper pedestal (1001) and lower base (1002).
2. double-station forming machine for concrete building unit according to claim 1, it is characterised in that: the compression assemblies (8)
Including being mounted on extruding hydraulic cylinder (804) and guide sleeve (803) in portal frame (2) crossbeam bottom, hydraulic cylinder (804) are squeezed
Piston-rod end is fixedly installed with pressure head (801), and pressure head (801) two sides are equipped with two and lead with what guide sleeve (803) matched
To bar (802).
3. double-station forming machine for concrete building unit according to claim 1, it is characterised in that: on the guide rail platform (9)
It is provided with the through-hole (901) passed through for connecting rod (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610977892.XA CN106426520B (en) | 2016-11-08 | 2016-11-08 | Double-station forming machine for concrete building unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610977892.XA CN106426520B (en) | 2016-11-08 | 2016-11-08 | Double-station forming machine for concrete building unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106426520A CN106426520A (en) | 2017-02-22 |
| CN106426520B true CN106426520B (en) | 2019-01-04 |
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ID=58207492
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610977892.XA Active CN106426520B (en) | 2016-11-08 | 2016-11-08 | Double-station forming machine for concrete building unit |
Country Status (1)
| Country | Link |
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| CN (1) | CN106426520B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108128610B (en) * | 2018-02-07 | 2023-08-08 | 无锡万思汇科技有限公司 | Double-track intelligent grabbing device |
| CN108943561A (en) * | 2018-09-02 | 2018-12-07 | 台山市舒力床具机械有限公司 | Automatic double mode sponge continuous foam maker and the sponge foaming method for using the foaming machine |
| CN109176863A (en) * | 2018-09-10 | 2019-01-11 | 浙江南洋水泥制品有限公司 | A kind of cement pipe making machine |
| CN112372827B (en) * | 2020-11-03 | 2021-12-17 | 台州普立德建筑科技有限公司 | Manufacturing method of light air conditioner board |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5059110A (en) * | 1989-07-21 | 1991-10-22 | Columbia Machine, Inc. | Apparatus for forming concrete blocks having plural separately driven vibrator sets |
| CN2255343Y (en) * | 1995-09-29 | 1997-06-04 | 周凯 | Formation machine for concrete building block |
| CN2540266Y (en) * | 2002-05-21 | 2003-03-19 | 杨庆文 | Machine for making concrete hollow thermal insulation brick |
| CN2626692Y (en) * | 2003-06-26 | 2004-07-21 | 王传银 | Ram type cement tile moulding machine |
| CN201026644Y (en) * | 2007-02-08 | 2008-02-27 | 杜传峰 | Concrete structural member shaper |
| CN102320075A (en) * | 2011-09-13 | 2012-01-18 | 河南省伯马股份有限公司 | Refractory brick double-mould forming machine |
| CN103522391B (en) * | 2013-10-29 | 2015-09-30 | 沈阳津沃技术发展有限责任公司 | A kind of double vertical vacuum compression molding forming machine |
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2016
- 2016-11-08 CN CN201610977892.XA patent/CN106426520B/en active Active
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| Publication number | Publication date |
|---|---|
| CN106426520A (en) | 2017-02-22 |
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