CN106425065A - Automatic blanking system - Google Patents
Automatic blanking system Download PDFInfo
- Publication number
- CN106425065A CN106425065A CN201611110190.8A CN201611110190A CN106425065A CN 106425065 A CN106425065 A CN 106425065A CN 201611110190 A CN201611110190 A CN 201611110190A CN 106425065 A CN106425065 A CN 106425065A
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- steel
- pulling device
- length
- bin
- support
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
Abstract
The invention discloses an automatic blanking system which comprises a control cabinet, a blanking machine, plasma cutting equipment, a material rack, a material conveying device, a bracket, guide wheels, a material pushing device and a length measuring device. The blanking machine and the plasma cutting equipment are used for cutting steel. The plasma cutting equipment is arranged between the blanking machine and the bracket. The guide wheels and the material pushing device are mounted on the bracket. The material rack is arranged on the side face of the bracket. The material conveying device is arranged between the material rack and the bracket. The material conveying device is used for conveying the steel on the material rack to the guide wheels on the bracket one by one. The material pushing device can achieve feeding of the steel. The length measuring device is used for measuring the lengths of the steel. The control cabinet is internally provided with a controller and connected with the blanking machine, the plasma cutting equipment, the material conveying device, the material pushing device and the length measuring device. According to the automatic blanking system, the lengths of the steel can be measured and calculated through the length measuring device, and the blanking lengths of the steel are determined by the controller according to the actual lengths of the steel.
Description
Technical field
The present invention relates to grinding steel ball production equipment technical field, more particularly, to a kind of automatic blanking system.
Background technology
During forging grinds steel ball, need to carry out steel cutting stock, the length due to steel has deviation,
If using fixing cutting length, will necessarily produce a lot of stub bars, stub bar occupies production space, and recycling occupies manpower thing
Power, loses more than gain.Simultaneously, because steel have certain loss in forging process, therefore steel pipe blanking amount is typically big
In finished product steel ball quality, steel blanking amount has a blanking scope.If can determine that blanking is long according to the physical length of steel
Degree so as to get every section of steel all in the range of Optimum panel cutting, necessarily can ensure the forging quality of steel ball, improve the profit of steel
With rate, simultaneously it can be avoided that the trouble that processes of stub bar.
Content of the invention
The present invention is directed to the situation being also easy to produce stub bar in existing forged steel ball blanking process, develops a kind of automatic blanking system
System, this automatic blanking system cutting length can be determined according to the physical length of steel so as to get every section of steel all in optimum
In the range of blanking, ensured the forging quality of steel ball, improve the utilization rate of steel, simultaneously it can be avoided that stub bar process fiber crops
Tired, simultaneity factor high degree of automation, it is greatly saved manpower, improve the production automation degree of enterprise.
The present invention solve technical problem technical scheme be：A kind of automatic blanking system, including switch board, blanking machine, etc.
Ion cutting equipment, bin, feeding device, support, directive wheel, material-pulling device, length-measuring appliance, wherein blanking machine, etc. from
Sub- cutting equipment completes the cutting of steel, and plasma cutting machines are arranged between blanking machine and support, directive wheel, material-pulling device
Rack-mount, bin is arranged on side face, and feeding device is arranged between bin and support, and feeding device is by bin
Steel be delivered to one by one on the directive wheel on support, material-pulling device can achieve steel feeding, length-measuring appliance measure steel
The length of material, is provided with controller in switch board, blanking machine, plasma cutting machines, feeding device, material-pulling device, length are surveyed
Amount device connects controller.
As optimization, described blanking machine includes：Binder head, cropping, hydraulic system, body, binder head, cropping are respectively
Connect independent hydraulic system, hydraulic system is arranged on body, binder head is more than maximum cutting length with the spacing of cropping.
As optimization, described plasma cutting machines include：Plasma generator, cutter, cutter connect plasma
Generator, cutter are arranged on slide block, and blanking machine is provided with guide rail corresponding with slide block, and slide block connects straight-line motion mechanism
Moving lever, the control port of straight-line motion mechanism connects controller；Described straight-line motion mechanism is cylinder or electric pushrod.
As optimization, the top surface inclination of described bin, the nearly feeding device side of bin is less than remote feeding device side, bin top
The height of face minimum point is corresponding with the height of directive wheel.
As optimization, described feeding device includes：Material taking piece, drive link A, drive link B, support, power transmission shaft, driver
Structure, motor, wherein material taking piece, drive link, drive link B, support composition parallelogram linkage, material taking piece is vertically arranged,
The top setting of material taking piece is fluted, and parallelogram linkage arranges two groups, and two groups of parallelogram linkages all connect
Connect power transmission shaft, power transmission shaft connects motor by drive mechanism；Described drive mechanism is sprocket wheel chain or belt belt pulley or synchronization
Band synchronous pulley driving mechanism.
As optimization, the active face of described material taking piece is located at bin, the position of directive wheel is both provided with stepping down.
As optimization, described directive wheel at least includes two groups, work surface composition one V-arrangement of two groups of directive wheels relatively, every group
Directive wheel arranges multiple wheel bodys, and wheel body is arranged in fixed plate by rotating shaft.
As optimization, described material-pulling device includes：Pusher motor, reduction gearing mechanism, gear, guide wheel, push rod, pressure head,
Substrate, pusher motor, guide wheel are arranged on substrate, and the output shaft of pusher motor connects gear, support by reduction gearing mechanism
On be provided with and gear, the corresponding tooth bar of guide wheel, guided way, pressure head is arranged on push rod end；
As optimization, described material-pulling device also includes：Pedestal, charging cylinder, pedestal are provided with gathering sill, push rod is installed
In gathering sill, charging cylinder is arranged on pedestal, and the expansion link of charging cylinder connects push rod；
As optimization, described material-pulling device also includes：Pusher cylinder, pedestal connects the expansion link of pusher cylinder；
As optimization, described material-pulling device also includes：Returning face plate, tumble cylinder, returning face plate is connected through the hinge substrate, turns over
It is provided with tumble cylinder, pusher cylinder is arranged on returning face plate between flap and substrate；
As optimization, described material-pulling device is additionally provided with protective cover, and protective cover wraps up reduction gearing mechanism.
As optimization, described length-measuring appliance is correlation laser sensor, the transmitting terminal of correlation laser sensor
It is arranged on material-pulling device, receiving terminal is arranged on the standing part of system；Or described length-measuring appliance is reflective laser
Sensor, the transmitting terminal of reflex laser sensor is arranged on material-pulling device；Or described length-measuring appliance is ultrasound wave
Sensor, ultrasonic sensor is arranged on material-pulling device.
Beneficial effects of the present invention：
1. the present invention passes through to arrange length-measuring appliance, can measure the length calculating steel, and controller is real according to steel
Border length determines the cutting length of steel, and controls the amount of feeding of steel by controlling material-pulling device, realizes automatic blanking, controls
Device controls plasma cutting machines to cut a kerf on steel, and the cutting of steel realized by blanking machine.
2. passing through to arrange parallelogram linkage, making material taking piece be constantly in vertical state, thus completing steel
Transportation work.
3. material-pulling device completes the quantitation feeding of steel, by arranging pusher motor, reduction gearing mechanism, gear, tooth bar
Etc. structure, can achieve the precise control of the steel amount of feeding in conjunction with length-measuring appliance.
4. pass through setting charging cylinder, controllable push rod advances one end distance, assists cropping to complete the cutting of steel, subtracts
Lack the operating pressure of pinion and rack；Or force push rod and steel to be in impaction state, it is to avoid in equipment work process
Steel loosen and cause error.
5. pass through to arrange returning face plate, facilitate the maintenance of material-pulling device.
Brief description
Fig. 1, Fig. 2 are the overall construction drawing of an embodiment of the present invention.
Fig. 3 is the overall construction drawing of blanking machine.
Fig. 4 is the partial enlarged drawing in Figure 1A region.
Fig. 5 is the overall construction drawing of feeding device.
Fig. 6 is the top view of an embodiment of the present invention.
Fig. 7 to Fig. 9 is the overall construction drawing of material-pulling device.
Figure 10 is the partial enlarged drawing in Figure 1B region.
Specific embodiment
For a better understanding of the present invention, embodiments of the present invention are explained in detail below in conjunction with the accompanying drawings.
Fig. 1 to Figure 10 is a kind of embodiment of the present invention, and as shown in Figure 1 and Figure 2, a kind of automatic blanking system, including control
Cabinet 1, blanking machine 2, plasma cutting machines 3, bin 4, feeding device 5, support 6, directive wheel 7, material-pulling device 8, linear measure longimetry
Device 9, wherein blanking machine 2, plasma cutting machines 3 complete the cutting of steel, and plasma cutting machines 3 are arranged on blanking machine 2
And support 6 between, directive wheel 7, material-pulling device 8 are installed on the frame 6, and bin 4 is arranged on support 6 side, and feeding device 5 is arranged
Between bin 4 and support 6, the steel on bin 4 are delivered on the directive wheel 7 on support 6 feeding device 5 one by one, pusher
Device 8 can achieve the feeding of steel, and length-measuring appliance 9 measures the length of steel, is provided with controller, blanking in switch board 1
Machine 2, plasma cutting machines 3, feeding device 5, material-pulling device 8, length-measuring appliance 9 connect controller.By arranging length
Measurement apparatus 9, can measure the length calculating steel, and controller determines the cutting length of steel according to steel physical length, and
Control the amount of feeding of steel by controlling material-pulling device 8, realize automatic blanking, controller controls plasma cutting machines 3 in steel
A kerf is cut on material, the cutting of steel realized by blanking machine 2.
As shown in figure 3, described blanking machine 2 includes：Binder head 201, cropping 202, hydraulic system 203, body 204, pressure
Stub bar 201, cropping 202 connect independent hydraulic system 203 respectively, and hydraulic system 203 is arranged on body 204, binder head
201 are more than maximum cutting length with the spacing of cropping 202.During work, binder head 201 pushes, and steel are conveyed by feeding device 5
To directive wheel 7；Material-pulling device 8 pusher is contacted to steel with binder head 201；Length-measuring appliance 9 works and by measurement signal
Send to controller, controller is extrapolated the length of steel and determined the cutting length of steel；Binder head 201 rises, and pusher fills
Put one cutting length distance of 8 propulsion；Binder head 201 pushes, and plasma cutting machines 3 work and cutting on steel
Mouthful；Binder head 201 rises, and material-pulling device 8 advances a segment distance, this distance equal to binder head 201 and cropping 202 spacing with
The difference of actual cutting length；Then binder head 201 pushes compression steel, and cropping 202 pushes the cutting completing steel.
As shown in figure 4, described plasma cutting machines 3 include：Plasma generator 301, cutter 302, cutter 302
Connect plasma generator 301, cutter 302 are arranged on slide block 303, and blanking machine 2 is provided with lead corresponding with slide block 303
Rail 304, slide block 303 connects the moving lever of straight-line motion mechanism 305, and the control port of straight-line motion mechanism 305 connects controller；
Described straight-line motion mechanism 305 is cylinder or electric pushrod.
The top surface inclination of described bin 4, nearly feeding device 5 side of bin 4 is less than remote feeding device 5 side, and bin 4 top surface is
The height of low spot is corresponding with the height of directive wheel 7.
As shown in figure 5, described feeding device 5 includes：Material taking piece 501, drive link A502, drive link B507, support 503,
Power transmission shaft 504, drive mechanism 505, motor 506, wherein material taking piece 501, drive link 502, drive link B507, support 503 form
Parallelogram linkage, material taking piece 501 is vertically arranged, and the top of material taking piece 501 arranges fluted, parallelogram connection-rod
Mechanism arranges two groups, and two groups of parallelogram linkages all connect power transmission shaft 504, and power transmission shaft 504 passes through drive mechanism 505 even
Connect motor 506；Described drive mechanism 505 is sprocket wheel chain or belt belt pulley or Timing Belt synchronous pulley driving mechanism.Pass through
Setting parallelogram linkage, makes material taking piece 501 be constantly in vertical state, thus completing the transportation work of steel.
As shown in fig. 6, being located at bin 4 in the active face of described material taking piece 501, the position of directive wheel 7 is both provided with stepping down.
Described directive wheel 7 at least includes two groups, and the work surface of relatively two groups of directive wheels 7 forms a V-arrangement, and every group of directive wheel 7 arranges multiple
Wheel body 701, wheel body 701 is arranged in fixed plate 702 by rotating shaft.
As shown in Figure 7 to 10, described material-pulling device 8 includes：Pusher motor 801, reduction gearing mechanism 802, gear
803rd, guide wheel 804, push rod 808, pressure head 809, substrate 815, pusher motor 801, guide wheel 804 are arranged on substrate 815, pusher electricity
The output shaft of machine 801 connects gear 803 by reduction gearing mechanism 802, and it is right with gear 803, guide wheel 804 that support 6 is provided with
The tooth bar 812 answered, guided way 813, pressure head 809 is arranged on push rod 808 end；Material-pulling device 8 completes the quantitation feeding of steel, leads to
Cross the structures such as setting pusher motor 801, reduction gearing mechanism 802, gear 803, tooth bar 812, can be real in conjunction with length-measuring appliance 9
The precise control of the existing steel amount of feeding.
Described material-pulling device 8 also includes：Pedestal 807, charging cylinder 806, pedestal 807 is provided with gathering sill, push rod 808
It is arranged in gathering sill, charging cylinder 806 is arranged on pedestal 807, the expansion link of charging cylinder 806 connects push rod 808；Pass through
Setting charging cylinder 806, controllable push rod 808 propulsion one end distance, assist cropping 202 to complete the cutting of steel, decrease
The operating pressure of pinion and rack；Or force push rod 808 and steel to be in impaction state, it is to avoid steel in equipment work process
Material loosens and causes error.
Described material-pulling device 8 also includes：Pusher cylinder 805, pedestal 807 connects the expansion link of pusher cylinder 805；
Described material-pulling device 8 also includes：Returning face plate 810, tumble cylinder 811, returning face plate 810 is connected through the hinge substrate
815, it is provided with tumble cylinder 811 between returning face plate 810 and substrate 815, pusher cylinder 805 is arranged on returning face plate 810；Pass through
Setting returning face plate 810, facilitates the maintenance of material-pulling device 8.
Described material-pulling device 8 is additionally provided with protective cover 814, and protective cover 814 wraps up reduction gearing mechanism 802.
Described length-measuring appliance 9 is correlation laser sensor, and the transmitting terminal of correlation laser sensor is arranged on and pushes away
On material device 8, receiving terminal be arranged on the standing part of system；Or described length-measuring appliance 9 is reflex laser sensor,
The transmitting terminal of reflex laser sensor is arranged on material-pulling device 8；Or described length-measuring appliance 9 is supersonic sensing
Device, ultrasonic sensor is arranged on material-pulling device 8.
Although the above-mentioned accompanying drawing that combines is described to the specific embodiment of invention, not to the scope of the present invention
Restriction, on the basis of technical scheme, those skilled in the art do not need to pay creative work and can make
Various modifications or deformation still within protection scope of the present invention.
Claims (9)
1. a kind of automatic blanking system it is characterised in that：Including switch board (1), blanking machine (2), plasma cutting machines (3),
Bin (4), feeding device (5), support (6), directive wheel (7), material-pulling device (8), length-measuring appliance (9), wherein blanking machine
(2), plasma cutting machines (3) complete the cutting of steel, and plasma cutting machines (3) are arranged on blanking machine (2) and support (6)
Between, directive wheel (7), material-pulling device (8) are arranged on support (6), and bin (4) is arranged on support (6) side, feeding device
(5) it is arranged between bin (4) and support (6), the steel on bin (4) are delivered on support (6) feeding device (5) one by one
Directive wheel (7) on, material-pulling device (8) can achieve steel feeding, length-measuring appliance (9) measure steel length, control
It is provided with controller, blanking machine (2), plasma cutting machines (3), feeding device (5), material-pulling device (8), length in cabinet (1)
Measurement apparatus (9) connect controller.
2. a kind of automatic blanking system according to claim 1, is characterized in that, described blanking machine (2) includes：Binder head
(201), cropping (202), hydraulic system (203), body (204), binder head (201), cropping (202) connect independent respectively
Hydraulic system (203), hydraulic system (203) is arranged on body (204), the spacing of binder head (201) and cropping (202)
More than maximum cutting length.
3. a kind of automatic blanking system according to claim 1, is characterized in that, described plasma cutting machines (3) include：
Plasma generator (301), cutter (302), cutter (302) connect plasma generator (301), and cutter (302) are pacified
It is contained on slide block (303), blanking machine (2) is provided with guide rail (304) corresponding with slide block (303), slide block (303) connects straight line
The moving lever of motion (305), the control port of straight-line motion mechanism (305) connects controller；Described straight-line motion mechanism
(305) it is cylinder or electric pushrod.
4. a kind of automatic blanking system according to claim 1, is characterized in that, the top surface inclination of described bin (4), bin
(4) nearly feeding device (5) side is less than remote feeding device (5) side, the height of bin (4) top surface nadir and directive wheel (7)
Highly corresponding.
5. a kind of automatic blanking system according to claim 1, is characterized in that, described feeding device (5) includes：Material taking piece
(501), drive link A (502), drive link B (507), support (503), power transmission shaft (504), drive mechanism (505), motor
(506), wherein material taking piece (501), drive link (502), drive link B (507), support (503) form parallelogram connection-rod machine
Structure, material taking piece (501) is vertically arranged, and the top setting of material taking piece (501) is fluted, parallelogram linkage setting two
Group, two groups of parallelogram linkages all connect power transmission shaft (504), and power transmission shaft (504) connects horse by drive mechanism (505)
Reach (506)；Described drive mechanism (505) is sprocket wheel chain or belt belt pulley or Timing Belt synchronous pulley driving mechanism.
6. a kind of automatic blanking system according to claim 6, is characterized in that, in the active face of described material taking piece (501)
It is both provided with stepping down positioned at the position of bin (4), directive wheel (7).
7. a kind of automatic blanking system according to claim 1, is characterized in that, described directive wheel (7) at least includes two groups,
The work surface of two groups of directive wheels (7) relatively forms a V-arrangement, and every group of directive wheel (7) arranges multiple wheel bodys (701), and wheel body (701) leads to
Cross rotating shaft to be arranged in fixed plate (702).
8. a kind of automatic blanking system according to claim 1, is characterized in that, described material-pulling device (8) includes：Pusher electricity
Machine (801), reduction gearing mechanism (802), gear (803), guide wheel (804), push rod (808), pressure head (809), substrate (815),
Pusher motor (801), guide wheel (804) are arranged on substrate (815), and the output shaft of pusher motor (801) passes through deceleration transmission machine
Structure (802) connects gear (803), support (6) is provided with and gear (803), the corresponding tooth bar of guide wheel (804) (812), guiding
Rail (813), pressure head (809) is arranged on push rod (808) end；
Described material-pulling device (8) also includes：Pedestal (807), charging cylinder (806), pedestal is provided with gathering sill on (807), top
Bar (808) is arranged in gathering sill, and charging cylinder (806) is arranged on pedestal (807), and the expansion link of charging cylinder (806) is even
Connect push rod (808)；
Described material-pulling device (8) also includes：Pusher cylinder (805), pedestal (807) connects the expansion link of pusher cylinder (805)；
Described material-pulling device (8) also includes：Returning face plate (810), tumble cylinder (811), returning face plate (810) is connected through the hinge base
Plate (815), is provided with tumble cylinder (811) between returning face plate (810) and substrate (815), pusher cylinder (805) is arranged on upset
On plate (810)；
Described material-pulling device (8) is additionally provided with protective cover (814), protective cover (814) parcel reduction gearing mechanism (802).
9. a kind of automatic blanking system according to claim 1, is characterized in that, described length-measuring appliance (9) is to penetrating
Formula laser sensor, the transmitting terminal of correlation laser sensor is arranged on material-pulling device (8), receiving terminal is arranged on consolidating of system
Determine part；Or described length-measuring appliance (9) is reflex laser sensor, the transmitting terminal of reflex laser sensor is installed
On material-pulling device (8)；Or described length-measuring appliance (9) is ultrasonic sensor, ultrasonic sensor is arranged on pusher
On device (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110190.8A CN106425065B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic blanking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611110190.8A CN106425065B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic blanking system |
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| Publication Number | Publication Date |
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| CN106425065A true CN106425065A (en) | 2017-02-22 |
| CN106425065B CN106425065B (en) | 2019-01-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611110190.8A Active CN106425065B (en) | 2016-12-06 | 2016-12-06 | A kind of automatic blanking system |
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| Country | Link |
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| CN107378270A (en) * | 2017-09-12 | 2017-11-24 | 苏州井上中鼎办公机器制品有限公司 | A kind of printer roll shaft automatic material taking overturns cutter device |
| CN106695010B (en) * | 2017-03-09 | 2018-05-15 | 安徽安凯金达机械制造有限公司 | The straight material blanking machine of full-automatic rectangular square tube |
| CN113102792A (en) * | 2021-03-10 | 2021-07-13 | 广东澳森热交换***有限公司 | Full-mechanical-linkage batch type heat exchange tube punching equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113102792A (en) * | 2021-03-10 | 2021-07-13 | 广东澳森热交换***有限公司 | Full-mechanical-linkage batch type heat exchange tube punching equipment |
| CN113102792B (en) * | 2021-03-10 | 2022-08-19 | 广东澳森热交换***有限公司 | Full-mechanical-linkage batch type heat exchange tube punching equipment |
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| Publication number | Publication date |
|---|---|
| CN106425065B (en) | 2019-01-08 |
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Address after: 250000 No. 9001 Jiwang Road, Zhangqiu City, Jinan City, Shandong Province Patentee after: Elite Energy Equipment Co., Ltd. Address before: 250000 No. 9001 Jiwang Road, Zhangqiu City, Jinan City, Shandong Province Patentee before: SHANDONG IRAETA HEAVY INDUSTRY CO., LTD. |
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