CN106423540A - Automatic control system for removing magnetic foreign matter - Google Patents

Automatic control system for removing magnetic foreign matter Download PDF

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Publication number
CN106423540A
CN106423540A CN201610834460.3A CN201610834460A CN106423540A CN 106423540 A CN106423540 A CN 106423540A CN 201610834460 A CN201610834460 A CN 201610834460A CN 106423540 A CN106423540 A CN 106423540A
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CN
China
Prior art keywords
magnetic
foreign body
baffle plate
unit
magnetic foreign
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610834460.3A
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Chinese (zh)
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CN106423540B (en
Inventor
张云河
许开华
乐绪清
郭苗苗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jingmen GEM New Material Co Ltd
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Jingmen GEM New Material Co Ltd
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Priority to CN201610834460.3A priority Critical patent/CN106423540B/en
Publication of CN106423540A publication Critical patent/CN106423540A/en
Application granted granted Critical
Publication of CN106423540B publication Critical patent/CN106423540B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/18Magnetic separation whereby the particles are suspended in a liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C2201/00Details of magnetic or electrostatic separation
    • B03C2201/20Magnetic separation whereby the particles to be separated are in solid form

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Sanitary Device For Flush Toilet (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention provides an automatic control system for removing magnetic foreign matter. The automatic control system is used for removing magnetic foreign matter in liquid materials conveyed by a feeding device and then conveying the liquid materials with the magnetic foreign matter being removed to a material consumption device. The automatic control system is characterized in that the system is provided with at least two magnetic foreign matter removing devices, at least two feeding valves arranged on feeding units of the corresponding magnetic foreign matter removing devices, at least two discharging valves arranged on discharging units of the corresponding magnetic foreign matter removing devices, and a control device connected with the feeding valves and the discharging valves; and the control device is used for controlling the feeding valve and the discharging valve on at least one magnetic foreign matter removing device to be closed when a magnetic baffle assembly of the magnetic foreign matter removing device is in an attraction saturation state, and controlling the feeding valves and the discharging valves arranged on another magnetic foreign matter removing devices to be opened. By means of the automatic control system, production is smooth, the production progress and efficiency are guaranteed, and the magnetic foreign matter removing effect is improved.

Description

Automation control system except magnetic foreign body
Technical field
The present invention relates to a kind of magnetic foreign body in the liquid materials such as solution and slurry is purged except magnetic foreign body Automation control system.
Background technology
With the development of new forms of energy, battery material has become present research hot topic, and the particle diameter of battery material, density etc. refer to Mark produces outside impact on performance, and the presence of magnetic foreign body brings very big hidden danger, magnetic foreign body to the security performance of lithium battery Control be solve lithium ion battery safety problem key.
Current battery magnetism of material foreign body general control is within 50ppb, and NCA etc. is used in the positive electrode in tesla Within requiring magnetic foreign body to be more controlled at 10ppb.But current battery material removes magnetic foreign body, has typically only focused on drying, sieve The postprocessing working procedures such as subpackage dress, remove magnetic anomaly in the way of polluting and administering, and effect is poor, and material loss is big, and yield rate is low.
In order to improve except magnetic anomaly effect, typically install permanent-magnetic iron expeller additional using in liquid conducting pipes, but existing forever Deironing device is several staggered bar magnets, and bar magnet surface is generally stainless steel, solution(Particularly soda acid)Connect for a long time Tactile can cause corrode, introduce magnetic anomaly;Need to shut down during bar magnet cleaning, bar magnet taken out, then rinsed with a large amount of clear water, efficiency is low, Impact production process, and cause great lot of water resources to waste.In addition the contact area of bar magnet is little, and also exists in device Flow to blind area, these all have impact on the effect except magnetic anomaly in varying degrees.
Content of the invention
The present invention is to carry out to solve above-mentioned problem it is therefore intended that providing one kind can improve cleaning efficiency and remove Magnetic anomaly effect and the corrosion resistant automation control system except magnetic foreign body.
The present invention to achieve these goals, employs following structure.
<Structure one>
A kind of automation control system except magnetic foreign body involved in the present invention, for the liquid come from pay-off conveying Magnetic foreign body in material is purged, then the liquid material after removing is delivered in materials device it is characterised in that having Have:At least two remove magnetic foreign body device, and each should include except magnetic foreign body device:Housing;Feed unit, is arranged on housing Top, be used for allowing liquid material to enter in housing;Magnetic baffle plate assembly, is arranged in housing, for by magnetic force to liquid object Magnetic foreign body in material is adsorbed, including be arranged on that inside the roof of housing, upper and towards housing diapire extends at least one Block the first magnetic baffle plate and at least one piece second magnetic baffle plate;Discharging unit, is arranged on housing, for eliminating magnetic foreign body Liquid material discharges housing;Cleaning unit, including being set with and be fitted in the tool on each first magnetic baffle plate and the second magnetic baffle plate At least one inflatable membrane resilient, is arranged on housing and is connected with inflatable membrane, for filling to inflatable membrane Gas and the inflation/deflation component of venting, and be arranged on housing for producing the supersonic vibration component of supersonic vibration;And discharge opeing list Unit, is arranged on the bottom of housing, the cleanout fluid after cleaning except the automation control system of magnetic foreign body for discharge, and at least two Inlet valve, is separately positioned on each except in the feed unit of magnetic foreign body device;At least two outlet valves, are separately positioned on each Except on the discharging unit of magnetic foreign body device;And control device, it is connected with inlet valve and outlet valve, for removing at least one When the absorption of the magnetic baffle plate assembly in magnetic foreign body device reaches saturation, at least one is controlled to remove the charging on magnetic foreign body device Valve and outlet valve are closed, and control and be arranged on the inlet valve that other at least one remove on magnetic foreign body device and outlet valve is opened Open, wherein, the first magnetic baffle plate and the second magnetic baffle plate are arranged alternately successively along from feed unit towards the direction of discharging unit, the Certain spacing is had to be used for allowing liquid material to pass through between the bottom of one magnetic baffle plate and the diapire of housing, the top of the second magnetic baffle plate It is provided with least one for the hollow passageway allowing liquid material to pass through, the bottom of the second magnetic baffle plate extends to the bottom of laminating housing Wall.
Automation control system except magnetic foreign body involved in the present invention, can also have the feature that:Wherein, control Device processed includes:Parameter storage unit, being stored with, each adsorbs the mark reaching saturation except magnetic foreign body device from starting working to Quasi- working time h;Timing unit, for accumulative running time t except magnetic foreign body device;Judging unit, judges actual Whether working time t reaches synthesis h, and generates judged result;Control signal generates transmitter unit, in judged result During for being, generating corresponding control signal and being launched;At least two first control units, are separately mounted at least two and enter On material valve, corresponding inlet valve is controlled to be turned on and off according to control signal;And at least two second control units, point It is not arranged at least two outlet valves, control corresponding outlet valve to be turned on and off according to control signal.
<Structure two>
The present invention also provides a kind of automation control system except magnetic foreign body, for the liquid object come from pay-off conveying Magnetic foreign body in material is purged, then the liquid material after removing is delivered in materials device it is characterised in that having: At least two remove magnetic foreign body device, and each should include except magnetic foreign body device:Housing;Feed unit, is arranged on housing Top, is used for allowing liquid material to enter in housing;Magnetic baffle plate assembly, is arranged in housing, for by magnetic force to liquid material In magnetic foreign body adsorbed, including being arranged at least a piece that inside the roof of housing, upper and towards housing diapire extends First magnetic baffle plate and at least one piece second magnetic baffle plate;Discharging unit, is arranged on housing, for eliminating the liquid of magnetic foreign body Housing discharged by state material;Cleaning unit, including being set with and be fitted in having on each first magnetic baffle plate and the second magnetic baffle plate At least one inflatable membrane of elasticity, is arranged on housing and is connected with inflatable membrane, for being inflated to inflatable membrane With the inflation/deflation component of venting, and it is arranged on housing and is used for producing the supersonic vibration component of supersonic vibration;And discharge opeing unit, It is arranged on the bottom of housing, for discharging the cleanout fluid after the automation control system except magnetic foreign body for the cleaning, feed reversal valve, It is arranged on the feeding port of pay-off;Discharging reversal valve, is arranged on the entrance of materials device;And control device, and enter Material reversal valve and discharging reversal valve connect, and the absorption for removing the magnetic baffle plate assembly in magnetic foreign body device at least one reaches During saturation, charging reversal valve and discharging reversal valve is controlled all to be diverted to other at least one except magnetic foreign body device is connected Logical, wherein, magnetic baffle plate assembly includes at least one piece first magnetic baffle plate being arranged on inside the roof of housing and at least a piece the Two magnetic baffle plates, the first magnetic baffle plate and the second magnetic baffle plate are arranged alternately successively along from feed unit towards the direction of discharging unit, Have certain spacing to be used for allowing liquid material to pass through between the bottom of the first magnetic baffle plate and the diapire of housing, the second magnetic baffle plate upper Portion is provided with least one for the hollow passageway allowing liquid material to pass through, and the bottom of the second magnetic baffle plate extends to the bottom of laminating housing Wall.
Automation control system except magnetic foreign body involved in the present invention, can also have the feature that:Control dress Put including:Parameter storage unit, being stored with, each adsorbs the standard work reaching saturation except magnetic foreign body device from starting working to Make time h;Timing unit, for accumulative running time t except magnetic foreign body device;Judging unit, judges real work Whether time t reaches synthesis h, and generates judged result;Control signal generates transmitter unit, is yes in judged result When, generate corresponding control signal and launched;First control unit, is arranged on charging reversal valve, according to control signal Charging reversal valve is controlled to be turned to;And second control unit, it is arranged on discharging reversal valve, phase is controlled according to control signal The discharging reversal valve answered is turned to.
In addition, it is above-mentioned<Structure one>Or<Structure two>The involved automation control system except magnetic foreign body, acceptable Have the feature that:Supersonic vibration component includes multiple ultrasonic vibrators, corresponds with multiple magnetic baffle plates respectively, each surpasses Sonic vibrator all comprises a supersonic vibration part and a drive link, and one end of this drive link is connected with supersonic vibration part, another End extends in magnetic baffle plate.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:Enter Material unit is arranged on the side of case top, and discharging unit is arranged on the opposite side of case top, is disposed adjacent with discharging unit Be the first magnetic baffle plate.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:Clearly Wash unit also to include:It is arranged in housing and the least one set fountain head against magnetic baffle plate, and be connected with fountain head, be used for The water unit supplying water for fountain head.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:Can The number of aerated film is equal with the number of magnetic baffle plate, and each inflatable membrane is fitted with a magnetic baffle plate.
In addition, it is above-mentioned<Structure one>Or<Structure two>The involved automation control system except magnetic foreign body, acceptable Have the feature that:Inflation/deflation component include multiple charging and discharging valve parts and one fill air pump and a connecting pipe, Multiple charging and discharging valve parts are all arranged on the top of housing, are located at the position corresponding with multiple inflatable membranes, inflation/deflation respectively Valve part is connected with inflatable membrane closure;Fill air pump to be connected with whole charging and discharging valve parts by connecting pipe.
In addition, it is above-mentioned<Structure one>Or<Structure two>The involved automation control system except magnetic foreign body, acceptable Have the feature that:Parameter storage unit is also stored with and fills the standard inflation time h ' and standard pumpdown time h of air pump " with And the standard water supply time h ' ' ' of water unit;Timing unit is additionally operable to accumulative fill the actual inflationtime t ' of air pump and actual take out Gas time t " and the actual water supply time t ' ' ' of water unit;Judging unit also judges:Whether actual inflationtime t ' reaches mark Quasi- inflationtime h ', and generate corresponding inflation judged result;Whether actual water supply time t ' ' ' reaches standard water supply time H ' ' ', and generate corresponding water supply judged result;And actual pumpdown time t " whether reach standard pumpdown time h ", and generate Corresponding pumping judged result;Control signal generates transmitter unit also when inflating judged result is to be, generates corresponding inflation Control signal is simultaneously launched;And when water supply judged result is to be, generates corresponding water supply control signal and launched;With And when being evacuated judged result is to be, generates corresponding pumping control signal and launched;Control device also includes:Multiple Three control units, are separately mounted on charging and discharging valve part, after inlet valve is closed certain time, just control charging and discharging valve Part is opened, and control is filled air pump and inflatable membrane is inflated, and controls charging and discharging valve part to carry out according to inflation judged result Close, fill air pump and stop inflation;With the 4th control unit, it is arranged in water unit, once fill air pump inflation finishing, Just control water unit to supply water to fountain head, and control water unit to stop supplying water according to water supply judged result, once water unit stops Supply water, the 3rd control unit just controls charging and discharging valve part to open, and control is filled air pump and inflatable membrane is evacuated, and according to Pumping judged result controls charging and discharging valve part to be closed, and fills air pump and stops pumping.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:Enter Material unit is arranged on the side of case top, and discharging unit is arranged on the opposite side of case top, is disposed adjacent with discharging unit Be the first magnetic baffle plate.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:Will Spacing between the bottom of the first magnetic baffle plate and the diapire of housing is expressed as D1, and the length of the first magnetic baffle plate is expressed as L1, width Degree is expressed as W1, and the cross-sectional area of the charging aperture of feed unit is expressed as C, L1:D1=1~5, D1 × W1=C is it is ensured that fluid Normal circulation.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:The One magnetic baffle plate and the second magnetic baffle plate side surface in the direction of the width is all fitted the side wall of housing.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:Will The cartographic represenation of area of the passage that liquid material passes through of allowing surrounding between the diapire of the bottom of the first magnetic baffle plate and housing and side wall is S1, the gross area of the hollow passageway that the top of the second magnetic baffle plate is provided with is expressed as S2, S1:S2=0.5 ~ < 1.
Involved in the present invention except, in the automation control system of magnetic foreign body, can also having the feature that:The One magnetic baffle plate is any one in electric magnet and permanent magnet, and the second magnetic baffle plate is also any one in electric magnet and permanent magnet Kind.
The effect of invention and effect
According to the present invention except the automation control system of magnetic foreign body, because control device can be at least one except magnetic be different When the absorption of the magnetic baffle plate assembly in thing device reaches saturation, control this at least one remove on magnetic foreign body device inlet valve and Outlet valve is all closed, and control be arranged on other at least one remove magnetic foreign body device on inlet valve and outlet valve all open Open such that it is able to guarantee that liquid material can enter in the case that at least one is carried out except magnetic foreign body device to this It is eliminated magnetic anomaly, therefore, it is possible to make production be smoothed out it is ensured that production process and effect in other devices except magnetic foreign body Rate.
In addition, because being set with each magnetic baffle plate and be fitted with tool at least one inflatable membrane resilient, charge and discharge Gas component is connected with this inflatable membrane, inflatable membrane can be inflated and exit, the magnetic that such magnetic baffle plate is adsorbed Foreign body will be attached to the surface of inflatable membrane, and when needing cleaning, inflation/deflation component can be inflated to inflatable membrane, allows Away from magnetic baffle plate, the magnetic adsorptive power that film surface is subject to will be decreased to not to be had inflatable membrane, so that magnetic foreign body is from film Surface comes off, and in this case, supersonic vibration component can also produce supersonic vibration, shakes from can fill by magnetic foreign body further The surface of air film, then be rinsed with cleanout fluid such as water, by discharge opeing unit, cleanout fluid is discharged, cleaning process is very simple Single, convenient, efficient, exempt to tear open easy cleaning, the magnetic not only fully having cleaned up on inflatable membrane surface and in inner walls is different Thing, and substantially reduce scavenging period, it is effectively improved manufacturing schedule.
Further, because inflatable membrane is set with and is fitted on each magnetic baffle plate, magnetic baffle plate and liquid can so be avoided State material contacts, thus reaching the effect protected magnetic baffle plate from corrosion and damage.
And, because the first magnetic baffle plate and the second magnetic baffle plate are all along from feed unit towards the direction of discharging unit successively It is arranged alternately, between the bottom of the first magnetic baffle plate and the diapire of housing, have certain spacing that liquid material can be allowed to pass through, second The top of magnetic baffle plate is provided with two hollow passageway allowing liquid material to pass through, and fits the diapire of housing in the bottom of the second magnetic baffle plate, So liquid material after feed unit enters housing can Tortuous flow from bottom to top more from top to bottom, effectively increased by this Plus time of staying in housing for the liquid material and the time contacting with magnetic baffle plate, avoid what material produced because of direct current simultaneously Liquid material dead angle, substantially increases except magnetic anomaly effect.
Brief description
Fig. 1 is the automation control system except magnetic foreign body according to the present invention structural representation in an embodiment;
Fig. 2 be according to the present invention except magnetic foreign body device structural representation in an embodiment;
Fig. 3 is the second magnetic baffle plate according to the present invention structural representation in an embodiment;
Fig. 4 is to show that inflatable membrane according to the present invention and supersonic vibration component and the first magnetic baffle plate position in an embodiment is closed The schematic diagram of system.
Fig. 5 is to show that inflatable membrane according to the present invention is filled with air the position relationship in an embodiment with the first magnetic baffle plate Schematic diagram;
Fig. 6 is inflation/deflation component according to the present invention structural representation in an embodiment;
Fig. 7 is control device according to the present invention structured flowchart in an embodiment;
Fig. 8 is the flow chart one of the automation control system except magnetic foreign body according to the present invention;And
Fig. 9 is the flowchart 2 of the automation control system except magnetic foreign body according to the present invention.
Specific embodiment
Referring to the drawings the automation control system except magnetic foreign body involved in the present invention is elaborated.
Fig. 1 is the automation control system except magnetic foreign body according to the present invention structural representation in an embodiment.
As shown in figure 1, except the automation control system 100 of magnetic foreign body is used for the liquid coming from pay-off 200 conveying Magnetic foreign body in state material is purged, then the liquid material after removing is delivered to the materials device in subsequent handling(Figure In do not show)In, and, in the present embodiment remove magnetic foreign body automation control system 100 also with magnetic anomaly segregation apparatuss 300 It is connected, magnetic anomaly segregation apparatuss 300 are used for the cleanout fluid after reclaiming and process cleaning magnetic foreign body.In the present embodiment, feeding dress Putting 200 is material storing tank.Except the automation control system 100 of magnetic foreign body can be used in the content of magnetic foreign body is needed into The strict occasion controlling of row, such as in the links of Lithium hydrate and lithium carbonate production process.
In the present embodiment, except the automation control system 100 of magnetic foreign body has except magnetic foreign body device 110, removes magnetic Foreign matter device 120, inlet valve 130, inlet valve 140, outlet valve 150, outlet valve 160, valve 170 ~ 175 and control device (Do not show in Fig. 1).
Except magnetic foreign body device 110 with except the structure of magnetic foreign body device 120 just the same, therefore below only with except magnetic As a example foreign matter device 110, its structure is described.And, below identical structure in two devices is all adopted identical Numbering representing.
Fig. 2 be according to the present invention except magnetic foreign body device structural representation in an embodiment.
As shown in Fig. 2 except the automation control system 10 of magnetic foreign body is used for the magnetic foreign body in liquid material is carried out Remove, it has housing 111, feed unit 112, magnetic baffle plate assembly 113, discharging unit 114, cleaning unit 115 and discharge opeing Unit 116.
Housing 111 is used for accommodating liquid material, and it is sealing structure, uses rustless steel(Tetrafluoro material is sprayed on surface)Or plastics material Material is made, and can resist material corrosion, and does not have magnetic.It includes shell body 111a, upper lid 111b and is fixed on lid Five installed part 111c on inner surface.
Feed unit 112 is arranged on the left side on the top of housing 111, is used for allowing liquid material to enter in housing 111.This reality Apply in example, feed unit 112 is the suction flange that can open and close, and uses rustless steel(Tetrafluoro material is sprayed on surface)Or plastics material Material is made, and can resist material corrosion, and does not have magnetic.
Magnetic baffle plate assembly 113 be removably mounted on lid 111b inner surface on, for by magnetic force to liquid material In magnetic foreign body adsorbed, thus play remove magnetic foreign body effect.Magnetic baffle plate assembly 113 includes at least one piece first Magnetic baffle plate 113a and at least one piece second magnetic baffle plate 113b, in the present embodiment, is to have three piece first magnetic baffle plate 113a and two piece Two magnetic baffle plate 113b, are installed to by five installed part 111c on the inner surface of upper lid 111b respectively.
Leave certain spacing between the bottom of the first magnetic baffle plate 113a and the diapire of shell body 111a and be used for allowing liquid object Material can pass through, and this spacing is expressed as D1, and the length of the first magnetic baffle plate 113a is expressed as L1, L1:D1=1~5.This reality Apply L1 in example:D1=4.5.First magnetic baffle plate 113a side surface in the direction of the width is all fitted the side wall of shell body 111a.First A passage allowing liquid material to pass through is surrounded between the diapire of the bottom of magnetic baffle plate 113a and shell body 111a and two side walls, The cross-sectional area of this passage is expressed as S1, the width means of the first magnetic plate washer are W1, S1=D1 × W1 in the present embodiment, will The cross-sectional area of the charging aperture of feed unit 112 is expressed as C, C=S1, and both area equation can ensure that the normal stream of fluid Logical, prevent solid material in slurry from depositing and affecting yield.
The bottom of the second magnetic baffle plate 113b and the diapire of shell body 111a fit.Second magnetic baffle plate 113b is in width On side surface all fit the side wall of shell body 111a.
Fig. 3 is the second magnetic baffle plate according to the present invention structural representation in an embodiment.
As shown in figure 3, to be provided with least one hollow logical for allow liquid material passes through on the top of the second magnetic baffle plate 113b Road 113b-1, in the present embodiment, hollow passageway 113b-1 has two, all for rectangle, is evenly distributed on the second magnetic baffle plate 113b Top.
The gross area of all hollow passageway 113b-1 that the top of the second magnetic baffle plate 113b is provided with is expressed as S2, S1:S2 =0.5 ~ < 1, S1 area is less than S2, and liquid material is more than S2 in S1 area liquid velocity, prevents slurry from depositing in S1 area.In this reality Apply in example, S1:S2=0.8.
Again as shown in Fig. 2 the first magnetic baffle plate 113a and the second magnetic baffle plate 113b along from feed unit 112 towards going out material list The direction of unit 114(As is illustrated by arrow f in fig 1), it is arranged alternately successively, that is, as shown in figure 1, from left to right, be disposed with One magnetic baffle plate 113a, the second magnetic baffle plate 113b, the first magnetic baffle plate 113a, the second magnetic baffle plate 113b and the first magnetic baffle plate 113a.Logical Cross such set-up mode so that defining one between shell body 111a and the first magnetic baffle plate 113a and the second magnetic baffle plate 113b Individual guiding liquid material is alternately from top to bottom more from bottom to top(It is shown in hollow arrow in Fig. 2 and flow to)Tortuous flow upper The honeycomb duct of back bending of getting off folding.
Discharging unit 114 is arranged on the right side at shell body 111a top, for by by the guiding of last block magnetic baffle plate The liquid material eliminating magnetic foreign body discharges shell body 111a.In the present embodiment, feed unit 112 is can to open and close Outlet(discharge) flange, use rustless steel(Tetrafluoro material is sprayed on surface)Or plastic material makes, material corrosion can be resisted, and there is no magnetic Property.
Fig. 4 is to show inflatable membrane according to the present invention and supersonic vibration component 115c and the first magnetic baffle plate in an embodiment Position relationship schematic diagram.
As shown in Figures 2 and 4, cleaning unit 115 includes five inflatable membrane 115a(Do not show in Fig. 1), an inflation/deflation Component 115b, supersonic vibration component 115c and the not shown one group of fountain head of in figure and water unit.
Five inflatable membrane 115a correspond to five magnetic baffle plates respectively, be set with and be fitted in each first magnetic baffle plate 113a and On second magnetic baffle plate 113b, and the upper end open of each inflatable membrane 115a connecting with inflation/deflation component 115b closure. This inflatable membrane 115a is the skin covering of the surface being made by polyurethane or rubber, has good elasticity, can expand after inflation There is elastic deformation, and original shape can be recovered at once after venting, and original shape can be recovered at once after venting, it Also there is good corrosion-resistant and anti-wear performance, thicknesses of layers is 0.1 ~ 3mm.
Fig. 5 is to show that inflatable membrane according to the present invention is filled with air the position relationship in an embodiment with the first magnetic baffle plate Schematic diagram.
As shown in figure 5, when inflatable membrane 115a is filled with air, inflatable membrane 115a can make away from the first magnetic baffle plate 113a The film layer of magnetic baffle surface is separated with magnetic baffle plate, and the magnetic adsorptive power that such inflatable membrane 115a surface is subject to will be decreased to not to be had Have, magnetic foreign body will lose absorption and come off from film surface.
The 26S Proteasome Structure and Function of the inflatable membrane 115a on the second magnetic baffle plate 113b is with inflatable on the first magnetic baffle plate 113a Film 115a is equally therefore to repeat no more.
Inflation/deflation component 115b include five charging and discharging valve part 115b-1, one fill air pump(In figure does not show)And A piece connecting pipe(In figure does not show).Five charging and discharging valve part 115b-1 are arranged on lid 111b respectively, position respectively In the position corresponding with five inflatable membrane 115a, and connect with five inflatable membrane 115a closure respectively, for right Inflatable membrane 115a is inflated and exits.Fill air pump and pass through a connecting pipe and five charging and discharging valve part 115b-1 phases Even, when needing to allow the magnetic foreign body attaching on inflatable membrane 115a to split away off, inflatable membrane 115a is inflated, when needing When allowing inflatable membrane 115a to be again fitted on magnetic baffle plate, it is evacuated.In the present embodiment, the aeration quantity of inflation can make every time The inflatable membrane 115a obtaining on each magnetic baffle plate expands away from magnetic baffle plate 3 ~ 5cm.
Fig. 6 is inflation/deflation component according to the present invention structural representation in an embodiment.
As shown in fig. 6, in the present embodiment, for the gas that is filled with evenly, charging and discharging valve part 115b-1 is designed The surrounding of the main trachea T of Cheng Yigen is uniformly provided with multiple gas-distributing pipes(T1, T2 etc.), such gas(As shown in figure hollow arrow)Just Can uniform divided flows, then enter back in inflatable membrane 115a.
Again as shown in Figures 2 and 4, supersonic vibration component 115c is arranged on and is used for producing supersonic vibration on shell body 111a, it Including five ultrasonic vibrators, correspond with five magnetic baffle plates respectively.Each ultrasonic vibrator comprises a supersonic vibration A part 115c-1 and drive link 115c-2, one end of this drive link 115c-2 is connected with supersonic vibration part 115c-1, the other end Extend in the first magnetic baffle plate 113a, so after supersonic vibration part 115c-1 produces supersonic vibration, by drive link 115c-2 Just this vibration can be driven to the first magnetic baffle plate 113a, thus driving the first magnetic baffle plate 113a to do together with inflatable membrane 115a Dither, magnetic foreign body is shaken off.
One group of fountain head is mounted on lid 111b inner surface, and each fountain head is respectively toward to the first magnetic baffle plate 113a and the second magnetic baffle plate 113b, for carrying out to the inflatable membrane 115a surface being sleeved on each magnetic baffle plate spraying and clear Wash.
During fountain head spray, supersonic vibration part 115c-1 persistently can be opened, such cleaning performance can be more Plus well.
Water unit is connected with fountain head, for providing water for fountain head.In the present embodiment, water unit includes a water Case and a water pump that the water suction in water tank is supplied to fountain head.
Discharge opeing unit 116 is arranged on the bottom of shell body 111a, for discharging cleaning except the Automated condtrol of magnetic foreign body Cleanout fluid after system 10.In the present embodiment, discharge opeing unit 116 is three outlet(discharge) flange 16a that can open and close, left The right side all designs one, finally converges into a pipeline and discharges.Outlet(discharge) flange 16a adopts rustless steel(Tetrafluoro material is sprayed on surface)Or plastics Material is made, and can resist material corrosion, and does not have magnetic.
In the present embodiment, the first magnetic baffle plate 113a and the second magnetic baffle plate 113b is permanent magnet, when they have adsorbed one After quantitative magnetic foreign body, when needing cleaning magnetic to lead thing, feed unit 112 and discharging unit 114 are closed, inflation/deflation Valve part 115b-1 opens, and is filled with a certain amount of gas, so that the inflatable membrane 115a of magnetic baffle surface is separated with magnetic baffle plate, film table The magnetic foreign body in face comes off, and then opens supersonic vibration component 115c and shakes by the magnetic foreign body on film surface further, and Fountain head is opened the surface of spray inflatable membrane 115a, further magnetic foreign body is hit down, such magnetic foreign body will be with Water is discharged from discharge opeing unit 116 together, completes to clean.
Again as shown in figure 1, inlet valve 130 and inlet valve 140 are separately positioned on except magnetic foreign body device 110 with except magnetic is different In the feed unit of thing device 120.
Outlet valve 150 and outlet valve 160 are separately positioned on except magnetic foreign body device 110 with except magnetic foreign body device 120 goes out On material unit.
In the present embodiment, one end of pipeline I and the charging except magnetic foreign body device 110 with except magnetic foreign body device 120 Unit 113 is connected, and the other end is connected with the feeding port 201 of pay-off 200.One end of pipeline II and pay-off 200 Charging aperture 202 be connected, the other end is connected with the materials device in subsequent handling.Except magnetic foreign body device 110 with except magnetic The discharging unit 114 of property foreign matter device 120 is all connected with pipeline II.One end of pipeline III and the charging aperture of pay-off 200 203 are connected, and the other end is connected with the entrance 301 of magnetic anomaly segregation apparatuss 300.Discharge opeing unit 115 is connected with pipeline III. One end of pipeline IV and the water unit except magnetic foreign body device 110 with except magnetic foreign body device 120(In figure does not show)It is connected, separately One end is connected with the outlet 302 of magnetic anomaly segregation apparatuss 300.
Valve 170 is arranged on the side on pipeline I near pay-off 200.
Valve 171 is arranged on the side on pipeline II near materials device.
Valve 172 and valve 173 are separately mounted to each except magnetic foreign body device is except magnetic foreign body device 110 with except magnetic On the feed water inlet 111d of property foreign matter device 120.
Valve 174 and valve 175 are all arranged on pipeline III, and valve 174 is located at the side near pay-off 200, valve Door 175 is located at the side near magnetic anomaly segregation apparatuss 300.
In addition, valve 204 is provided with the charging aperture 202 of pay-off 200.Outlet in magnetic anomaly segregation apparatuss 300 Valve 303 is installed on 302, in the side of the close pay-off 200 of pipeline IV, valve 304 and pump 305 is installed.
Control device(In figure does not show)With inlet valve 130, inlet valve 140, outlet valve 150, outlet valve 160, valve 170 ~ 171 and 174 ~ 175 and six tapping valve 115b connect, and are mainly used in except magnetic foreign body device 110 with except magnetic foreign body dress When putting in 120 the absorption of the magnetic baffle plate assembly in any one and reaching saturation, this is controlled to remove the inlet valve on magnetic foreign body device With outlet valve close, make this device stop except magnetic anomaly work, and control be arranged on another one remove magnetic foreign body device on entering Material valve and outlet valve are opened, and start to work except magnetic anomaly.
Fig. 7 is control device according to the present invention structured flowchart in an embodiment.
As shown in fig. 7, control device 180 includes:Parameter storage unit 181, timing unit 182, judging unit 183, control 184, two the first control unit 185-1 ~ 185-2 of signal generation transmitter unit processed, two the second control unit 186-1 ~ 186- 2nd, six the 3rd control unit 187-1 ~ 187-5, two the 4th control unit 188-1 ~ 188-2 and finishing control portions 189.
Parameter storage unit 181 is stored with:Except magnetic foreign body device 110 adsorbs the standard reaching saturation from starting working to Working time h1, except magnetic foreign body device 120 adsorbs the synthesis h2 reaching saturation from starting working to.
Timing unit 182 is used for adding up:Except running time t1 of magnetic foreign body device 110, with except magnetic foreign body dress Put 120 running time t2.
Judging unit 183 is used for judging:Whether running time t1 reaches synthesis h1, is additionally operable to judge in fact That is, t1 the border working time, whether t2 reached synthesis h2, and generated work judged result,<H1, t1=h1, t2<H2, t2 =h2.
Control signal generates transmitter unit 184 when the judged result that works is t1=h1 or t2=h2, generates corresponding work Control signal is simultaneously launched, specially:When the judged result that works is t1=h1, generate working control signal A1, this work control Signal A1 processed comprises:Allow close except the inlet valve 130 of magnetic foreign body device 110 side and outlet valve 150, three tapping valve 115b and Valve 174 is opened, and allow open except the inlet valve 140 of magnetic foreign body device 120 side and outlet valve 160, three tapping valve 115b The control information closed with valve 175;When the judged result that works is t2=h2, generate working control signal A2, this job control Signal A2 comprises:Allow close except the inlet valve 140 of magnetic foreign body device 120 side and outlet valve 160, three tapping valve 115b and valve Door 175 unlatching, and allow open except the inlet valve 130 of magnetic foreign body device 110 side and outlet valve 150, three tapping valve 115b and The control information that valve 174 is closed.
Two the first control units 185-1 and 185-2 are separately mounted on inlet valve 130 and 140, come for receiving transmitting Working control signal, and according to this working control signal control corresponding inlet valve be turned on and off.
Two the second control units 186-1 and 186-2 are separately mounted in outlet valve 150 and 160, come for receiving transmitting Working control signal, and according to working control signal control corresponding outlet valve be turned on and off.
Three the 3rd control unit 187-1 ~ 187-3 are separately mounted to three tapping valves except magnetic foreign body device 110 On 115b, for controlling corresponding tapping valve 115b to be turned on and off according to working control signal.The other three the 3rd is controlled Unit 187-4 ~ 187-5 processed is separately mounted to except on three tapping valve 115b of magnetic foreign body device 120, for according to work control Signal processed controls corresponding tapping valve 115b to be turned on and off.
Two the 4th control unit 188-1 ~ 188-2 are separately mounted on valve 174 and 175, for according to job control Signal controls corresponding valve 174 and 175 to be turned on and off.
Finishing control portion 189 is used for controlling the automation control system 100 entirely removing magnetic foreign body to quit work.In this reality Apply in example, finishing control portion 189 is button, once this button is pressed, finishing control portion 189 just controls whole system to stop work Make.
Below to be in, except magnetic foreign body device 110, the state of starting working, and remove magnetic foreign body device 120 and be in non-work In case of making state, in conjunction with flow chart, the major automated of automation control system 100 except magnetic foreign body was controlled Journey illustrates:
Fig. 8 is the flow chart one of the automation control system except magnetic foreign body according to the present invention.
As shown in figure 8, except the major automated control process of the automation control system 100 of magnetic foreign body includes walking as follows Suddenly:
Step S1:
Timing unit 182 adds up running time t1 except magnetic foreign body device 110, subsequently into step S2;
Step S2:
Judging unit 183 judges whether running time t1 reaches synthesis h1, and generates work judged result, when Return to step S1 when work judged result is no, when the judged result that works is to enter step S3 when being;
Step S3:
Control signal generates transmitter unit 184 and generates corresponding working control signal A1 and launched, subsequently into step S4;
Step S4:
Receive working control signal A1, and according to working control signal A1, execution action:Two the first control units 185-1 and 185-2 controls inlet valve 130 and outlet valve 150 to close, and three the 3rd control unit 187-1 ~ 187-3 control three tapping valves 115b opens, and the 4th control unit 188-1 control valve 174 opens, two the second control units 186-1 and 186-2 control into Material valve 140 and outlet valve 160 are opened, and three the 3rd control unit 187-4 ~ 187-5 control three tapping valve 115b to close, and the 4th Control unit 188-2 control valve 175 is closed;Subsequently into step S5;
Step S5:
Except magnetic foreign body device 120 is started working, timing unit 182 is to except running time t2 of magnetic foreign body device 120 Added up, subsequently into step S6;
Step S6:
Judging unit 183 judges whether running time t2 reaches synthesis h2, and generates work judged result, when Return to step S5 when work judged result is no, when the judged result that works is to enter step S7 when being;
Step S7:
Control signal generates transmitter unit 184 and generates corresponding working control signal A2 and launched, subsequently into step S8;
Step S8:
Receive working control signal A2, and according to working control signal A2, execution action:Two the second control units 186-1 and 186-2 controls inlet valve 140 and outlet valve 160 to close, and three the 3rd control unit 187-4 ~ 187-5 control three tapping valves 115b opens, and the 4th control unit 188-2 control valve 175 opens, two the first control units 185-1 and 185-2 control into Material valve 130 and outlet valve 150 are opened, and three the 3rd control unit 187-1 ~ 187-3 control three tapping valve 115b to close, and the 4th Control unit 188-1 control valve 174 is closed;It is then back to step S1;
Step S9:
Once finishing control portion 189 is pressed by operator, whole system just quits work at once, enters done state, otherwise returns Return step S1.
In addition, parameter storage unit 181 is also stored with:Except fill in magnetic foreign body device 110 air pump standard inflation when Between h1 ' and standard pumpdown time h1 " and water unit standard water supply time h1 ' ' ';Except filling pumping in magnetic foreign body device 120 The standard inflation time h2 ' of pump and standard pumpdown time h2 " and the standard water supply time h2 ' ' ' of water unit.
In this case, timing unit 182 is additionally operable to add up:Except the reality filling air pump in magnetic foreign body device 110 Inflationtime t1 ', actual pumpdown time t1 " and the actual water supply time t1 ' ' ' of water unit;Except in magnetic foreign body device 120 Fill the actual inflationtime t2 ' of air pump, actual pumpdown time t2 " and water unit actual water supply time t2 ' ' '.
Further, judging unit 183 is additionally operable to judge:Except fill in magnetic foreign body device 110 air pump actual inflation when Between t1 ' whether reach standard inflation time h1 ', and generate corresponding inflation judged result;The actual water supply time of water unit Whether t1 ' ' ' reaches standard water supply time h1 ' ' ', and generates corresponding water supply judged result;And fill the actual of air pump and take out Whether gas time t1 " reaches standard pumpdown time h1 ", and generate corresponding pumping judged result.With except magnetic foreign body device 120 In fill the actual inflationtime t2 ' of air pump and whether reach standard inflation time h2 ', and generate corresponding inflation judged result; Whether the actual water supply time t2 ' ' ' of water unit reaches standard water supply time h2 ' ' ', and generates corresponding water supply judged result; And fill the actual pumpdown time t2 of air pump " whether reach standard pumpdown time h2 ", and generate corresponding pumping judgement knot Really.
Control signal generates transmitter unit 184 also when inflating judged result is to be(I.e., t '=h '), generate and fill accordingly Gas control signal and ultrasonic control signal are simultaneously launched;When water supply judged result is to be(I.e., t ' ' '=h ' ' '), generate corresponding Water supply control signal and launched;And when being evacuated judged result is to be(I.e., t "=h "), generate corresponding pumping control Signal processed is simultaneously launched.
Control device 180 also includes:Ten the 5th control unit 190-1 ~ 190-10, ten the 6th control units 191-1 ~ 191-10 and two the 7th control unit 192-1 ~ 192-2.
Ten the 5th control unit 190-1 ~ 190-10 are separately mounted to shake except five in magnetic foreign body device 110 are ultrasonic Moving part 115c-1 and except on five supersonic vibration part 115c-1 in magnetic foreign body device 120, for according to ultrasonic control signal, Supersonic vibration part 115c-1 is controlled to carry out supersonic vibration according to default duration and frequency.
Ten the 6th control unit 191-1 ~ 191-10 are separately mounted to except five inflation/deflations in magnetic foreign body device 110 Valve part 115b-1 and except on five charging and discharging valve part 115b-1 in magnetic foreign body device 120, is closed one in inlet valve After fixing time(This time be inlet valve from closing, to when being all discharged used except the liquid material in magnetic foreign body device Between), just control corresponding charging and discharging valve part 115b-1 to open, and control and fill air pump inflatable membrane 115a is inflated, And according to inflation judged result control charging and discharging valve part 115b-1 closed, and control fill air pump stop inflation.
Two the 7th control unit 192-1 ~ 192-2 are separately mounted in two water units removing magnetic foreign body device, and one Denier is filled air pump inflation and is finished, and just controls water unit to supply water to fountain head, and controls water unit to stop according to water supply judged result Supply water.
Once water unit stops supplying water, each the 6th control unit controls corresponding charging and discharging valve part to open, and controls System is filled air pump and all of inflatable membrane 115a is evacuated, and controls charging and discharging valve part always according to pumping judged result 115b-1 is closed, and controls and fill air pump stopping pumping.
Fig. 9 is the flowchart 2 of the automation control system except magnetic foreign body according to the present invention.
Except magnetic foreign body device 110 with except the cleaning process of magnetic foreign body device 120 is just the same, as shown in figure 9, below Automatization's cleaning taking need to be cleaned by except magnetic foreign body device 110 as a example, to the automation control system 100 except magnetic foreign body Process illustrates:
Step S1 ':
After inlet valve is closed certain time, except five the 6th control unit 191-1 ~ 191-5 in magnetic foreign body device 110 Just control five charging and discharging valve part 115b-1 to be all turned on, and control and fill air pump and inflatable membrane 115a is inflated, so Enter step S2 afterwards ';
Step S2 ':
Timing unit 182 adds up to fill the actual inflationtime t1 ' of air pump in magnetic foreign body device 110, subsequently into step S3’;
Step S3 ':
Whether judging unit 183 reaches standard inflation to the actual inflationtime t1 ' filling air pump in magnetic foreign body device 110 Time, h1 ' was judged, and generated corresponding inflation judged result, return to step S2 when inflating judged result and being no ', when filling Gas judged result is to enter step S4 when being ';
Step S4 ':
Control signal generates transmitter unit 184 and generates ultrasonic control signal and ventilating control signal launched, so accordingly Enter step S5 afterwards ';
Step S5 ':
Five the 5th control unit 190-1 ~ 190-5, receive ultrasonic control signal, and according to this signal according to default duration and Frequency executes supersonic vibration;Meanwhile, five the 6th control unit 191-1 ~ 191-5 receive ventilating control signal, and according to filling Gas control signal, execution action:Control charging and discharging valve part 115b-1 closed, and control fill air pump stop inflation, so Enter step S6 afterwards ';
Step S6 ':
7th control unit 192-1 controls water unit to supply water to fountain head, subsequently into step S7 ';
Step S7 ':
Timing unit 182 adds up the actual water supply time t1 ' ' ' except magnetic foreign body device 110 water unit, subsequently into step S8’;
Step S8 ':
Judging unit 183 judges whether actual water supply time t1 ' ' ' reaches standard water supply time h1 ' ' ', and generates water supply judgement As a result, return to step S7 when water supply judged result is no ', when water supply judged result is to enter step S9 when being ';
Step S9 ':
Control signal generates transmitter unit 184 and generates corresponding water supply control signal and launched, subsequently into step S10 ';
Step S10 ':
7th control unit 192-1 receives water supply control signal, and according to water supply control signal, execution action:Control water unit Stop supplying water, subsequently into step S11 ';
Step S11 ':
Five the 6th control unit 191-1 ~ 191-5 control corresponding five charging and discharging valve part 115b-1 to be switched on, and control Fill air pump all of inflatable membrane 115a to be evacuated, subsequently into step S12 ';
Step S12 ':
Timing unit 182 adds up to fill the actual pumpdown time t2 of air pump ", subsequently into step S13 ';
Step S13 ':
Judging unit 183 judges to fill the actual pumpdown time t2 of air pump " whether reach standard pumpdown time h2 ", and generate and take out Gas judged result, return to step S12 when being evacuated judged result and being no ', when water supply judged result is to enter step S14 when being ';
Step S12 ':
Control signal generates transmitter unit 184 and generates corresponding pumping control signal and launched, subsequently into step S13 ';
Step S14 ':
Five the 6th control unit 191-1 ~ 191-5 receive pumping control signal, and according to pumping control signal, execution action: According to inflation judged result control five charging and discharging valve part 115b-1 all closed, and control fill air pump stop inflation. Thus completing a cleaning process.
In addition, while completing said process, automation control system 100 that this removes magnetic foreign body can also complete with Lower process:
Liquid material is only by except magnetic foreign body device once:While by one of them except magnetic foreign body device unlatching work, Valve 204 is closed, valve 171 is opened so that liquid material directly flows after the discharging unit except magnetic foreign body device flows out To in materials device.
Circulation deferrization, liquid material by except magnetic foreign body device multiple:Valve 204 is opened, valve 171 is closed, and makes Obtain liquid material once more to return pay-off 200 after the discharging unit except magnetic foreign body device flows out, when through repeatedly Circulation, reaches and closes valve 204 after specifically removing magnetic foreign body requirement again, valve 171 is opened, allow reach specific will except magnetic anomaly The liquid material asked flows in materials device.
Recycle washing liquid:By valve 172 or 173 and 301 ~ 304, pump 305 and be located at same except magnetic foreign body dress The three tapping valve 115b putting open, and after cleanout fluid is discharged by discharge opeing unit 115, will flow into magnetic anomaly segregation apparatuss 300 In, by magnetic anomaly segregation apparatuss 300, the magnetic foreign body in cleanout fluid is removed clean, when needs enter again to except magnetic foreign body device It is possible to be aspirated removing clean cleanout fluid by pump 305 again and via pipeline IV backflow magnetropism foreign body dress during row cleaning In the water unit put.
After the magnetic foreign body of magnetic anomaly segregation apparatuss 300 separates and reaches saturation, this device can be carried out, clearly Magnetic anomaly saturated solution after washing can be by an other discharge of pipes to waste liquor treatment equipment(In figure does not show)In.In this enforcement In example, the structure of magnetic anomaly segregation apparatuss 300 can with except magnetic foreign body device identical, but volume is bigger and magnetic baffle number More, so can be bigger except magnetic anomaly ability.
The effect of embodiment and effect
The automation control system except magnetic foreign body according to described by the present embodiment, because control device can remove magnetic at one Property foreign matter device in the absorption of magnetic baffle plate assembly when reaching saturation, control this to remove the inlet valve on magnetic foreign body device and go out Material valve all close, and control be arranged on another remove magnetic foreign body device on inlet valve and outlet valve be switched on such that it is able to Guarantee in the case that one is carried out except magnetic foreign body device, liquid material can enter another and remove magnetic foreign body dress It is eliminated magnetic anomaly, therefore, it is possible to make production be smoothed out it is ensured that production process and efficiency in putting.
Further, since the first magnetic baffle plate and the second magnetic baffle plate are all along from feed unit towards the direction of discharging unit successively It is arranged alternately, between the bottom of the first magnetic baffle plate and the diapire of housing, have certain spacing that liquid material can be allowed to pass through, second The top of magnetic baffle plate is provided with two hollow passageway allowing liquid material to pass through, and fits the diapire of housing in the bottom of the second magnetic baffle plate, So liquid material after feed unit enters housing can Tortuous flow from bottom to top more from top to bottom, effectively increased by this Plus time of staying in housing for the liquid material and the time contacting with magnetic baffle plate, avoid what material produced because of direct current simultaneously Liquid material dead angle, substantially increases except magnetic anomaly effect.
Further, since feed unit is arranged on the left side of case top, discharging unit is arranged on the right side of case top, and And be disposed adjacent with feed unit and discharging unit is all the first magnetic baffle plate, two big adsorption planes of so every piece magnetic baffle plate Substantially effectively can be contacted with liquid material, thus improve removing magnetic anomaly effect.
Further, since the length of space D 1 between the bottom of the first magnetic baffle plate and the diapire of shell body and the first magnetic baffle plate The ratio of L1 is 1~5, and the width W1 of the first magnetic plate washer is equal to the sectional area C of the entrance of feed unit with the product of space D 1.So Structure, can either ensure liquid material in the shell intrinsic time of staying thus being fully contacted with magnetic baffle plate, can allow liquid again State material can swimmingly flow through below the first magnetic baffle plate.
Further, since the liquid material that allows surrounding between the diapire of the bottom of the first magnetic baffle plate and shell body and side wall leads to The ratio of the gross area S2 of the hollow passageway that the top of the area S1 of the passage crossed and the second magnetic baffle plate is provided with is 0.5 ~ < 1, S1 face Long-pending less than S2, liquid material is more than S2 in S1 area liquid velocity, prevents slurry from depositing in S1 area.Such structure, can either protect Card liquid material can allow liquid material smooth in the shell intrinsic time of staying thus being fully contacted with magnetic baffle plate again Ground, flows through below the second magnetic baffle plate.
The side of shell body further, since the first magnetic baffle plate and the second magnetic baffle plate side surface in the direction of the width is all fitted Wall, thus all of liquid material is all defined as along the honeycomb duct flowing bending back and forth up and down, thus further increasing Except magnetic anomaly effect.
Further, since hollow passageway is provided with two, and it is evenly distributed on the top of the second magnetic baffle plate, such hollow passageway Water conservancy diversion effect more preferably so that liquid material can swimmingly flow through hollow passageway very much.
In addition, because being set with each magnetic baffle plate and be fitted with tool at least one inflatable membrane resilient, charge and discharge Gas component is connected with this inflatable membrane, inflatable membrane can be inflated and exit, the magnetic that such magnetic baffle plate is adsorbed Foreign body will be attached to the surface of inflatable membrane, and when needing cleaning, inflation/deflation component can be inflated to inflatable membrane, allows Away from magnetic baffle plate, the magnetic adsorptive power that film surface is subject to will be decreased to not to be had inflatable membrane, so that magnetic foreign body is from film Surface comes off, and in this case, supersonic vibration component can also produce supersonic vibration, shakes from can fill by magnetic foreign body further The surface of air film, then be rinsed with cleanout fluid such as water, by discharge opeing unit, cleanout fluid is discharged, cleaning process is very simple Single, convenient, efficient, exempt to tear open easy cleaning, the magnetic not only fully having cleaned up on inflatable membrane surface and in inner walls is different Thing, and substantially reduce scavenging period, it is effectively improved manufacturing schedule.
Further, because inflatable membrane is set with and is fitted on each first magnetic baffle plate and the second magnetic baffle plate, so may be used To avoid magnetic baffle plate to contact with liquid material, thus reaching the effect protected magnetic baffle plate from corrosion and damage.
Above example is only the illustration that technical solution of the present invention is done.Involved in the present invention except magnetic different The automation control system of thing is not merely defined in structure described in the embodiment above, but is limited with claim Fixed scope is defined.Any modification that those skilled in the art of the invention are made on the basis of this embodiment or supplement or wait Effect is replaced, all in the claimed scope of the claim of the present invention.
In the above-described embodiments, pay-off 200 is material storing tank.Remove the Automated condtrol of magnetic foreign body with the present invention The pay-off that system is connected can also be other reactors etc..
In addition, the automation control system except magnetic foreign body involved in the present invention, it may also is that structure:Have one Individual charging reversal valve, is arranged on the feeding port of pay-off;One discharging reversal valve, is arranged on the entrance of materials device; Control device is to be connected with reversal valve and outlet valve, and the absorption removing the magnetic baffle plate assembly in magnetic foreign body device at least one reaches During to saturation, charging reversal valve and discharging reversal valve is controlled all to be diverted to other at least one except magnetic foreign body device is connected Logical.In this case, control device includes:Parameter storage unit, being stored with, each removes magnetic foreign body device from starting working Reach the synthesis h of saturation to absorption;Timing unit, for accumulative running time t except magnetic foreign body device; Judging unit, judges whether running time t reaches synthesis h, and generates work judged result;Control signal is given birth to Become transmitter unit, when the judged result that works is to be, generates corresponding working control signal and launched;First controls list Unit, is arranged on charging reversal valve, controls charging reversal valve to be turned to according to working control signal;And second control single Unit, is arranged on discharging reversal valve, controls corresponding discharging reversal valve to be turned to according to working control signal.Such structure Above-described embodiment identical effect can be reached.
In addition, in the above-described embodiments, it is to judge to satisfy except whether magnetic foreign body device reaches absorption by the working time The state of sum.In the automation control system except magnetic foreign body of the present invention, detection magnetic baffle sheet can also be come using detector The whether adsorption saturation of the magnetic foreign body in face, to judge whether reach the state of adsorption saturation except magnetic foreign body device.
In addition, in the above-described embodiments, each fills air pump except magnetic foreign body device has one, respectively each is filled Put enforcement inflation and be evacuated.Come to all of except magnetic foreign body device it is also possible to fill air pump only with one in the present invention Implement inflation and be evacuated, and be arranged on using the valve that can be opened and closed fill air pump with except the connecting pipe of magnetic foreign body device On, by control unit control corresponding valve carry out being turned on and off to specifically remove magnetic foreign body device be inflated with Pumping;Or can also be arranged on using reversal valve and fill air pump and except on the connecting pipe of magnetic foreign body device, by controlling Unit controls reversal valve to be diverted to and to be specifically inflated and to be evacuated except magnetic foreign body device is connected.
In the above-described embodiments, shell body is rectangular configuration, in the Automated condtrol except magnetic foreign body according to the present invention In system, according to the requirement of specifically used situation(For example, the requirement of mounting condition), shell body can also be other polygon knots Structure or arc-shaped structure, also can obtain and preferably remove magnetic anomaly effect.
In addition, in the above-described embodiments, hollow passageway is rectangle.Automated condtrol except magnetic foreign body according to the present invention In system, according to the needs of practical situation, hollow passageway is also designed as other shapes, for example, circle, Long Circle, ellipse Circle and triangle.
Additionally, in the above-described embodiments, the first magnetic baffle plate and the second magnetic baffle plate are all permanent magnet.Remove according to the present invention In the automation control system of magnetic foreign body, their second magnetic baffle plates can also be electric magnet.
Additionally, in the above-described embodiments, the first magnetic baffle plate and the second magnetic baffle plate are designed to different structure and alternately arrange Row, so that liquid material being capable of Tortuous flow from bottom to top more from top to bottom after entering housing.Magnetic according to the present invention In the device of property foreign body, needs as the case may be are it is also possible to be designed as equally the first magnetic baffle plate and the second magnetic baffle plate Structure, being for example designed as top does not have the structure of hollow passageway, and then narrowed width designs several rows more, then all of magnetic Baffle plate is also all set with by inflatable membrane and fits, although so liquid material can not tortuous from bottom to top more from top to bottom flow Dynamic, but inflatable membrane is inflated also can reach with the effect making the magnetic foreign body of absorption drop.
Additionally, in the above-described embodiments, it is multiple that charging and discharging valve part is designed to that the surrounding of a main trachea T is uniformly provided with Gas-distributing pipe, gas is directly charged inflatable membrane from charging and discharging valve part.In the device of magnetic foreign body according to the present invention, it is The everywhere being distributed in magnetic sheet that the gas being filled with is more uniformly distributed, can be designed to after a main trachea enters magnetic sheet, magnetic sheet Two sides is distributed with many tiny gas distribution tubes, prevents local from overcharging.
Additionally, in the above-described embodiments, magnetic baffle plate is all permanent magnet, and the present invention can also be kept off as magnetic using electric magnet Plate, is energized so that electric magnet has magnetic to electric magnet when needing to adsorb magnetic foreign body, is needing to allow magnetic foreign body to take off From inflatable membrane when, by electric magnet power-off, because after power-off, magnetic will not disappear at once, magnetic foreign body can be partially disengaged, then Again inflatable membrane is inflated it is possible to so that film surface magnetism all disappears so that magnetic foreign body all splits away off.
Additionally, in the above-described embodiments, inflatable membrane is that have multiple, is set on multiple magnetic baffle plates.In the present invention In, these inflatable membranes can also be to be connected becomes a big inflatable membrane, with this big inflatable membrane by institute There is magnetic baffle plate all to cover to load.
In addition, being first supersonic vibration in the above-described embodiments, then open Water spray again;According to the needs of practical situation, Can also first spray and then supersonic vibration again.
Additionally, in the above-described embodiments, supersonic vibration component is including five ultrasonic vibrators, respectively with multiple magnetic baffle plates Correspond, each ultrasonic vibrator comprises a supersonic vibration part and a drive link.The supersonic vibration component of the present invention In, ultrasonic vibrator can also only one of which, this ultrasonic vibrator is connected with multiple drive links, and this multiple drive link divides again It is not connected one by one with magnetic baffle plate, so can reach same vibrating effect yet.
Further, the supersonic vibration component of the present invention can also be arranged on shell outer body wall, for example, be arranged on diapire Outside, enclosure interior is transferred vibrations to by shell body, although such vibrating effect do not have so good in embodiment, Cleaning performance and efficiency similarly can be improved.

Claims (10)

1. a kind of automation control system except magnetic foreign body, for the magnetic from the liquid material that pay-off conveying comes Foreign body is purged, the more described liquid material after removing is delivered in materials device it is characterised in that having:
At least two remove magnetic foreign body device, and each should include except magnetic foreign body device:Housing;Feed unit, is arranged on institute State the top of housing, be used for allowing described liquid material to enter in described housing;Magnetic baffle plate assembly, is arranged in housing, for leading to Cross magnetic force the magnetic foreign body in described liquid material is adsorbed, including be arranged on upper inside the roof of described housing and towards At least one piece first magnetic baffle plate and at least one piece second magnetic baffle plate that the diapire of described housing extends;Discharging unit, is arranged on institute State on housing, for the described liquid material eliminating magnetic foreign body is discharged described housing;Cleaning unit, including being set with and paste It is combined in tool at least one inflatable membrane resilient on each described first magnetic baffle plate and described second magnetic baffle plate, be arranged on Be connected on described housing and with described inflatable membrane, the inflation/deflation structure for being inflated to described inflatable membrane and exit Part, and install on the housing for producing the supersonic vibration component of supersonic vibration;And discharge opeing unit, it is arranged on described shell The bottom of body, for discharging the cleanout fluid after the automation control system except magnetic foreign body for the cleaning,
At least two inlet valves, are separately positioned in each described described feed unit except magnetic foreign body device;
At least two outlet valves, are separately positioned on each described described discharging unit except magnetic foreign body device;And
Control device, is connected with described inlet valve and described outlet valve, for removing in magnetic foreign body device described at least one The absorption of described magnetic baffle plate assembly when reaching saturation, control described at least one described except entering described on magnetic foreign body device Material valve and described outlet valve are closed, and control be arranged on other at least one described except the described charging on magnetic foreign body device Valve and described outlet valve are opened,
Wherein, described first magnetic baffle plate and described second magnetic baffle plate along from described feed unit towards the side of described discharging unit To being arranged alternately successively, have between the bottom of described first magnetic baffle plate and the diapire of described housing certain spacing be used for allowing described Liquid material passes through, and it is hollow logical for allow described liquid material to pass through that the top of described second magnetic baffle plate is provided with least one Road, the bottom of described second magnetic baffle plate extends to the described diapire of described housing of fitting.
2. the automation control system except magnetic foreign body according to claim 1 it is characterised in that:
Wherein, described control device includes:
Parameter storage unit, is stored with described in each except magnetic foreign body device adsorbs the standard work reaching saturation from starting working to Make time h;
Timing unit, for accumulative described running time t except magnetic foreign body device;
Judging unit, judges whether described running time t reaches described synthesis h, and generates work judgement knot Really;
Control signal generates transmitter unit, when described work judged result is to be, generates corresponding working control signal and goes forward side by side Row transmitting;
At least two first control units, are separately mounted on described at least two inlet valves, according to described working control signal Described inlet valve accordingly is controlled to be turned on and off;And
At least two second control units, are separately mounted in described at least two outlet valves, according to described working control signal Described outlet valve accordingly is controlled to be turned on and off.
3. a kind of automation control system except magnetic foreign body, for the magnetic from the liquid material that pay-off conveying comes Foreign body is purged, the more described liquid material after removing is delivered in materials device it is characterised in that having:
At least two remove magnetic foreign body device, and each should include except magnetic foreign body device:Housing;Feed unit, is arranged on institute State the top of housing, be used for allowing described liquid material to enter in described housing;Magnetic baffle plate assembly, is arranged in housing, for leading to Cross magnetic force the magnetic foreign body in described liquid material is adsorbed, including be arranged on upper inside the roof of described housing and towards At least one piece first magnetic baffle plate and at least one piece second magnetic baffle plate that the diapire of described housing extends;Discharging unit, is arranged on institute State on housing, for the described liquid material eliminating magnetic foreign body is discharged described housing;Cleaning unit, including being set with and paste It is combined in tool at least one inflatable membrane resilient on each described first magnetic baffle plate and described second magnetic baffle plate, be arranged on Be connected on described housing and with described inflatable membrane, the inflation/deflation structure for being inflated to described inflatable membrane and exit Part, and install on the housing for producing the supersonic vibration component of supersonic vibration;And discharge opeing unit, it is arranged on described shell The bottom of body, for discharging the cleanout fluid after the automation control system except magnetic foreign body for the cleaning,
Charging reversal valve, is arranged on the feeding port of described pay-off;
Discharging reversal valve, is arranged on the entrance of described materials device;And
Control device, is connected with described charging reversal valve and described discharging reversal valve, different for removing magnetic described at least one When the absorption of the described magnetic baffle plate assembly in thing device reaches saturation, control described charging reversal valve and described discharging reversal valve all Be diverted to described in other at least one except magnetic foreign body device is connected,
Wherein, described magnetic baffle plate assembly includes at least one piece first magnetic baffle plate being arranged on inside the roof of described housing and extremely Few one piece of second magnetic baffle plate, described first magnetic baffle plate and described second magnetic baffle plate along from described feed unit towards described discharging The direction of unit is arranged alternately successively, has certain spacing to use between the bottom of described first magnetic baffle plate and the diapire of described housing In allowing described liquid material to pass through, the top of described second magnetic baffle plate is provided with least one for allowing described liquid material to pass through Hollow passageway, the bottom of described second magnetic baffle plate extends to the described diapire of described housing of fitting.
4. the automation control system except magnetic foreign body according to claim 3 it is characterised in that:
Wherein, described control device includes:
Parameter storage unit, is stored with described in each except magnetic foreign body device adsorbs the standard work reaching saturation from starting working to Make time h;
Timing unit, for accumulative described running time t except magnetic foreign body device;
Judging unit, judges whether described running time t reaches described synthesis h, and generates work judgement knot Really;
Control signal generates transmitter unit, when described work judged result is to be, generates corresponding working control signal and goes forward side by side Row transmitting;
First control unit, is arranged on described charging reversal valve, controls described charging commutation according to described working control signal Valve is turned to;And
Second control unit, is arranged on described discharging reversal valve, according to described working control signal control described accordingly go out Material reversal valve is turned to.
5. the automation control system except magnetic foreign body according to claim 1 or 3 it is characterised in that:
Wherein, described supersonic vibration component includes multiple ultrasonic vibrators, respectively with described at least one piece first magnetic baffle plate and extremely Few one piece of second magnetic baffle plate corresponds, and each described ultrasonic vibrator comprises a supersonic vibration part and a drive link, One end of this drive link is connected with described supersonic vibration part, and the other end extends in magnetic baffle plate.
6. the automation control system except magnetic foreign body according to claim 1 or 3 it is characterised in that:
Wherein, described cleaning unit also includes:It is arranged in described housing and spray water against the least one set of described magnetically attractive part Head, and be connected with fountain head, for the water unit for fountain head water supply.
7. the automation control system except magnetic foreign body according to claim 6 it is characterised in that:
Wherein, the number of described inflatable membrane and described at least one piece first magnetic baffle plate and at least one piece of second magnetic baffle plate is always individual Number is equal, and each described inflatable membrane is fitted with a magnetic baffle plate.
8. the automation control system except magnetic foreign body according to claim 7 it is characterised in that:
Wherein, described inflation/deflation component include multiple charging and discharging valve parts and one fill air pump and a connecting pipe,
Multiple described charging and discharging valve parts are all arranged on the top of described housing, are located at relative with the plurality of inflatable membrane respectively The position answered, described charging and discharging valve part is connected with described inflatable membrane closure;
Fill air pump to be connected with all described charging and discharging valve parts by described connecting pipe.
9. the automation control system except magnetic foreign body according to claim 8 it is characterised in that:
Wherein, described parameter storage unit be also stored with described in fill the standard inflation time h ' and standard pumpdown time h of air pump " And the standard water supply time h ' ' ' of described water unit;
Described timing unit be additionally operable to accumulative described in fill the actual inflationtime t ' and actual pumpdown time t of air pump " and institute State the actual water supply time t ' ' ' of water unit;
Described judging unit also judges:Whether described actual inflationtime t ' reaches described standard inflation time h ', and generates phase The inflation judged result answered;Whether described actual water supply time t ' ' ' reaches described standard water supply time h ' ' ', and generates corresponding Water supply judged result;And described actual pumpdown time t " whether reach described standard pumpdown time h ", and generate corresponding Pumping judged result;
Described control signal generates transmitter unit also when described inflation judged result is to be, generates corresponding ventilating control signal And launched;And when described water supply judged result is to be, generates corresponding water supply control signal and launched;And When described pumping judged result is to be, generates corresponding pumping control signal and launched;
Described control device also includes:Multiple 3rd control units, are separately mounted on described charging and discharging valve part, described enter After material valve is closed certain time, control described charging and discharging valve part to open, and fill air pump to described inflatable described in controlling Film is inflated, and controls described charging and discharging valve part to be closed always according to described inflation judged result, the described air pump that fills stops Only inflate;With
One the 4th control unit, is arranged in described water unit, once described fill air pump inflation finish, just control described confession Water portion supplies water to described fountain head, and controls described water unit to stop supplying water according to described water supply judged result,
Once described water unit stops supplying water, described 3rd control unit just controls described charging and discharging valve part to open, and controls institute State and fill air pump described inflatable membrane is evacuated, and control described charging and discharging valve part to enter according to described pumping judged result Row is closed, and the described air pump that fills stops pumping.
10. the automation control system except magnetic foreign body according to claim 1 or 3 it is characterised in that:
Wherein, the spacing between the bottom of described first magnetic baffle plate and the described diapire of described housing is expressed as D1, will be described The length of the first magnetic baffle plate is expressed as L1, width means are W1, and the cross-sectional area of the charging aperture of described feed unit is expressed as C,
L1:D1=1~5, D1 × W1=C.
CN201610834460.3A 2016-09-20 2016-09-20 Except the automation control system of magnetic foreign body Active CN106423540B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2331718B (en) * 1997-11-27 2002-07-31 Honda Motor Co Ltd Cleaning apparatus for magnetic filter and cleaning method thereof
CN103240173A (en) * 2012-02-08 2013-08-14 香港科技大学 Magnetic separator and water treatment system provided therewith
CN104096410A (en) * 2013-04-09 2014-10-15 何荣志 Magnetic automatic filter for fluid
CN205253334U (en) * 2015-12-02 2016-05-25 佛山市佛诺斯除铁机械设备有限公司 Pipeline deironing system of continuous operation
CN205379971U (en) * 2015-12-02 2016-07-13 佛山市佛诺斯除铁机械设备有限公司 High -efficient pipeline de -ironing separator and use its deironing system
CN106238201A (en) * 2016-09-20 2016-12-21 荆门市格林美新材料有限公司 Automation control system except magnetic foreign body

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2331718B (en) * 1997-11-27 2002-07-31 Honda Motor Co Ltd Cleaning apparatus for magnetic filter and cleaning method thereof
CN103240173A (en) * 2012-02-08 2013-08-14 香港科技大学 Magnetic separator and water treatment system provided therewith
CN104096410A (en) * 2013-04-09 2014-10-15 何荣志 Magnetic automatic filter for fluid
CN205253334U (en) * 2015-12-02 2016-05-25 佛山市佛诺斯除铁机械设备有限公司 Pipeline deironing system of continuous operation
CN205379971U (en) * 2015-12-02 2016-07-13 佛山市佛诺斯除铁机械设备有限公司 High -efficient pipeline de -ironing separator and use its deironing system
CN106238201A (en) * 2016-09-20 2016-12-21 荆门市格林美新材料有限公司 Automation control system except magnetic foreign body

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