CN106413145A - High-tenacity carbon crystal heating plate and preparation method thereof - Google Patents

High-tenacity carbon crystal heating plate and preparation method thereof Download PDF

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Publication number
CN106413145A
CN106413145A CN201610805812.2A CN201610805812A CN106413145A CN 106413145 A CN106413145 A CN 106413145A CN 201610805812 A CN201610805812 A CN 201610805812A CN 106413145 A CN106413145 A CN 106413145A
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CN
China
Prior art keywords
preparation
epoxy resin
consumption
crystal heating
carbon crystal
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610805812.2A
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Chinese (zh)
Inventor
马西健
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Wuhu Saunaking Electronic Technology Co Ltd
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Wuhu Saunaking Electronic Technology Co Ltd
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Priority to CN201610805812.2A priority Critical patent/CN106413145A/en
Publication of CN106413145A publication Critical patent/CN106413145A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/28Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
    • H05B3/286Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material the insulating material being an organic material, e.g. plastic
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite

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  • Carbon And Carbon Compounds (AREA)

Abstract

The invention discloses a high-tenacity carbon crystal heating plate. A preparation method of the high-tenacity carbon crystal heating plate comprises the steps of firstly fixing a copper bar onto the front of an epoxy resin plate in a hot-pressing manner, wherein one end of the copper bar extends to the exterior of the epoxy resin plate; then coating graphite carbon on the front of the epoxy resin plate and drying the coated graphite carbon, wherein the other end of the copper bar is wrapped in graphite carbon paste; and finally, performing plastic packaging to obtain the high-tenacity carbon crystal heating plate. The high-tenacity carbon crystal heating plate has good tenacity, stable heating performance, simple preparation process and strong applicability.

Description

High tenacity carbon crystal heating panel and preparation method thereof
Technical field
The present invention relates to carbon crystal heating panel is and in particular to high tenacity carbon crystal heating panel and preparation method thereof.
Background technology
Carbon crystal heating panel is to add far infrared transmission agent and the warm agent of limit etc. in microcrystal grain, with special process and preparation Fabrication techniques form.Be applied to domestic heating, office building heating, school dormitory's office building, StoreFront heating, central heating auxiliary adopt Warm, chess and card room, hospital, hotel, hotel, bath center, greenhouse booth thermal insulation, warehouse insulation etc..In addition, carbon crystal heating panel Can be additionally used in some smallclothes warmers in irregular shape or physiotherapeutic instrumentss, but require carbon crystal heating panel used concrete Good tough performance, and traditional carbon crystal heating panel great majority are slab constructions and fragility is very much not bent.
Content of the invention
It is an object of the invention to provide a kind of high tenacity carbon crystal heating panel, this high tenacity carbon crystal heating panel has good tough Property, and heating property is stable, preparation process is simple, strong applicability.
To achieve these goals, the invention provides the preparation method of high tenacity carbon crystal heating panel, including:First by copper bar Hot pressing is fixed on the front of epoxy resin board and one end of copper bar extends to the outside of described epoxy resin board;Then by graphite Carbon slurry brushing and is dried on the front of epoxy resin board;And the other end of copper bar is coated in graphitic carbon slurry;Finally moulded Envelope obtains high tenacity carbon crystal heating panel;
Wherein, graphitic carbon slurry allocates system by electrically conductive graphite powder, glass dust, zinc powder, terpineol, ethyl cellulose and sodium silicate ?;With respect to the electrically conductive graphite powder of 100 weight portions, the consumption of glass dust is 10-20 weight portion, and the consumption of zinc powder is 20-30 weight Amount part, the consumption of terpineol is 15-20 weight portion, and the consumption of ethyl cellulose is 5-10 weight portion, and the consumption of sodium silicate is 1-5 Weight portion.
In the present invention, epoxy resin board is prepared by following methods:First by novolac epoxy resin, polyimide resin, Asbestos, ethylene glycol, alcohol ester 12, dibutyl phthalate, dimethyl siloxane and water mixing, are then carried out at heat Reason, last compression molding epoxy resin board;
Wherein, with respect to the novolac epoxy resin of 100 weight portions, the consumption of polyimide resin is 50-80 weight portion, second The consumption of glycol ether is 1-5 weight portion, and the consumption of alcohol ester 12 is 1-5 weight portion, and the consumption of dibutyl phthalate is 1-3 measures part, and the consumption of dimethyl siloxane measures part for 1-3, and the consumption of water is 80-150 weight portion.
Preferably, the weight average molecular weight of novolac epoxy resin be 2-4 ten thousand, polyimide resin weight average molecular weight be 3-5 Ten thousand.
Preferably, described mixing is carried out by the way of stirring, and the rotating speed of described stirring is 2000-3000rpm, stirring Time is 1-2h.
Preferably, the temperature of described heat treatment is 180-200 DEG C, and the time of heat treatment is 0.5-1.5h.
Preferably, described compression molding temperature be 170-175 DEG C.
Preferably, the fixing temperature of described hot pressing is 170-175 DEG C, and hot pressing regular time is 3-4h, and hot pressing is fixed Pressure is 13-14MPa.
Preferably, the temperature of described drying is 175-180 DEG C, and the time of drying is 0.3-0.8h.
Preferably, the degree of described graphite linings is 0.2-0.4mm.
Present invention also offers a kind of high tenacity carbon crystal heating panel being obtained by above-mentioned preparation method.
By technique scheme, the present invention passes through will be by electrically conductive graphite powder, glass dust, zinc powder, terpineol, ethyl cellulose Element and sodium silicate allocate the graphite slurry being obtained as the graphite linings of carbon crystal heating panel, improve making of high tenacity carbon crystal heating panel Use safety.Meanwhile, select with by novolac epoxy resin, polyimide resin, ethylene glycol, alcohol ester 12 (i.e. 2,2,4- Trimethyl -1,3- pentanediol mono isobutyrate), dibutyl phthalate, dimethyl siloxane and water mixing, then carry out heat Process, last compression molding epoxy resin board, as support plate, finally carries out plastic packaging and obtains high tenacity carbon crystal heating panel.Wherein, Select novolac epoxy resin in the preparation of resin plate as main resin raw material, substantially increase high tenacity carbon crystal heating panel Heat resistance, be simultaneously introduced asbestos, ethylene glycol, alcohol ester 12, dibutyl phthalate, dimethyl siloxane etc. Auxiliary agent increased the thermostability of high tenacity carbon crystal heating panel and tough performance.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Specific embodiment
Hereinafter the specific embodiment of the present invention is described in detail.It should be appreciated that it is described herein concrete Embodiment is merely to illustrate and explains the present invention, is not limited to the present invention.
Hereinafter will be described the present invention by embodiment.
Preparation example 1
The preparation of graphitic carbon slurry:By electrically conductive graphite powder, glass dust, zinc powder, terpineol, ethyl cellulose and sodium silicate according to Weight proportion is 100:10:20:15:5:2 mixing preparations are obtained.
Preparation example 2
The preparation of graphitic carbon slurry:By electrically conductive graphite powder, glass dust, zinc powder, terpineol, ethyl cellulose and sodium silicate according to Weight proportion is 100:20:30:20:10:5 mixing preparations are obtained.
Preparation example 3
The preparation of epoxy resin board:First by novolac epoxy resin (weight average molecular weight is 20,000), polyimide resin (weight average Molecular weight is 30,000), ethylene glycol, alcohol ester 12, dibutyl phthalate, dimethyl siloxane and water joins according to weight Than for 100:55:1:1:1:1:85 stir 2h heat treatment 0.5h followed by 200 DEG C under rotating speed is for 2000rpm, finally exist Compression molding epoxy resin board at 175 DEG C.
Preparation example 4
The preparation of epoxy resin board:First by novolac epoxy resin (weight average molecular weight is 30,000), polyimide resin (weight average Molecular weight is 40,000), ethylene glycol, alcohol ester 12, dibutyl phthalate, dimethyl siloxane and water joins according to weight Than for 100:70:3:3:2:3:125 stir 2h heat treatment 1.0h followed by 190 DEG C under rotating speed is for 2500rpm, finally exist Compression molding epoxy resin board at 170 DEG C.
Preparation example 5
The preparation of epoxy resin board:First by novolac epoxy resin (weight average molecular weight is 40,000), polyimide resin (weight average Molecular weight is 50,000), ethylene glycol, alcohol ester 12, dibutyl phthalate, dimethyl siloxane and water joins according to weight Than for 100:80:5:5:3:3:150 stir 1h heat treatment 1.5h followed by 180 DEG C under rotating speed is for 3000rpm, finally exist Compression molding epoxy resin board at 175 DEG C.
Embodiment 1
First by copper bar the pressure of 13MPa, at 175 DEG C the fixing 3h of hot pressing be fixed on the front of epoxy resin board and described One end of copper bar extends to the outside of the epoxy resin board being obtained by preparation example 3;Then graphitic carbon slurry will be obtained by preparation example 1 to apply Brush dries 0.8h on the front of described epoxy resin board and at 175 DEG C, and the graphite linings thickness obtaining after drying is 0.3mm; The other end of copper bar is coated in described graphitic carbon slurry;Finally carry out plastic packaging and obtain high tenacity carbon crystal heating panel A1.
Embodiment 2
First by copper bar the pressure of 14MPa, at 170 DEG C the fixing 4h of hot pressing be fixed on the front of epoxy resin board and described One end of copper bar extends to the outside of the epoxy resin board being obtained by preparation example 4;Then graphitic carbon slurry will be obtained by preparation example 2 to apply Brush dries 0.8h on the front of described epoxy resin board and at 175 DEG C, and the graphite linings thickness obtaining after drying is 0.4mm; The other end of copper bar is coated in described graphitic carbon slurry;Finally carry out plastic packaging and obtain high tenacity carbon crystal heating panel A2.
Embodiment 3
First by copper bar the pressure of 14MPa, at 175 DEG C the fixing 4h of hot pressing be fixed on the front of epoxy resin board and described One end of copper bar extends to the outside of the epoxy resin board being obtained by preparation example 5;Then graphitic carbon slurry will be obtained by preparation example 2 to apply Brush dries 0.3h on the front of described epoxy resin board and at 180 DEG C, and the graphite linings thickness obtaining after drying is 0.4mm; The other end of copper bar is coated in described graphitic carbon slurry;Finally carry out plastic packaging and obtain high tenacity carbon crystal heating panel A3.
Detection example 1
Performance test is carried out by the high tenacity carbon crystal heating panel A1-A3 that embodiment is obtained, finds the arc of curvature of A1-A3 Spend appearance of no rupturing when being less than 80 degree more than 30 degree, and the resistance value of heating board does not change, and has no abnormal sound during bending.And Its performance test in -60 DEG C and 150 DEG C shows that the resistance change rate of A1-A3 is below 4%.The surface temperature uniformity is surveyed Test result shows that the temperature difference on its surface is less than 5 DEG C.It can be seen that the high tenacity carbon crystal heating panel that the present invention provides have good tough Performance, and using safety coefficient height and generate heat stable.
The preferred embodiment of the present invention described in detail above, but, the present invention is not limited in above-mentioned embodiment Detail, in the range of the technology design of the present invention, multiple simple variant can be carried out to technical scheme, this A little simple variant belong to protection scope of the present invention.
It is further to note that each particular technique feature described in above-mentioned specific embodiment, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the present invention to various can The compound mode of energy no longer separately illustrates.
Additionally, combination in any can also be carried out between the various different embodiment of the present invention, as long as it is without prejudice to this The thought of invention, it equally should be considered as content disclosed in this invention.

Claims (10)

1. a kind of preparation method of high tenacity carbon crystal heating panel is it is characterised in that described preparation method includes:First by copper bar hot pressing It is fixed on the front of epoxy resin board and one end of described copper bar extends to the outside of described epoxy resin board;Then by graphite Carbon slurry brushing and is dried on the front of described epoxy resin board;And the other end of described copper bar is coated on described graphitic carbon slurry Interior;Finally carry out plastic packaging and obtain high tenacity carbon crystal heating panel;
Wherein, described graphitic carbon slurry allocates system by electrically conductive graphite powder, glass dust, zinc powder, terpineol, ethyl cellulose and sodium silicate ?;With respect to the electrically conductive graphite powder of 100 weight portions, the consumption of described glass dust is 10-20 weight portion, and the consumption of described zinc powder is 20-30 weight portion, the consumption of described terpineol is 15-20 weight portion, and the consumption of described ethyl cellulose is 5-10 weight portion, institute The consumption stating sodium silicate is 1-5 weight portion.
2. preparation method according to claim 1, wherein, described epoxy resin board is prepared by following methods:First will Novolac epoxy resin, polyimide resin, ethylene glycol, alcohol ester 12, dibutyl phthalate, dimethyl siloxane and Water mixes, and then carries out heat treatment, last compression molding epoxy resin board;
Wherein, with respect to the novolac epoxy resin of 100 weight portions, the consumption of described polyimide resin is 50-80 weight portion, institute The consumption stating ethylene glycol is 1-5 weight portion, and the consumption of described alcohol ester 12 is 1-5 weight portion, described phthalic acid two The consumption of butyl ester measures part for 1-3, and the consumption of described dimethyl siloxane measures part for 1-3, and the consumption of described water is 80-150 weight Part.
3. preparation method according to claim 1, wherein, the weight average molecular weight of described novolac epoxy resin is 2-4 ten thousand, gathers The weight average molecular weight of imide resin is 3-5 ten thousand.
4. preparation method according to claim 1, wherein, described mixing is carried out by the way of stirring, described stirring Rotating speed is 2000-3000rpm, and the time of stirring is 1-2h.
5. the preparation method according to any one in claim 1-4, wherein, the temperature of described heat treatment is 180-200 DEG C, the time of heat treatment is 0.5-1.5h.
6. preparation method according to claim 5, wherein, described compression molding temperature be 170-175 DEG C.
7. preparation method according to claim 6, wherein, the fixing temperature of described hot pressing is 170-175 DEG C, and hot pressing is fixed Time be 3-4h, the fixing pressure of hot pressing is 13-14MPa.
8. preparation method according to claim 7, wherein, the temperature of described drying is 175-180 DEG C, and the time of drying is 0.3-0.8h.
9. preparation method according to claim 8, wherein, the degree of described graphite linings is 0.2-0.4mm.
10. a kind of high tenacity carbon crystal heating panel is it is characterised in that described high tenacity carbon crystal heating panel is appointed by claim 1-9 Preparation method described in meaning one is prepared from.
CN201610805812.2A 2016-09-07 2016-09-07 High-tenacity carbon crystal heating plate and preparation method thereof Pending CN106413145A (en)

Priority Applications (1)

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CN201610805812.2A CN106413145A (en) 2016-09-07 2016-09-07 High-tenacity carbon crystal heating plate and preparation method thereof

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Application Number Priority Date Filing Date Title
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0409393A2 (en) * 1989-07-17 1991-01-23 Metal Manufactures Limited Heating mats
CN103596303A (en) * 2013-10-22 2014-02-19 江苏博肯碳晶材料科技有限公司 Preparation method for graphene carbon crystal polymeric heating plate
CN203675344U (en) * 2014-01-20 2014-06-25 郭长奇 Infrared carbon crystal electronic heating plate
CN204806512U (en) * 2015-06-15 2015-11-25 郭长奇 Brilliant and infrared wall paper mural painting that generates heat of carbon fiber of negative oxygen ion carbon
CN105702384A (en) * 2016-03-24 2016-06-22 广州市尤特新材料有限公司 Sintered high-heating paste and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0409393A2 (en) * 1989-07-17 1991-01-23 Metal Manufactures Limited Heating mats
CN103596303A (en) * 2013-10-22 2014-02-19 江苏博肯碳晶材料科技有限公司 Preparation method for graphene carbon crystal polymeric heating plate
CN203675344U (en) * 2014-01-20 2014-06-25 郭长奇 Infrared carbon crystal electronic heating plate
CN204806512U (en) * 2015-06-15 2015-11-25 郭长奇 Brilliant and infrared wall paper mural painting that generates heat of carbon fiber of negative oxygen ion carbon
CN105702384A (en) * 2016-03-24 2016-06-22 广州市尤特新材料有限公司 Sintered high-heating paste and preparation method thereof

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Application publication date: 20170215