CN106406296A - Train fault diagnosis system and method based on vehicle and cloud - Google Patents

Train fault diagnosis system and method based on vehicle and cloud Download PDF

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CN106406296A
CN106406296A CN201611154208.4A CN201611154208A CN106406296A CN 106406296 A CN106406296 A CN 106406296A CN 201611154208 A CN201611154208 A CN 201611154208A CN 106406296 A CN106406296 A CN 106406296A
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fault diagnosis
data
fault
module
clouds
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CN106406296B (en
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徐泉
张志强
解军帅
张鹏
刘文庆
王良勇
刘强
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Northeastern University China
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Northeastern University China
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24048Remote test, monitoring, diagnostic

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

The invention provides a train fault diagnosis system and method based on a vehicle and cloud, and relates to the technical field of high-speed rail large data fault diagnosis. The system comprises a vehicle fault diagnosis subsystem and a cloud fault diagnosis subsystem. The vehicle fault diagnosis subsystem is combined with the cloud fault diagnosis subsystem. Cloud service is used to monitor the running process of a train. Cloud data are continuously updated, and a fault diagnosis and prediction model is continuously optimized and updated, and can visualize a diagnosis process. According to the invention, the details of the fault diagnosis and prediction model are more and more perfect; the precision is improved continuously; the performance is beyond the control of a traditional single real-time fault diagnosis module; the requirements of high reliability and high precision of the train fault diagnosis subsystem in the running process are satisfied; and the safety of the train in the running process is improved.

Description

A kind of train fault diagnostic system based on vehicle-mounted and high in the clouds and method
Technical field
The present invention relates to high ferro big data fault diagnosis technology field, more particularly, to a kind of based on vehicle-mounted and high in the clouds train Fault diagnosis system and method.
Background technology
At present, the High-speed Railway Network of China quickly grows, and this plays economic effect as early as possible and has positive role for it.Due to Train running speed is fast, in order to preferably grasp the running status of train, diagnoses train fault in time, needs highly reliable train Fault diagnosis control system, train status monitoring and fault diagnosis system are the important composition portions of railway operation safety security system Point.
Existing train fault diagnosis is mainly controlled using onboard system, adopts the conventional method based on diagnostic rule, Detect the deviation of anticipatory behavior on the basis of state variable can be obtained, with the help of fault and phenomenon of the failure relevant knowledge, examine Disconnected abort situation.The related element of all subsystems of onboard diagnostic system monitoring and function.Due to bullet train data have bright Aobvious big data feature, the value of the bullet train failure diagnosis information containing in the big data of bullet train operation and maintenance is huge Greatly, and data has the features such as species is many, real-time, data volume is big, processing speed is fast so that existing fault diagnosis system is difficult To adapt to above feature.The modeling of data-driven and fault diagnosis obtain a lot of progress and application in recent years in industrial quarters, are Bullet train fault, diagnosis provide new approach and means.
At present, the research of some method for diagnosing faults based on data model existing, such as Patent No. A kind of 201610143119.3 high ferro train control on board equipment method for diagnosing faults, the method is by mobile unit fault data It is analyzed and feature extraction, decision information table is set up in extraction, and sets up Bayes's fault diagnosis network carrying out fault diagnosis.Should Method still has a lot of deficiencies:1. it is based only upon onboard system and carries out fault diagnosis, diagnosis efficiency is low;2. model algorithm is single, and And computation model can not be improved according to train operation situation and be optimized, train-installed fault diagnosis system diagnostic reliability Low.
In sum, traditional train fault diagnosis is based only upon onboard system, due to train data rapid growth, and vehicle-mounted System computing capacity and hardware resource are limited, and high ferro train is difficult to complete to substantial amounts, Rapid Accumulation in the process of moving Large-scale data is analyzed modeling.Simultaneously in view of the special space environment of bullet train, big rule also cannot be disposed ON TRAINS Mould computing cluster to set up high-precision train Diagnose System Model in real time to carry out mass rapid computing, and calculates mould Type can not be improved according to train operation situation and be optimized, and lead to train-installed fault diagnosis subsystem fault diagnosis rate low, The highly reliable monitoring requirement of high accuracy under bullet train complex situations can not be met.Therefore, be badly in need of research new based on cloud Bullet train big data fault diagnosis system.
Content of the invention
For the defect of prior art, the present invention provides a kind of train fault diagnostic system based on vehicle-mounted and high in the clouds and side Method, is monitored to train in the process of moving using cloud service, and high in the clouds data is constantly updated simultaneously, and model detail is more and more completeer Kind, precision improves constantly, and performance beyond tradition single real-time fault diagnosis module controls, and meets train-installed fault diagnosis The highly reliable in the process of moving high-precision requirement of system, improves train security in the process of moving.
On the one hand, the present invention provide a kind of based on vehicle-mounted and high in the clouds train fault diagnostic system, this system includes vehicle-mounted Fault diagnosis subsystem and high in the clouds fault diagnosis subsystem.
Described vehicle-mounted fault diagnosis subsystem includes vehicle carried data collecting module, real-time fault diagnosis module and cloud diagnosis mould Block;Described high in the clouds fault diagnosis subsystem includes high in the clouds data acquisition module, data memory module, data processing module, fault Diagnosis and prediction module data visualization model.
Described vehicle carried data collecting module is used for the service data of train is acquired.
Described real-time fault diagnosis module is used for carrying out real-time fault diagnosis and prediction to train in train travelling process.
Described cloud diagnostic module is used for calling the fault diagnosis service that high in the clouds fault diagnosis subsystem is provided that train is entered Row assist type fault diagnosis, i.e. on the one hand the diagnostic result to vehicle-mounted real-time fault diagnosis module and high in the clouds fault diagnosis subsystem Fault diagnosis result contrasted, and comparing result is shown;On the other hand when comparing result shows described vehicle-mounted event When failing to report or misrepresenting deliberately of significant trouble in barrier diagnostic subsystem, and by setting data transmission priority, preferential transmission diagnosis refers to Make data, carry out quick auxiliary diagnosis using cloud diagnostic module.
Described high in the clouds data acquisition module, is on the one hand used for gathering the row transmitting in train travelling process by train network The real time data that car runs, is on the other hand used for gathering the historical data that train operation terminates rear train operation.
The data that described data memory module is used for being gathered high in the clouds data acquisition module carries out data cleansing, data turns Change data compression, and data is stored in corresponding data storage system by different types of data;Described data cleansing includes data Fill a vacancy, data replaces data format specification;Described data conversion includes data fractionation, data sorting, data deduplication sum According to checking;Described data compression is used for compress, to save memory space.
Described data processing module includes Computational frame submodule, inquiry submodule, data statistics submodule and algorithms library Submodule;
Described Computational frame submodule includes real-time streaming Computational frame and non real-time batch processing Computational frame, described real-time Streaming Computational frame is used for the calculating of real-time stream, and described non real-time batch processing Computational frame is used for calculating non real-time history number According to;
Described inquiry submodule is used for inquiring about train operation in real time and historical data;
Described data statistics submodule is used for carrying out statistical disposition to the historical data of train operation;
Described algorithms library submodule is used for managing the algorithm of data processing.
Described fault diagnosis and fault prediction module includes model setting up submodule, model evaluation submodule, model management submodule Block and fault diagnosis and fault prediction Attendant sub-module;
Described model setting up submodule is used for building fault diagnosis and fault prediction model using train history data;
Described model evaluation submodule is used for the diagnosis and prediction effect of fault diagnosis and fault prediction model is estimated;
All historical failures that described model management submodule is used for constructed by administrative model setting up submodule diagnose and pre- Survey model;
Described fault diagnosis and fault prediction Attendant sub-module is used for providing and monitor fault diagnosis and fault prediction cloud service.
Described data visualization module is used for showing the result that Various types of data processes operation, including Query Result, statistics knot Really, result of calculation and fault diagnosis result.
On the other hand, the present invention also provide a kind of based on vehicle-mounted and high in the clouds train fault diagnostic method, the method is passed through Above-mentioned based on vehicle-mounted and high in the clouds train fault realizing of the diagnosis system, comprise the following steps that:
Historical data in step 1, vehicle carried data collecting module is uploaded to high in the clouds data acquisition module, high in the clouds by network Data acquisition module is acquired to train data;
Step 2, the initial data uploading in the data acquisition module of high in the clouds is carried out with data cleansing and conversion after, then carry out Data storage, specifically includes following steps:
Step 2.1, using ETL (Extract-Transform-Load) instrument to uploading in the data acquisition module of high in the clouds Initial data carry out data fill a vacancy, data replace data format specification data cleansing operation, and data split, number Data transformation operations according to sequence, the checking of data deduplication data;
Step 2.2, by cleaning, conversion after the corresponding data-storage system of data Cun Chudao, specially:
Step 2.2.1, structural data is saved in database;
Step 2.2.2, unstructured data is saved in file system;
Step 3, using the history data of train, high in the clouds original fault diagnosis and fault prediction model is estimated, and Build new fault diagnosis and fault prediction model, specifically include following steps:
Step 3.1, model evaluation submodule are newly uploaded to the historical data of high in the clouds data acquisition module to cloud using train End fault diagnosis subsystem original fault diagnosis and fault prediction model is estimated, if having wrong report or failing to report situation, executes step Rapid 3.2, otherwise direct execution step 5;
Step 3.2, the historical data being newly uploaded to high in the clouds data acquisition module using train and high in the clouds data-storage system In original historical data set up new fault diagnosis and fault prediction model, this model specification is optimal models, and by this model Store model management submodule;
Step 3.3, structure supply vehicle-mounted fault diagnosis subsystem remote access high in the clouds fault diagnosis service interface, execute step Rapid 4;
Before step 4, train operation, to the fault diagnosis in the real-time fault diagnosis module of vehicle-mounted fault diagnosis subsystem It is updated with forecast model, specifically include following steps:
Step 4.1, before train operation, high in the clouds fault diagnosis subsystem to vehicle-mounted fault diagnosis subsystem real-time therefore Fault diagnosis and fault prediction model in barrier diagnostic module is tested, judge this model be whether fault diagnosis and fault prediction effect Excellent model;If this model is not the optimum model of fault diagnosis and fault prediction effect, execution step 4.2 is examined to vehicle mounted failure Fault diagnosis and fault prediction model in the real-time fault diagnosis module of disconnected subsystem is updated, if this model be fault diagnosis with The optimum model of prediction effect, then execution step 5;
Step 4.2, judge whether to need the fault diagnosis and fault prediction model updating in real-time fault diagnosis module overall This model can be made to reach optimum, if it is not, i.e. only need to be to the correlation of the fault diagnosis and fault prediction model in real-time fault diagnosis module Parameter is updated just making this model reach optimum, then execution step 4.2.1, if so, then execution step 4.2.2;
Fault diagnosis and forecast in step 4.2.1, the real-time fault diagnosis module of train-installed fault diagnosis subsystem The model model optimum compared to the diagnosis and prediction effect in the fault diagnosis and fault prediction module of high in the clouds fault diagnosis subsystem, Only partial parameters need to be changed, then change the relevant parameter of model;
Fault diagnosis and fault prediction in step 4.2.2, the real-time fault diagnosis module of train-installed fault diagnosis subsystem The model model optimum compared to diagnosis and prediction effect in the fault diagnosis and fault prediction module of high in the clouds fault diagnosis subsystem, needs The optimum model of effect is integrally downloaded to vehicle-mounted fault diagnosis subsystem, if the hardware of vehicle-mounted fault diagnosis subsystem calculates Resource can effectively support the computing of the optimum model of the fault diagnosis and fault prediction effect constructed by the fault diagnosis subsystem of high in the clouds, Then execution step 4.2.2.1;If the hardware computing resource of vehicle-mounted fault diagnosis subsystem cannot support high in the clouds fault diagnosis subsystem The computing of the constructed up-to-date fault diagnosis and fault prediction model of system, then execution step 4.2.2.2;
Step 4.2.2.1, the optimum fault diagnosis and fault prediction model constructed by the fault diagnosis subsystem of high in the clouds is complete Model is directly downloaded in train-installed fault diagnosis subsystem;
Step 4.2.2.2, the up-to-date fault diagnosis and fault prediction model to the complexity constructed by the fault diagnosis subsystem of high in the clouds Fault diagnosis model carries out yojan, builds the fault diagnosis and fault prediction model after yojan, and downloads it to train-installed fault In diagnostic subsystem;
Step 5, vehicle-mounted fault diagnosis subsystem carry out real-time fault diagnosis to train, specifically include following steps:
Step 5.1, vehicle carried data collecting module are by the real-time Data Transmission being gathered to real-time fault diagnosis module and cloud Diagnostic module;
Step 5.2, real-time fault diagnosis module carry out real time fail using the data of Real-time Collection to the train in travelling Diagnosis, fault diagnosis result is transferred to cloud diagnostic module;
Step 5.3, cloud diagnostic module are using real time data by calling the fault that high in the clouds fault diagnosis subsystem is provided Diagnosis and prediction service interface carries out fault diagnosis to train, and concrete grammar is:
Step 5.3.1, high in the clouds data acquisition module are carried out by the real time data that network uploads in train travelling process Collection;
Step 5.3.2, using ETL instrument, the real time data of collection in step 5.3.1 is carried out by data cleansing data turns After changing operation, store corresponding data-storage system;
Step 5.3.3, high in the clouds fault diagnosis subsystem respond remote fault diagnosis service request, and concrete response process is:
Step 5.3.3.1, high in the clouds fault diagnosis subsystem fault diagnosis and fault prediction model clear to carrying out in step 5.3.2 Train operating data after washing and changing is analyzed and fault diagnosis;
Step 5.3.3.2, fault diagnosis result is returned to the cloud diagnostic module of vehicle-mounted fault diagnosis subsystem;
Step 5.4, cloud diagnostic module by by call the diagnostic result that high in the clouds fault diagnosis and fault prediction service formed with The diagnostic result that real-time fault diagnosis module in vehicle-mounted fault diagnosis subsystem in step 5.2 is formed is compared, and goes forward side by side Row prompting;If Comparative result finds that the real-time fault diagnosis module in vehicle-mounted fault diagnosis subsystem is failed to report for significant trouble Or misrepresent deliberately, then execution step 5.4.1;If Comparative result has not found to fail to report or misrepresent deliberately, directly execution step 5.4.4;
Step 5.4.1, vehicle-mounted fault diagnosis subsystem pass through the lifting of cloud diagnostic module and call high in the clouds fault diagnosis and fault prediction Service carries out fault diagnosis and fault prediction and the priority with high in the clouds communication;
Step 5.4.2, vehicle-mounted fault diagnosis subsystem pass through the raising of cloud diagnostic module and call high in the clouds fault diagnosis and fault prediction Service carries out fault diagnosis and fault prediction and the shared bandwidth that communicates with high in the clouds, preferential transmission diagnostic instruction data;
Step 5.4.3, cloud diagnostic module call the service that high in the clouds fault diagnosis subsystem is provided quickly to be assisted and examine Disconnected;
Fault diagnosis result is pointed out by step 5.4.4, cloud diagnostic module in time;
The historical data of this train is uploaded to high in the clouds data acquisition module after terminating by step 6, train operation.
As shown from the above technical solution, the beneficial effects of the present invention is:The present invention provides one kind to be based on vehicle-mounted and high in the clouds Train fault diagnostic system and method, using cloud service, train is monitored in the process of moving, high in the clouds data is not simultaneously Disconnected renewal, fault diagnosis and fault prediction model detail is more and more perfect, and precision improves constantly, the single real time fail of performance beyond tradition Diagnostic module controls, and meets the highly reliable in the process of moving high-precision requirement of train-installed fault diagnosis subsystem, improves Train security in the process of moving.Concrete effect is:Train-installed fault diagnosis subsystem is examined with high in the clouds fault Disconnected subsystem combines, the dual high reliability that ensure that train-installed fault diagnosis subsystem;Vehicle-mounted fault diagnosis subsystem will Data is deposited in the data-storage system of high in the clouds, constructs unified fault data management system, realizes the height to fault data Effect management;The monitoring of fault diagnosis effect is carried out it is ensured that vehicle-mounted to the train in travelling by the cloud diagnostic module on train The high reliability of real-time fault diagnosis;The fault diagnosis and fault prediction mould constructed by service data that high in the clouds is updated using continuous accumulation Type constantly improve, precision improves constantly, the single vehicle-mounted real-time fault diagnosis system of fault diagnosis and fault prediction performance beyond tradition.
Brief description
Fig. 1 be provided in an embodiment of the present invention a kind of based on vehicle-mounted and high in the clouds train fault diagnostic system structured flowchart;
Fig. 2 is a kind of feature knot based on the vehicle-mounted train fault diagnostic system with high in the clouds provided in an embodiment of the present invention Composition;
Fig. 3 is a kind of overall procedure based on the vehicle-mounted train fault diagnostic method with high in the clouds provided in an embodiment of the present invention Figure;
Fig. 4 is that a kind of train fault diagnostic method based on vehicle-mounted and high in the clouds provided in an embodiment of the present invention is driven in train Front flow chart;
Fig. 5 is a kind of train fault diagnostic method based on vehicle-mounted and high in the clouds provided in an embodiment of the present invention in train driving During flow chart.
Specific embodiment
With reference to the accompanying drawings and examples, the specific embodiment of the present invention is described in further detail.Hereinafter implement Example is used for the present invention is described, but is not limited to the scope of the present invention.
The present embodiment taking axle temperature fault diagnosis as a example, a kind of based on vehicle-mounted and high in the clouds train fault diagnostic system, such as Fig. 1 Shown, including vehicle-mounted fault diagnosis subsystem and high in the clouds fault diagnosis subsystem.
Vehicle-mounted fault diagnosis subsystem includes vehicle carried data collecting module, real-time fault diagnosis module and cloud diagnostic module.
Vehicle carried data collecting module is used for the service data of train being acquired, including some for gathering different pieces of information Sensor.
Real-time fault diagnosis module is used for carrying out real-time fault diagnosis and prediction to train in train travelling process.
Cloud diagnostic module is auxiliary for calling the fault diagnosis service that high in the clouds fault diagnosis subsystem is provided that train is carried out Help formula fault diagnosis, that is, on the one hand to the diagnostic result of vehicle-mounted real-time fault diagnosis module and high in the clouds fault diagnosis subsystem therefore Barrier diagnostic result is contrasted, and comparing result is shown;On the other hand when comparing result shows that described vehicle mounted failure is examined When failing to report or misrepresenting deliberately of significant trouble in disconnected subsystem, by setting data transmission priority, preferential transmission diagnostic instruction and Data, carries out quick auxiliary diagnosis using cloud diagnostic module.
High in the clouds fault diagnosis subsystem includes high in the clouds data acquisition module, data memory module, data processing module, fault Diagnosis and prediction module data visualization model.
High in the clouds data acquisition module, is on the one hand used for gathering in train travelling process and is transported by the train that train network is transmitted The real time data of row, is on the other hand used for gathering the historical data that train operation terminates rear train operation.
Data memory module be used for data that high in the clouds data acquisition module is gathered carry out data cleansing, data conversion and Data compression, and data is stored in corresponding data storage system by different types of data;Data cleansing include data fill a vacancy, data Replace data format specification;Data conversion includes data fractionation, data sorting, the checking of data deduplication data;Data pressure Contract for compress, to save memory space.
Data processing module includes Computational frame submodule, inquiry submodule, data statistics submodule and algorithms library submodule Block;Computational frame submodule includes real-time streaming Computational frame and non real-time batch processing Computational frame, real-time streaming Computational frame For the calculating of real-time stream, non real-time batch processing Computational frame is used for calculating non real-time historical data;Inquiry submodule is used In inquiry train operation in real time and historical data;Data statistics submodule is used for carrying out Statistics Division to the historical data of train operation Reason;Algorithms library submodule is used for managing the algorithm of data processing.
Fault diagnosis and fault prediction module include model setting up submodule, model evaluation submodule, model management submodule and Fault diagnosis and fault prediction Attendant sub-module;Model setting up submodule be used for using train history data build fault diagnosis with Forecast model;Model evaluation submodule is used for the diagnosis and prediction effect of fault diagnosis and fault prediction model is estimated;Model Management submodule is used for all historical failure diagnosis and prediction models constructed by administrative model setting up submodule;Fault diagnosis with Prediction Attendant sub-module is used for providing and monitor fault diagnosis and fault prediction cloud service.
Data visualization module is used for showing the result that Various types of data processes operation, including Query Result, statistics, meter Calculate result and fault modeling and predict the outcome.
A kind of functional structure such as Fig. 2 institute based on the vehicle-mounted train fault diagnostic system with high in the clouds that the present embodiment provides Show.
Using a kind of above-mentioned side that based on vehicle-mounted and high in the clouds train fault diagnostic system, axle temperature is carried out with fault diagnosis Method, as shown in figure 3, concrete grammar is as follows.
Axle temperature in step 1, the vehicle carried data collecting module of a certain row high ferro train and other historical datas pass through network It is uploaded to high in the clouds data acquisition module, high in the clouds data acquisition module is acquired to this train data, and these historical datas include The axle temperature of train operation, train sensing data, train operation status information, train number, working line, driver's numbering, letter Breath classification coding, train operation daily record etc..
Step 2, the initial data uploading in the data acquisition module of high in the clouds is carried out with data cleansing and conversion after, then carry out Data storage, specifically includes following steps:
Step 2.1, using ETL instrument Kettle (a kind of ETL instrument increased income) to uploading to high in the clouds data acquisition module In initial data carry out that data is filled a vacancy, data is replaced the data cleansing of data format specification and processed, and data is carried out Data fractionation, data sorting, the data conversion treatment of data deduplication data checking;
Step 2.2, by cleaning, conversion after the corresponding data-storage system of data Cun Chudao, specially:
Step 2.2.1, structural data is saved in database, specifically includes:By train axle temperature data, mode of operation number According to waiting storage Dao memory database Redis (Key-Value database) in, data trnascription write local file is backed up, Store in non-relational database HBase after data in Redis is compressed using lossless compression algorithm;High speed is arranged The train number of car, working line, driver's numbering, information category coding etc. store in relevant database Mysql;
Step 2.2.2, unstructured data is saved in file system, specially by the Operation Log literary composition of train operator It is distributed that the unstructured datas such as part, fault message information store HDFS (Hadoop Distributed File System) In file management system.
Step 3, using the history data of train, high in the clouds original fault diagnosis and fault prediction model is estimated, and Build new fault diagnosis and fault prediction model, specifically include following steps:
Step 3.1, model evaluation submodule are newly uploaded to the axle temperature historical data of high in the clouds data acquisition module using train Fault diagnosis subsystem original fault diagnosis and fault prediction model in high in the clouds is estimated, if assessment result determines and having wrong report or leak Report situation, then execution step 3.2, otherwise direct execution step 5;Specifically appraisal procedure is:
Step 3.1.1, model evaluation submodule obtain high ferro train axle temperature historical data from database, and normalization is (a kind of Simplify calculate mode, will have the expression formula of dimension, through conversion, turn to nondimensional expression formula, become scalar) process after structure Build the test set sample of fault diagnosis and fault prediction model;
Step 3.1.2, the T of calculating test set sample data2(Hotelling T2Statistic) and square prediction error (Square Predicted Error, SPE) statistic and its corresponding control limit (i.e. the restriction scope of statistical indicator), use Test set sample data is estimated to original fault diagnosis and fault prediction model and verifies, if having wrong report or failing to report situation, needs Fault diagnosis subsystem original fault diagnosis and fault prediction model in high in the clouds is updated, execution step 3.2, otherwise not update Model, direct execution step 5;
Step 3.2, newly it is uploaded to the axle temperature historical data of high in the clouds data acquisition module using train and high in the clouds data is deposited In storage system, original axle temperature historical data sets up new fault diagnosis and fault prediction model, and this model specification is optimal models, And this model is stored model management submodule;In the present embodiment, the method setting up new fault diagnosis and fault prediction model is:
It is directed to high ferro train axle temperature using PCA (Principal Component Analysis, principal component analysis) method Historical data sets up new Fault diagnosis and forecast model, obtains high ferro train axle temperature historical data from database, at normalization Build training set and the test set sample of model after reason, model is trained and verifies.
Step 3.3, structure supply vehicle-mounted fault diagnosis subsystem remote access high in the clouds fault diagnosis service interface, execute step Rapid 4.
Before step 4, train operation, to the axle temperature fault in the real-time fault diagnosis module of vehicle-mounted fault diagnosis subsystem Diagnosis and prediction model is updated, and specifically includes following steps:
Step 4.1, before train operation, high in the clouds fault diagnosis subsystem to vehicle-mounted fault diagnosis subsystem real-time therefore Axle temperature fault diagnosis and fault prediction model in barrier diagnostic module is tested, and judges whether this model is fault diagnosis and fault prediction effect The optimum model of fruit;If this model is not the optimum model of fault diagnosis and fault prediction effect, execution step 4.2, to vehicle-mounted event Axle temperature fault diagnosis and fault prediction model in the real-time fault diagnosis module of barrier diagnostic subsystem is updated, if this model is event The optimum model of barrier diagnosis and prediction effect, then execution step 5;
Step 4.2, judge whether to need the axle temperature fault diagnosis and fault prediction model updating in real-time fault diagnosis module whole Body just can make this model reach optimum, if it is not, i.e. only need to be to the axle temperature fault diagnosis and fault prediction mould in real-time fault diagnosis module The relevant parameter of type is updated just making this model reach optimum, then execution step 4.2.1, if so, then execution step 4.2.2;
Axle temperature fault diagnosis in step 4.2.1, the real-time fault diagnosis module of train-installed fault diagnosis subsystem and Forecast model is compared to the diagnosis and prediction effect in the axle temperature fault diagnosis and fault prediction module of high in the clouds fault diagnosis subsystem Excellent model, only need to change partial parameters, then the axle temperature fault diagnosis and fault prediction model in change vehicle-mounted fault diagnosis subsystem The relevant parameter T of algorithm2Control limit with SPE statistic;
Axle temperature fault diagnosis in step 4.2.2, the real-time fault diagnosis module of train-installed fault diagnosis subsystem with Forecast model is optimum compared to fault diagnosis and fault prediction effect in the fault diagnosis and fault prediction module of high in the clouds fault diagnosis subsystem Axle temperature fault diagnosis and fault prediction model, need for model optimum for effect integrally to download to vehicle-mounted fault diagnosis subsystem;If The hardware computing resource of vehicle-mounted fault diagnosis subsystem can effectively support the axle temperature event constructed by the fault diagnosis subsystem of high in the clouds The computing of the optimum model of barrier diagnosis and prediction effect, then execution step 4.2.2.1;If the hardware of vehicle-mounted fault diagnosis subsystem Computing resource cannot support the computing of the up-to-date axle temperature fault diagnosis and fault prediction model constructed by the fault diagnosis subsystem of high in the clouds, Then execution step 4.2.2.2;
Step 4.2.2.1, by the axle temperature fault diagnosis and fault prediction model of the optimum constructed by the fault diagnosis subsystem of high in the clouds Complete model with Docker (Docker be an engine increased income in that context it may be convenient to create a light weight for any application Level, transplantable, self-centered container) form be directly downloaded to the real time fail of train-installed fault diagnosis subsystem In diagnostic module;
Step 4.2.2.2, the up-to-date axle temperature fault diagnosis and fault prediction to the complexity constructed by the fault diagnosis subsystem of high in the clouds Symbolic fault diagnosis model carries out yojan, builds the axle temperature fault diagnosis and fault prediction model after yojan, and by the axle after this yojan Warm fault diagnosis and fault prediction model downloads to the real-time fault diagnosis of train-installed fault diagnosis subsystem in the form of Docker In module.
Above-mentioned step is the renewal weight of the fault diagnosis and fault prediction model being carried out according to historical data before train is driven Build process, its flow process is as shown in Figure 4.
Real-time fault diagnosis module in step 5, train-installed fault diagnosis subsystem utilizes train shaft temperature sensor institute The real-time axle temperature data of collection carries out real-time fault diagnosis to the train in travelling, as shown in figure 5, specifically including following steps:
Step 5.1, vehicle carried data collecting module are by the axle temperature being gathered real-time Data Transmission to real-time fault diagnosis module With cloud diagnostic module;
Step 5.2, real-time fault diagnosis module are carried out to the train in travelling using the axle temperature data of Real-time Collection in real time Axle temperature fault diagnosis, fault diagnosis result is transferred to cloud diagnostic module;
Step 5.3, cloud diagnostic module by call the axle temperature fault diagnosis that high in the clouds fault diagnosis subsystem is provided with pre- API (Application Programming Interface, application programming interface) service surveying service is real-time to train Axle temperature data carries out fault diagnosis, but this process has the regular hour and postpones, and concrete grammar is:
Step 5.3.1, high in the clouds data acquisition module in train travelling process pass through GSM-R (GSM-R digital mobile communication System, is based on common wireless communication system GSM platform, the digital wireless communication system developing exclusively for meeting railway applications System) network upload real-time axle temperature data be acquired;
Step 5.3.2, using ETL instrument in step 5.3.1 collection real-time axle temperature data carry out data cleansing (include Data is filled a vacancy, data replace data format specification) data conversion (include data fractionation, data sorting, data deduplication and Data verification) operation after, store corresponding data-storage system;
Step 5.3.3, high in the clouds fault diagnosis subsystem respond remote fault diagnosis service request, and concrete response process is:
Step 5.3.3.1, the axle temperature fault diagnosis and fault prediction model of high in the clouds fault diagnosis subsystem enter in step 5.3.2 Train operation axle temperature data after row cleaning and conversion is analyzed and fault diagnosis;
Step 5.3.3.2, axle temperature fault diagnosis result is returned to the cloud diagnostic module of vehicle-mounted fault diagnosis subsystem;
Step 5.4, cloud diagnostic module will be examined by the axle temperature fault calling high in the clouds fault diagnosis and fault prediction service to be formed The axle temperature fault diagnosis knot that real-time fault diagnosis module in vehicle-mounted fault diagnosis subsystem in disconnected result and step 5.2 is formed Fruit is compared, and is pointed out;If Comparative result finds the real-time fault diagnosis module pin in vehicle-mounted fault diagnosis subsystem Great axle temperature fault is failed to report or misrepresents deliberately, then execution step 5.4.1;If Comparative result has not found to fail to report or misrepresent deliberately, Directly execution step 5.4.4;
Step 5.4.1, vehicle-mounted fault diagnosis subsystem pass through the lifting of cloud diagnostic module and call high in the clouds fault diagnosis and fault prediction Service carries out fault diagnosis and fault prediction and the priority with high in the clouds communication;
Step 5.4.2, vehicle-mounted fault diagnosis subsystem pass through the raising of cloud diagnostic module and call high in the clouds fault diagnosis and fault prediction Service carries out fault diagnosis and fault prediction and the shared bandwidth that communicates with high in the clouds, preferential transmission diagnostic instruction data;
Step 5.4.3, cloud diagnostic module call the service that high in the clouds fault diagnosis subsystem is provided quickly to be assisted and examine Disconnected;
Fault diagnosis result is pointed out by step 5.4.4, cloud diagnostic module in time.
The historical data of this train is uploaded to high in the clouds data acquisition module after terminating by step 6, train operation.
This failure diagnostic process is got back after terminating new service data, returns again to execution step 1.Train operating data Constantly update, the data of renewal is used for optimizing or rebuilding fault diagnosis and fault prediction model, it is right that the model optimizing or rebuilding is used for again Train carries out fault diagnosis, and with the continuous operation of system, the flow process of the method circulates execution always.
Due to the hardware resource limitation of train-installed fault diagnosis subsystem, high ferro train produces in the process of moving Data volume is big, and the operational capability of real-time fault diagnosis module and model accuracy are limited, add that computation model can not be according to train Ruuning situation is improved and is optimized, and leads to train-installed fault diagnosis subsystem reliability not high it is impossible to meet bullet train The highly reliable monitoring requirement of high accuracy under complex situations.What the present invention provided the train fault diagnosis based on vehicle-mounted and high in the clouds A kind of system and method, there is provided vehicle-mounted high in the clouds framework, the fault in the train-installed fault diagnosis subsystem of effective guarantee The highly reliable high-precision problem of diagnosis and prediction model, its distinctive cloud service can be supervised in the process of moving to train Control, high in the clouds data continuous renewal simultaneously, model detail is more and more perfect, and precision improves constantly, and performance beyond tradition is single in real time Fault diagnosis module controls, and improves train security in the process of moving.
Finally it should be noted that:Above example only in order to technical scheme to be described, is not intended to limit;Although With reference to the foregoing embodiments the present invention is described in detail, it will be understood by those within the art that:It still may be used To modify to the technical scheme described in previous embodiment, or wherein some or all of technical characteristic is equal to Replace;And these modifications or replacement, do not make the essence of appropriate technical solution depart from the model that the claims in the present invention are limited Enclose.

Claims (2)

1. a kind of train fault diagnostic system based on vehicle-mounted and high in the clouds it is characterised in that:This system includes vehicle-mounted fault diagnosis Subsystem and high in the clouds fault diagnosis subsystem;
Described vehicle-mounted fault diagnosis subsystem includes vehicle carried data collecting module, real-time fault diagnosis module and cloud diagnostic module; Described high in the clouds fault diagnosis subsystem includes high in the clouds data acquisition module, data memory module, data processing module, fault diagnosis With prediction module data visualization model;
Described vehicle carried data collecting module is used for the service data of train is acquired;
Described real-time fault diagnosis module is used for carrying out real-time fault diagnosis and prediction to train in train travelling process;
Described cloud diagnostic module is auxiliary for calling the fault diagnosis service that high in the clouds fault diagnosis subsystem is provided that train is carried out Help formula fault diagnosis, that is, on the one hand to the diagnostic result of vehicle-mounted real-time fault diagnosis module and high in the clouds fault diagnosis subsystem therefore Barrier diagnostic result is contrasted, and comparing result is shown;On the other hand when comparing result shows that described vehicle mounted failure is examined When failing to report or misrepresenting deliberately of significant trouble in disconnected subsystem, by setting data transmission priority, preferential transmission diagnostic instruction and Data, carries out quick auxiliary diagnosis using cloud diagnostic module;
Described high in the clouds data acquisition module, is on the one hand used for gathering in train travelling process and is transported by the train that train network is transmitted The real time data of row, is on the other hand used for gathering the historical data that train operation terminates rear train operation;
Described data memory module be used for data that high in the clouds data acquisition module is gathered carry out data cleansing, data conversion and Data compression, and data is stored in corresponding data storage system by different types of data;Described data cleansing include data fill a vacancy, Data replaces data format specification;Described data conversion includes data fractionation, data sorting, data deduplication data are tested Card;Described data compression is used for compress, to save memory space;
Described data processing module includes Computational frame submodule, inquiry submodule, data statistics submodule and algorithms library submodule Block;
Described Computational frame submodule includes real-time streaming Computational frame and non real-time batch processing Computational frame, described real-time streaming Computational frame is used for the calculating of real-time stream, and described non real-time batch processing Computational frame is used for calculating non real-time historical data;
Described inquiry submodule is used for inquiring about train operation in real time and historical data;
Described data statistics submodule is used for carrying out statistical disposition to the historical data of train operation;
Described algorithms library submodule is used for managing the algorithm of data processing;
Described fault diagnosis and fault prediction module include model setting up submodule, model evaluation submodule, model management submodule and Fault diagnosis and fault prediction Attendant sub-module;
Described model setting up submodule is used for building fault diagnosis and fault prediction model using train history data;
Described model evaluation submodule is used for the diagnosis and prediction effect of fault diagnosis and fault prediction model is estimated;
Described model management submodule is used for all historical failure diagnosis and prediction moulds constructed by administrative model setting up submodule Type;
Described fault diagnosis and fault prediction Attendant sub-module is used for providing and monitor fault diagnosis and fault prediction cloud service;
Described data visualization module is used for showing the result that Various types of data processes operation, including Query Result, statistics, meter Calculate result and fault diagnosis result.
2. a kind of based on vehicle-mounted and high in the clouds train fault diagnostic method, by the one kind described in claim 1 be based on vehicle-mounted and The train fault realizing of the diagnosis system in high in the clouds it is characterised in that:The method comprises the following steps that:
Historical data in step 1, vehicle carried data collecting module is uploaded to high in the clouds data acquisition module, high in the clouds data by network Acquisition module is acquired to train data;
Step 2, the initial data uploading in the data acquisition module of high in the clouds is carried out with data cleansing and conversion after, then carry out data Storage, specifically includes following steps:
Step 2.1, using ETL (Extract-Transform-Load) instrument former in the data acquisition module of high in the clouds to uploading to Beginning data carry out data fill a vacancy, data replace data format specification data cleansing operation, and data split, data row Sequence, the data transformation operations of data deduplication data checking;
Step 2.2, by cleaning, conversion after the corresponding data-storage system of data Cun Chudao, specially:
Step 2.2.1, structural data is saved in database;
Step 2.2.2, unstructured data is saved in file system;
Step 3, using the history data of train, high in the clouds original fault diagnosis and fault prediction model is estimated, and builds New fault diagnosis and fault prediction model, specifically includes following steps:
Step 3.1, model evaluation submodule are newly uploaded to the historical data of high in the clouds data acquisition module to high in the clouds event using train Barrier diagnostic subsystem original fault diagnosis and fault prediction model is estimated, if having wrong report or failing to report situation, execution step 3.2, otherwise direct execution step 5;
In step 3.2, the historical data being newly uploaded to high in the clouds data acquisition module using train and high in the clouds data-storage system Original historical data sets up new fault diagnosis and fault prediction model, this model specification is optimal models, and this model is deposited Store up model management submodule;
Step 3.3, structure supply vehicle-mounted fault diagnosis subsystem remote access high in the clouds fault diagnosis service interface, execution step 4;
Before step 4, train operation, to the fault diagnosis in the real-time fault diagnosis module of vehicle-mounted fault diagnosis subsystem and in advance Survey model to be updated, specifically include following steps:
Step 4.1, before train operation, high in the clouds fault diagnosis subsystem is examined to the real time fail of vehicle-mounted fault diagnosis subsystem Fault diagnosis and fault prediction model in disconnected module is tested, and judges whether this model is that fault diagnosis and fault prediction effect is optimum Model;If this model is not the optimum model of fault diagnosis and fault prediction effect, execution step 4.2, to vehicle-mounted fault diagnosis Fault diagnosis and fault prediction model in the real-time fault diagnosis module of system is updated, if this model is fault diagnosis and fault prediction The optimum model of effect, then execution step 5;
Step 4.2, judge whether to need the fault diagnosis and fault prediction model updating in real-time fault diagnosis module integrally just can make This model reaches optimum, if it is not, i.e. only need to be to the relevant parameter of the fault diagnosis and fault prediction model in real-time fault diagnosis module It is updated just making this model reach optimum, then execution step 4.2.1, if so, then execution step 4.2.2;
Fault diagnosis and forecast model in step 4.2.1, the real-time fault diagnosis module of train-installed fault diagnosis subsystem The model optimum compared to the diagnosis and prediction effect in the fault diagnosis and fault prediction module of high in the clouds fault diagnosis subsystem, only needs Change partial parameters, then change the relevant parameter of model;
Fault diagnosis and fault prediction model in step 4.2.2, the real-time fault diagnosis module of train-installed fault diagnosis subsystem The model optimum compared to diagnosis and prediction effect in the fault diagnosis and fault prediction module of high in the clouds fault diagnosis subsystem, need by The optimum model of effect integrally downloads to vehicle-mounted fault diagnosis subsystem, if the hardware computing resource of vehicle-mounted fault diagnosis subsystem The computing of the optimum model of the fault diagnosis and fault prediction effect constructed by the fault diagnosis subsystem of high in the clouds can effectively be supported, then hold Row step 4.2.2.1;If the hardware computing resource of vehicle-mounted fault diagnosis subsystem cannot support high in the clouds fault diagnosis subsystem institute The computing of the up-to-date fault diagnosis and fault prediction model building, then execution step 4.2.2.2;
Step 4.2.2.1, by the complete model of the optimum fault diagnosis and fault prediction model constructed by the fault diagnosis subsystem of high in the clouds It is directly downloaded in train-installed fault diagnosis subsystem;
Step 4.2.2.2, the up-to-date fault diagnosis and fault prediction model fault to the complexity constructed by the fault diagnosis subsystem of high in the clouds Diagnostic model carries out yojan, builds the fault diagnosis and fault prediction model after yojan, and downloads it to train-installed fault diagnosis In subsystem;
Step 5, vehicle-mounted fault diagnosis subsystem carry out real-time fault diagnosis to train, specifically include following steps:
The real-time Data Transmission being gathered is diagnosed by step 5.1, vehicle carried data collecting module to real-time fault diagnosis module and cloud Module;
Step 5.2, real-time fault diagnosis module carry out real-time fault diagnosis using the data of Real-time Collection to the train in travelling, Fault diagnosis result is transferred to cloud diagnostic module;
Step 5.3, cloud diagnostic module are using real time data by calling the fault diagnosis that high in the clouds fault diagnosis subsystem is provided With prediction service interface, fault diagnosis is carried out to train, concrete grammar is:
Step 5.3.1, high in the clouds data acquisition module are acquired by the real time data that network uploads in train travelling process;
Step 5.3.2, using ETL instrument in step 5.3.1 collection real time data carry out data cleansing data conversion behaviour After work, store corresponding data-storage system;
Step 5.3.3, high in the clouds fault diagnosis subsystem respond remote fault diagnosis service request, and concrete response process is:
Step 5.3.3.1, the fault diagnosis and fault prediction model of high in the clouds fault diagnosis subsystem to being carried out in step 5.3.2 and Train operating data after conversion is analyzed and fault diagnosis;
Step 5.3.3.2, fault diagnosis result is returned to the cloud diagnostic module of vehicle-mounted fault diagnosis subsystem;
Step 5.4, cloud diagnostic module are by by calling the diagnostic result that high in the clouds fault diagnosis and fault prediction service formed and step The diagnostic result that real-time fault diagnosis module in vehicle-mounted fault diagnosis subsystem in 5.2 is formed is compared, and is carried Show;If Comparative result finds that the real-time fault diagnosis module in vehicle-mounted fault diagnosis subsystem is failed to report for significant trouble or wrong Report, then execution step 5.4.1;If Comparative result has not found to fail to report or misrepresent deliberately, directly execution step 5.4.4;
Step 5.4.1, vehicle-mounted fault diagnosis subsystem pass through the lifting of cloud diagnostic module and call high in the clouds fault diagnosis and fault prediction service Carry out fault diagnosis and fault prediction and the priority with high in the clouds communication;
Step 5.4.2, vehicle-mounted fault diagnosis subsystem pass through the raising of cloud diagnostic module and call high in the clouds fault diagnosis and fault prediction service Carry out fault diagnosis and fault prediction and the shared bandwidth that communicates with high in the clouds, preferential transmission diagnostic instruction data;
Step 5.4.3, cloud diagnostic module call the service that high in the clouds fault diagnosis subsystem is provided to carry out quick auxiliary diagnosis;
Fault diagnosis result is pointed out by step 5.4.4, cloud diagnostic module in time;
The historical data of this train is uploaded to high in the clouds data acquisition module after terminating by step 6, train operation.
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