CN106402381B - A kind of novel piston ring - Google Patents
A kind of novel piston ring Download PDFInfo
- Publication number
- CN106402381B CN106402381B CN201610887301.XA CN201610887301A CN106402381B CN 106402381 B CN106402381 B CN 106402381B CN 201610887301 A CN201610887301 A CN 201610887301A CN 106402381 B CN106402381 B CN 106402381B
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- CN
- China
- Prior art keywords
- ring
- angle
- thickness
- road
- vertical
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J9/00—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
- F16J9/06—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction using separate springs or elastic elements expanding the rings; Springs therefor ; Expansion by wedging
- F16J9/061—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction using separate springs or elastic elements expanding the rings; Springs therefor ; Expansion by wedging using metallic coiled or blade springs
- F16J9/062—Coiled spring along the entire circumference
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F5/00—Piston rings, e.g. associated with piston crown
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J9/00—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
- F16J9/26—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction characterised by the use of particular materials
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
A kind of novel piston ring, which is characterized in that including first of ring, second ring, third road ring and the 4th ring;First of ring thickness 6mm, thickness direction is provided with 45 ° of first angle on first of ring, and two bevel edge of the first angle is at a distance of 0.6 ~ 0.9mm;First 45 ° of angle left tilted surface top chamfering, 45 ° of the following chamfering of first angle right tilted surface, it is the fillet of 4mm that circumferential edge and lower circumferential edge, which have radius, on first of ring outer wall, three faces are coated with ceramic layers of chrome in first of ring outer circle, 0.25 ~ 0.4mm of chromium ceramic slice width, first of ring outer circle are asymmetric bucket face structure;Second ring thickness 6mm, the first vertical mouth is provided on second ring thickness direction, present invention has the advantages that relative to traditional 6 piston rings, consumption of lubricating oil reaches 0.4 0.6g/Kw.h by original 0.8g/Kw.h, and average daily consumption of lubricating oil is reduced to 20Kg by original 40 50Kg, oil-saving rate reaches 40%, and production cost is reduced, hardness meets HRB97 107, is less than 3 HRB units with loop hardness;Elasticity modulus:105000±15000N/mm²;Bending strength:More than 400N/mm2.
Description
Technical field
The invention belongs to piston field, especially a kind of novel piston ring.
Background technology
Component of the piston ring as engine cardia, at the same be also vulnerable part piston ring consumption of lubricating oil is played
Vital effect, however in recent years the research in terms of consumption of lubricating oil was reduced by being improved in terms of piston ring very
Limited, China does a lot of work in terms of exploitation large-diameter, raising complete machine power in recent years, and is using poor quality fuel oil, drop
Low oil consumption, the reliability for improving parts, raising service life and high pressure-charging etc. achieve remarkable effect, but compared to state
Outer product:Highly enriched such as continuous in commission reliability, exhaust gas discharge meets increasingly severe emission regulation demands, comprehensive
Economy, especially consumption of lubricating oil etc. still have larger gap, how to be improved conventional piston ring, to reduce oil
Consumption, it is energy saving be worth we probe into.
Invention content
In order to reduce oil consumption, a kind of energy saving, novel piston ring of present invention proposition.
This novel piston ring, which is characterized in that including first of ring, second ring, third road ring and the 4th ring;Institute
State first of ring thickness 6mm, thickness direction is provided with 45 ° of first angle on first of ring, two bevel edge of the first angle at a distance of 0.6 ~
0.9mm;First 45 ° of angle left tilted surface top chamfering, 45 ° of the following chamfering of the first angle right tilted surface, circumference on first of ring outer wall
Side and lower circumferential edge have radius for the fillet of 4mm, and three faces are coated with ceramic layers of chrome, chromium ceramic slice width 0.25 in first of ring outer circle
~ 0.4mm, first of ring outer circle are asymmetric bucket face structure;Second ring thickness 6mm is provided on second ring thickness direction
One vertical mouth, first vertical 1.7 ~ 2.0mm of mouth width, circumferential edge falls 45 ° of chamferings on second ring inner wall, second ring outer wall with it is perpendicular
For histogram at 2 ~ 3 ° of inclinations angle, third road ring is identical as second ring structure;There is annular groove on 4th ring inner wall, is installed in annular groove
There is a helical supporting spring, there is a rod bolt in helical supporting spring tail portion, the 4th ring thickness 10mm, has the second of through-thickness vertical on the 4th ring
Mouthful, second vertical 0.8 ~ 1mm of mouth width;First of ring, second ring, the internal diameter of third road ring and the 4th ring are identical;First
Ring, second ring, the outer diameter of third road ring and the 4th ring are identical.
When in use, first of ring, second ring, third road ring and the 4th ring are combined in placing on piston.
Present invention has the advantages that relative to traditional 6 piston rings, consumption of lubricating oil is reached by original 0.8g/Kw.h
0.4-0.6g/Kw.h, average daily consumption of lubricating oil are reduced to 20Kg by original 40-50Kg, and oil-saving rate reaches 40%, and reduces production
Cost, hardness meet HRB97-107, are less than 3 HRB units with loop hardness;Elasticity modulus:105000±15000N/mm²;
Bending strength:More than 400N/mm2.
Description of the drawings
Fig. 1 schematic structural views of the invention
First of ring front view of Fig. 2
First of ring vertical view of Fig. 3
First of ring partial enlarged view A of Fig. 4
Fig. 5 second ring front views
Fig. 6 second ring vertical views
The 4th ring front views of Fig. 7
The 4th ring vertical views of Fig. 8
In Fig. 1 to Fig. 8,1, first of ring, the 1.1, first angle, 1.2, ceramic layers of chrome, 2, second ring, 2.1, first
Vertical mouth, 3, third road ring, the 4, the 4th ring, 4.1, annular groove, 4.2, helical supporting spring, 4.3, rod bolt, the 4.4, second vertical mouth.
Specific implementation mode
In Fig. 1 to Fig. 8, this novel piston ring, which is characterized in that including first of ring 1, second ring 2, third road
Ring 3 and the 4th ring 4;First of ring, 1 thickness 6mm, thickness direction is provided with 45 ° of first angle 1.1 on first of ring 1,
First 1.1 liang of angle bevel edge is at a distance of 0.6 ~ 0.9mm;First angle, 1.1 45 ° of left tilted surface top chamfering, 1.1 right tilted surface of the first angle
Following 45 ° of chamfering, it is the fillet of 4mm, first of 1 outer circle of ring that circumferential edge and lower circumferential edge, which have radius, on first of 1 outer wall of ring
Upper three face is coated with ceramic layers of chrome 1.2,1.2 wide 0.25 ~ 0.4mm of ceramic layers of chrome, and first of 1 outer circle of ring is asymmetric bucket face structure;
2 thickness 6mm of second ring, is provided with the first vertical mouth 2.1 on 2 thickness direction of second ring, and the first vertical mouth is 2.1 wide by 1.7 ~
2.0mm, circumferential edge falls 45 ° of chamferings on 2 inner wall of second ring, and 2 outer wall of second ring is in vertical direction with 2 ~ 3 ° of inclinations angle, third
Road ring 3 is identical as 2 structure of second ring;There is annular groove 4.1 on 4th ring, 4 inner wall, helical supporting spring 4.2 be installed in annular groove 4.1,
There is a rod bolt 4.3 in 4.2 tail portion of helical supporting spring, 4.2 thickness 10mm of the 4th ring, has the second of through-thickness vertical on the 4th ring 4
Mouth 4.4,4.4 wide 0.8 ~ 1mm of the second vertical mouth;The internal diameter phase of first of ring 1, second ring 2, third road ring 3 and the 4th ring 4
Together;First of ring 1, second ring 2, third road ring 3 are identical with the outer diameter of the 4th ring 4.
Claims (1)
1. a kind of novel piston ring, which is characterized in that including first of ring, second ring, third road ring and the 4th ring;It is described
First of ring thickness 6mm, thickness direction is provided with 45 ° of first angle on first of ring, two bevel edge of the first angle at a distance of 0.6 ~
0.9mm;First 45 ° of angle left tilted surface top chamfering, 45 ° of the following chamfering of the first angle right tilted surface, circumference on first of ring outer wall
Side and lower circumferential edge have radius for the fillet of 4mm, and three faces are coated with ceramic layers of chrome, chromium ceramic slice width 0.25 in first of ring outer circle
~ 0.4mm, first of ring outer circle are asymmetric bucket face structure;Second ring thickness 6mm is provided on second ring thickness direction
One vertical mouth, first vertical 1.7 ~ 2.0mm of mouth width, circumferential edge falls 45 ° of chamferings on second ring inner wall, second ring outer wall with it is perpendicular
For histogram at 2 ~ 3 ° of inclinations angle, third road ring is identical as second ring structure;There is annular groove on 4th ring inner wall, is installed in annular groove
There is a helical supporting spring, there is a rod bolt in helical supporting spring tail portion, the 4th ring thickness 10mm, has the second of through-thickness vertical on the 4th ring
Mouthful, second vertical 0.8 ~ 1mm of mouth width;First of ring, second ring, the internal diameter of third road ring and the 4th ring are identical;First
Ring, second ring, the outer diameter of third road ring and the 4th ring are identical.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610887301.XA CN106402381B (en) | 2016-10-12 | 2016-10-12 | A kind of novel piston ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610887301.XA CN106402381B (en) | 2016-10-12 | 2016-10-12 | A kind of novel piston ring |
Publications (2)
Publication Number | Publication Date |
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CN106402381A CN106402381A (en) | 2017-02-15 |
CN106402381B true CN106402381B (en) | 2018-08-07 |
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Application Number | Title | Priority Date | Filing Date |
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CN201610887301.XA Active CN106402381B (en) | 2016-10-12 | 2016-10-12 | A kind of novel piston ring |
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CN (1) | CN106402381B (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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DK180594B1 (en) * | 2020-06-15 | 2021-09-30 | Man Energy Solutions Filial Af Man Energy Solutions Se Tyskland | A piston ring for use in a ring pack in a piston of a large two-stroke turbo-charged uniflow-scavenged internal combustion engine with crossheads |
EP4206497A4 (en) * | 2021-07-30 | 2023-11-08 | Tpr Co., Ltd. | Combination of piston rings and combined structure of pistons and piston rings |
WO2023007734A1 (en) * | 2021-07-30 | 2023-02-02 | Tpr株式会社 | Combination of piston rings and combined structure of piston and piston rings |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201045316Y (en) * | 2007-02-06 | 2008-04-09 | 张立红 | Automobile engine piston energy-saving ring |
CN201090307Y (en) * | 2007-09-10 | 2008-07-23 | 石家庄金刚内燃机零部件集团有限公司 | Energy saving type piston of 6160 type supercharged diesel |
CN201090308Y (en) * | 2007-09-10 | 2008-07-23 | 石家庄金刚内燃机零部件集团有限公司 | Energy saving type piston of 6160 type supercharged diesel |
CN201448161U (en) * | 2009-07-10 | 2010-05-05 | 中国第一汽车集团公司无锡柴油机厂 | Second gaseous ring of a diesel engine |
CN201507357U (en) * | 2009-09-10 | 2010-06-16 | 长沙正盛活塞环有限公司 | Diesel engine piston ring group structure |
CN202039966U (en) * | 2011-05-04 | 2011-11-16 | 东风康明斯发动机有限公司 | Piston ring component capable of reducing oil consumption of engine |
CN102444496A (en) * | 2011-12-09 | 2012-05-09 | 石家庄金刚内燃机零部件集团有限公司 | Pressurizing oil-saving type piston of diesel engine |
-
2016
- 2016-10-12 CN CN201610887301.XA patent/CN106402381B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201045316Y (en) * | 2007-02-06 | 2008-04-09 | 张立红 | Automobile engine piston energy-saving ring |
CN201090307Y (en) * | 2007-09-10 | 2008-07-23 | 石家庄金刚内燃机零部件集团有限公司 | Energy saving type piston of 6160 type supercharged diesel |
CN201090308Y (en) * | 2007-09-10 | 2008-07-23 | 石家庄金刚内燃机零部件集团有限公司 | Energy saving type piston of 6160 type supercharged diesel |
CN201448161U (en) * | 2009-07-10 | 2010-05-05 | 中国第一汽车集团公司无锡柴油机厂 | Second gaseous ring of a diesel engine |
CN201507357U (en) * | 2009-09-10 | 2010-06-16 | 长沙正盛活塞环有限公司 | Diesel engine piston ring group structure |
CN202039966U (en) * | 2011-05-04 | 2011-11-16 | 东风康明斯发动机有限公司 | Piston ring component capable of reducing oil consumption of engine |
CN102444496A (en) * | 2011-12-09 | 2012-05-09 | 石家庄金刚内燃机零部件集团有限公司 | Pressurizing oil-saving type piston of diesel engine |
Also Published As
Publication number | Publication date |
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CN106402381A (en) | 2017-02-15 |
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