CN106393684B - 一种结合纺织制造原理改进的3d打印生产装置及织造方法 - Google Patents

一种结合纺织制造原理改进的3d打印生产装置及织造方法 Download PDF

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CN106393684B
CN106393684B CN201610854382.3A CN201610854382A CN106393684B CN 106393684 B CN106393684 B CN 106393684B CN 201610854382 A CN201610854382 A CN 201610854382A CN 106393684 B CN106393684 B CN 106393684B
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weaving
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CN106393684A (zh
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祝成炎
权利军
田伟
李丹丹
周慧慧
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Zhejiang Sci Tech University ZSTU
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C9/00—Healds; Heald frames
    • D03C9/06—Heald frames
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00—Details or constructional features not specially adapted for looms of a particular type
    • D03D49/24—Mechanisms for inserting shuttle in shed
    • D03D49/26—Picking mechanisms, e.g. for propelling gripper shuttles or dummy shuttles
    • D03D49/38—Picking sticks; Arresting means therefor

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Abstract

本发明公开了一种结合纺织制造原理改进的3D打印生产装置及织造方法，包括机架，所述的机架上从上到下依次安装有综框、打纬杆、梭子，所述的机架上还安装有3D打印机；所述的3D打印机两侧的侧壁面上均开设有投梭孔；所述的3D打印机内安装有盛液槽；所述的梭子下方的盛液槽内底面安装有升降装置；所述的升降装置上安装有升降平台；所述的3D打印机上方的机架上还对称安装有2个激光透射器，且所述的2个激光透射器的安装位置为能使投射角度分别与打纬杆呈15度角，并能使2个激光透射器在升降平台上投射出相同形状且重合的投影。本发明有效的解决了光敏树脂成型后强力不足的问题，大大缩短了生产周期，减少了产品的生产工艺流程。

Description

一种结合纺织制造原理改进的3D打印生产装置及织造方法
技术内容
本发明涉及一种结合纺织制造原理改进的3D打印生产装置及织造方法。
背景技术
近几年来3D技术飞速发展，并带来了世界性制造业革命，以前的零部件设计完全依赖于生产工艺能否实现，而3D打印机的出现颠覆这一生产思路，这使得企业在生产部件的时候不再考虑生产工艺问题，任何复杂形状的设计均可以通过3D打印机来实现。
发明内容
本发明目的在于提供一种结合纺织制造原理改进的3D打印生产装置及织造方法。本发明有效的解决了光敏树脂成型后强力不足的问题，使得光敏树脂不再单调；在不影响3D打印机的正常工作的同时还充分利用了3D打印机从模型设计到产品生产的快速成型方式，大大缩短了生产周期，减少了产品的生产工艺流程，使得设计的产品在保证外观形貌的同时具有了高强力以及多功能的特点，极大的丰富了3D打印产品的适用范围，突破了3D打印产品在某些领域无法使用的瓶颈，具有很大的现实意义。
本发明为了解决上述技术问题所采用的技术方案是：
一种结合纺织制造原理改进的3D打印生产装置，包括机架，所述的机架上从上到下依次安装有2个综框、1个打纬杆、1个梭子，所述的机架上位于综框下方还安装有3D打印机，且所述的梭子位于所述的3D打印机内的上方；所述的3D打印机两侧的侧壁面上均开设有投梭孔，且所述的投梭孔与梭子位于同一高度；所述的3D打印机内安装有盛液槽；所述的梭子下方的盛液槽内底面安装有利用电动马达和螺纹杆制造而成的升降装置；所述的升降装置上安装有升降平台，且所述的升降平台位于梭子下方；所述的3D打印机上方的机架上还对称安装有2个激光透射器，且所述的2个激光透射器的安装位置为能使投射角度分别与打纬杆呈15度角，并能使2个激光透射器在升降平台上投射出相同形状且重合的投影。
一种结合纺织制造原理改进的3D打印织造方法，包括如下步骤：首先将光敏树脂放入所述生产装置的盛液槽中，利用升降装置控制升降平台的高度使得光敏树脂液浸没升降平台上表面一个层片的高度；利用线筒引入经纱1分别穿过所述2个综框上的孔后与3D打印机的升降平台固连，通过水平移动2个综框，使本身上下重叠的2个综框水平移动后不再重叠不再重叠后导致2个综框上经纱之间形成开口，再利用3D打印机上的投梭孔和所述的梭子引纬通过经纱形成的开口位置，接着利用所述的打纬杆向下运动形成打纬，打纬完成后将所述的打纬杆抽出，如此便形成了一套织造运动；所述的3D打印机根据事先设计好的图形利用激光透射器按照逐层打印的方式来打印模型，其中每层切片的形状就是激光透射器投射到3D打印机升降平台上的形状，也就是说激光透射器投射到3D打印机升降平台上的形状决定每层切片的形状，如此打印工作与织造运动循环进行，便会连续在升降平台上固化叠加光敏树脂和交织经纬纱，使得编织的经纬纱在固化的光敏树脂中连续分布；其中每打印一层切片便利用升降装置下降来保证升降平台上只有一层切片厚度的液态光敏树脂。
所述的打印工作与织造运动循环进行的方法为：在3D打印工作的间歇完成织造运动。
所述的经纱采用耐强光照射的导电的碳纤维经纱或高强度聚乙烯经纱。
所述的光敏树脂采用UV光敏树脂(MakerJuice公司提供)。
本发明的有益效果是：本发明的一种结合纺织制造原理改进的3D打印生产装置及织造方法，利用光固化(SLA)成型方式的3D打印机结合织机的织造方法把纱线编织到固化的光敏树脂中。其中所述的光固化3D打印的工作原理是；首先在制图软件中制作三维模型，然后再利用切片软件将模型在高度方向上进行切片，这样便会得到模型在不同高度上的截面图，再将每层截面图通过激光透射器投影在升降平台上的液态光敏树脂使其固化，叠加这些固化的光敏树脂便会得到与设计模型一致的实物模型，完成打印过程。本发明所用的材料为光敏树脂和纱线。目前使用的光敏树脂主要有聚丙烯酸树脂、环氧树脂、但这些树脂的强力不尽如人意，大都不能满足我们对成型物体的力学性能要求，这就使得3D打印的使用受到了很大的限制。因此可以结合纺织织造的技术在3D打印过程中实现打印与编织同时进行以满足成型物体高强力、多功能的要求。本发明有效的解决了光敏树脂成型后强力不足的问题，使得光敏树脂不再单调；在不影响3D打印机的正常工作的同时还充分利用了3D打印机从模型设计到产品生产的快速成型方式，在满足人们从产品设计到快速成型的便捷设计理念的同时也满足产品个性化的需求；还提高了产品力学性能，同时大大缩短了生产周期，减少了产品的生产工艺流程。其次本发明充分利用了高强力纱线以及功能性纤维的优良性能，使得设计的产品在保证外观形貌的同时具有了高强力以及多功能的特点，极大的丰富了3D打印产品的适用范围，突破了3D打印产品在某些领域无法使用的瓶颈，具有很大的现实意义。
附图说明
图1为本发明的结构示意图。
具体实施方式
实施例1
本实施例的一种结合纺织制造原理改进的3D打印生产装置如图1所示，包括机架，所述的机架(图中未示)上从上到下依次安装有2个综框2、1个打纬杆4、1个梭子5，所述的机架上位于综框2下方还安装有3D打印机9，且所述的梭子5位于所述的3D打印机9内的上方；所述的3D打印机9两侧的侧壁面上均开设有投梭孔8，且所述的投梭孔8与梭子5位于同一高度；所述的3D打印机9内安装有盛液槽10；所述的梭子5下方的盛液槽10内底面安装有利用电动马达和螺纹杆制造而成的升降装置7；所述的升降装置7上安装有升降平台6，且所述的升降平台6位于梭子5下方；所述的3D打印机9上方的机架上还对称安装有2个激光透射器3，且所述的2个激光透射器3的安装位置为能使投射角度分别与打纬杆4呈15度角，并能使2个激光透射器在升降平台6上投射出相同形状且重合的投影。
本实施例的一种结合纺织制造原理改进的3D打印织造方法，包括如下步骤：首先将液态UV光敏树脂放入所述生产装置的盛液槽10中，利用升降装置7控制升降平台6的高度使得UV光敏树脂液浸没升降平台6上表面一个层片的高度；利用经纱线筒(图中未示)将高强度聚乙烯经纱1经过张力装置(图中未示)后使高强度聚乙烯经纱1分别穿过所述2个综框2上的孔后与3D打印机9的升降平台6固连，通过水平移动2个综框2，使本身上下重叠的2个综框2水平移动后不再重叠后导致2个综框2上高强度聚乙烯经纱1之间形成开口，再利用3D打印机9上的投梭孔8将纬纱线筒(图中未示)上的纬纱引入梭子5，引纬通过高强度聚乙烯经纱1形成的开口位置，接着利用所述的打纬杆4向下运动形成打纬，打纬完成后利用剪纬装置(图中未示)剪短纬纱，并将所述的打纬杆4抽出，如此便形成了一套织造运动；所述的3D打印机9根据事先设计好的图形利用激光透射器3按照逐层打印的方式来打印模型，其中每层切片的形状就是激光透射器3投射到3D打印机升降平台6上的形状，也就是说激光透射器3投射到3D打印机升降平台6上的形状决定每层切片的形状，如此打印工作与织造运动循环进行，便会连续在升降平台上固化叠加UV光敏树脂和交织经纬纱，使得编织的经纬纱在固化的UV光敏树脂中连续分布；其中每打印一层切片便利用升降装置下降来保证升降平台上只有一层切片厚度的液态UV光敏树脂。所述的打印工作与织造运动循环进行的方法为：在3D打印工作的间歇完成织造运动。
由于本实施例中当激光透射器3向升降平台6投射光影时经纱1会挡住从一侧投射过来的光影，这将会导致一部分液态光敏树脂得不到光照而无法固化，因此我们采用对称双光影投射(即安装2个激光透射器3)，这样就能保证光明树脂液完全被照射而完成固化，同时也利用了光照固化的这段时间来完成一套织造运动，使得纱线在固化的光敏树脂中能均匀分布。
本实施例的一种结合纺织制造原理改进的3D打印生产装置及织造方法，利用光固化(SLA)成型方式的3D打印机结合织机的织造原理均匀的把高强力纱线分散到固化的光敏树脂中。该方法有效的解决了光敏树脂成型后强力不足的问题，使得光敏树脂不再单调；在不影响3D打印机的正常工作的同时还充分利用了3D打印机从模型设计到产品生产的快速成型方式，在满足人们从产品设计到快速成型的便捷设计理念的同时也满足产品个性化的需求；还提高了产品力学性能，同时大大缩短了生产周期，减少了产品的生产工艺流程。其次本实施例充分利用了高强纱线以及功能性纱线的优良性能，使得设计的产品在保证外观形貌的同时具有了高强力以及多功能的特点，极大的丰富了3D打印产品的适用范围，突破了3D打印产品在某些领域无法使用的瓶颈，具有很大的现实意义。
实施例2
本实施例的一种结合纺织制造原理改进的3D打印生产装置如图1所示，包括机架，所述的机架(图中未示)上从上到下依次安装有2个综框2、1个打纬杆4、1个梭子5，所述的机架上位于综框2下方还安装有3D打印机9，且所述的梭子5位于所述的3D打印机9内的上方；所述的3D打印机9两侧的侧壁面上均开设有投梭孔8，且所述的投梭孔8与梭子5位于同一高度；所述的3D打印机9内安装有盛液槽10；所述的梭子5下方的盛液槽10内底面安装有利用电动马达和螺纹杆制造而成的升降装置7；所述的升降装置7上安装有升降平台6，且所述的升降平台6位于梭子5下方；所述的3D打印机9上方的机架上还对称安装有2个激光透射器3，且所述的2个激光透射器3的安装位置为能使投射角度分别与打纬杆4呈15度角，并能使2个激光透射器在升降平台6上投射出相同形状且重合的投影。
本实施例的一种结合纺织制造原理改进的3D打印织造方法，包括如下步骤：首先将液态UV光敏树脂放入所述生产装置的盛液槽10中，利用升降装置7控制升降平台6的高度使得UV光敏树脂液浸没升降平台6上表面一个层片的高度；利用经纱线筒(图中未示)将高强度聚乙烯经纱1经过张力装置(图中未示)后使导电的碳纤维经纱1分别穿过所述2个综框2上的孔后与3D打印机9的升降平台6固连，通过水平移动2个综框2，使本身上下重叠的2个综框2水平移动后不再重叠后导致2个综框2上导电的碳纤维经纱1之间形成开口，再利用3D打印机9上的投梭孔8将纬纱线筒(图中未示)上的纬纱引入梭子5，引纬通过导电的碳纤维经纱1形成的开口位置，接着利用所述的打纬杆4向下运动形成打纬，打纬完成后利用剪纬装置(图中未示)剪短纬纱，并将所述的打纬杆4抽出，如此便形成了一套织造运动；所述的3D打印机9根据事先设计好的图形利用激光透射器3按照逐层打印的方式来打印模型，其中每层切片的形状就是激光透射器3投射到3D打印机升降平台6上的形状，也就是说激光透射器3投射到3D打印机升降平台6上的形状决定每层切片的形状，如此打印工作与织造运动循环进行，便会连续在升降平台上固化叠加UV光敏树脂和交织经纬纱，使得编织的经纬纱在固化的UV光敏树脂中连续分布；其中每打印一层切片便利用升降装置下降来保证升降平台上只有一层切片厚度的液态UV光敏树脂。所述的打印工作与织造运动循环进行的方法为：在3D打印工作的间歇完成织造运动。
由于本实施例中当激光透射器3向升降平台6投射光影时经纱1会挡住从一侧投射过来的光影，这将会导致一部分液态光敏树脂得不到光照而无法固化，因此我们采用对称双光影投射(即安装2个激光透射器3)，这样就能保证光明树脂液完全被照射而完成固化，同时也利用了光照固化的这段时间来完成一套织造运动，使得纱线在固化的光敏树脂中能均匀分布。
本实施例的一种结合纺织制造原理改进的3D打印生产装置及织造方法，利用光固化(SLA)成型方式的3D打印机结合织机的织造原理均匀的把高强力纱线分散到固化的光敏树脂中。该方法有效的解决了光敏树脂成型后强力不足的问题，使得光敏树脂不再单调；在不影响3D打印机的正常工作的同时还充分利用了3D打印机从模型设计到产品生产的快速成型方式，在满足人们从产品设计到快速成型的便捷设计理念的同时也满足产品个性化的需求；还提高了产品力学性能，同时大大缩短了生产周期，减少了产品的生产工艺流程。其次本实施例充分利用了高强纱线以及功能性纱线的优良性能，使得设计的产品在保证外观形貌的同时具有了高强力以及多功能的特点，极大的丰富了3D打印产品的适用范围，突破了3D打印产品在某些领域无法使用的瓶颈，具有很大的现实意义。

Claims (5)

1.一种结合纺织制造原理改进的3D打印生产装置，包括机架，其特征在于：所述的机架上从上到下依次安装有2个综框(2)、1个打纬杆(4)、1个梭子(5)，所述的机架上位于综框(2)下方还安装有3D打印机(9)，且所述的梭子(5)位于所述的3D打印机(9)内的上方；所述的3D打印机(9)两侧的侧壁面上均开设有投梭孔(8)，且所述的投梭孔(8)与梭子(5)位于同一高度；所述的3D打印机(9)内安装有盛液槽(10)；所述的梭子(5)下方的盛液槽(10)内底面安装有利用电动马达和螺纹杆制造而成的升降装置(7)；所述的升降装置(7)上安装有升降平台(6)，且所述的升降平台(6)位于梭子(5)下方；所述的3D打印机(9)上方的机架上还对称安装有2个激光透射器(3)，且所述的2个激光透射器(3)的安装位置为能使投射角度分别与打纬杆(4)呈15度角，并能使2个激光透射器在升降平台(6)上投射出相同形状且重合的投影。
2.一种如权利要求1所述的结合纺织制造原理改进的3D打印织造方法，其特征在于，包括如下步骤：首先将光敏树脂放入所述生产装置的盛液槽(10)中，利用升降装置(7)控制升降平台(6)的高度使得光敏树脂液浸没升降平台(6)上表面一个层片的高度；利用线筒引入经纱(1)分别穿过所述2个综框(2)上的孔后与3D打印机(9)的升降平台(6)固连，通过水平移动2个综框(2)，使本身上下重叠的2个综框(2)水平移动后不再重叠后导致2个综框(2)上经纱(1)之间形成开口，再利用3D打印机(9)上的投梭孔(8)和所述的梭子(5)引纬通过经纱(1)形成的开口位置，接着利用所述的打纬杆(4)向下运动形成打纬，打纬完成后将所述的打纬杆(4)抽出，如此便形成了一套织造运动；所述的3D打印机(9)根据事先设计好的图形利用激光透射器(3)按照逐层打印的方式来打印模型，其中每层切片的形状就是激光透射器(3)投射到3D打印机升降平台(6)上的形状，也就是说激光透射器(3)投射到3D打印机升降平台(6)上的形状决定每层切片的形状，如此打印工作与织造运动循环进行，便会连续在升降平台上固化叠加光敏树脂和交织经纬纱，使得编织的经纬纱在固化的光敏树脂中连续分布；其中每打印一层切片便利用升降装置下降来保证升降平台上只有一层切片厚度的液态光敏树脂。
3.如权利要求2所述的一种结合纺织制造原理改进的3D打印织造方法，其特征在于，所述的打印工作与织造运动循环进行的方法为：在3D打印工作的间歇完成织造运动。
4.如权利要求2所述的一种结合纺织制造原理改进的3D打印织造方法，其特征在于，所述的经纱(1)采用耐强光照射的导电的碳纤维经纱或高强度聚乙烯经纱。
5.如权利要求2所述的一种结合纺织制造原理改进的3D打印织造方法，其特征在于，所述的光敏树脂采用UV光敏树脂。
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