CN106393405B - Make the mold of diaphragm wall and the method with the Mold Making diaphragm wall - Google Patents
Make the mold of diaphragm wall and the method with the Mold Making diaphragm wall Download PDFInfo
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- CN106393405B CN106393405B CN201610857388.6A CN201610857388A CN106393405B CN 106393405 B CN106393405 B CN 106393405B CN 201610857388 A CN201610857388 A CN 201610857388A CN 106393405 B CN106393405 B CN 106393405B
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- bayonet
- die ontology
- diaphragm wall
- mold
- die
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/40—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
- B28B7/42—Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for heating or cooling, e.g. steam jackets, by means of treating agents acting directly on the moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
- B28B23/043—Wire anchoring or tensioning means for the reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0011—Mould seals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention belongs to technical field of buildings, are related to a kind of mold for making diaphragm wall and the method with the Mold Making diaphragm wall.Including die ontology, the die ontology includes the upper die component and lower mold assemblies being detachably connected, the die ontology is equipped with the cloth mouth mechanism for cloth, is equipped with the waterproof bayonet arrangement that can be fixedly connected with that the two sides of diaphragm wall is made to form concave-convex waterproof connecting structure with the diaphragm wall in die ontology in the die ontology.The configuration of the present invention is simple, easy to use, mould open/close is convenient, so as to improve production efficiency.
Description
Technical field
The invention belongs to technical field of buildings, it is related to a kind of mold for making diaphragm wall and with the Mold Making diaphragm wall
Method.
Background technique
Diaphragm wall is the continuous wall for forming a slot section using geo-drilling equipment and being built into, and the rigidity of structure is big, can be very
Good plays a supporting role, and is suitble to a variety of different geological conditions, can be used as a part of hypogee main body, has saved engineering
Cost simplifies operational procedure, and effect is various, and construction public hazards are small.
Diaphragm wall is applied in Italy earliest, in the 1950s, Italy is continuous using row of piles formula underground first
Wall.It then promotes rapidly, is applied rapidly in French Germany in west within 1954；Nineteen fifty-nine is generalized to Japan, obtains greatly
Development, Japan is the country for applying diaphragm wall most in the world at present, to cope with circum-Pacific island arc earthquake；China is in 1958
Year, diaphragm wall was widely used in room in China at present for the first time using continuous wall technology as leakage preventing structure in Miyun Reservoir engineering
It builds in underground parking garage and subway work.
Existing diaphragm wall be usually it is cast-in-place be made, high production cost, the intensity and quality of wall are uncontrollable, therefore people
Start to develop toward dry wall direction.
As Chinese patent literature disclose a kind of grating type construction of diaphragm wall external mold and internal model [application number:
201310370353.6], including multiple degree of lip-rounding molds setting up and down, degree of lip-rounding mold two with respect on the lateral surface of die wall close to
Upper edge and close to one group of connecting plate component is respectively arranged at lower edge, every group of connecting plate component includes two bilateral symmetries
The connecting plate of setting, the corresponding splicing of the connecting plate of upper and lower two degree of lip-rounding molds, forms the card slot of three transverse directions, connecting plate component
There are two the fastener being disposed opposite to each other between two connecting plates, three bolts of fastener are inserted into respectively in the card slot of three transverse directions.It should
For device for the vertical connection between construction of diaphragm wall mould standard section, the quantity by increasing and decreasing construction mould keeps mold long
Degree meets the Deep Foundation Pit Supporting Project of different depth, realizes the normalized production of construction mould and the flexibility of engineer application, protects
It has demonstrate,proved grating type construction of diaphragm wall mold be vertically reliably connected, so that mold is closely tied in the indentation soil body and withdrawal process
It closes.But the device cannot achieve lateral connection, and the diaphragm wall of energy lateral connection can not be also produced with the device.
Summary of the invention
Regarding the issue above, the present invention provides a kind of mold for making diaphragm wall.
It is another object of the present invention in view of the above-mentioned problems, providing a kind of method for making diaphragm wall.
In order to achieve the above objectives, present invention employs following technical proposals: a kind of mold making diaphragm wall, including mold
Ontology, the die ontology include the upper die component and lower mold assemblies being detachably connected, and the die ontology, which is equipped with, to be used
It can be fixedly connected to make to connect with the diaphragm wall in die ontology in being equipped in the cloth mouth mechanism of cloth, the die ontology
The two sides of continuous wall form the waterproof bayonet arrangement of concave-convex waterproof connecting structure.
In the mold of above-mentioned production diaphragm wall, the waterproof bayonet arrangement includes the interior card in die ontology
The shape of mouth and outer bayonet, the inner bayonet and outer bayonet matches.
In the mold of above-mentioned production diaphragm wall, one is additionally provided on the die ontology can be to waterproof bayonet arrangement
It is positioned so that the bayonet location structure for making the center line of inner bayonet and outer bayonet in same level.
In the mold of above-mentioned production diaphragm wall, the bayonet location structure include be flexibly connected with die ontology and
It can be inserted into inner bayonet or extract from inner bayonet the inner bayonet positioning component for forming clamping positioning to internal bayonet, and with
Die ontology is flexibly connected the outer bayonet positioning component for forming clamping positioning to external bayonet, the inner bayonet positioning component
With outer bayonet positioning component along the center line symmetrical setting of die ontology.
In the mold of above-mentioned production diaphragm wall, the inner bayonet positioning component includes being fixed on die ontology
Inner bayonet locator, the inner bayonet locator have the output end that can axially move back and forth and the fixed company of the output end
Inner bayonet positioning pin is connect, the inner bayonet positioning pin and inner bayonet shape, size match to insert inner bayonet positioning pin
When entering into inner bayonet and the inner wall of inner bayonet forms clearance fit, and the outer bayonet positioning component includes being fixed on mold sheet
The outer bayonet positioning plate on wall and the outer bayonet locator being fixed on die ontology, the outer bayonet locator have in vivo
The output end and the output end that can axially move back and forth are fixedly connected with outer bayonet positioning pin, when the outer bayonet locator
Push outer bayonet positioning pin close to outer bayonet positioning plate when, outer bayonet positioning pin, die ontology inner wall and outer bayonet positioning plate it
Between form the outer bayonet positioning chamber to match with wild card mouth-shaped to which outer bayonet to be fixed on inside die ontology.
In the mold of above-mentioned production diaphragm wall, it is additionally provided in the die ontology and is detachably connected with die ontology
And steam can be passed through to carrying out steam-cured steam-cured pipeline to the diaphragm wall in die ontology.
In the mold of above-mentioned production diaphragm wall, the steam-cured pipeline has several and sets along the axial direction of die ontology
It sets, the steam-cured pipeline is conical pipe, and die ontology is equipped with several vibration motors.
In the mold of above-mentioned production diaphragm wall, the lower mold assemblies include lower mould bottom plate and are located at lower mould bottom plate two
The lower die side plate of side, the lower die side plate and lower mould bottom plate are hinged, several de-molding devices are hinged in lower mould bottom plate, and described
De-molding device there is the output end that can axially move back and forth and output end and lower die side plate are hinged, in the die ontology
Also it is inserted with several post-tensioning trombone slides and grout pipe.
In the mold of above-mentioned production diaphragm wall, the die ontology two sides are respectively fixed with tensioning oil cylinder, described
The output end of tensioning oil cylinder be connected with tensioning end plate, several tensioning screw rods across tensioning end plate are equipped on tensioning end plate,
Tensioning screw rod locking nut is bolted on tensioning screw rod.
The steel reinforcement cage for being equipped with axial main reinforcement is put into lower mold assemblies by a kind of method of above-mentioned Mold Making diaphragm wall
In, and be put into waterproof bayonet arrangement in lower mold assemblies and be fixedly connected with waterproof bayonet arrangement with axial main reinforcement, by upper mold group
Part is fixedly connected with lower mold assemblies, is injected cement slurry in die ontology by cloth mouth mechanism and is connect with steel reinforcement cage, after solidification
There is the diaphragm wall of concave-convex waterproof connecting structure as two sides.
Compared with prior art, the present invention has the advantages that
1, this mold design is reasonable, and waterproof bayonet arrangement can make that different in width can be radially formed between wall, improves wall
Body matches adaptive.
2, the setting of steam-cured pipeline, the original position that can be realized wall is steam-cured, and less wall materials, is improving production efficiency
While reduce production cost.
3, grout pipe can make the side wall of wall form cement slurry packet slurry, to improve the intensity and waterproof effect of wall side wall
Fruit.
4, post-tensioning trombone slide can make wall realize axial connection, to form the wall of different height.
5, it is able to achieve automatic die sinking and molding, improves the degree of automation, and is able to achieve tensioning in situ, improves production effect
Rate reduces production cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of embodiment 1；
Fig. 2 is the structural schematic diagram in another direction of Fig. 1；
Fig. 3 is the structural schematic diagram of Fig. 1；
Fig. 4 is the structural schematic diagram of embodiment 2；
Fig. 5 is the structural schematic diagram in another direction Fig. 4；
Fig. 6 is the structural schematic diagram of embodiment 3；
Fig. 7 is the structural schematic diagram in another direction Fig. 6；
Fig. 8 is the structural schematic diagram of diaphragm wall；
Fig. 9 is enlarged drawing at the A of Fig. 8；
Figure 10 is the structural schematic diagram of inner bayonet；
Figure 11 is the structural schematic diagram of outer bayonet；
Figure 12 is another structural schematic diagram of inner bayonet；
Figure 13 is the structural schematic diagram in another direction Fig. 8；
Figure 14 is enlarged drawing at the B of Figure 13；
Figure 15 is diaphragm wall structural schematic diagram interconnected；
Figure 16 is the structural schematic diagram for the diaphragm wall 100 that embodiment 4 produces.
In figure: die ontology 1, upper die component 2, cope plate 2a, lower mold assemblies 3, cloth mouth mechanism 4, waterproof bayonet arrangement
5, inner bayonet 6, outer bayonet 7, hermetic seal 7a, seal groove 7b, bayonet location structure 8, inner bayonet positioning component 9, outer bayonet
Positioning component 10, inner bayonet locator 11, inner bayonet positioning pin 12, outer bayonet positioning plate 13, outer bayonet locator 14, outer bayonet
Positioning pin 15, steam-cured pipeline 16, vibration motor 17, lower mould bottom plate 18, lower die side plate 19, de-molding device 20, post-tensioning trombone slide 21, grouting
Pipe 22, the first grout pipe 22a, the second grout pipe 22b, tensioning oil cylinder 23, tensioning end plate 24, tensioning screw rod 25, tensioning screw rod lock
Tight nut 26, axial main reinforcement 27, diaphragm wall 100, concave-convex waterproof connecting structure 101, steam-cured hole 102, attaching nut 103.
Specific embodiment
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
Embodiment 1
A kind of mold making diaphragm wall, including die ontology 1, the die ontology 1 are upper including being detachably connected
Membrane module 2 and lower mold assemblies 3, it will be appreciated by those skilled in the art that end plate is equipped at the both ends of die ontology 1, to be formed
Closed die cavity, die ontology 1 are equipped with the cloth mouth mechanism 4 for cloth, are equipped with energy and mold in the die ontology 1
Diaphragm wall in ontology 1 is fixedly connected with the waterproof bayonet arrangement 5 for making the two sides of diaphragm wall form concave-convex waterproof connecting structure.
As shown in figure 8, by waterproof bayonet arrangement 5, producing the two of diaphragm wall 100 with the diaphragm wall of this Mold Making
Side has the shape of concave-convex waterproof connecting structure 101, when two adjacent diaphragm walls 100 close to when, concave-convex waterproof company can be passed through
Binding structure 101 forms clamping.
In the present embodiment, waterproof bayonet arrangement 5 includes the inner bayonet 6 and outer bayonet 7 in die ontology 1, described
The shape of inner bayonet 6 and outer bayonet 7 matches, and in conjunction with shown in Fig. 8 and Fig. 9, is removably connected with hermetic seal in outer bayonet 7
7a, as shown in figure 11, outer bayonet 7 are equipped with for blocking the seal groove 7b for setting hermetic seal item.Go out to connect when with this Mold Making
After continuous wall, inner bayonet 6 and outer bayonet 7 are fixed on diaphragm wall, become a part of diaphragm wall.
It will be appreciated by those skilled in the art that the concrete shape of waterproof bayonet arrangement 5 can without limitation, such as Figure 10 and figure
It is wedge shape the present embodiment provides the shape of preferred inner bayonet 6 and outer bayonet 7, convenient for connection, naturally it is also possible to be it shown in 11
His shape, discount vibram outlet shape as shown in figure 12 etc..It should also be appreciated by one skilled in the art that the shape phase of inner bayonet 6 and outer bayonet 7
Referring to suitable, outer bayonet 7 extends can the snapping onto inner bayonet 6 of 100 part of diaphragm wall, so that clamping engagement is formed, by
In the effect of hermetic seal item 7, reach sealed waterproof effect.
In the present embodiment, cloth mouth mechanism 4 is located on upper die component 2, is a string configuration, is connected to die ontology 1
Inside, when making diaphragm wall to 1 inside penetration concrete of die ontology from cloth mouth mechanism 4, then along cloth mouth mechanism
Floating.
Embodiment 2
The present embodiment and the structure and working principle of embodiment 1 are essentially identical, the difference is that, such as Fig. 4 and Fig. 5 institute
Show, cloth mouth mechanism 4 is not provided on die ontology 1, cloth mouth mechanism 4 is located at the both ends of die ontology 1, with pump concrete pair
1 inside cloth of die ontology, is fixed with several vibration motors 17 on the side wall of die ontology 1.
Embodiment 3
The present embodiment and the structure and working principle of embodiment 1 are essentially identical, the difference is that, as shown in fig. 6, mold
One is additionally provided on ontology 1 to be positioned so that the center line for making inner bayonet 6 and outer bayonet 7 same waterproof bayonet arrangement 5
Bayonet location structure 8 on one horizontal plane.The setting of bayonet location structure 8 guarantees the bumps at 100 both ends of diaphragm wall produced
The position of waterproof connecting structure 101 corresponds to each other, and diaphragm wall is enable to be connected with each other.
Specifically, bayonet location structure 8 include be flexibly connected and can be inserted into die ontology 1 in inner bayonet 6 or from
It extracts in inner bayonet 6 to form the inner bayonet positioning component 9 of clamping positioning to inner bayonet 6, and is flexibly connected with die ontology 1
To form the outer bayonet positioning component 10 of clamping positioning, the inner bayonet positioning component 9 and outer bayonet positioning to outer bayonet 7
Center line symmetrical setting of the component 10 along die ontology 1.
More specifically, inner bayonet positioning component 9 includes the inner bayonet locator 11 being fixed on die ontology 1, it is described
Inner bayonet locator 11 there is the output end that can axially move back and forth and the output end is fixedly connected with inner bayonet positioning pin
12, it is equipped with inner bayonet positioning pin 12 in 1 inner wall of die ontology with suitable accommodating cavity, the inner bayonet positioning pin 12 and interior card
Between being formed when 6 shapes of mouth, size match to be inserted into inner bayonet positioning pin 12 in inner bayonet 6 the inner wall of inner bayonet 6
Gap cooperation, the outer bayonet positioning component 10 include the outer bayonet positioning plate 13 being fixed on 1 inner wall of die ontology and fix
Outer bayonet locator 14 on die ontology 1, the outer bayonet locator 14 are defeated with can axially move back and forth
The outlet and output end is fixedly connected with outer bayonet positioning pin 15 is equipped with outer bayonet positioning pin 15 in 1 inner wall of die ontology with suitable
Accommodating cavity, when the outer bayonet locator 14 pushes outer bayonet positioning pin 15 close to outer bayonet positioning plate 13, outer bayonet
The outer bayonet to match with 7 shape of outer bayonet is formed between positioning pin 15,1 inner wall of die ontology and outer bayonet positioning plate 13 to position
Chamber is to which outer bayonet 7 to be fixed on inside die ontology 1.Inner bayonet locator 11 and outer bayonet locator 14 can be cylinder or
Oil cylinder.
As shown in connection with fig. 7, be additionally provided in die ontology 1 it is being detachably connected with die ontology 1 and can be passed through steam to
Steam-cured steam-cured pipeline 16 is carried out to the diaphragm wall in die ontology 1.Preferred embodiment, steam-cured pipeline 16 have several and along mold
The axial setting of ontology 1, the steam-cured pipeline 16 are conical pipe, and die ontology 1 is equipped with several vibration motors 17.Support pipeline
16 both ends can be extended out 1 outer wall of die ontology.
The both ends of steam-cured pipeline 16 can connecting valve, be used for steam pressure maintaining, steam can be passed through in steam-cured pipeline 16, to even
Continuous wall 100 realizes that original position is steam-cured, to improve steaming efficiency, accelerates speed of production, since steam-cured pipeline 16 is in die ontology 1
Portion, diaphragm wall 100 heat from inside it is steam-cured, avoid steam heat scatter and disappear, so that energy consumption is reduced, in addition, steam-cured
Pipeline 16 is extracted out from die ontology 1 after steam-cured, forms steam-cured hole 102 shown in Fig. 8, which can subtract
The weight of light diaphragm wall 100, and the dosage of material can be saved.
In order to realize mechanization die sinking and molding, to improve working efficiency, the upper die component 2 of this implementation includes cope plate
2a, lower mold assemblies 3 include lower mould bottom plate 18 and the lower die side plate 19 positioned at 18 two sides of lower mould bottom plate, the lower die side plate 19 with
Lower mould bottom plate 18 is hinged, is hinged with several de-molding devices 20 in lower mould bottom plate 18, and have can be along axis for the de-molding device 20
Output end and output end and lower die side plate 19 to reciprocating motion is hinged.De-molding device 20 can be cylinder or oil cylinder.In demoulding,
First cope plate 2a and lower mold assemblies 19 are unclamped and connected, is hung with driving, inner bayonet locator 11 and outer bayonet locator 14 divide
It does not move work, retracts inner bayonet positioning pin 12 and outer bayonet positioning pin 15 respectively, exit the connection with inner bayonet 6 and outer bayonet 7,
De-molding device 20 acts, and two lower die side plates 19 are overturn, and diaphragm wall 100 realizes demoulding, can be hung with driving.
As described above, steam-cured pipeline 16 realizes steam-cured effect in situ, in order to realize the effect of tensioning in situ, mold sheet
1 two sides of body are respectively fixed with tensioning oil cylinder 23, and the output end of the tensioning oil cylinder 23 is connected with tensioning end plate 24, in stretching end
Plate 24 is equipped with several tensioning screw rods 25 across tensioning end plate 24, is bolted with tensioning screw rod locking nut on tensioning screw rod 25
26.It will be appreciated by those skilled in the art that tensioning screw rod 25 realizes tensioning for connecting axial main reinforcement 27, to axial main reinforcement 27.
The work process of tensioning is: first connecting axial main reinforcement 27 with tensioning screw rod 25, rotates tensioning screw rod locking nut 26
Make tensioning screw rod 25 and the locking of tensioning end plate 24, start tensioning oil cylinder 23, tensioning end plate 24 is pushed to act outward, pushes and open indirectly
The movement of wire drawing bar 25 is to form tensioning to axial main reinforcement 27.
As shown in fig. 6, being also inserted with several post-tensioning trombone slides 21 and grout pipe 22 in the die ontology 1.Tensioning pipe 21
It can be steel pipe or plastic tube etc., be embedded into die ontology 1, and both ends each extend over out 1 outer wall of die ontology, diaphragm wall
After 100 complete, the part for extending 100 both ends of diaphragm wall can be cut off, steel strand wires can be worn in tensioning pipe 21, to make
Diaphragm wall realizes longitudinal quick connection.
In conjunction with shown in Figure 13 and Figure 14, grout pipe 22 include along diaphragm wall 100 the first grout pipe 22a being axially arranged and
The second grout pipe 22b being connected to the first grout pipe 22b, the one end the first grout pipe 22a are connected to the end of diaphragm wall 100, separately
One end, which is located inside diaphragm wall, forms blind pipe, and the second grout pipe 22b is connected to the side wall of diaphragm wall 100.Grouting when, cement slurry from
First grout pipe 22a is poured into, and is flowed out from the second grout pipe 22b, is formed cement packet slurry to the side wall of diaphragm wall, is improved diaphragm wall
The intensity and waterproof effect of side wall.First grout pipe 22a and the second grout pipe 22b can also be embedded in advance in die ontology 1,
The part extended outside diaphragm wall is subtracted after diaphragm wall completes.
Preferred embodiment, several first grout pipe 22a are arranged and are parallel to each other along the axial direction of die ontology 1, and each first fills
Several the second grout pipe 22b and several second grout pipes 22b are connected on slurry pipe 22a.First grout pipe 22a and second is filled
The particular number for starching pipe 22 and the position on die ontology 1, the size for the diaphragm wall 100 that can be made as needed and construction need
It is determined, the setting of the first grout pipe 22a and the second grout pipe 22 that present embodiments provide can be such that side wall is formed uniformly
Packet starch effect.
As shown in figure 14, several attaching nuts being fixedly connected with diaphragm wall 100 are embedded on the side wall of diaphragm wall 100
103, attaching nut 103 can be embedded into during making wall 1, such as improve the intensity of attaching nut 103, can incite somebody to action
Attaching nut 103 is welded and fixed with axial main reinforcement 27.Anchor pole or reinforced steel can be connected on attaching nut 103, be inserted into soil layer
In after, can prevent diaphragm wall from toppling over, due to attaching nut 103 be embedded into, the structure of wall, and connection side will not be destroyed
Just.In basement is gone along with sb. to guard him, attaching nut can connect the intensity for improving basement floor with the main reinforcement in the floor plates of basement.
Embodiment 4
The present embodiment and the structure and working principle of embodiment 1 are essentially identical, the difference is that, as shown in figure 16, use
The diaphragm wall of this Mold Making forms the sealing to end sunken inside by 100 both ends of diaphragm wall that waterproof bayonet arrangement 5 supports
Groove 1a is inserted into prefabricated pile between two sealed groove 1a when the sealed groove 1a of two diaphragm walls 100 is close to each other
It is filled with concrete between 2b, prefabricated pile 2b and two sealed groove 1a, reaches hermetic seal effect.Therefore, in the present embodiment
Waterproof bayonet arrangement 5 include two inner bayonets 6 in the die ontology 1, two inner bayonets 6 are along 1 center line of die ontology
It is symmetrical.
Embodiment 5
A kind of method with above-mentioned Mold Making diaphragm wall is present embodiments provided, specifically, will be equipped with axial main
The steel reinforcement cage of muscle 27 is put into lower mold assemblies 3, and is put into waterproof bayonet arrangement 5 in lower mold assemblies 3 and is made waterproof bayonet knot
Structure 5 is fixedly connected with axial main reinforcement 27, upper die component 2 is fixedly connected with lower mold assemblies 3, by cloth mouth mechanism 4 in mold
Injection cement slurry is connect with steel reinforcement cage in ontology 1, becomes the diaphragm wall that two sides have concave-convex waterproof connecting structure after solidification.
Specifically, when steel reinforcement cage is put into lower mold assemblies 3, weld inner bayonet 6 and outer bayonet 7 and axial main reinforcement 27
Fixation is connect, and plugs steam-cured pipeline 16, post-tensioning trombone slide 21 and grout pipe 22 inside die ontology 1, wherein steam-cured 16 He of pipeline
The both ends of die ontology 1 are extended at the both ends of post-tensioning trombone slide 21, and grout pipe 22 is L-shaped, and the end of die ontology is extended in one end,
The side wall of die ontology 1 is extended in the other side, the penetration concrete slurry in die ontology 1, after solidification, in steam-cured channel 16
It is passed through steam, pressure maintaining is steam-cured to the diaphragm wall progress inside die ontology 1, after steam-cured, by upper die component 2 and lower board group
Part 3 separate, steam-cured pipeline 16, post-tensioning trombone slide 21 and grout pipe 22 are extended into diaphragm wall part and cut off, make steam-cured pipeline 16, after
Tensioning pipe 21 and grout pipe 22 are flushed with diaphragm wall outer wall, obtain diaphragm wall.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although die ontology 1, upper die component 2, cope plate 2a, lower mold assemblies 3, cloth mouth mechanism is used more herein
4, waterproof bayonet arrangement 5, inner bayonet 6, outer bayonet 7, hermetic seal 7a, seal groove 7b, bayonet location structure 8, inner bayonet are fixed
Hyte part 9, outer bayonet positioning component 10, inner bayonet locator 11, inner bayonet positioning pin 12, outer bayonet positioning plate 13, outer bayonet
Locator 14, outer bayonet positioning pin 15, steam-cured pipeline 16, vibration motor 17, lower mould bottom plate 18, lower die side plate 19, de-molding device 20,
Post-tensioning trombone slide 21, grout pipe 22, the first grout pipe 22a, the second grout pipe 22b, tensioning oil cylinder 23, tensioning end plate 24, tensioning silk
Bar 25, axial main reinforcement 27, diaphragm wall 100, concave-convex waterproof connecting structure 101, steam-cured hole 102, connects tensioning screw rod locking nut 26
The terms such as connected nut 103, but it does not exclude the possibility of using other terms.The use of these items is only for more easily
Describe and explain essence of the invention；Being construed as any additional limitation is disagreed with spirit of that invention
's.
Claims (8)
1. a kind of mold for making diaphragm wall, including die ontology (1), the die ontology (1) includes being detachably connected
Upper die component (2) and lower mold assemblies (3), which is characterized in that the die ontology (1) is equipped with the cloth material mouth machine for cloth
Structure (4), interior be equipped with of the die ontology (1) can be fixedly connected to make diaphragm wall with the diaphragm wall in die ontology (1)
Two sides form the waterproof bayonet arrangement (5) of concave-convex waterproof connecting structure；When two adjacent diaphragm walls close to when, bumps can be passed through
Waterproof connecting structure forms clamping；The waterproof bayonet arrangement (5) include inner bayonet (6) in die ontology (1) and
The shape of outer bayonet (7), the inner bayonet (6) and outer bayonet (7) matches；One is additionally provided on the die ontology (1)
A can be positioned so as to waterproof bayonet arrangement (5) makes the center line of inner bayonet (6) and outer bayonet (7) in same level
Bayonet location structure (8)；Die ontology (1) is equipped with several vibration motors (17).
2. the mold of production diaphragm wall according to claim 1, which is characterized in that bayonet location structure (8) packet
It includes and is flexibly connected and can be inserted into die ontology (1) in inner bayonet (6) or extract from inner bayonet (6) to inner bayonet
(6) the inner bayonet positioning component (9) of clamping positioning is formed, and is flexibly connected to form outer bayonet (7) with die ontology (1)
It is clamped the outer bayonet positioning component (10) of positioning, the inner bayonet positioning component (9) and outer bayonet positioning component (10) are along mould
Has the center line symmetrical setting of ontology (1).
3. the mold of production diaphragm wall according to claim 2, which is characterized in that the inner bayonet positioning component (9)
Including the inner bayonet locator (11) being fixed on die ontology (1), the inner bayonet locator (11) has can be along axis
To reciprocating motion output end and the output end be fixedly connected inner bayonet positioning pin (12), the inner bayonet positioning pin (12) with
Inner bayonet (6) shape, size match to be inserted into inner bayonet positioning pin (12) in inner bayonet (6) when and inner bayonet (6)
Inner wall form clearance fit, the outer bayonet positioning component (10) includes the wild card that is fixed on die ontology (1) inner wall
The outer bayonet locator (14) mouthful positioning plate (13) and be fixed on die ontology (1), outer bayonet locator (14) tool
There is the output end that can axially move back and forth and the output end is fixedly connected with outer bayonet positioning pin (15), when the outer bayonet
When locator (14) pushes outer bayonet positioning pin (15) close to outer bayonet positioning plate (13), outer bayonet positioning pin (15), mold sheet
The outer bayonet positioning chamber to match with outer bayonet (7) shape is formed between body (1) inner wall and outer bayonet positioning plate (13) thus will
It is internal that outer bayonet (7) is fixed on die ontology (1).
4. the mold of production diaphragm wall according to claim 1, which is characterized in that also set in the die ontology (1)
Have being detachably connected with die ontology (1) and steam can be passed through to carry out to the diaphragm wall in die ontology (1) steam-cured
Steam-cured pipeline (16).
5. the mold of production diaphragm wall according to claim 4, which is characterized in that the steam-cured pipeline (16) has several
A and axial direction setting along die ontology (1), the steam-cured pipeline (16) are conical pipe.
6. the mold of production diaphragm wall according to claim 1, which is characterized in that under the lower mold assemblies (3) include
Baffle plate (18) and the lower die side plate (19) for being located at lower mould bottom plate (18) two sides, the lower die side plate (19) and lower mould bottom plate
(18) hingedly, be hinged on lower mould bottom plate (18) several de-molding devices (20), and the de-molding device (20) have can be along axis
Hingedly to the output end and output end of reciprocating motion and lower die side plate (19), it is also inserted in the die ontology (1) several
Post-tensioning trombone slide (21) and grout pipe (22).
7. the mold of production diaphragm wall according to claim 1, which is characterized in that die ontology (1) two sides point
It is not fixed with tensioning oil cylinder (23), the output end of the tensioning oil cylinder (23) is connected with tensioning end plate (24), in tensioning end plate
(24) several tensioning screw rods (25) across tensioning end plate (24) are equipped with, the locking of tensioning screw rod is bolted on tensioning screw rod (25)
Nut (26).
8. a method of Mold Making diaphragm wall described in -7 any one according to claim 1, which is characterized in that will be equipped with
The steel reinforcement cage of axial main reinforcement (27) is put into lower mold assemblies (3), and waterproof bayonet arrangement (5) are put into lower mold assemblies (3)
And it is fixedly connected with waterproof bayonet arrangement (5) with axial main reinforcement (27), upper die component (2) is fixedly connected with lower mold assemblies (3),
Cement slurry is injected in die ontology (1) by cloth mouth mechanism (4) to connect with steel reinforcement cage, becoming two sides after solidification has bumps
The diaphragm wall of waterproof connecting structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610857388.6A CN106393405B (en) | 2016-09-28 | 2016-09-28 | Make the mold of diaphragm wall and the method with the Mold Making diaphragm wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610857388.6A CN106393405B (en) | 2016-09-28 | 2016-09-28 | Make the mold of diaphragm wall and the method with the Mold Making diaphragm wall |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106393405A CN106393405A (en) | 2017-02-15 |
| CN106393405B true CN106393405B (en) | 2019-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610857388.6A Active CN106393405B (en) | 2016-09-28 | 2016-09-28 | Make the mold of diaphragm wall and the method with the Mold Making diaphragm wall |
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| Country | Link |
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| CN (1) | CN106393405B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109571721B (en) * | 2018-12-10 | 2024-01-30 | 江苏建筑职业技术学院 | Prestressed concrete double-T-plate self-bearing die convenient to adjust |
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| CN2401592Y (en) * | 2000-01-17 | 2000-10-18 | 新疆岩土工程勘察设计院 | Combined formwork for artificial formed slot hole steel bar concrete bulkhead of underground continuous wall |
| CN200974972Y (en) * | 2006-10-26 | 2007-11-14 | 陆见华 | T-shaped concrete caisson pile mould |
| CN101718099A (en) * | 2009-11-14 | 2010-06-02 | 欧阳甘霖 | Automatic wall-forming device and method of static pressure continuous concrete wall |
| CN201693656U (en) * | 2010-03-08 | 2011-01-05 | 山东天意机械制造有限公司 | Forming die for special rotating angle wallboard |
| CN103707413A (en) * | 2013-12-12 | 2014-04-09 | 俞晓东 | H-shaped supporting pile die with steam curing device |
| CN203530958U (en) * | 2013-01-04 | 2014-04-09 | 朱立新 | Thin-wall prefabricated overlapped concrete underground diaphragm wall |
| CN206123892U (en) * | 2016-09-28 | 2017-04-26 | 周兆弟 | Mould of preparation diaphragm wall |
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2016
- 2016-09-28 CN CN201610857388.6A patent/CN106393405B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2401592Y (en) * | 2000-01-17 | 2000-10-18 | 新疆岩土工程勘察设计院 | Combined formwork for artificial formed slot hole steel bar concrete bulkhead of underground continuous wall |
| CN200974972Y (en) * | 2006-10-26 | 2007-11-14 | 陆见华 | T-shaped concrete caisson pile mould |
| CN101718099A (en) * | 2009-11-14 | 2010-06-02 | 欧阳甘霖 | Automatic wall-forming device and method of static pressure continuous concrete wall |
| CN201693656U (en) * | 2010-03-08 | 2011-01-05 | 山东天意机械制造有限公司 | Forming die for special rotating angle wallboard |
| CN203530958U (en) * | 2013-01-04 | 2014-04-09 | 朱立新 | Thin-wall prefabricated overlapped concrete underground diaphragm wall |
| CN103707413A (en) * | 2013-12-12 | 2014-04-09 | 俞晓东 | H-shaped supporting pile die with steam curing device |
| CN206123892U (en) * | 2016-09-28 | 2017-04-26 | 周兆弟 | Mould of preparation diaphragm wall |
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| Publication number | Publication date |
|---|---|
| CN106393405A (en) | 2017-02-15 |
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