CN106392437A - Claw type adsorption device of solar battery series welding machine for negative electrodes of solder strips and series welding machine - Google Patents

Claw type adsorption device of solar battery series welding machine for negative electrodes of solder strips and series welding machine Download PDF

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Publication number
CN106392437A
CN106392437A CN201611098207.2A CN201611098207A CN106392437A CN 106392437 A CN106392437 A CN 106392437A CN 201611098207 A CN201611098207 A CN 201611098207A CN 106392437 A CN106392437 A CN 106392437A
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China
Prior art keywords
welding
claw
adsorption
welding machine
suction
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Application number
CN201611098207.2A
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Chinese (zh)
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CN106392437B (en
Inventor
钟海
冯运闯
何摇钱
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Suzhou Kuruiqi Automation Co., Ltd.
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Suzhou Pu Shuo Automation Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Sustainable Energy (AREA)
  • Sustainable Development (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention provides a claw type adsorption device of a solar battery series welding machine for negative electrodes of solder strips. The adsorption device comprises a claw type adsorption clamp and a sealing plate, the sealing plate is provided with a vacuum adsorption hole, the claw type adsorption clamp is provided with a plurality of blind hole grooves communicating with one another for forming a vacuum adsorption loop, and the vacuum adsorption loop communicates with the vacuum adsorption hole in the sealing plate; five rows of vacuum adsorption holes are formed in the blind hole grooves, adsorption claws of the claw type adsorption clamp penetrate through the vacuum adsorption holes, are arranged in five rows at intervals and correspond to five grid lines of a battery piece in position; and a solder strip locating groove is formed in the end face of each adsorption claw and is provided with a plurality of vacuum adsorption grooves of the solder strips, and the vacuum adsorption grooves communicate with the vacuum adsorption holes. The claw type adsorption device for the negative electrodes of the solder strips is suitable for a conveying technology of the negative electrodes of the solder strips of the solar battery piece of a five main grid structure, the stability and the reliability of the multiple grid line solder strips small in width can be guaranteed in the conveying process, the accuracy of locating the solder strips and the battery piece can be realized, and the final welding quality of the grid lines of the battery piece can be improved.

Description

A kind of welding negative pole claw adsorbent equipment of solar battery string welding machine and series welding machine
Technical field
The present invention relates to photovoltaic cell manufacturing technology field, particularly to a kind of solar cell being applied to five main grid structures Welding negative pole claw adsorbent equipment in manufacture process and series welding machine.
Background technology
At present, the subject matter of impact solar cell popularization and application is exactly that its cost of electricity-generating is still deposited with traditional thermal power generation In larger gap, and a major technique direction reducing solar cell cost of electricity-generating is exactly the light improving constantly solar cell Photoelectric transformation efficiency, the generating efficiency due to solar cell is directly proportional to its effective area of shining light, therefore, in order to improve solar-electricity The generating efficiency in pond, people are continuously attempting to using thinner main grid with increasing the effective area of shining light of battery, but are as Its series resistance that attenuates primary gate electrode improves, and the fill factor, curve factor of battery also therefore reduces, and can affect generating efficiency, in order to solve again This contradiction, the quantity increasing main grid just becomes an effective solution, so not only can reduce electric current thinner The distance passed through in grid line, also reduces the electric current of every main grid itself carrying;So, would not be notable using thinner grid line Impact fill factor, curve factor, and the quantity increasing main grid is equally effective to the resistance reducing after battery pack string.Therefore, recent years, The solar cell of four main grid structures even five main grid structures is developed.
Solar module needs first cell piece and welding (generally tin-coated copper strip) to pass through string welder one by one Form battery pack string afterwards, then form the photovoltaic module unit for generating electricity, current series welding machine base through techniques such as encapsulation again This all be coupling before cell piece of three main grid structures and manufacture and design, when the welding of battery film for five main grid structures A lot of problems, particularly the global design space of equipment will be run into, the size due to cell piece does not change, and again That designs complete set is applied to the solar battery string welding machine cost of five main grid structures and too high, therefore, has in original equipment In the space of limit equipment being carried out transforming makes it meet the welding of the solar cell of five main grid structures just technical staff to be proposed Challenge, is exactly one of for the welding adsorbent equipment of series welding machine, on the one hand needs the fixing welding (grid of absorption Line) width is thinner, typically only 0.9mm about;On the other hand, grid line quantity also has increase, and this is all to welding adsorbent equipment Design increased many difficulties.
Content of the invention
In view of the problem in above-mentioned application, in order to meet the Production requirement of the solar cell of five main grid structures, the present invention's Purpose is a kind of welding claw adsorbent equipment of the grid line series welding machine providing solar cell being applied to five main grid structures to manufacture, its Can ensure that the steady and reliability of welding absorption and transmission.
To achieve the object of the present invention, the welding negative pole claw adsorbent equipment of the solar battery string welding machine of the present invention includes pawl Formula inhales pincers and sealing plate, and described sealing plate is provided with vacuum absorption holes, described claw inhale pincers be provided with multiple with sealing plate even Connect fixing screw hole;Be additionally provided with the multiple blind hole grooves being interconnected and form vacuum suction loops, described vacuum suction loop with Vacuum absorption holes on sealing plate communicate;Five vacuum pumping adsorption holes are arranged in blind hole groove and run through the suction pawl that claw inhales pincers, institute State multiple suction pawls and become five row's interval settings, five grid line positions on corresponding cell piece;The end face that each inhales pawl is provided with welding Locating slot, each locating slot described is provided with multiple welding vacuum suction grooves, described vacuum suction groove and vacuum absorption holes phase Logical;The position corresponding to welding locating slot on the multiple one of suction pawl inhaling pawl of every row is additionally provided with the Fibre Optical Sensor peace of insertion Dress hole.
Preferably, described described often row suction pawl is uniformly arranged 4.
Further preferably, described Fibre Optical Sensor installing hole is arranged on every row and inhales on an outermost suction pawl of pawl.
Further preferably, described claw is inhaled and is additionally provided with multiple claw adsorbent equipment flatness frock clamp correction holes on pincers.
According to another object of the present invention, the present invention also proposes what a kind of solar cell being applied to five main grid structures manufactured Grid line series welding machine, described series welding machine includes welding feed unit, solar cell piece delivery unit, and welding is fitted with cell piece contraposition Unit, welding welding transmission holding meanss, infrared welding unit, battery pack string transmission unit and the upset of battery pack string after welding Typesetting unit, described welding aligns, with cell piece, unit of fitting and includes welding negative pole claw adsorbent equipment as above.
The welding negative pole claw adsorbent equipment of the solar battery string welding machine of the present invention is applied to the sun electricity of five main grid structures The welding negative pole transmission technique of pond piece is it is ensured that the less multiple grid line weldings of width are reliable and stable in transmitting procedure Property, realize the accuracy of welding and the positioning of cell piece, improve the welding quality of final cell piece grid line.
Brief description
By detailed description below in conjunction with the accompanying drawings, the aforesaid and other objects, features and advantages of the present invention will become Obviously.Wherein:
Fig. 1 show the structure composed schematic diagram of solar battery string welding machine;
Fig. 2 show the structural representation of the welding negative pole claw adsorbent equipment of the five main grid solar battery string welding machines of the present invention Figure;
The claw that Fig. 3 show the welding negative pole claw adsorbent equipment of Fig. 2 inhales the overlooking the structure diagram clamping;
The claw that Fig. 4 show the welding negative pole claw adsorbent equipment of Fig. 2 inhales the present invention looks up structural representation clamping.
Specific embodiment
The architectural feature of the present invention and advantage are as follows with reference to detailed description.
With reference to the structure composed schematic diagram of the solar battery string welding machine shown in Fig. 1, described series welding machine includes welding and supplies material list Unit 10, solar cell piece delivery unit 20, welding aligns, with cell piece, unit 30 of fitting, and holding meanss 40 are transmitted in welding welding, Infrared welding unit 50, battery pack string transmission unit 60 and battery pack string upset typesetting unit 70 after welding, during work, welding Required welding (being 5 weldings in the present invention) is driven corresponding welding spool to rotate through leading by multiple motors by feed unit 10 It is fed forward to wheel group, meanwhile, cell piece delivery unit 20 will be sent into series welding machine by cell piece one by one, by manipulator by electricity Pond piece grabs on steel band conveyer belt, aligns, with cell piece, unit of fitting in welding, is arranged at the weldering above and below cell piece Band sucker by welding draw with cell piece positioning fit, then by welding welding transmit holding meanss by the cell piece posting with Welding is delivered to infrared welding unit and welding is welded on formation grid line on cell piece, and the communicated device of battery pack string being welded passes Transport to upset typesetting unit and carry out assembly battery strings typesetting.Wherein, the contraposition of described welding and cell piece fit unit 30 include by The adsorbent equipment that positive pole welding is adsorbed with negative pole welding and transmits, the absorption before described adsorbent equipment cuts for welding is solid Welding is transmitted positive pole and the negative pole covering cell piece after cutting by fixed and welding.
Welding negative pole claw adsorbent equipment with reference to the series welding machine of five main grid solar battery structures of the present invention shown in Fig. 2 Structural representation, it includes claw and inhales pincers 320 and sealing plate 322, and described sealing plate is provided with vacuum absorption holes 3222, ginseng The claw of described welding negative pole claw adsorbent equipment as shown in Figure 3 inhales the overlooking the structure diagram of pincers 320, and described claw inhales pincers 320 are provided with multiple screw holes 3206 being connected with sealing plate 322;It is additionally provided with multiple blind hole groove 3208 shapes being interconnected Become vacuum suction loop, described vacuum suction loop is communicated with the vacuum absorption holes 3222 on sealing plate 322;Five vacuum pumping absorption Hole 3204 is arranged in blind hole groove and runs through suction pawl 3201 (referring to Fig. 4), and described suction pawl becomes five row's interval settings, corresponding cell piece On five grid line positions;The end face that each inhales pawl 3201 is provided with welding locating slot 3202, on each locating slot 3202 described It is provided with multiple welding vacuum suction grooves 3203, described vacuum suction groove 3203 is communicated with vacuum absorption holes 3204 (referring to Fig. 4); On one of suction pawl of every five suction pawls of row, the position of corresponding welding locating slot 3202 is additionally provided with the Fibre Optical Sensor of insertion Installing hole 3205, described Fibre Optical Sensor installing hole 3205 with vacuum absorption holes interval setting and not with vacuum suction loop phase Logical, Fibre Optical Sensor is arranged in installing hole 3205, and it can be used to detect welding when whether welding is adsorbed and adsorbs Whether smooth, once pinpoint the problems to send alarm.
With reference to Fig. 3 and Fig. 4, one preferred embodiment in, described Fibre Optical Sensor installing hole 3205 is arranged on often Row inhales on an outermost suction pawl of pawl, so can be in order to the processing in vacuum suction loop.
In another preferred embodiment, described claw suction pincers 320 are additionally provided with multiple claw adsorbent equipments smooth Degree frock clamp correction hole 3207, when being installed to claw adsorbent equipment on series welding machine, by being arranged on transmission rail The cooperation of frock clamp and this correction hole can ensure the precision between claw adsorbent equipment and transmission rail, it is to avoid due to absorption The alignment error of device itself causes the integrity problem of welding absorption.
The welding negative pole claw adsorbent equipment of the solar battery string welding machine of the present invention is applied to the sun electricity of five main grid structures The welding negative pole transmission technique of pond piece is it is ensured that the less multiple grid line weldings of width are reliable and stable in transmitting procedure Property, realize the accuracy of final welding and the positioning of cell piece, improve the welding quality of final cell piece grid line.
The invention is not limited in described embodiment, those skilled in the art is public affairs in the spirit without departing from the present invention In the range of opening, still can make some and revise or change, thus the scope that limited with claims of the scope of the present invention as Accurate.

Claims (5)

1. a kind of welding negative pole claw adsorbent equipment of solar battery string welding machine is it is characterised in that described welding negative pole claw is inhaled Adsorption device includes claw and inhales pincers and sealing plate, and described sealing plate is provided with vacuum absorption holes, and described claw suction pincers are provided with many The individual screw hole being connected with sealing plate;It is additionally provided with the multiple blind hole grooves being interconnected and form vacuum suction loop, described true The attached loop of suction is communicated with the vacuum absorption holes on sealing plate;Five vacuum pumping adsorption holes are arranged in blind hole groove and run through claw to be inhaled The suction pawl of pincers, the plurality of suction pawl becomes five row's interval settings, five grid line positions on corresponding cell piece;Each inhales the end face of pawl Be provided with welding locating slot, each locating slot described is provided with multiple welding vacuum suction grooves, described vacuum suction groove with true Empty adsorption hole communicates;The position corresponding to welding locating slot on the multiple one of suction pawl inhaling pawl of every row is additionally provided with the light of insertion Fiber sensor installing hole.
2. the welding negative pole claw adsorbent equipment of solar battery string welding machine as claimed in claim 1 is it is characterised in that described Often row's suction pawl is uniformly arranged 4.
3. the welding negative pole claw adsorbent equipment of solar battery string welding machine as claimed in claim 1 is it is characterised in that described Fibre Optical Sensor installing hole is arranged on every row and inhales on an outermost suction pawl of pawl.
4. the welding negative pole claw adsorbent equipment of solar battery string welding machine as claimed in claim 1 is it is characterised in that described Claw is inhaled and is additionally provided with multiple claw adsorbent equipment flatness frock clamp correction holes on pincers.
5. a kind of applicable solar battery string welding machine, it is used for the solar cell production technology of five main grid structures it is characterised in that institute State series welding machine and include welding feed unit, solar cell piece delivery unit, welding aligns, with cell piece, unit of fitting, and welding welds Transmission holding meanss, infrared welding unit, after welding, battery pack string transmission unit and battery pack string upset typesetting unit, described The welding and cell piece contraposition welding negative pole claw absorption that unit includes as described in Claims 1-4 any one of item of fit fill Put.
CN201611098207.2A 2016-12-03 2016-12-03 A kind of the welding cathode claw adsorbent equipment and string welding machine of solar cell string welding machine Active CN106392437B (en)

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Application Number Priority Date Filing Date Title
CN201611098207.2A CN106392437B (en) 2016-12-03 2016-12-03 A kind of the welding cathode claw adsorbent equipment and string welding machine of solar cell string welding machine

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Application Number Priority Date Filing Date Title
CN201611098207.2A CN106392437B (en) 2016-12-03 2016-12-03 A kind of the welding cathode claw adsorbent equipment and string welding machine of solar cell string welding machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106624242A (en) * 2017-03-04 2017-05-10 常州亿晶光电科技有限公司 Welding system for serially welding solar cells
CN110293353A (en) * 2018-03-22 2019-10-01 无锡市正罡自动化设备有限公司 A kind of welding method of string welding machine and solar battery string
CN111203661A (en) * 2020-01-15 2020-05-29 杭州康奋威科技股份有限公司 IBC solar cell string light welding device and welding method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011137269A2 (en) * 2010-04-30 2011-11-03 Orthodyne Electronics Corporation Ultrasonic bonding systems and methods of using the same
CN202367354U (en) * 2011-12-06 2012-08-08 刘博� Single-channel string welding machine of solar battery plates
CN205414746U (en) * 2015-12-22 2016-08-03 合肥晶澳太阳能科技有限公司 Pincers unit is inhaled in area of welding of welding machine
CN106141519A (en) * 2016-08-31 2016-11-23 株洲天瑞精密钣金有限公司 A kind of negative-pressure adsorption welder and negative-pressure adsorption welding method
CN206216186U (en) * 2016-12-03 2017-06-06 苏州佳普硕自动化科技有限公司 The welding negative pole claw adsorbent equipment and series welding machine of a kind of solar battery string welding machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011137269A2 (en) * 2010-04-30 2011-11-03 Orthodyne Electronics Corporation Ultrasonic bonding systems and methods of using the same
CN202367354U (en) * 2011-12-06 2012-08-08 刘博� Single-channel string welding machine of solar battery plates
CN205414746U (en) * 2015-12-22 2016-08-03 合肥晶澳太阳能科技有限公司 Pincers unit is inhaled in area of welding of welding machine
CN106141519A (en) * 2016-08-31 2016-11-23 株洲天瑞精密钣金有限公司 A kind of negative-pressure adsorption welder and negative-pressure adsorption welding method
CN206216186U (en) * 2016-12-03 2017-06-06 苏州佳普硕自动化科技有限公司 The welding negative pole claw adsorbent equipment and series welding machine of a kind of solar battery string welding machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106624242A (en) * 2017-03-04 2017-05-10 常州亿晶光电科技有限公司 Welding system for serially welding solar cells
CN110293353A (en) * 2018-03-22 2019-10-01 无锡市正罡自动化设备有限公司 A kind of welding method of string welding machine and solar battery string
CN110293353B (en) * 2018-03-22 2021-09-03 无锡市正罡自动化设备有限公司 Series welding machine and welding method of solar cell string
CN111203661A (en) * 2020-01-15 2020-05-29 杭州康奋威科技股份有限公司 IBC solar cell string light welding device and welding method thereof
CN111203661B (en) * 2020-01-15 2021-06-22 杭州康奋威科技股份有限公司 IBC solar cell string light welding device and welding method thereof

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Effective date of registration: 20190424

Address after: 215000 No. 18 Jinsheng Road, Suzhou Industrial Park, Jiangsu Province

Patentee after: Suzhou Kuruiqi Automation Co., Ltd.

Address before: Room 1503, Huijin Building, 123 East Suzhou Avenue, Suzhou Industrial Park, Jiangsu Province

Patentee before: Suzhou Pu Shuo Automation Technology Co. Ltd.