CN106385965B - A kind of sugarcane impurity separation machine - Google Patents
A kind of sugarcane impurity separation machine Download PDFInfo
- Publication number
- CN106385965B CN106385965B CN201610985421.3A CN201610985421A CN106385965B CN 106385965 B CN106385965 B CN 106385965B CN 201610985421 A CN201610985421 A CN 201610985421A CN 106385965 B CN106385965 B CN 106385965B
- Authority
- CN
- China
- Prior art keywords
- sugarcane
- roller
- fixed
- stripping
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
- A01D45/10—Harvesting of standing crops of sugar cane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
- B07B13/05—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size using material mover cooperating with retainer, deflector or discharger
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Combined Means For Separation Of Solids (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
A kind of sugarcane impurity separation machine, the stripper roll of the seperator is fixed on stripping roll shaft, stripping roller bearing is fastened on stripping roll shaft both ends, stripping roller bearing is fixed on stripping roll bearing seat, stripping roll bearing seat is fixed on rack both sides, stripper roll decelerating through motor arbor is connect with stripping roll shaft one end by shaft coupling, stripper roll motor reducer is fixed in rack, air hose is fixed below stripping roller group, separate roller is fixed on separation roller shaft, separate roller bearing is fastened on separation roller shaft both ends, separate roller bearing is fixed on separation roller shaft bearing, separation roller shaft bearing is fixed on rack both sides, separate roller motor reducer is fixed on the rack, bucket is mounted below separation roller group, sugarcane leaf bucket is mounted on the rear of silt bucket.The seperator has the characteristics that continuously to remove and detach sugarcane leaf silt, good separating effect.
Description
Technical field
The present invention relates to a kind of to sugarcane bulbous solids and the stripping, the separation machinery that include sugarcane leaf silt, including attachment
Sugarcane leaf, the silt etc. that is mingled in sugarcane in cane stalk, specifically a kind of sugarcane impurity separation machine.
Background technology
In cane sugar manufacture industry, after sugarcane in sugarcane plants maturation, sugarcane harvesting is unloaded into sugarcane with Automobile Transportation to sugar refinery
After be then sent through sugar refinery squeezing break process.Sugarcane harvesting or hand harvest at present, i.e. sugarcane grower sugarcane field chopper sugarcane from
Root is broken apart by chopping, and sugarcane tail is cut down, and sugarcane leaf is reamed with chopper, and sugarcane is then loaded onto automobile, harvesting process all using manpower,
Using artificial more, labor intensity is big, and harvesting efficiency is low, it is each it is artificial gather in sugarcane daily and there was only 1-1.5 tons, efficiency is extremely
Lowly.More serious problem is, payment sugarcane harvesting expense is substantially increased year by year, accounts for sugarcane price one third, also after
The continuous trend risen causes sugarcane grower to grow cane only meagre income or without profit in this way, and sugarcane grower loses the power to grow cane,
The existence of cane sugar manufacture industry faces very severe situation.Government puts into effect a variety of Huinong's policies, takes to change this situation
It provides funds to support to establish efficient cane planting production Demonstration Base, supports cane planting, harvesting machinery, excitation application each energetically
The agricultural machinery for kind adapting to local cane planting and harvesting, such as cane planting, irrigation machinery, sugarcane combine,
Sugarcane machinery entrucking etc..This cane planting, harvesting, the demonstration of loading machine are greatly reduced manually, greatly improved sweet
Production efficiencys, the relevant costs such as sugarcane plantation, harvesting, entrucking decline to a great extent, and are looked for for the sustainable development of Sugarcane Industry
Outlet is arrived.
But carry the sundries such as excessive silt, sugarcane leaf in the sugarcane of mechanized harvest secretly, cane sugar manufacture technique productions are produced
Raw prodigious influence needs to remove the sundries such as silt, sugarcane leaf in sugarcane before sugarcane enters sugar refining technology production, reach
Meet the requirement of sugarcane technique productions.Therefore, it is badly in need of a kind of sugarcane impurity separation machine and includes sugarcane leaf and silt etc. to remove sugarcane
Sundries, the seperator are the supporting machinery equipment and technologies that sugarcane mechanization is planted, cropping system is badly in need of.
Invention content
The object of the present invention is to provide a kind of sugarcane impurity separation machine, the stripping of collection sugarcane leaf, clay crushing, sugarcane leaf silt with it is sweet
Sugarcane is located away from one, and the sugarcane leaf that it can be tight in cane stalk is completely exfoliated with sugarcane, can be being entrained in sugarcane
Interior bulk clay crushing is finally completely separated sugarcane leaf silt with sugarcane at fine particle.
The present invention achievees the purpose that above-mentioned by the following technical programs:A kind of sugarcane impurity separation machine, the stripping of the seperator
It is fixed on stripping roll shaft from roller, equably stationary distribution removes roller bearing to protrusion in stripping roller surface both axially and radially
Seat is fastened on stripping roll shaft both ends, and stripping roll bearing seat is fixed on rack both sides, and stripper roll motor reducer is joined by stripper roll
Axis device is connect with stripping roll shaft one end, and stripper roll motor reducer is fixed on the rack, and casing is fixed on the rack, casing top
It is feeding mouth, the blast connection other end is connect with blast main welded seal, and blast main one end is closed with seal plate welding, air blast
The manifold other ends are air inlets, and blast connection and blast main combination are fixed on the space rack between stripper roll and separate roller
On, separate roller is fixed on separation roller shaft, and separation roller shaft bearing is fastened on separation roller shaft both ends, and separation roller shaft bearing is fixed on machine
Frame both sides detach roller surface concave-convex surface, and the bumps of two adjacent separate rollers intermesh, between two neighboring separate roller outer rim
Separated by a distance, the separation roller shaft that homonymy is separated by is connected and fixed with sprocket wheel, and two neighboring sprocket wheel coordinates with closed loop chain, separation
Roller motor speed reducer is connected by separation roller shaft one end of separate roller shaft coupling and front end, and separate roller motor reducer is fixed on
In rack, silt bucket is mounted below separate roller, and silt bucket lower part is the outlet of silt bucket, after sugarcane leaf bucket is mounted on silt bucket
Side, the bottoms sugarcane Ye Dou are the outlets of sugarcane leaf bucket.
The stripper roll has a multilayer, removes separated by a distance between layer of rolls, and every layer of stripper roll has several, stripper roll it
Between it is separated by a distance, these stripper rolls are arranged in array, and levels stripper roll mutually staggers.
The protrusion being fixed in stripping roller surface is axially and radially evenly arranged along stripper roll, is had between protrusion certain
Interval.
The protrusion is cylindrical, and periphery has protrusion triangle groove uniformly at intervals in an axial direction.
The protrusion is manufactured by tough material, is had elasticity, can be bent and restore.
The blast connection has several, and several air holes, blast connection one end envelope are equably provided on blast connection wall
Plate welded closure.
The separate roller is several, and separate roller is arranged in parallel in plane.
The separation roller surface is equipped with separate roller rectangle concave ring, separation collars tooth, separate roller ring groove.
The present invention's has the prominent advantages that:
1, sugarcane leaf charge stripping efficiency is high.The effect of stirring is torn by the stripper roll that mutually rotates at a high speed, it can be being attached to sugarcane
Sugarcane leaf stripping rate on stem reaches 90% or more.
2, silt crushing efficiency is high.By the stripper roll that mutually rotates at a high speed tear the effect of stirring and tearing for silt separate roller is stirred
Soil, the silt percentage of damage being entrained in sugarcane, can be reached 95% or more by effect.
3, sugarcane leaf separative efficiency is high.Sugarcane leaf is torn stir stripping after, by air blast centrifugation, the separation of sugarcane and sugarcane leaf is imitated
Rate reaches 85% or more.
4, silt separative efficiency is high.Silt separate roller can reach broken soil, silt and the separation rate of sugarcane
95% or more.
5, adaptable.The high wet soil of moisture content, silt can equally be stripped, is crushed, detach, without blocking silt
Separate roller.
6, sugarcane treating capacity is big, adapts to extensive sugarcane production.It, can since stripper roll length can be designed to long enough
Reach 5-10 meters long, and may be designed to multilayer, energy strength, which can design, at sugarcane reaches daily 5000 tons of sugarcane of processing extremely
30000 tons, the needs of different disposal amount sugar refinery production can be met.
7, equipment operational safety, stabilization, reliable.It is operational safety, stabilization, reliable since device structure is brief.
8, equipment failure rate is low, long lifespan.Due to separating component stress equalization, lead to that equipment failure rate is low, long lifespan.
9, maintenance maintenance is simple and convenient.Since device structure is brief, maintenance maintenance, easy removal.
10, operating cost is low.Since equipment life is long, maintenance of equipment safeguards that operating cost is low less.
Description of the drawings
Fig. 1 is the structure chart of sugarcane impurity separation machine of the present invention.
Fig. 2 is the sectional view of sugarcane impurity separation machine of the present invention.
Fig. 3 is the side view of sugarcane impurity separation machine of the present invention.
Fig. 4 is the stripper roll axial direction array arrangement figure of sugarcane impurity separation machine of the present invention.
Fig. 5 is the stripper roll horizontal array layout viewing of sugarcane impurity separation machine of the present invention.
Fig. 6 is the single stripper roll structure chart of sugarcane impurity separation machine of the present invention.
Fig. 7 is the single stripper roll axial arrangement figure of sugarcane impurity separation machine of the present invention.
Fig. 8 is the stripper roll raised structures figure of sugarcane impurity separation machine of the present invention.
Fig. 9 is that the separate roller of sugarcane impurity separation machine of the present invention overlooks arrangement figure.
Figure 10 is separate roller combination and its drive mechanism figure of sugarcane impurity separation machine of the present invention.
Figure 11 is the separate roller structure chart of sugarcane impurity separation machine of the present invention.
Figure 12 is the air duct structure and layout viewing of sugarcane impurity separation machine of the present invention.
In figure label for:1- racks, 2- feeding mouths, 3- stripper rolls, 4- stripping roll shaft, 5- protrusions, 6- stripping roll bearing seat,
7- stripper rolls shaft coupling, 8- stripper rolls motor reducer, 9- casings, 10- blast connections, 11- blast mains, 12- discharge ports,
13- separate rollers, 14- separation roller shafts, 15- separation roller shafts bearing, 16- sprocket wheels, 17- chains, the outlet of 18- silt buckets, 19- silts
Bucket, 20- separate rollers motor reducer, the outlet of 21- sugarcane leaf buckets, 22- sugarcane leaves bucket, 23- air inlets, 24- sealing plates, 25- air holes, 26-
Protrusion triangle groove, 27- separate roller rectangles concave ring, 28- separation roller tooth, 29- separate rollers groove, 30- separate roller shaft couplings.
Specific implementation mode
Technical scheme of the present invention is described in detail below in conjunction with the accompanying drawings.
As shown in Figures 1 to 12, sugarcane impurity separation machine of the present invention, including rack 1, feeding mouth 2, stripper roll 3,
Remove roll shaft 4, protrusion 5, stripping roll bearing seat 6, stripper roll shaft coupling 7, stripper roll motor reducer 8, casing 9, blast connection
10, blast main 11, discharge port 12, separate roller 13, separation roller shaft 14, separation roller shaft bearing 15, sprocket wheel 16, chain 17, silt
Bucket outlet 18, silt bucket 19, separate roller motor reducer 20, sugarcane leaf bucket outlet 21, sugarcane leaf bucket 22, air inlet 23, sealing plate 24, wind
Hole 25, protrusion triangle groove 26, separate roller rectangle concave ring 27, separation roller tooth 28, separate roller groove 29 and separate roller shaft coupling
30.The stripper roll 3 be fixed on stripping roll shaft 4 on, protrusion 5 both axially and radially equably stationary distribution on 3 surface of stripper roll
On, stripping roll bearing seat 6 is fastened on 4 both ends of stripping roll shaft, and stripping roll bearing seat 6 is fixed on 1 both sides of rack, and stripping roller motor subtracts
Fast machine 8 is connect by stripper roll shaft coupling 7 with 4 one end of stripping roll shaft, and stripper roll motor reducer 8 is fixed in rack 1, casing
9 are fixed in rack 1, and 9 top of casing is feeding mouth 2, and stripper roll 3 has a multilayer, separated by a distance between 3 layers of stripper roll.Often
Layer stripper roll 3 has several, and separated by a distance between stripper roll 3, these stripper rolls 3 are arranged in array, levels stripper roll 3
It mutually staggers, the protrusion 5 being fixed on 3 surface of stripper roll is axially and radially evenly arranged along stripper roll 3, has one between protrusion 5
Fixed interval, protrusion 5 is cylindrical, and periphery has protrusion triangle groove 26 uniformly at intervals in an axial direction, and protrusion 5 is by tough material
Manufacture has elasticity, can be bent and restore;Blast connection 10 has several, if being equably provided with dry-air blast on 10 wall of blast connection
Hole 25,10 one end of blast connection, 24 welded closure of sealing plate, 10 other end of blast connection are connect with 11 welded seal of blast main,
11 one end of blast main, 24 welded closure of sealing plate, 11 other end of blast main are air inlets 23, and blast connection 10 and air blast are total
The combination of pipe 11 is fixed in the space rack 1 between stripper roll 3 and separate roller 13;Separate roller 13 is fixed on separation roller shaft 14
On, separation roller shaft bearing 15 is fastened on 14 both ends of separation roller shaft, and separation roller shaft bearing 15 is fixed on 1 both sides of rack, separate roller 13
It it is several, separate roller 13 is arranged in parallel in plane, 13 surface concave-convex surface of separate roller, and the bumps of two adjacent separate rollers 13 are mutually
Staggered, separated by a distance between 13 outer rim of two neighboring separate roller, the separation roller shaft 14 that homonymy is separated by is connect with sprocket wheel 16
Fixed, 17 cooperations of two neighboring sprocket wheel 16 and closed loop chain, separate roller motor reducer 20 is by separate roller shaft coupling 30 and most
14 one end of separation roller shaft of front end connects, and separate roller motor reducer 20 is fixed in rack 1, and silt bucket 19 is mounted on separate roller
13 lower sections, 19 lower part of silt bucket are silt bucket outlets 18, and sugarcane leaf bucket 22 is mounted on the rear of silt bucket 19, and 22 bottom of sugarcane leaf bucket is
There are separate roller rectangle concave ring 27, separation collars tooth 28, separate roller ring groove 29 in sugarcane leaf bucket outlet 21,13 surface of separate roller.
Operation principle and process:
Since the sugarcane length of sugarcane combine harvesting is 500 millimeters hereinafter, sugarcane package and entrainment of sugarcane leaf, big
The sundries such as block soil and the grains of sand, sugarcane deliver into sugarcane impurity separation machine feeding mouth by conveyer, and sugarcane is made by its own gravity
With falling down, and it is stripped the driving of roller motor speed reducer and the stripping layer of rolls of high-speed rotation contacts, and is successively passed down through stripping
From layer of rolls, successively being collided by the stripper roll of high-speed rotation and its protrusion, scrape, tears and stir, the sugarcane leaf on sugarcane surface, which is torn to stir, to fall off,
Soil, which is also torn to stir, simultaneously is broken into molecule, achievees the purpose that remove sugarcane leaf and broken soil;When sugarcane, sugarcane leaf, silt
After particles falling down to bottom one layer of stripper roll, sprayed by several blast connection air holes being arranged in below lowest level stripper roll
The air blast of injection is advertised, and is advertised direction and is directed towards sugarcane leaf bucket, the slight sugarcane leaf of weight is blown to the sugarcane at stripping off device rear by air blast
Ye Douli achievees the purpose that sugarcane leaf is detached with sugarcane;Sugarcane and silt particles continue the rotation separate roller to be fallen down to lower section
Face, motor reducer driving separate roller rotate in same direction, and rotation direction is rotated towards discharge port direction, and separate roller has several, mud
It is at regular intervals between husky separate roller outer rim, the gap between two rollers is formed, when falling on separate roller face under sugarcane and silt particles
When, sugarcane is moved by the motive force of the separate roller rotate in same direction to discharge port, eventually off discharge port, is less than two separation
The silt particles in the gap between roller continue to slide down, and across separate roller under the rotary action of separate roller
Gap, under fall in bucket, due to sugarcane diameter be more than separate roller between gap without falling into bucket, meanwhile, greatly
The silt in the gap between separate roller is constantly torn to stir and is broken under the tearing and stir fragmentation of concave-convex separate roller of rotation
Silt particles less than gap between separate roller and the gap across separate roller, under fall in bucket, realize sugarcane and mud
Husky separation.By above step, sugarcane leaf, the silt sundries of sugarcane and entrainment are completely separated.
Claims (8)
1. a kind of sugarcane impurity separation machine, which is characterized in that the stripper roll of the seperator is fixed on stripping roll shaft, protrusion edge
Axially and radially equably for stationary distribution in stripping roller surface, stripping roll bearing seat is fastened on stripping roll shaft both ends, stripper roll
Bearing block is fixed on rack both sides, and stripper roll motor reducer is connect with stripping roll shaft one end by stripper roll shaft coupling, removed
Roller motor speed reducer is fixed on the rack, and casing is fixed on the rack, and casing top is feeding mouth, the blast connection other end and drum
Wind manifold welded seals connect, and blast main one end is closed with seal plate welding, and the blast main other end is air inlet, blast connection
And blast main combination is fixed in the space rack between stripper roll and separate roller, separate roller is fixed on separation roller shaft,
Separation roller shaft bearing is fastened on separation roller shaft both ends, and separation roller shaft bearing is fixed on rack both sides, detaches roller surface concave-convex surface,
The bumps of two adjacent separate rollers intermesh, separated by a distance between two neighboring separate roller outer rim, point that homonymy is separated by
It is connected and fixed from roll shaft and sprocket wheel, two neighboring sprocket wheel coordinates with closed loop chain, and separate roller motor reducer is joined by separate roller
Separation roller shaft one end of axis device and front end connects, and separate roller motor reducer is fixed on the rack, and silt bucket is mounted on separation
Below roller, silt bucket lower part is the outlet of silt bucket, and sugarcane leaf bucket is mounted on the rear of silt bucket, and the bottoms sugarcane Ye Dou are that sugarcane leaf bucket goes out
Mouthful.
2. sugarcane impurity separation machine according to claim 1, which is characterized in that the stripper roll has multilayer, removes layer of rolls
Between it is separated by a distance, every layer of stripper roll has several, separated by a distance between stripper roll, these stripper rolls are arranged in array
Cloth, levels stripper roll mutually stagger.
3. sugarcane impurity separation machine according to claim 1, which is characterized in that described to be fixed on dashing forward in stripping roller surface
It rises and is axially and radially evenly arranged along stripper roll, there is certain intervals between protrusion.
4. sugarcane impurity separation machine according to claim 1, which is characterized in that the protrusion is cylindrical, periphery
There is protrusion triangle groove uniformly at intervals in an axial direction.
5. sugarcane impurity separation machine according to claim 1, which is characterized in that the protrusion is manufactured by tough material, tool
It is flexible, it can be bent and restore.
6. sugarcane impurity separation machine according to claim 1, which is characterized in that the blast connection has several, air blast
Several air holes are equably provided on Zhi Guanbi, blast connection one end is closed with seal plate welding.
7. sugarcane impurity separation machine according to claim 1, which is characterized in that the separate roller is several, separate roller
It is arranged in parallel in plane.
8. sugarcane impurity separation machine according to claim 1, which is characterized in that the separation roller surface is equipped with separate roller square
Shape concave ring, separation collars tooth, separate roller ring groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610985421.3A CN106385965B (en) | 2016-11-09 | 2016-11-09 | A kind of sugarcane impurity separation machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610985421.3A CN106385965B (en) | 2016-11-09 | 2016-11-09 | A kind of sugarcane impurity separation machine |
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CN106385965A CN106385965A (en) | 2017-02-15 |
CN106385965B true CN106385965B (en) | 2018-08-17 |
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CN201610985421.3A Expired - Fee Related CN106385965B (en) | 2016-11-09 | 2016-11-09 | A kind of sugarcane impurity separation machine |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106818017A (en) * | 2017-04-11 | 2017-06-13 | 四川省农业机械研究设计院 | Automation harvester for ophiopogon root |
CN109174645B (en) * | 2018-09-21 | 2024-05-07 | 广东粤威环境技术有限公司 | Impurity removal system for removing sediment and sugarcane leaves in sugar refinery |
CN109499837B (en) * | 2018-12-29 | 2023-08-29 | 新疆天研种子机械工程技术研究中心(有限公司) | Chilli cleaning and separating system |
CN114158752B (en) * | 2022-02-14 | 2022-04-12 | 济南市农业科学研究院(山东省农业科学院济南市分院) | Sweet potato results are with having earth impurity screening separating centrifuge |
CN117225864B (en) * | 2023-10-12 | 2024-03-01 | 江苏锦明再生资源有限公司 | Solid waste reducing mechanism |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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GB8334564D0 (en) * | 1983-12-29 | 1984-02-01 | Carib Agro Ind Ltd | Sugar cane harvesters |
CN102124864A (en) * | 2011-03-01 | 2011-07-20 | 温岭市宏顺机械有限公司 | Cane harvester |
CN203775704U (en) * | 2014-01-09 | 2014-08-20 | 刘金生 | Sugarcane leaf peeling and crushing integral device |
CN203775703U (en) * | 2014-01-09 | 2014-08-20 | 刘金生 | Sugarcane defoliating machine |
CN206136680U (en) * | 2016-11-09 | 2017-05-03 | 广西南宁科利威科技有限公司 | Sugarcane debris separating centrifuge |
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2016
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