CN106378630B - A kind of slabbing-rolling set composite and the milling machine including the device - Google Patents

A kind of slabbing-rolling set composite and the milling machine including the device Download PDF

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Publication number
CN106378630B
CN106378630B CN201610825933.3A CN201610825933A CN106378630B CN 106378630 B CN106378630 B CN 106378630B CN 201610825933 A CN201610825933 A CN 201610825933A CN 106378630 B CN106378630 B CN 106378630B
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China
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rolling
milling cutter
cutter hub
cutter
milling
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CN106378630A (en
Inventor
刘战强
赵建
王情情
宋清华
万熠
史振宇
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Shandong University
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Shandong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

The invention discloses a kind of slabbing-rolling set composite and including the milling machine of the device, including shell, an installation knife handle for being connected with exterior power device is equipped on the shell, the installation knife handle is coaxially connected with the tool apron of milling cutter hub, and milling cutter hub is installed on the tool apron of the milling cutter hub;The rotary motion of the tool apron of the milling cutter hub passes to the tool apron of rolling cutter hub by transmission device, the axis of the tool apron of the rolling cutter hub is parallel with the axis of the tool apron of milling cutter hub, and the tool apron of the rolling cutter hub also passes through a displacement adjustment device and adjusts its axis shift;The transmission post adjustment mechanism of adjustment milling cutter hub and rolling depression cutter body axis distance is also equipped on the transmission device.

Description

A kind of slabbing-rolling set composite and the milling machine including the device
Technical field
The invention belongs to piece surface metal cutting process and post-processing surface strengthening technology, especially apply in vertical milling It is a kind of slabbing-rolling set composite and the milling machine including the device in bed.
Background technique
Currently, machinery field is higher and higher for the technical requirements of part processing quality and processing efficiency, especially aviation Space industry.Therefore a part will pass through under required precision and the complex environment that multiple tracks process can be only achieved finished surface It is required that surface strength and the service performances such as wearability.
Rolling techniques are as a kind of aftertreatment technology, though not removing material, workpiece surface layer crystal grain refinement may be implemented, And higher residual compressive stress is generated in workpiece surface, so that the service life of part can be improved.Rolling generally passes through rolling ball Or roller is rolled and is squeezed in workpiece surface, fills out the wave crest on the out-of-flatness surface of workpiece in trough, to reduce work The roughness on part surface.
Part during machining and post-processing rolling and processing, needs to undergo tool changing link before experience.And tool changing Afterwards, it and needs to determine machining path etc. again to knife to surface to be machined, increases the process-cycle of part, it is such as not smart to knife Really, the effect for also causing post-processing rolling is undesirable.
Summary of the invention
The purpose of the present invention is to overcome above-mentioned the deficiencies in the prior art, provide a kind of slabbing-rolling set composite And the milling machine including the device, it can make workpiece surface obtain finish rolling hardening while milling plane workpiece;Guaranteeing work While part suface processing quality and machining accuracy, workpiece anti-fatigue performance and service life can be improved, and can effectively mention High efficiency saves tool change time, reduces production cost.
To achieve the above object, the present invention proposes following technical proposals:
A kind of slabbing-rolling set composite, including shell, milling cutter hub and rolling cutter hub, on the shell Installation knife handle equipped with one for being connected with exterior power device, the coaxial phase of tool apron of the installation knife handle and milling cutter hub Even, milling cutter hub is installed on the tool apron of the milling cutter hub;The rotary motion of the tool apron of the milling cutter hub passes through transmission Device passes to the tool apron of rolling cutter hub, and adjustment milling cutter hub and rolling cutter hub axis are also equipped on the transmission device The transmission post adjustment mechanism of linear distance;The axis of the tool apron of the rolling cutter hub is parallel with the axis of the tool apron of milling cutter hub, together When rolling cutter hub tool apron also pass through a displacement adjustment device and adjust its axis shift.
Further, the transmission device includes the bevel gear I being mounted on the tool apron of milling cutter hub and is mounted on rolling Bevel gear II on the tool apron of push type broach body, the bevel gear I are engaged with drive rod I, and bevel gear II is engaged with drive rod II, institute Drive rod I, the drive rod II stated is co-axially mounted, and passes through the cooperation of an inserted link and groove between drive rod I, drive rod II Realize power transmitting.That is exterior power device driving installation knife handle rotation, the installation knife handle drive the tool apron of milling cutter hub Rotation, the tool apron driving bevel gear I rotation of milling cutter hub, bevel gear I drive drive rod I rotation, and the drive rod I, which rotates, to be driven Dynamic drive rod II rotation, the drive rod II rotation driving bevel gear II rotation, the tool apron of bevel gear II driving rolling cutter hub Rotation, and then realize the rotation of rolling cutter hub.
Further, the lower end of the bevel gear I is provided with thrust bearing, to alleviate axial action suffered by gear Power, to increase the service life of the bevel gear I.
Further, the tool apron clearance fit of the bevel gear I and milling cutter hub.
Further, there is a blind hole in the lower end of the tool apron of the milling cutter hub, for installing milling cutter;The milling cutter hub Tool apron has screw thread outside lower end, for installing milling cutter lid, thus fixed milling cutter.
Further, the transmission post adjustment mechanism includes two transmission regulating rods, two transmission regulating rods It is separately mounted to the outer ring of drive rod I, drive rod II, be connected between two transmission regulating rods by an elastic device;Two The top for being driven regulating rod is connected by a drive rod control button.
Further, the positioning dress for preventing set composite from shifting and rotating is additionally provided on the shell It sets, the positioning device includes the lower end locating shaft and upper end locating shaft of coaxial arrangement, and the upper end locating shaft is inserted into The top of lower end locating shaft, and it is provided with elastic device between the two;The elastic device effect is to increase the upper end positioning The cooperation of axis and positioning link, to improve the stationkeeping ability of set composite.
Further, the lower end locating shaft and upper end locating shaft are respectively equipped with mutually matched protrusion and recess, described Protrusion and recess limit locating shaft axial movement distance.
Further, the upper end locating shaft is matched with the positioning link being mounted on machine tool chief axis end face, with Guarantee that the rotation of milling cutter hub not will lead to the offset and rotation of set composite, thus realize the synchronous linear of rolling and milling into It gives.
Further, the pit on the positioning link is matched with upper end locating shaft, the side of the positioning link Lower end is positioned axis clamping by plate, to improve the accuracy and precision of positioning.
Further, it is connected between the installation knife handle and shell by ball bearing;The installation knife handle and milling cutter seat Rigid connection.
Further, the displacement adjustment device includes a displacement adjusting rod, and one end of the displacement adjusting rod is stretched It is connected to shell exterior with a knob, convenient for the displacement of command displacement adjusting rod;The knife that the other end passes through the rolling cutter hub The through-hole of seat bottom is directly contacted with rolling depression cutter, by controlling the displacement of the displacement adjusting rod in axial direction, to adjust Length of the rolling depression cutter in the rolling depression cutter tool apron is not changing the milling cutter to control the rolling depth of the rolling depression cutter While position, the adjusting of the rolling cutter position is realized.
It further, is to be threadedly coupled between displacement adjusting rod and the shell.
Further, the rolling cutter hub is made of rolling depression cutter, rolling depression cutter tool apron and displacement adjustment device, the rolling depression cutter It is cased with a sleeve on tool apron, rotation of the bevel gear II to receive machine tool chief axis transmitting is cased on the sleeve.
Further, there is screw thread outside the lower end of the rolling depression cutter tool apron, for installing rolling depression cutter lid, thus fixed rolling Knife.
A kind of milling machine, including the slabbing-rolling set composite.
Advantage of the invention is that milling and rolling processing can be carried out to workpiece planarization simultaneously, finishing and post-processing are same Shi Jinhang can save the process time of workpiece, improve the processing efficiency of workpiece.Displacement adjustment device can satisfy to workpiece table The requirement of face difference reinforcing degree, differential rotation can satisfy set composite to the processing request of different materials workpiece.
The invention has the characteristics that:
1, rolling depression cutter and milling cutter are incorporated on same processing unit (plant) by slabbing-rolling set composite, convenient to workpiece Working process do not need repeatedly to load and unload cutter, improve processing efficiency in process.
2, motion gear realizes the radial transmitting axially rotated.
3, motion gear realizes differential gearing, and rolling depression cutter and milling cutter can be run according to different revolving speeds.
4, complex enclosure is removed to the bevel gear on replacement rolling cutter hub.
Detailed description of the invention
Fig. 1 is appearance three-dimensional figure of the present invention;
Fig. 2 is milling cutter hub cross-sectional view;
Fig. 3 is rolling cutter hub cross-sectional view;
Fig. 4 (a) is motion gear cross-sectional view;
Fig. 4 (b) is transmission rod controller cross-sectional view;
Fig. 4 (c) is the B-B cross-sectional view of Fig. 4 (b);
Fig. 5 is positioning device cross-sectional view;
Fig. 6 (a), Fig. 6 (b) are positioning link schematic diagram;
In figure:1, knife handle is installed;2, shell;3, milling cutter;4, rolling depression cutter;5, positioning device;6, positioning link;7, it is driven Rod controller;8, it is displaced adjusting knob;9, milling cutter seat;10, bevel gear I;11, thrust bearing;12, gasket;13, ball bearing;14, It is displaced adjusting rod;15, rolling depression cutter tool apron;16, bevel gear II;17, sleeve;18, rolling depression cutter;19, roller;20, it is driven regulating rod; 21, spring I;22, key;23, drive rod;24, nut;25, fastening screw;26, upper end locating shaft;27, spring II;28, lower end Locating shaft;29, machine tool chief axis end face;30, bolt hole;31, side plate;32, pit.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Slabbing disclosed by the invention-rolling set composite overall structure is:Including shell, on the shell Installation knife handle equipped with one for being connected with exterior power device, the coaxial phase of tool apron of the installation knife handle and milling cutter hub Even, milling cutter hub is installed on the tool apron of the milling cutter hub;The rotary motion of the tool apron of the milling cutter hub passes through transmission Device passes to the tool apron of rolling cutter hub, and the axis of the tool apron of the rolling cutter hub is parallel with the axis of the tool apron of milling cutter hub, And the tool apron of the rolling cutter hub also passes through a displacement adjustment device and adjusts its axis shift;Also pacify on the transmission device Transmission post adjustment mechanism equipped with adjustment milling cutter hub and rolling depression cutter body axis distance.
Specific as shown in Figure 1, Figure 2, Fig. 3, Fig. 4 (a), Fig. 4 (b), Fig. 4 (c), Fig. 5, Fig. 6 (a), Fig. 6 (b) are shown, plane milling Set composite, including milling cutter hub and rolling cutter hub are cut-roll, chief component is installation knife handle 1, rolling cutter hub (rolling Knife 4, rolling depression cutter tool apron 15, bevel gear II16), milling cutter hub (milling cutter 3, milling cutter seat 9, bevel gear I10), 5 (upper end of positioning device Locating shaft 26, lower end locating shaft 28, spring II27, positioning link 6), displacement adjustment device (displacement adjusting knob 8, displacement adjust Pole 14, thrust bearing 11), motion gear (bevel gear 10, bevel gear 16, drive rod 23, transmission rod controller 7).Peace It fills knife handle 1 and milling cutter seat 9 is rigidly connected, the component part of milling cutter hub is successively bevel gear I, thrust bearing, milling cutter, bevel gear The thrust bearing of the lower end I clamping can be relieved the axial force that bevel gear is born.
The component part for rolling cutter hub is successively displacement adjusting knob 8, thrust bearing 11, gasket 12, ball bearing 13, displacement Adjusting rod 14, rolling depression cutter tool apron 15, bevel gear II16, sleeve 17, rolling depression cutter 18, roller 19.It is rolled in displacement adjustment device setting In push type broach body, realized by the axial movement of command displacement adjusting rod 13.Between rolling depression cutter tool apron 15 and displacement adjusting rod 14 Ball bearing 13 can guarantee the rotation of rolling depression cutter tool apron 15 will not influence displacement adjusting rod 14.It is displaced the half of 14 front end of adjusting rod Spherical structure can reduce the friction between rolling depression cutter bottom, while displacement adjusting rod 14 can also be made to avoid being revolved by rolling depression cutter 18 The influence turned.
It rolls and is connected between cutter hub and end mill body by motion gear.The component part of motion gear successively wraps Include transmission rod controller 7, bevel gear I10, bevel gear II16, transmission regulating rod 20 and drive rod 23.Bevel gear I10 and bevel gear The rotation of II16 is transmitted by two drive rods 23 (drive rod I, II), and is driven between adjusting rod 20 and drive rod 23 Connector (key 22) can guarantee that the movement of the two is independent of each other, and be connected with spring I21 between two transmission adjusting rods 20.
Wherein, the structure of drive rod 23 is more special, and one end is equipped with umbrella tooth, and the other end is equipped with groove or inserted link, passes The axis of lever 23 is vertical with bevel gear I10, bevel gear II16.
Transmission rod controller 7 is made of nut 24 and fastening screw 25.Nut 24 in rotary drive rod controller 7 can be with Reduce the distance between two transmission regulating rods 20, to make drive rod 23 separate with bevel gear II16 phase, to replace umbrella tooth II16 is taken turns, i.e., changes the revolving speed of rolling cutter hub according to processing request.
The outside of set composite is provided with positioning device 5, including upper end locating shaft 26, spring II 27, lower end locating shaft 28 With positioning link 6, it is provided with space between upper end locating shaft 26 and lower end locating shaft 28, in the effect of spring II 27 Under, it can make to generate axially opposing movement between upper end locating shaft 26 and lower end locating shaft 28, to preferably complete compound dress The positioning set avoids phenomena such as occurring deviating in process and rotating.Positioning link 6 passes through on machine tool chief axis end face 29 Bolt hole 30 is fixed, and the pit 32 on positioning link 6 is matched with upper end locating shaft 26, and the side plate 31 of positioning link 6 will Lower end locating shaft 28 clamps, to improve the accuracy and precision of positioning.
The knife handle of milling cutter hub in the present invention is the installation knife handle 1 of set composite, outside installation knife handle 1 and set composite It is connected between shell by ball bearing, installation knife handle and milling cutter seat are rigidly connected, and a bevel gear I10 is housed on milling cutter seat, is passed through Transmission device is provided with thrust bearing 11 to communicate rotational motion to rolling cutter hub, the lower end of the bevel gear I10, to Alleviate axial force suffered by gear, to increase the service life of the bevel gear I10.Umbrella on the end mill body Gear I10 and milling cutter seat clearance fit.There is a blind hole in the lower end of milling cutter seat 9, for installing milling cutter 3.Outside the lower end of milling cutter seat 9 There is screw thread, for installing milling cutter lid, thus fixed milling cutter 3.
Cutter hub is rolled by rolling depression cutter 18, rolling depression cutter tool apron 15 and displacement adjustment device composition.On the rolling depression cutter tool apron 15 It is cased with a sleeve 17, rotation of the bevel gear II16 to receive machine tool chief axis transmitting is cased on the sleeve 17.It is described The axial displacement of the adjustable rolling cutter hub of displacement adjustment device changes workpiece surface rolling while not changing milling depth Press depth.The variation for rolling depth influences workpiece surface strengthening effect, and distribution, the surface layer for such as changing superficial layer residual compressive stress are hard Degree distribution and surface roughness etc..Depth is rolled for the invigoration effect of workpiece surface and the physical mechanics property of workpiece material Can be related, and effective rolling depth bounds are smaller, therefore setting displacement adjustment device can increase the compound dress of slabbing-rolling The application range and using effect set.Bevel gear II16 and 17 clearance fit of sleeve.
Displacement adjustment device is designed according to lead screw working principle, and displacement adjusting rod 14 is equivalent to lead screw, is displaced adjusting knob 8 It is equivalent to feed screw nut, one end of displacement adjusting rod 14, which reaches, to be connected outside device with displacement adjusting knob 8, is convenient for command displacement The displacement of adjusting rod 14, the other end are directly contacted by the through-hole of rolling depression cutter tool apron bottom with rolling depression cutter 18, and control is passed through The displacement of the displacement adjusting rod 14 in axial direction, so that length of the rolling depression cutter in the rolling depression cutter tool apron is adjusted, thus The rolling depth for controlling the rolling depression cutter realizes the adjusting of the rolling cutter position while not changing the milling cutter position.
Bevel gear I10 on the end mill body and bevel gear II 16 and the drive rod group on the rolling cutter hub At motion gear, drive the rotation of the milling cutter and rolling depression cutter while to realize machine tool chief axis rotation.It considers Different best rolling revolving speed and milling revolving speed is arranged for different workpiece to be machined materials using field in set composite, when When carrying out high-speed milling, high speed rolling can not obtain ideal workpiece surface.Therefore, the motion gear design It is rotated at the differential of achievable rolling depression cutter and milling cutter, to guarantee that rolling is different from the revolving speed of milling cutter.
Bevel gear II 16 on rolling cutter hub can be replaced, and change the revolving speed of rolling depression cutter by changing transmission ratio.
There is screw thread outside the lower end of rolling depression cutter tool apron, for installing rolling depression cutter lid, thus fixed rolling depression cutter.
Positioning device is arranged in complex enclosure upper surface, and its role is to prevent set composite from shifting and rotate. According to the type of milling machine used, the installation knife handle can be designed to HSK or BT series.The mounting means of the set composite with Oil-way tool shank is similar, and the upper end locating shaft 26 in the positioning device is matched with the positioning link 6 on lathe, to guarantee to mill The rotation of sharpener body not will lead to the offset and rotation of set composite, to realize the synchronous linear feeding of rolling and milling.
Positioning device is made of upper end locating shaft 26, lower end locating shaft 28 and positioning link 6, and is provided between the two Spring II27, the spring II27 effect is the cooperation for increasing the upper end locating shaft and oil circuit interface, to improve compound dress The stationkeeping ability set.
There are two the front ends of lower end locating shaft 28, and protrusion is corresponding with the recess in upper end locating shaft 26, to limit positioning The axial movement distance of axis.
The course of work of the invention is as follows:
1, single Milling Process, clamping rolling depression cutter, clamping milling cutter, working method be not identical as general milling;
2, single rolling and processing, not clamping milling cutter, clamping rolling depression cutter, working method with generally roll it is identical;
3, slabbing-rolling Compound Machining, while clamping milling cutter and rolling depression cutter, milling cutter course feed are wanted according to processing Seek the rolling depth and revolving speed for adjusting rolling depression cutter.One-pass is completed at the same time workpiece milling and rolling surface is strengthened, and surface is thick The more independent milling of rugosity improves one or two grade, and generates the residual compressive stress for being beneficial to fatigue life.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.

Claims (6)

1. a kind of slabbing-rolling set composite, which is characterized in that including shell, milling cutter hub and rolling cutter hub, described Shell be equipped with one for the installation knife handle that is connected with exterior power device, the milling cutter for installing knife handle and milling cutter hub Seat is coaxial to be connected, and milling cutter hub is installed on the milling cutter seat of the milling cutter hub;The rotation of the milling cutter seat of the milling cutter hub Movement passes to the rolling depression cutter tool apron of rolling cutter hub by transmission device, and adjustment milling is also equipped on the transmission device The transmission post adjustment mechanism of sharpener body and rolling depression cutter body axis distance;The axis of the rolling depression cutter tool apron of the rolling cutter hub and milling The axis of the milling cutter seat of cutter hub is parallel, while the rolling depression cutter tool apron for rolling cutter hub also passes through a displacement adjustment device and adjusts its axis Displacement of the lines;
The transmission device includes the bevel gear I being mounted on the milling cutter seat of milling cutter hub and the rolling for being mounted on rolling cutter hub Bevel gear II on knife tool apron, the bevel gear I are engaged with drive rod I, and bevel gear II is engaged with drive rod II, the biography Lever I, drive rod II are co-axially mounted, and the cooperation between drive rod I, drive rod II through an inserted link and groove is realized and moved Power transmitting;
The transmission post adjustment mechanism includes two transmission regulating rods, and two transmission regulating rods are separately mounted to be driven The outer ring of bar I, drive rod II are connected between two transmission regulating rods by an elastic device;The top of two transmission regulating rods Portion is connected by a transmission rod controller;Transmission rod controller is made of nut and fastening screw;Rotary drive rod controller In nut can reduce the distance between two transmission regulating rods, so that drive rod II be made to separate with bevel gear II phase, so as to Replace bevel gear II;
The positioning device for preventing set composite from shifting and rotating, the positioning dress are additionally provided on the shell Lower end locating shaft and upper end locating shaft including coaxial arrangement are set, the upper end locating shaft is inserted into the top of lower end locating shaft Portion, and it is provided with elastic device between the two;Upper end locating shaft is matched with the positioning link on lathe, and positioning link is logical The bolt hole crossed on machine tool chief axis end face is fixed, and lower end is positioned axis clamping by the side plate of positioning link, to improve positioning Accuracy and precision;
The displacement adjustment device includes a displacement adjusting rod, and displacement adjusting rod front end is hemispherical configuration, the displacement One end of adjusting rod reaches shell exterior and is connected with a displacement adjusting knob;The rolling depression cutter that the other end passes through the rolling cutter hub The through-hole of tool apron bottom is directly contacted with rolling depression cutter, by controlling the displacement of the displacement adjusting rod in axial direction, to adjust Length of the rolling depression cutter in the rolling depression cutter tool apron is saved, to control the rolling depth of the rolling depression cutter.
2. slabbing as described in claim 1-rolling set composite, which is characterized in that the lower end of the bevel gear I is arranged There is thrust bearing;The milling cutter seat clearance fit of the bevel gear I and milling cutter hub.
3. slabbing as described in claim 1-rolling set composite, which is characterized in that the milling cutter seat of the milling cutter hub Lower end have a blind hole, for installing milling cutter;There is screw thread outside the milling cutter seat lower end of the milling cutter hub, for installing milling cutter Lid.
4. slabbing as described in claim 1-rolling set composite, which is characterized in that the lower end locating shaft and upper end Locating shaft is respectively equipped with mutually matched protrusion and recess, and the protrusion and recess limit lower end locating shaft and upper end locating shaft Axial movement distance.
5. slabbing as described in claim 1-rolling set composite, which is characterized in that the lower end of the rolling depression cutter tool apron There is screw thread in outside, for installing rolling depression cutter lid, thus fixed rolling depression cutter.
6. a kind of milling machine, which is characterized in that including any slabbing-rolling set composite of claim 1-5.
CN201610825933.3A 2016-09-14 2016-09-14 A kind of slabbing-rolling set composite and the milling machine including the device Active CN106378630B (en)

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CN113199281B (en) * 2021-05-19 2022-04-08 沈阳航空航天大学 Ultrasonic milling, impacting and rolling three-cutter changeable clamp
CN113199259B (en) * 2021-05-19 2022-05-20 沈阳航空航天大学 Ultrasonic milling and ultrasonic rolling integrated processing device
CN115194490B (en) * 2022-09-15 2022-11-22 太原理工大学 Flat curved surface milling-rolling composite device based on ultrasonic vibration

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CN2075147U (en) * 1990-03-27 1991-04-17 延光 Multipurpose ellipse plotter
US6327761B1 (en) * 2000-07-27 2001-12-11 Peddinghaus Corporation Apparatus for machining a flat metallic workpiece
DE102009027200B3 (en) * 2009-06-25 2011-04-07 Ford Global Technologies, LLC, Dearborn Method for roughening metal surfaces, use of the method and workpiece
CN201799850U (en) * 2010-07-26 2011-04-20 王元庆 Numerically-controlled vertical face milling, slotting and rolling machine tool
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CN105290482B (en) * 2015-10-21 2018-06-12 浙江工业大学 Integrated cutter is rolled in a kind of milling
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