CN106373774A - Wire winding machine for high-frequency transformer - Google Patents
Wire winding machine for high-frequency transformer Download PDFInfo
- Publication number
- CN106373774A CN106373774A CN201611044491.5A CN201611044491A CN106373774A CN 106373774 A CN106373774 A CN 106373774A CN 201611044491 A CN201611044491 A CN 201611044491A CN 106373774 A CN106373774 A CN 106373774A
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- CN
- China
- Prior art keywords
- iron core
- sleeve
- core
- frequency transformer
- winding machine
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Unwinding Of Filamentary Materials (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a wire winding tool, and relates to a wire winding machine for a high-frequency transformer. The wire winding tool comprises a base, wherein a power box and a wire winding mechanism are sequentially arranged on the base; a core feeding box is in sliding connection with the base; a material storing bin, a material feeding bin and a driving bin are arranged in the core feeding box; a driving motor is arranged in the driving box, and is connected with travelling wheels positioned at the bottom of the core feeding box; a sleeve coaxial with a fixing rod is arranged in the material feeding bin; a feed inlet is formed in the sleeve; a feeding channel for only allowing a single iron core to pass through is arranged between the feed inlet and the material storing bin; an opening hole communicated with the sleeve is formed in the outer wall of the core feeding box; a hollow push rod is in interference fit with the inner part of the sleeve; a hydraulic pump connected with the hollow push rod is arranged in the driving bin; a pneumatic pump is arranged on the outer wall of the power box; a top cylinder connected with the pneumatic pump sleeves the rotating shaft; the hydraulic pump and the pneumatic pump are connected with the driving motor by electrical signals.
Description
Technical field
The present invention relates to winding tool is and in particular to a kind of high frequency transformer coil winding machine.
Background technology
High frequency transformer is the mains transformer that operating frequency exceedes intermediate frequency (10khz), is mainly used in high frequency switch power
In make high-frequency switch power transformer, also have and make high frequency inverter transformation in high frequency inverter and Inverter Welder
Device；Transformator is made up of iron core (or magnetic core) and coil, and coil has two or more windings, wherein connect power supply around
Group is primary coil, and remaining winding is secondary coil.
Traditional coil winding machine includes pedestal, and described pedestal is sequentially installed with headstock and winding mechanism, described headstock
Inside rotary electric machine is installed, described winding mechanism includes rotating shaft and supplies line component, and one end of rotating shaft is connected with rotary electric machine, rotating shaft
The other end be provided with the fix bar for fixing wound core；Described confession line component includes being fixed on propping up on power box outer wall
Frame, support is provided with the straight-bar for depositing copper wire circle, and support is also associated with lead end, and lead end is relative with fix bar.But
It is the iron core that on this coil winding machine, fix bar loads, after each coiling finishes, need operator to take off in the new iron core of loading, due to
The top of fix bar is tip, and operator, when loading or taking off iron core, is easily scratched by tip or stabs.
Content of the invention
The invention is intended to providing a kind of high frequency transformer coil winding machine, dependence is needed manually to take dress iron core to solve prior art
Problem.
One of this programme high frequency transformer coil winding machine, including pedestal, described pedestal is sequentially installed with headstock and
Winding mechanism, is provided with rotary electric machine in described headstock, and described winding mechanism includes rotating shaft and supplies line component, one end of rotating shaft
It is connected with rotary electric machine, the other end of rotating shaft is provided with the fix bar for fixing wound core；Described confession line component includes fixing
Support on power box outer wall, support is provided with the straight-bar for depositing copper wire circle, and support is also associated with lead end, described
Slidably connect on pedestal and send core case, described sending is provided with storage bin, feeding storehouse and drives storehouse in core case, be provided with driving in driving box
Motor, motor send the road wheel in core bottom portion to be connected with being located at, and is provided with the set with fix bar coaxial line in described feeding storehouse
Cylinder, sleeve is provided with charging aperture, is provided with the feeding channel only passing through for single iron core between charging aperture and storage bin, described send core case
Outer wall on offer the perforate communicating with sleeve, sleeve internal clearance is combined with hollow ram, drive storehouse in be provided with
The hydraulic pump that empty push rod is connected, the outer wall of described headstock is provided with pulsometer, is socketed with and is connected with pulsometer outside rotating shaft
Top cylinder, described hydraulic pump, pulsometer are connected with the motor signal of telecommunication.
The operation principle of this programme: during use, iron core is directly introduced in storage bin, single iron core subsequently leads in feeding
Transmit in road, by being sent in sleeve iron core by charging aperture one by one in storage bin；When cored fall into sleeve after, vibration
Device stops vibrations, reduces the speed that the iron core in feeding channel glides；Simultaneously drive electric motor starting, drive and send core case towards power
Case direction is moved, and due to sleeve and fix bar coaxial line, fix bar is inserted in sleeve by perforate, the iron core in sleeve in
Under the promotion of empty push rod, the fix bar not only making is embedded in iron core, and the shaft of hollow ram also stops iron core in feeding channel
Drop in sleeve；Bar to be fixed and iron core are stably connected with, and motor drives and send core case away from headstock, until being inserted in fixation
Iron core on bar is fully exposed under lead end；While motor works, hollow ram, in the presence of hydraulic pump, is opened
Begin to reclaim, and the iron core being stopped by hollow ram drops in sleeve, waits next coiling；Rotary electric machine drives ferrum by rotating shaft
Core rotates, and by lead end, copper cash is wrapped on iron core, until iron core completes coiling；Pulsometer promotes top cylinder to move, on top
Under the promotion of cylinder, the iron core that fix bar completes coiling comes off, and hereafter starts repeat the above steps.
The beneficial effect of this programme: the feeding channel feeding passed through due to single iron core, then complete feeding storehouse and storage bin
Between iron core transfer, also can ensure that the iron core quantity that shifts every time is one, it is to avoid iron core is piled up in sleeve, causes push rod
The problem that cannot work；Meanwhile, the iron core in sleeve is directly pressed in fix bar push rod, has deducted and has needed operator personally
Iron core is loaded the process of fix bar, and push up the effect of cylinder, decrease and need operator personally to take iron core from fix bar
Under process.
Further, described top cylinder is connected with the buffer spring for buffering top cylinder and iron core impulsive force.Top cylinder is in air pressure
Moving under the promotion of pump, if directly impacting with iron core, due to the thrust of pulsometer, easily causing iron core or top cylinder to damage, shadow
Ring iron core and the service life of top cylinder；By arranging buffer spring, the impulsive force between top cylinder and iron core can be lowered, it is to avoid above-mentioned
The occurrence of.
Further, described outer wall is connected with the collecting tank for collecting iron core, collecting tank is connected with for conveying ferrum
The skewed slot of core.Iron core after coiling is good is concentrated and is dropped in collecting tank, is being tumbled to outside by skewed slot, it is to avoid staff enters
Row is collected.
Further, it is equipped with cushion pad in described collecting tank.Due to the iron core after processing, in the presence of self gravitation
Falling, if there is no cushion pad, easily causing iron core and collecting tank directly contact, lead to iron core to damage, affect making of iron core later stage
With.
Further, described feeding channel is to be flexibly connected with charging aperture and storage bin, is provided with simultaneously and stores up in feeding storehouse
The vibrator that feed bin is connected.Blanking velocity in feeding channel for the iron core is accelerated by vibrator, by feeding channel and charging aperture
It is to be flexibly connected with storage bin, it is to avoid feeding channel receives fixing and can not vibrate.
Further, the outer wall of described headstock is provided with touch screen, touch screen and hydraulic pump, pulsometer, motor
It is connected with the vibrator signal of telecommunication.The operation of hydraulic pump, pulsometer, motor and vibrator can intuitively be checked by touch screen
Situation, carries out real-time control by touch screen to it simultaneously.
Brief description
Fig. 1 is a kind of overall structure figure of present invention high frequency transformer coil winding machine.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation:
Reference in Figure of description includes: pedestal 1, headstock 2, rotary electric machine 3, pulsometer 4, support 5, skewed slot 6, send
Feed bin 7, feeding channel 8, storage bin 9, motor 10, hydraulic pump 11, hollow ram 12, road wheel 13, sleeve 14, fix bar
15th, top cylinder 16, rotating shaft 17.
Embodiment is substantially as shown in Figure 1: a kind of high frequency transformer coil winding machine, including steel pedestal 1, on pedestal 1 from
Left-to-right is sequentially installed with headstock 2 and winding mechanism, is provided with a rotary electric machine 3, the outer wall of headstock 2 in headstock 2
On be connected with collecting tank for collecting iron core, be equipped with cushion pad in collecting tank, collecting tank be fixedly connected with for defeated
Send the skewed slot 6 of the iron core in collecting tank.
Winding mechanism includes rotating shaft 17 and supplies line component, and one end of rotating shaft 17 is connected with rotary electric machine 3, rotating shaft 17 another
End is provided with the fix bar 15 for fixing wound core；Include the support 5 being fixed on headstock 2 outer wall, support 5 for line component
It is provided with the straight-bar for depositing copper wire circle, support 5 is also associated with lead end, lead end is relative with fix bar 15；On pedestal 1
Slidably connect and send core case, send and be provided with storage bin 9, feeding storehouse 7 in core case and drive storehouse, in driving box, be provided with motor 10,
Motor 10 send the road wheel 13 in core bottom portion to be connected with being located at, and is provided with the sleeve with fix bar 15 coaxial line in feeding storehouse 7
14, sleeve 14 is provided with charging aperture, is provided with the feeding channel 8 only passing through for single iron core between charging aperture and storage bin 9, and feeding is led to
Road 8 is to be flexibly connected with charging aperture and storage bin 9, is provided with, in feeding storehouse 7, the vibrator being connected with storage bin 9 simultaneously, send core
The perforate being communicated with sleeve 14 is offered on the outer wall of case, sleeve 14 internal clearance is combined with hollow ram 12, pacify driving in storehouse
Equipped with the hydraulic pump 11 being connected with hollow ram 12, the outer wall of headstock 2 is provided with pulsometer 4, is socketed with outside rotating shaft 17
The top cylinder 16 being connected with pulsometer 4, top cylinder 16 is connected with for buffering top cylinder 16 and iron core impulsive force buffer spring；Dynamic
Touch screen, touch screen and hydraulic pump 11, pulsometer 4, motor 10 and vibrator signal of telecommunication phase are provided with power case 2 outer wall
Even.
During use, iron core is directly introduced in storage bin 9, single iron core subsequently transmits in feeding channel 8, by storing
One by one iron core being sent in sleeve 14 by charging aperture in storehouse 9；When cored fall into sleeve 14 after, vibrator stop shake
Dynamic, reduce the speed that the iron core in feeding channel 8 glides；Simultaneously drive motor 10 to start, drive and send core case towards headstock 2 side
To movement, due to sleeve 14 and fix bar 15 coaxial line, fix bar 15 is inserted into the ferrum in sleeve 14, in sleeve 14 by perforate
Under the promotion of hollow ram 12, the fix bar 15 not only making is embedded in iron core core, and the shaft of hollow ram 12 also stops and send
In material passage 8, iron core drops in sleeve 14；Bar 15 to be fixed is stably connected with iron core, motor 10 drive send core case away from
Headstock 2, until the iron core being inserted in fix bar 15 is fully exposed under lead end；While motor 10 works, in
Empty push rod 12, in the presence of hydraulic pump 11, starts to reclaim, and the iron core being stopped by hollow ram 12 drops in sleeve 14, etc.
Treat next coiling；Rotary electric machine 3 carries dynamic iron core to rotate by rotating shaft 17, by lead end, copper cash is wrapped on iron core, until
Iron core completes coiling；Pulsometer 4 promotes top cylinder 16 mobile, under the promotion of top cylinder 16, fix bar 15 completes the iron core of coiling
Come off, hereafter start repeat the above steps.
Above-described is only embodiments of the invention, and in scheme, the general knowledge here such as known concrete structure and characteristic is not made
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of without departing from present configuration, acceptable
Make some deformation and improve, these also should be considered as protection scope of the present invention, these are implemented all without the impact present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in description
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (6)
1. a kind of high frequency transformer coil winding machine, including pedestal, described pedestal is sequentially installed with headstock and winding mechanism, institute
State in headstock and rotary electric machine is installed, described winding mechanism includes rotating shaft and supplies line component, one end of rotating shaft and rotary electric machine
It is connected, the other end of rotating shaft is provided with the fix bar for fixing wound core；Described confession line component includes being fixed on outside headstock
Support on wall, support is provided with the straight-bar for depositing copper wire circle, support is also associated with lead end it is characterised in that: institute
State to slidably connect on pedestal and send core case, described sending is provided with storage bin, feeding storehouse and drives storehouse in core case, be provided with drive in driving box
Galvanic electricity machine, motor send the road wheel in core bottom portion to be connected with being located at, and is provided with and fix bar coaxial line in described feeding storehouse
Sleeve, sleeve is provided with charging aperture, is provided with the feeding channel only passing through for single iron core between charging aperture and storage bin, described send core
The perforate being communicated with sleeve is offered on the outer wall of case, sleeve internal clearance is combined with hollow ram, drive storehouse in be provided with
The hydraulic pump that hollow ram is connected, the outer wall of described headstock is provided with pulsometer, is socketed with and pulsometer phase outside rotating shaft
Top cylinder even, described hydraulic pump, pulsometer are connected with the motor signal of telecommunication.
2. high frequency transformer coil winding machine according to claim 1 it is characterised in that: described top cylinder on be connected with for delaying
The buffer spring of cylinder and the iron core impulsive force of rushing to summit.
3. high frequency transformer coil winding machine according to claim 2 it is characterised in that: on the outer wall of described headstock connect
There is the collecting tank for collecting iron core, collecting tank is connected with the skewed slot for conveying iron core.
4. high frequency transformer coil winding machine according to claim 3 it is characterised in that: be equipped with buffering in described collecting tank
Pad.
5. high frequency transformer coil winding machine according to claim 4 it is characterised in that: described feeding channel and charging aperture and
Storage bin is to be flexibly connected, and is provided with the vibrator being connected with storage bin in feeding storehouse simultaneously.
6. high frequency transformer coil winding machine according to claim 5 it is characterised in that: be provided with described power box outer wall
Touch screen, touch screen is connected with hydraulic pump, pulsometer, motor and the vibrator signal of telecommunication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611044491.5A CN106373774B (en) | 2016-11-24 | 2016-11-24 | A kind of high frequency transformer coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611044491.5A CN106373774B (en) | 2016-11-24 | 2016-11-24 | A kind of high frequency transformer coil winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106373774A true CN106373774A (en) | 2017-02-01 |
| CN106373774B CN106373774B (en) | 2018-05-22 |
Family
ID=57891978
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611044491.5A Active CN106373774B (en) | 2016-11-24 | 2016-11-24 | A kind of high frequency transformer coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106373774B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102897493A (en) * | 2012-11-11 | 2013-01-30 | 广西梧州市平洲电子有限公司 | Automatic conveying device of small-size inductance coil magnetic core |
| CN103737289A (en) * | 2013-12-12 | 2014-04-23 | 浙江大学宁波理工学院 | Ballast iron core I-piece automatic-assembling mechanism |
| CN105225826A (en) * | 2015-10-29 | 2016-01-06 | 淄博夸克医药技术有限公司 | A kind of automatic coil winding machine producing magnetic core |
| CN105390262A (en) * | 2015-12-10 | 2016-03-09 | 合肥市菲力克斯电子科技有限公司 | Charging and discharging device of equipment for producing and processing transformers |
| CN205692693U (en) * | 2016-05-24 | 2016-11-16 | 中山展晖电子设备有限公司 | A kind of magnet ring pay-off of abnormity magnetic toroid winding machine |
-
2016
- 2016-11-24 CN CN201611044491.5A patent/CN106373774B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102897493A (en) * | 2012-11-11 | 2013-01-30 | 广西梧州市平洲电子有限公司 | Automatic conveying device of small-size inductance coil magnetic core |
| CN103737289A (en) * | 2013-12-12 | 2014-04-23 | 浙江大学宁波理工学院 | Ballast iron core I-piece automatic-assembling mechanism |
| CN105225826A (en) * | 2015-10-29 | 2016-01-06 | 淄博夸克医药技术有限公司 | A kind of automatic coil winding machine producing magnetic core |
| CN105390262A (en) * | 2015-12-10 | 2016-03-09 | 合肥市菲力克斯电子科技有限公司 | Charging and discharging device of equipment for producing and processing transformers |
| CN205692693U (en) * | 2016-05-24 | 2016-11-16 | 中山展晖电子设备有限公司 | A kind of magnet ring pay-off of abnormity magnetic toroid winding machine |
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| Publication number | Publication date |
|---|---|
| CN106373774B (en) | 2018-05-22 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20201222 Address after: 246121 Huaining Industrial Park, Anqing City, Anhui Province Patentee after: Huaining Banqiao Electronics Co.,Ltd. Address before: 563501 Shang Yao Industrial Park, upper Ba County, Zunyi, Guizhou province. Patentee before: DAOZHEN AUTONOMOUS COUNTY JINLIN TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right |