CN106366419B - A kind of XLPE cable insulating materials - Google Patents

A kind of XLPE cable insulating materials Download PDF

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Publication number
CN106366419B
CN106366419B CN201610817245.2A CN201610817245A CN106366419B CN 106366419 B CN106366419 B CN 106366419B CN 201610817245 A CN201610817245 A CN 201610817245A CN 106366419 B CN106366419 B CN 106366419B
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China
Prior art keywords
parts
insulating materials
antioxidant
cable insulating
xlpe cable
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Expired - Fee Related
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CN201610817245.2A
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Chinese (zh)
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CN106366419A (en
Inventor
贾志国
张威
宋文来
汤晓文
王云辉
王玥娜
朴永杰
樊佳明
汤序余
高东
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Rongcheng Power Supply Co Of State Grid Shandong Electric Power Comany
State Grid Corp of China SGCC
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Rongcheng Power Supply Co Of State Grid Shandong Electric Power Comany
State Grid Corp of China SGCC
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Priority to CN201610817245.2A priority Critical patent/CN106366419B/en
Publication of CN106366419A publication Critical patent/CN106366419A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/202Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/066LDPE (radical process)

Abstract

A kind of XLPE cable insulating materials, comprises the following components in parts by weight: 80-100 parts of low density polyethylene (LDPE), 0.5-2 parts of ferrite nanometer particle, 10-20 parts of carbon black, 0.1-3 parts of antioxidant, 1-3 parts of stabilizer, 10-20 parts of solvent;Wherein the ferrite nanometer particle is prepared in accordance with the following methods: preparing Ni2+、Fe3+Molar ratio is the mixed solution of 1-3:1, and molecular sieve is added, and stirs 12-36h at normal temperature, through filtering and washing, is put into Muffle furnace after drying and is warming up to 800-1100 DEG C of roasting 1-6h;Then the product after roasting is placed in hydrofluoric acid solution, stirs 2-3h, solid sample obtains Ni ferrite nanotube after being filtered, washed, being dried.Cable insulation material of the present invention can effectively inhibit the accumulation of insulating materials Space-charge, and improve the electric field threshold value of space charge injection, reduce the effect that insulating materials conductivity caused by space charge limited current (SCLC) increases.

Description

A kind of XLPE cable insulating materials
Technical field
The present invention relates to a kind of XLPE cable insulating materials and preparation method thereof, especially a kind of addition modified nanoparticles XLPE cable insulating materials.
Background technique
As the continuous development of electric system is grown, network system is increasingly sophisticated, and AC transmission system exposes some solid The transmission of electricity of the shortcomings that having, especially telecommunicate is limited by synchronous operation stability, in this case, direct current transportation skill Art attracts people's attention again.The especially development of the voltage source converter of turn-off device and PWM technology avoids XLPE electricity The polarity upset of cable promotes the development of flexible DC transmission.Flexible DC transmission technology (HVDC Light technology) has Controllability is high, design and construction facilitate environmental protection, take up little area and converter station between without the advantages that communicating, renewable resource it is grid-connected, Distributed generation grid-connected, island power supply, urban distribution network power supply etc. have a clear superiority.Compared with ac cable, due to exhausted The DC electrical intensity of edge medium is higher than alternating-current electric intensity, and direct current cables transmission line capability is that ac cable is defeated under identical size 2 times of capacitance convey wire rod used in identical power DC cables is only wire rod used in ac cable 1/2~2/3.
Currently, in the world direct current cables be used successfully to comercial operation it is best-run be ABB AB cable product, highest Voltage class reaches 320kV.The insulated cable general situation of development of other countries is exhausted using polyethylene approximately as: French Nexans company Edge, the voltage class of cable are 500kV, no operating experience;The Pirelli company of Italy is using crosslinked polyetylene insulated, electricity The voltage class of cable is 250kV, is only used for voltage commutation system, no operating experience;French Sagem company uses LDPE for cable Insulation, voltage class 400kV participate in the direct current transportation project research of Electricite De France;Japanese Viscas company is using friendship Join polyethylene insulation, voltage rating 500kV, no comercial operation experience.
There are a large amount of localized modes inside crosslinked polyethylene, will cause inner space electricity when as high-voltage DC cable insulating Lotus gathers, electric field distortion, accelerates the voltage ageing of insulating materials, shortens the service life of insulating materials, especially when in insulation Heteropolarity space charge accumulation may cause the breakdown of insulating materials when more, make failure of insulation.Cross-linking polyethylene materials When aging occurs, structure can change, such as chemical bond rupture, medium micropore increase or grow dendritic structure, these are lacked Falling into increases the trap number in medium, and space charge accumulation can be caused under the action of electric field.
For XLPE direct current cables as the indispensable a part of direct current transportation, space charge is always to restrict direct current cables hair The critical issue of exhibition.In order to better solve problems with space charge, many scholars for influence distribution of space charge it is different because Element has conducted extensive research.Conventional inhibition space charge method includes by admixed with additives, blending, grafting, copolymerization etc..Add Add agent type to have very much, can substantially be divided into inorganic additive, organic additive, nucleating agent, free radical scavenger, heat resistanceheat resistant/big Gas aging agent etc..Such as spherulite size can be effectively reduced in three sugar pear alcohol of addition in oligomerisation of ethylene (LDPE), reduce grain boundary defects Formation;When addition haloflex (CPE) or ethylene/acrylic acid copolymer (EAA) mass fraction is about 1% in LDPE, Space charge effect and volume resistivity can be effectively reduced, improve the starting voltage of direct current precompressed short circuit branch;It is added 1% Ba-TiO3Into polyethylene, the space charge effect in polyethylene can effectively improve, improve the breakdown strength of direct current precompressed short circuit With dc breakdown intensity;1% or so voltage stabilizer is added into polyethylene, can reduce in ageing process macromolecular from By the generation of base, the generation of deep trap is reduced, improves the insulation life of polymer.
Summary of the invention
Ferrite MFe2O4(M is divalent metal element) is a kind of important inorganic non-metallic material, has high-melting-point, height Mechanical strength, low-k and excellent optical property, in catalysis, electrochemistry, magnetic heating performance, industrial refractory and missile guidance The fields such as system windows extensive application.In recent years, ferrite is as enamel, the coloured material of ceramics, gas sensitive, magnetic Property the application such as absorbing material, catalysis material have been reported that.The traditional preparation methods of such material are high-temperature calcination mixed metal oxygen Compound or hydroxide, but due to the generation of agglomeration, products therefrom partial size is larger and is unevenly distributed, and limits it further Application.Ferritic metal ion will be formed using hard template method and is adsorbed onto bulk material surface or duct inner wall first, so Afterwards by serial physical chemical process, ferrite is formed in bulk material surface, then hard mould agent is removed again, thus may be used To obtain the ferrite compared with Large ratio surface and specific cellular structure, so as to avoid Homogeneous synthesis and high-temperature calcination process institute The problem that bring particle size is larger, specific surface area is lower.
Present invention firstly provides by ferrite nanometer particle be applied to cable insulation material, especially XLPE insulator in, Its main feature is that ferrite nano particles are modified by surface, it is filled into crosslinked polyethylene, space charge is fettered, to extend electricity The service life of power cable reaches 1-5 times.It has the advantages that technologically advanced, safety and stability.
A kind of XLPE cable insulating materials comprising ferrite nanometer particle, comprises the following components in parts by weight:
80-100 parts of low density polyethylene (LDPE), 0.5-2 parts of ferrite nanometer particle, 10-20 parts of carbon black, 0.1-3 parts of antioxidant, 1-3 parts of stabilizer, 10-20 parts of solvent.
The solvent is one of hexamethylene, toluene, normal octane, dimethyl carbonate, diethyl carbonate;The stabilizer It is one of zinc petroleum sulfonate, ferric stearate, zinc stearate or a variety of;The antioxidant is antioxidant 1010, antioxidant 1024, the mixture of any one or more of antioxidant 1035, antioxidant 264 and DNP.
The ferrite nanometer particle is prepared in accordance with the following methods: preparing Ni2+、Fe3+Molar ratio is that the mixing of 1-3:1 is molten Liquid, and molecular sieve is added, 12-36h is stirred at normal temperature, through filtering and washing, is put into Muffle furnace after drying and is warming up to 800- 1100 DEG C of roasting 1-6h;Then the product after roasting is placed in hydrofluoric acid solution, stirs 2-3h, solid sample is filtered, washed Ni ferrite nanotube is obtained after washing, drying.
The molecular sieve is preferably MCM, ZSM Series Molecules sieve, more preferably MCM-41 or ZSM-15.
It is converted with iron oxide and nickel oxide, the molecular sieve quality is 1-10 times of iron oxide and nickel oxide quality sum, Preferably 3-6 times.
The preparation method of XLPE cable insulating materials comprising ferrite nanometer particle, comprising the following steps: in proportion will Linear low density polyethylene, antioxidant and carbon black are put into mixer together and are kneaded 30-50min in 100-120 DEG C;It will crosslinking Agent carries out heat preservation mixing after mixer is added, and obtains high voltage direct current cable and partly leads shielding electric material, the heat preservation mixing refers to 120-135 DEG C at a temperature of be kneaded 20-30min.
The present invention effectively inhibits the accumulation of insulating materials Space-charge, and improves the electric field threshold of space charge injection Value reduces the effect that insulating materials conductivity caused by space charge limited current (SCLC) increases.
Specific embodiment
The technical solution of invention is described in detail combined with specific embodiments below.
Ferrite nanometer particle described in embodiment is prepared in accordance with the following methods: preparing Ni2+、Fe3+Molar ratio is 2:1's Mixed solution, and molecular sieve is added, 12h is stirred at normal temperature, through filtering and washing, is put into Muffle furnace after drying and is warming up to 800 DEG C roasting 6h;Then the product after roasting is placed in hydrofluoric acid solution, 2h is stirred, after solid sample is filtered, washed, is dried Obtain Ni ferrite nanotube.
Embodiment 1
80 parts of low density polyethylene (LDPE), 0.5 part of ferrite nanometer particle, 10 parts of carbon black, 0.5 part of antioxidant, 2 parts of stabilizer, 10 parts of solvent.
Embodiment 2
It is 100 parts of low density polyethylene (LDPE), 1 part of ferrite nanometer particle, 10 parts of carbon black, 0.1 part of antioxidant, 1 part of stabilizer, molten 20 parts of agent.
Comparative example 1
80 parts of low density polyethylene (LDPE), 10 parts of carbon black, 0.5 part of antioxidant, 2 parts of stabilizer, 10 parts of solvent.
Comparative example 2
100 parts of low density polyethylene (LDPE), 10 parts of carbon black, 0.1 part of antioxidant, 1 part of stabilizer, 20 parts of solvent.
Degradation and breakdown voltage test are carried out to embodiment and comparative example, as a result as shown in the table:
Embodiment 1 Embodiment 2 Comparative example 1 Comparative example 2
Degradation (h) 35.2 36.4 29.5 28.7
Breakdown test (kV) 28.6 27.5 18.5 17.3
The present invention can be summarized with others without prejudice to the concrete form of spirit or essential characteristics of the invention.Of the invention All embodiments can only all be considered the description of the invention rather than limit that all technology contents according to the present invention are made Any trickle amendment or equivalent replacement out, belong within technical solution of the present invention.

Claims (5)

1. a kind of XLPE cable insulating materials, comprises the following components in parts by weight: 80-100 parts of low density polyethylene (LDPE), ferrite is received 0.5-2 parts of rice grain, 10-20 parts of carbon black, 0.1-3 parts of antioxidant, 1-3 parts of stabilizer, 10-20 parts of solvent;The wherein iron oxygen Body nano particle is prepared in accordance with the following methods: preparing Ni2+、Fe3+Molar ratio is the mixed solution of 1-3:1, and molecular sieve is added, 12-36h is stirred at normal temperature, through filtering and washing, is put into Muffle furnace after drying and is warming up to 800-1100 DEG C of roasting 1-6h;Then Product after roasting is placed in hydrofluoric acid solution, 2-3h is stirred, solid sample is filtered, washed, dry after obtain ferronickel Oxysome nanotube.
2. XLPE cable insulating materials as described in claim 1, it is characterised in that the solvent is hexamethylene, toluene, just pungent One of alkane, dimethyl carbonate, diethyl carbonate.
3. XLPE cable insulating materials as described in claim 1, it is characterised in that the stabilizer is zinc petroleum sulfonate, tristearin One of sour iron, zinc stearate are a variety of.
4. XLPE cable insulating materials as described in claim 1, it is characterised in that the antioxidant is antioxidant 1010, antioxygen The mixture of any one or more of agent 1024, antioxidant 1035, antioxidant 264 and DNP.
5. XLPE cable insulating materials as described in claim 1, it is characterised in that the molecular sieve is MCM, ZSM Series Molecules Sieve.
CN201610817245.2A 2016-09-09 2016-09-09 A kind of XLPE cable insulating materials Expired - Fee Related CN106366419B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106496747A (en) * 2016-11-16 2017-03-15 国网山东省电力公司荣成市供电公司 A kind of high voltage direct current cable
CN110818967A (en) * 2019-12-13 2020-02-21 安徽鲜果时光商贸有限公司 Cable insulation material
CN114621512B (en) * 2022-05-17 2022-08-05 浙江大学杭州国际科创中心 Cable insulation material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103232246A (en) * 2013-02-20 2013-08-07 国网智能电网研究院 Preparation method of thermal spraying powder for ferrite corrosion-resistant coating
CN103435893A (en) * 2013-08-28 2013-12-11 国家电网公司 Transmission line lead anti-icing compound coil based on ferrite and preparation method thereof
CN105860250A (en) * 2016-04-20 2016-08-17 安徽中宏线缆有限公司 Pollution-proof nano magnesium oxide doped polyethylene direct-current cable composite material and preparation method thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1992013227A1 (en) * 1991-01-28 1992-08-06 Tamaqua Cable Products Corporation Locatable magnetic plastic jacket on a non-metallic cable

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103232246A (en) * 2013-02-20 2013-08-07 国网智能电网研究院 Preparation method of thermal spraying powder for ferrite corrosion-resistant coating
CN103435893A (en) * 2013-08-28 2013-12-11 国家电网公司 Transmission line lead anti-icing compound coil based on ferrite and preparation method thereof
CN105860250A (en) * 2016-04-20 2016-08-17 安徽中宏线缆有限公司 Pollution-proof nano magnesium oxide doped polyethylene direct-current cable composite material and preparation method thereof

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