CN106365624A - Low-loss manganese-zinc soft ferrite magnet core material - Google Patents
Low-loss manganese-zinc soft ferrite magnet core material Download PDFInfo
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Abstract
The invention discloses a low-loss manganese-zinc soft ferrite magnet core material which comprises main materials, auxiliary materials and additives. The main materials comprise, by mole, 20-45 parts of ferric oxide, 15-23 parts of manganese oxide and 5-15 parts of zinc oxide. The auxiliary materials comprise, by the total weight of the raw materials, 150-250ppm of silicon oxide, 150-250ppm of calcium oxide, 250-350ppm of nickel oxide, 200-300ppm of zirconium dioxide, 100-200ppm of vanadium pentoxide, 200-400ppm of indium oxide, 100-180ppm of niobium pentoxide, 40-200ppm of calcium carbonate and 200-330ppm of cobalt oxide. The weight ratio of the additives and the main materials is (1-6):100. The additives comprise, by weight, 20-50 parts of polyvinyl alcohol and 5-15 parts of modified soybean protein. According to the low-loss manganese-zinc soft ferrite magnet core material, consumption is reduced, grain-boundary resistance can be enhanced, and magnetic conductivity and density are improved.
Description
Technical field
The present invention relates to ferrite technical field, more particularly, to a kind of low-loss manganese zine magnetic ferrite magnetic core material.
Background technology
Soft magnetic materials application in the industry starts from late nineteenth century, is accompanied by the rise of electric power electrician and telecom technology
And occur, its range of application is extremely extensive.Soft magnetic materials be not only applicable to field of household appliances, informatization, automotive field and
Other supporting fields, more importantly soft magnetic materials bring in a steady stream not for it as the main raw material(s) of Electronic Components Manufacturing
Disconnected demand.And the development with electron trade and the extension of application, magnetic material consume, grain boundary resistance, density are wanted
Seek more and more higher, and current soft magnetic materials also can not meet demand it would be highly desirable to solve.
Content of the invention
The technical problem being existed based on background technology, the present invention proposes a kind of low-loss manganese zine magnetic ferrite magnetic core material
Material, not only can improve microstructure, reduce consume, and can strengthen grain boundary resistance, improve pcrmeability, improve density.
A kind of low-loss manganese zine magnetic ferrite magnetic core material proposed by the present invention, including major ingredient, auxiliary material and auxiliary agent;Main
Material is included by molar part: ferrum oxide 20-45 part, manganese oxide 15-23 part, zinc oxide 5-15 part;On the basis of the gross weight of raw material,
Auxiliary material includes: silicon oxide 150-250ppm, calcium oxide 150-250ppm, nickel oxide 250-350ppm, zirconium dioxide 200-
300ppm, vanadic anhydride 100-200ppm, Indium sesquioxide. 200-400ppm, niobium pentaoxide 100-180ppm, Calcium Carbonate 40-
200pm, Cobalto-cobaltic oxide 200-300ppm;Than for 1-6:100, auxiliary agent includes the weight of wherein auxiliary agent and major ingredient by weight:
20-50 part polyvinyl alcohol, 5-15 part modified soy-bean protein.
Preferably, modified soy-bean protein adopts following technique preparation: supersound process after Vermiculitum, water mixing is obtained pretreatment
Vermiculitum;Lecithin is dissolved in dehydrated alcohol, adds pretreatment Vermiculitum, regulation system ph value to 4.5-5.5, stirring, be centrifuged,
Washing, is dried, and grinds and obtains prefabricated material;By anion emulsifier, potassium peroxydisulfate, deionized water mix homogeneously, add Semen sojae atricolor egg
In vain, sodium sulfite, stirred under nitrogen atmosphere, add ammonia regulation system ph value to 8.5-9.2, continue to stir, addition styrene,
Butyl acrylate, prefabricated material, are stirred at room temperature uniformly, heat up, continue stirring, be down to room temperature and obtain modified soy-bean protein.
Preferably, modified soy-bean protein adopts following technique preparation: mixes 10-16 part Vermiculitum, 30-60 part water by weight
After conjunction, supersound process obtains pretreatment Vermiculitum;1-2 part lecithin is dissolved in 10-20 part dehydrated alcohol, adds pretreatment trematodiasiss
Stone, regulation system ph value to 4.5-5.5, stirring, centrifugation, gained precipitation uses dehydrated alcohol, water washing successively, is dried, grinds
To prefabricated material;By weight 0.5-1.5 part anion emulsifier, 0.1-0.6 part potassium peroxydisulfate, 80-150 part deionized water are mixed
Close uniformly, add 5-15 part soybean protein, 0.2-0.8 part sodium sulfite, stirred under nitrogen atmosphere, add ammonia regulation system ph
It is worth to 8.5-9.2, continues stirring, add 0.5-1.5 part styrene, 1-3 part butyl acrylate, the prefabricated material of 10-20 part, room temperature is stirred
Mix uniformly, heat up, continue stirring, be down to room temperature and obtain modified soy-bean protein.
Preferably, modified soy-bean protein adopts following technique preparation: mixes 10-16 part Vermiculitum, 30-60 part water by weight
Supersound process 5-15min after conjunction, obtains pretreatment Vermiculitum;1-2 part lecithin is dissolved in 10-20 part dehydrated alcohol, adds
Pretreatment Vermiculitum, regulation system ph value to 4.5-5.5,45-55 DEG C of stirring 20-30h, centrifugation, gained precipitation uses anhydrous second successively
Alcohol, water washing, 65-75 DEG C is dried 5-15h, grinds and obtains prefabricated material;By weight by 0.5-1.5 part anion emulsifier,
0.1-0.6 part potassium peroxydisulfate, 80-150 part deionized water mix homogeneously, add 5-15 part soybean protein, 0.2-0.8 part sulfurous acid
Sodium, stirred under nitrogen atmosphere 30-60min, add ammonia regulation system ph value to 8.5-9.2, continue stirring 10-18min, add
0.5-1.5 part styrene, 1-3 part butyl acrylate, the prefabricated material of 10-20 part, are stirred at room temperature uniformly, are warming up to 65-75 DEG C, continue
Stirring 30-60min, is down to room temperature and obtains modified soy-bean protein.
Preferably, the weight of ferrum oxide, manganese oxide, zinc oxide is than for 25-40:18-20:8-12.
Preferably, the weight of auxiliary agent and major ingredient is than for 2-4:100.
Preferably, the weight of polyvinyl alcohol and modified soy-bean protein is than for 30-40:8-12.
The present invention adopts conventional fabrication process to be obtained.
The present invention adopts ferrum oxide, manganese oxide, zinc oxide and silicon oxide, calcium oxide, nickel oxide, zirconium dioxide, five oxidations
Two vanadium, Indium sesquioxide., niobium pentaoxide, Calcium Carbonate, Cobalto-cobaltic oxide mating reaction, and add auxiliary agent to be coordinated, not only can change
The microstructure of rare book invention, reduces consume, and can strengthen grain boundary resistance, improves the density of the present invention;The modification of the present invention
In soybean protein, after Vermiculitum pretreatment, act on lecithin further, Vermiculitum interlayer structure is almost not corrupted, but its
Vermiculitum interlayer region increases, and lecithin is in Vermiculitum interlayer region to tilt bilayer formation arrangement, products therefrom not only absorption property
Good, and emulsifiability is excellent, and toughness is fabulous;And soybean protein viscosity is higher, the compatibility and between unclassified stores is poor, its process
Sodium sulfite treatment, disulfide bonds, strand produces a large amount of active groups, exists with styrene, butyl acrylate, prefabricated material
In the presence of anion emulsifier, potassium peroxydisulfate, not only mixing uniformity is fabulous, and polyreaction occurs, and with generation
Partially grafted polymer, makes the present invention on the premise of ensureing that adhesive property is good, dispersibility is fabulous, and modified soy-bean protein can enter one
Step strengthens the density of the present invention, and particle size distribution range narrows, and granular size is more uniformly distributed, and grain boundary resistivity of the present invention is high, pore
Rate is low, crystal grain is big and uniform, can effectively strengthen grain boundary resistance, reduce loss, magnetic induction of the present invention further enhances.
Specific embodiment
Below, by specific embodiment, technical scheme is described in detail.
Embodiment 1
A kind of low-loss manganese zine magnetic ferrite magnetic core material proposed by the present invention, including major ingredient, auxiliary material and auxiliary agent;Main
Material is included by molar part: 20 parts of ferrum oxide, 23 parts of manganese oxide, 5 parts of zinc oxide;On the basis of the gross weight of raw material, auxiliary material bag
Include: silicon oxide 250ppm, calcium oxide 150ppm, nickel oxide 350ppm, zirconium dioxide 200ppm, vanadic anhydride 200ppm, oxygen
Change indium 200ppm, niobium pentaoxide 180ppm, Calcium Carbonate 40pm, Cobalto-cobaltic oxide 300ppm;The weight of wherein auxiliary agent and major ingredient
Than for 1:100, auxiliary agent includes by weight: 50 parts of polyvinyl alcohol, 5 parts of modified soy-bean proteins.
Embodiment 2
A kind of low-loss manganese zine magnetic ferrite magnetic core material proposed by the present invention, including major ingredient, auxiliary material and auxiliary agent;Main
Material is included by molar part: 45 parts of ferrum oxide, 15 parts of manganese oxide, 15 parts of zinc oxide;On the basis of the gross weight of raw material, auxiliary material bag
Include: silicon oxide 150ppm, calcium oxide 250ppm, nickel oxide 250ppm, zirconium dioxide 300ppm, vanadic anhydride 100ppm, oxygen
Change indium 400ppm, niobium pentaoxide 100ppm, Calcium Carbonate 200pm, Cobalto-cobaltic oxide 200ppm;The weight of wherein auxiliary agent and major ingredient
Than for 6:100, auxiliary agent includes by weight: 20 parts of polyvinyl alcohol, 15 parts of modified soy-bean proteins.
Modified soy-bean protein adopts following technique preparation: supersound process after Vermiculitum, water mixing is obtained pretreatment Vermiculitum;Will
Lecithin is dissolved in dehydrated alcohol, adds pretreatment Vermiculitum, regulation system ph value to 4.5-5.5, stirring, centrifugation, washing, does
Dry, grind and obtain prefabricated material;By anion emulsifier, potassium peroxydisulfate, deionized water mix homogeneously, add soybean protein, sulfurous
Sour sodium, stirred under nitrogen atmosphere, add ammonia regulation system ph value to 8.5-9.2, continue stirring, add styrene, acrylic acid
Butyl ester, prefabricated material, are stirred at room temperature uniformly, heat up, continue stirring, be down to room temperature and obtain modified soy-bean protein.
Embodiment 3
A kind of low-loss manganese zine magnetic ferrite magnetic core material proposed by the present invention, including major ingredient, auxiliary material and auxiliary agent;Main
Material is included by molar part: 25 parts of ferrum oxide, 20 parts of manganese oxide, 8 parts of zinc oxide;On the basis of the gross weight of raw material, auxiliary material bag
Include: silicon oxide 220ppm, calcium oxide 180ppm, nickel oxide 320ppm, zirconium dioxide 220ppm, vanadic anhydride 180ppm, oxygen
Change indium 250ppm, niobium pentaoxide 160ppm, Calcium Carbonate 100pm, Cobalto-cobaltic oxide 280ppm;The weight of wherein auxiliary agent and major ingredient
Than for 2:100, auxiliary agent includes by weight: 40 parts of polyvinyl alcohol, 8 parts of modified soy-bean proteins.
Modified soy-bean protein adopts following technique preparation: by weight by supersound process after 16 parts of Vermiculitums, 30 parts of water mixing
15min, obtains pretreatment Vermiculitum;1 part of lecithin is dissolved in 20 parts of dehydrated alcohol, adds pretreatment Vermiculitum, regulation system
To 4.5-5.5,45 DEG C are stirred 30h, centrifugation to ph value, and gained precipitation uses dehydrated alcohol, water washing successively, and 65 DEG C are dried 15h, grinds
Obtain prefabricated material;By weight by 0.5 part of anion emulsifier, 0.6 part of potassium peroxydisulfate, 80 parts of deionized water mix homogeneously, plus
Enter 15 portions of soybean proteins, 0.2 part of sodium sulfite, stirred under nitrogen atmosphere 60min, addition ammonia regulation system ph value to 8.5-
9.2, continue stirring 10min, add 1.5 parts of styrene, 1 part of butyl acrylate, 20 parts of prefabricated material, be stirred at room temperature uniformly, heat up
To 65 DEG C, continue stirring 60min, be down to room temperature and obtain modified soy-bean protein.
Embodiment 4
A kind of low-loss manganese zine magnetic ferrite magnetic core material proposed by the present invention, including major ingredient, auxiliary material and auxiliary agent;Main
Material is included by molar part: 40 parts of ferrum oxide, 18 parts of manganese oxide, 12 parts of zinc oxide;On the basis of the gross weight of raw material, auxiliary material bag
Include: silicon oxide 180ppm, calcium oxide 220ppm, nickel oxide 280ppm, zirconium dioxide 280ppm, vanadic anhydride 120ppm, oxygen
Change indium 350ppm, niobium pentaoxide 120ppm, Calcium Carbonate 160pm, Cobalto-cobaltic oxide 220ppm;The weight of wherein auxiliary agent and major ingredient
Than for 4:100, auxiliary agent includes by weight: 30 parts of polyvinyl alcohol, 12 parts of modified soy-bean proteins.
Modified soy-bean protein adopts following technique preparation: by weight by supersound process after 10 parts of Vermiculitums, 60 parts of water mixing
5min, obtains pretreatment Vermiculitum;2 parts of lecithin are dissolved in 10 parts of dehydrated alcohol, add pretreatment Vermiculitum, regulation system ph
It is worth to 4.5-5.5,55 DEG C of stirring 20h, centrifugation, gained precipitation uses dehydrated alcohol, water washing successively, and 75 DEG C are dried 5h, grind
To prefabricated material;By weight by 1.5 parts of anion emulsifiers, 0.1 part of potassium peroxydisulfate, 150 parts of deionized water mix homogeneously, add
5 parts of soybean proteins, 0.8 part of sodium sulfite, stirred under nitrogen atmosphere 30min, add ammonia regulation system ph value to 8.5-9.2,
Continue stirring 18min, add 0.5 part of styrene, 3 parts of butyl acrylate, 10 parts of prefabricated material, be stirred at room temperature uniformly, be warming up to 75
DEG C, continue stirring 30min, be down to room temperature and obtain modified soy-bean protein.
Embodiment 5
A kind of low-loss manganese zine magnetic ferrite magnetic core material proposed by the present invention, including major ingredient, auxiliary material and auxiliary agent;Main
Material is included by molar part: 32 parts of ferrum oxide, 19 parts of manganese oxide, 10 parts of zinc oxide;On the basis of the gross weight of raw material, auxiliary material bag
Include: silicon oxide 200ppm, calcium oxide 200ppm, nickel oxide 300ppm, zirconium dioxide 250ppm, vanadic anhydride 150ppm, oxygen
Change indium 300ppm, niobium pentaoxide 140ppm, Calcium Carbonate 130pm, Cobalto-cobaltic oxide 250ppm;The weight of wherein auxiliary agent and major ingredient
Than for 3:100, auxiliary agent includes by weight: 35 parts of polyvinyl alcohol, 10 parts of modified soy-bean proteins.
Modified soy-bean protein adopts following technique preparation: by weight by supersound process after 13 parts of Vermiculitums, 45 parts of water mixing
Obtain pretreatment Vermiculitum;1.5 parts of lecithin are dissolved in 15 parts of dehydrated alcohol, add pretreatment Vermiculitum, regulation system ph value
To 4.5-5.5, stir, centrifugation, gained precipitation uses dehydrated alcohol, water washing successively, is dried, and grinds and obtains prefabricated material;By weight
Part by 1 part of anion emulsifier, 0.4 part of potassium peroxydisulfate, 120 parts of deionized water mix homogeneously, add 10 portions of soybean proteins, 0.5
Part sodium sulfite, stirred under nitrogen atmosphere, add ammonia regulation system ph value to 8.5-9.2, continue stirring, add 1 part of benzene second
Alkene, 2 parts of butyl acrylate, 15 parts of prefabricated material, are stirred at room temperature uniformly, heat up, continue stirring, be down to room temperature and obtain modified soybean egg
In vain.
The above, the only present invention preferably specific embodiment, but protection scope of the present invention is not limited thereto,
Any those familiar with the art the invention discloses technical scope in, technology according to the present invention scheme and its
Inventive concept equivalent or change in addition, all should be included within the scope of the present invention.
Claims (7)
1. a kind of low-loss manganese zine magnetic ferrite magnetic core material is it is characterised in that include major ingredient, auxiliary material and auxiliary agent;
Major ingredient is included by molar part: ferrum oxide 20-45 part, manganese oxide 15-23 part, zinc oxide 5-15 part;
On the basis of the gross weight of raw material, auxiliary material includes: silicon oxide 150-250ppm, calcium oxide 150-250ppm, nickel oxide
250-350ppm, zirconium dioxide 200-300ppm, vanadic anhydride 100-200ppm, Indium sesquioxide. 200-400ppm, five oxidation two
Niobium 100-180ppm, Calcium Carbonate 40-200pm, Cobalto-cobaltic oxide 200-300ppm;
Than for 1-6:100, auxiliary agent includes the weight of wherein auxiliary agent and major ingredient by weight: 20-50 part polyvinyl alcohol, 5-15 part changes
Property soybean protein.
2. according to claim 1 low-loss manganese zine magnetic ferrite magnetic core material it is characterised in that modified soy-bean protein is adopted
With the preparation of following technique: supersound process after Vermiculitum, water mixing is obtained pretreatment Vermiculitum;Lecithin is dissolved in dehydrated alcohol
In, add pretreatment Vermiculitum, regulation system ph value to 4.5-5.5, stirring, centrifugation, washing, be dried, grind and obtain prefabricated material;Will
Anion emulsifier, potassium peroxydisulfate, deionized water mix homogeneously, addition soybean protein, sodium sulfite, stirred under nitrogen atmosphere,
Add ammonia regulation system ph value to 8.5-9.2, continue stirring, add styrene, butyl acrylate, prefabricated material, be stirred at room temperature
Uniformly, heat up, continue stirring, be down to room temperature and obtain modified soy-bean protein.
3. low-loss manganese zine magnetic ferrite magnetic core material according to claim 1 or claim 2 is it is characterised in that modified soybean egg
Adopt following technique preparation in vain: by weight supersound process after 10-16 part Vermiculitum, the mixing of 30-60 part water is obtained pretreatment trematodiasiss
Stone;1-2 part lecithin is dissolved in 10-20 part dehydrated alcohol, add pretreatment Vermiculitum, regulation system ph value to 4.5-5.5,
Stirring, centrifugation, gained precipitation uses dehydrated alcohol, water washing successively, is dried, and grinds and obtains prefabricated material;By weight by 0.5-1.5
Part anion emulsifier, 0.1-0.6 part potassium peroxydisulfate, 80-150 part deionized water mix homogeneously, addition 5-15 part soybean protein,
0.2-0.8 part sodium sulfite, stirred under nitrogen atmosphere, add ammonia regulation system ph value to 8.5-9.2, continue stirring, add
0.5-1.5 part styrene, 1-3 part butyl acrylate, the prefabricated material of 10-20 part, are stirred at room temperature uniformly, heat up, continue stirring, be down to
Room temperature obtains modified soy-bean protein.
4. according to any one of claim 1-3 low-loss manganese zine magnetic ferrite magnetic core material it is characterised in that modified big
Soybean protein adopts following technique preparation: by weight by supersound process 5-15min after 10-16 part Vermiculitum, the mixing of 30-60 part water,
Obtain pretreatment Vermiculitum;1-2 part lecithin is dissolved in 10-20 part dehydrated alcohol, adds pretreatment Vermiculitum, regulation system ph
It is worth to 4.5-5.5,45-55 DEG C of stirring 20-30h, centrifugation, gained precipitation uses dehydrated alcohol, water washing, 65-75 DEG C of drying successively
5-15h, grinds and obtains prefabricated material;By weight by 0.5-1.5 part anion emulsifier, 0.1-0.6 part potassium peroxydisulfate, 80-150
Part deionized water mix homogeneously, adds 5-15 part soybean protein, 0.2-0.8 part sodium sulfite, stirred under nitrogen atmosphere 30-
60min, adds ammonia regulation system ph value to 8.5-9.2, continues stirring 10-18min, adds 0.5-1.5 part styrene, 1-3
Part butyl acrylate, the prefabricated material of 10-20 part, are stirred at room temperature uniformly, are warming up to 65-75 DEG C, continue stirring 30-60min, are down to room
Temperature obtains modified soy-bean protein.
5. according to any one of claim 1-4 low-loss manganese zine magnetic ferrite magnetic core material it is characterised in that oxidation
Ferrum, manganese oxide, the weight of zinc oxide are than for 25-40:18-20:8-12.
6. according to any one of claim 1-5 low-loss manganese zine magnetic ferrite magnetic core material it is characterised in that auxiliary agent with
The weight of major ingredient is than for 2-4:100.
7. according to any one of claim 1-6 low-loss manganese zine magnetic ferrite magnetic core material it is characterised in that polyethylene
The weight of alcohol and modified soy-bean protein is than for 30-40:8-12.
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