CN106365609A - Composition for preparing binder slurry and method for preparing binder slurry by aid of composition - Google Patents
Composition for preparing binder slurry and method for preparing binder slurry by aid of composition Download PDFInfo
- Publication number
- CN106365609A CN106365609A CN201610755124.XA CN201610755124A CN106365609A CN 106365609 A CN106365609 A CN 106365609A CN 201610755124 A CN201610755124 A CN 201610755124A CN 106365609 A CN106365609 A CN 106365609A
- Authority
- CN
- China
- Prior art keywords
- mud
- bonding
- water
- composition
- binder slurry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/131—Inorganic additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
- C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B37/00—Joining burned ceramic articles with other burned ceramic articles or other articles by heating
- C04B37/003—Joining burned ceramic articles with other burned ceramic articles or other articles by heating by means of an interlayer consisting of a combination of materials selected from glass, or ceramic material with metals, metal oxides or metal salts
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/444—Halide containing anions, e.g. bromide, iodate, chlorite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2237/00—Aspects relating to ceramic laminates or to joining of ceramic articles with other articles by heating
- C04B2237/02—Aspects relating to interlayers, e.g. used to join ceramic articles with other articles by heating
- C04B2237/04—Ceramic interlayers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Dispersion Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Inorganic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
The invention discloses a composition for preparing binder slurry and a method for preparing the binder slurry by the aid of the composition. The composition comprises, by weight, 95-105 parts of waste body mud, 4.58-8.58 parts of water, 0.0038-0.0042 part of edible sodium salt and 0.0018-0.0022 part of novel electrolyte for ceramics. The water content of the waste body mud is 19-21%, and chemical components and proportions of the chemical components in the dehydrated waste body mud are identical to chemical components and proportions of the chemical components in dehydrated required-to-be-bound green bodies. The method for preparing the binder slurry includes steps of weighing, feeding, pulping, blending and the like. The composition and the method have the advantages that crack due to binding in baking procedures after the green bodies are bound with the binder slurry can be reduced, and binding marks are not obvious.
Description
Technical field
The present invention relates to field pottery manufacture field is and in particular to the preparation of ceramic bonding mud.
Background technology
In sanitary ceramics production field, a lot of products, especially toilet are often divided into 2-3 group in forming process
Block injection forming respectively, recycles bonding mud each chunk to bond together and forms an entirety, then passes through glazing and burning
Ceramic product is obtained after one-tenth.And traditional bonding slurry is to place the mud producing base substrate directly to use after a period of time thickening
, after bonding product burn till, easily ftracture in abutting edge product and bonding vestige is obvious.
Content of the invention
It is an object of the invention to solution the problems of the prior art, provide a kind of compositionss for preparing bonding mud
And the method using said composition preparation bonding mud, reduce the base substrate after bonding starches bonding and draw because of bonding in sintering process
The crackle sent out, and make bonding vestige less obvious.
For reaching above-mentioned purpose, the present invention adopts the following technical scheme that
A kind of compositionss for preparing bonding mud, include following component: useless base mud 90-110 by weight percentage
Part, water 4.58-8.58 part, edible sodium salt 0.0038-0.0042 part, celestial water 0.0018-0.0022 part；Described useless base mud is aqueous
Measure as 19-21%, after useless base mud removes water, chemical analysis and ratio go chemical analysis and ratio phase after water with needing bonding base substrate
With.
A kind of method that use above-mentioned composition prepares bonding mud, including step 1: weigh, weigh combination by weight
Each component in thing；Step 2: feed intake, water, edible sodium salt, celestial water are put into blender；Step 3: slurrying, treat that edible sodium salt melts
Afterwards, put into useless base mud and slurrying is no lumpd grit to mud；Step 4: modulation, by finely tuning water or the relatively useless base mud of Sal
Amount, modulation bonding slurry performance to proportion be 1.88 ± 0.02g/ml, diffusance be 105 ± 10mm/100ml.
With respect to prior art, the beneficial effect of acquirement is technical solutions according to the invention:
1st, using produce base substrate when produce scrap body material preparation bonding mud, can energy saving, reduce to production mud
The waste of slurry.
2nd, add celestial water, the mobility of bonding slurry can not only be adjusted additionally it is possible to eliminate aligning of mud particle, make
Bonding site is shunk with mud and is consistent, so that bonding vestige is inconspicuous.
3rd, to compare traditional bonding mud balance bigger for the bonding mud of present invention preparation, relatively conventional viscous during dry shrinkage
The slurry that grafts clay is less, reduces because ftractureing the bonding site that dry shrinkage causes.
4th, the bonding mud of present invention preparation compares that traditional bonding mud diffusance is lower, and therefore viscosity is higher, bonding
More firmly not easy to crack, but reason viscosity is too high and entrained air bubbles make product surface produce defect.
Specific embodiment
In order that the technical problem to be solved, technical scheme and beneficial effect are clearer, clear, below tie
Close embodiment, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only in order to explain
The present invention, is not intended to limit the present invention.
By the weighted each component of following weight portion: 100 parts of useless base mud, 7 parts of water, 0.004 part of edible sodium salt, celestial water 0.002
Part.
Described useless base mud water content is 19-21%, useless base mud remove water after chemical analysis and ratio with need bonding base
Body goes chemical analysis and ratio after water identical, from producing the useless base producing during the base substrate needing bonding.
Described celestial water, also known as U.S.'s celestial being water or pottery celestial being water, is a kind of new and effective pottery electrolyte, commercially available.
Waterglass or soda can be replaced to be used for diluting mud.
Water, edible sodium salt and celestial water are put into blender.
After edible sodium salt melts, put into useless base mud and slurrying is no lumpd grit to mud.
It is modulated by the amount finely tuning water or the relatively useless base mud of Sal, bonding slurry modulation is 1.88 ± 0.02g/ to proportion
Ml, diffusance are 105 ± 10mm/100ml.
If increasing the amount of water, bonding slurry proportion can be reduced, increase diffusibility.
If increasing the amount of salt, not interfering with proportion, but diffusibility can be increased.
If increasing the amount of useless base mud, bonding slurry proportion can be increased, reduce diffusibility.
If bonding slurry diffusance is less, cementability is good, and bonding site is more firm, not easy to crack.But bonding starches viscosity
Too high, will entrained air bubbles be difficult to exclude inside mud, when the bubble of parcel remains in bonding location, in product sintering process
In will bring surface defects of products because of air bubble expansion.
Therefore, the diffusance of useless base mud must control in more than 95mm/100ml, and traditional bonding slurry diffusance is typically up to
To or more than 200mm/100ml, in the present invention, bonding slurry diffusance actual modulated is to 105 ± 10mm/100ml.
Bonding slurry proportion is bigger, shrinks less during dry shrinkage, reduces because ftractureing the bonding site that dry shrinkage causes.
And tradition bonding slurry proportion is generally 1.82 ± 0.02g/ml.In the present invention, actual selection 1.88 ± 0.02g/ml.
When the bonding of the present invention is starched for bonding base substrate, typically uniformly it is applied on the base substrate bonding plane needing bonding, glue
Connect slurry height and be generally 4-5mm.Again upper and lower bonding plane is aligned bonding, static pressure 5 minutes, bonding vertical plane is repaiied
Scrape so that upper and lower abutting edge is consistent dislocation-free.Base substrate circulates after processing to subsequent processing until burning till product examine.The present invention grinds
During system, 1200 products are tracked count, because the final products that abutting edge is caused lack in above-mentioned 1200 products
Fall into and only occur one, probability of happening is 0.08%, has reached good effect, solve traditional bonding slurry abutting edge product easy
Cracking and the obvious problem of bonding vestige.
Description above describe the preferred embodiments of the present invention, it is to be understood that the present invention is not limited to above-mentioned enforcement
Example, and should not regard the exclusion to other embodiment as.By the enlightenment of the present invention, those skilled in the art combine known or existing
The change that technology, knowledge are carried out also should be regarded as within the scope of the present invention.
Claims (2)
1. a kind of compositionss for preparing bonding mud are it is characterised in that include following component by weight percentage:
Useless base mud 95-105 part, water 4.58-8.58 part, edible sodium salt 0.0038-0.0042 part, celestial water 0.0018-0.0022 part；
Described useless base mud water content is 19-21%, and after useless base mud removes water, chemical analysis and ratio are gone with needing bonding base substrate
After water, chemical analysis and ratio are identical.
2. a kind of method preparing bonding mud using compositionss as claimed in claim 1, its feature is in lower inclusion:
Step 1: weigh, weigh each component in compositionss by weight；
Step 2: feed intake, water, edible sodium salt, celestial water are put into blender；
Step 3: slurrying, after edible sodium salt melts, put into useless base mud and slurrying is no lumpd grit to mud；
Step 4: modulation, by finely tuning the amount of the relatively useless base mud of water or Sal, modulation bonding slurry performance to proportion is 1.88 ±
0.02g/ml, diffusance are 105 ± 10mm/100ml.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610755124.XA CN106365609A (en) | 2016-08-29 | 2016-08-29 | Composition for preparing binder slurry and method for preparing binder slurry by aid of composition |
| CN201910614393.8A CN110526680A (en) | 2016-08-29 | 2016-08-29 | A kind of ceramic body adhering method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610755124.XA CN106365609A (en) | 2016-08-29 | 2016-08-29 | Composition for preparing binder slurry and method for preparing binder slurry by aid of composition |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910614393.8A Division CN110526680A (en) | 2016-08-29 | 2016-08-29 | A kind of ceramic body adhering method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106365609A true CN106365609A (en) | 2017-02-01 |
Family
ID=57900717
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910614393.8A Withdrawn CN110526680A (en) | 2016-08-29 | 2016-08-29 | A kind of ceramic body adhering method |
| CN201610755124.XA Pending CN106365609A (en) | 2016-08-29 | 2016-08-29 | Composition for preparing binder slurry and method for preparing binder slurry by aid of composition |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910614393.8A Withdrawn CN110526680A (en) | 2016-08-29 | 2016-08-29 | A kind of ceramic body adhering method |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN110526680A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4836966A (en) * | 1984-03-15 | 1989-06-06 | Isoo Shimuzu | Binder for ceramics |
| CN1338445A (en) * | 2000-08-10 | 2002-03-06 | 湖南省工艺品进出口公司 | Technique for dry linking ceramics |
| CN102557588A (en) * | 2012-01-17 | 2012-07-11 | 陈启裕 | Method for bonding ceramic sanitary ware blank |
| CN103483003A (en) * | 2013-04-11 | 2014-01-01 | 九牧厨卫股份有限公司 | Sanitary ceramic semi-finished product crack-repairing slurry and preparation method thereof |
| CN104016662A (en) * | 2014-06-13 | 2014-09-03 | 江西省环球陶瓷有限公司 | Low-temperature adhesive slurry of mid-temperature magnesia reinforced porcelain |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3510394A (en) * | 1965-01-25 | 1970-05-05 | Conwed Corp | Production of water-laid felted mineral fiber panels including use of flocculating agent |
| JP5322382B2 (en) * | 2006-11-30 | 2013-10-23 | 株式会社東芝 | Ceramic composite member and manufacturing method thereof |
| CN103360032A (en) * | 2013-07-12 | 2013-10-23 | 陈奕煌 | Double integrated ceramic washbasins and preparation method thereof |
-
2016
- 2016-08-29 CN CN201910614393.8A patent/CN110526680A/en not_active Withdrawn
- 2016-08-29 CN CN201610755124.XA patent/CN106365609A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4836966A (en) * | 1984-03-15 | 1989-06-06 | Isoo Shimuzu | Binder for ceramics |
| CN1338445A (en) * | 2000-08-10 | 2002-03-06 | 湖南省工艺品进出口公司 | Technique for dry linking ceramics |
| CN102557588A (en) * | 2012-01-17 | 2012-07-11 | 陈启裕 | Method for bonding ceramic sanitary ware blank |
| CN103483003A (en) * | 2013-04-11 | 2014-01-01 | 九牧厨卫股份有限公司 | Sanitary ceramic semi-finished product crack-repairing slurry and preparation method thereof |
| CN104016662A (en) * | 2014-06-13 | 2014-09-03 | 江西省环球陶瓷有限公司 | Low-temperature adhesive slurry of mid-temperature magnesia reinforced porcelain |
Non-Patent Citations (1)
| Title |
|---|
| 詹益州: ""美国仙水"在陶瓷坯釉上的应用", 《佛山陶瓷》 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110526680A (en) | 2019-12-03 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170201 |