CN106364864B - A kind of aluminum pipe processing line - Google Patents
A kind of aluminum pipe processing line Download PDFInfo
- Publication number
- CN106364864B CN106364864B CN201610748775.6A CN201610748775A CN106364864B CN 106364864 B CN106364864 B CN 106364864B CN 201610748775 A CN201610748775 A CN 201610748775A CN 106364864 B CN106364864 B CN 106364864B
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- CN
- China
- Prior art keywords
- aluminum pipe
- gear
- double
- transmitting device
- table top
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/06—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by liquid or gas pressure only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/16—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces performing a reciprocating movement, e.g. during which the sense of rotation of the working-spindle is reversed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/40—Single-purpose machines or devices for grinding tubes internally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
- B24B7/17—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings for simultaneously grinding opposite and parallel end faces, e.g. double disc grinders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Sawing (AREA)
Abstract
The present invention relates to a kind of aluminum pipe processing line, including pedestal, double-strand transmitting device is installed on pedestal, aluminum pipe carrier is uniformly installed on double-strand transmitting device, there are gap between each pair of aluminum pipe carrier, pushing block is welded on the aluminum pipe carrier of front side;There is integrated feeding device above the right side of double-strand transmitting device, integrated feeding device includes feed roller, it is evenly equipped with casting lug thereon on arc surface on front side of feed roller, double-strand transmitting device is connected with integrated discharging device, there is station table dormant on the lower in the middle part of double-strand transmitting device, station table dormant includes two table tops, and right-to-left is sequentially installed with aluminum pipe cutter device, aluminum pipe face grinding device and aluminum pipe polishing device for inner wall on each table top.The degree that the roughness of inside tube wall on two length of aluminum pipe, the flatness of two end faces of aluminum pipe and aluminum pipe end faces can be machined to adapt to by the present invention with assembly line processing method, has effects that simplify control operates, is laborsaving.
Description
Technical field
The present invention relates to a processing line, specifically a kind of aluminum pipe processing line.
Background technology
Aluminum pipe is one kind of nonferrous metal tube, is referred to pure aluminum or aluminum alloy through extrusion process at hollow along its longitudinal overall length
Tubular metal material.Conventional aluminum pipe can be there are one through-hole, and wall thickness, cross-sectional uniformity are consistent, deliver goods with linear or at web-like,
And it can be widely applied for the industries such as automobile, steamer, space flight, aviation, electric appliance, agricultural, electromechanics, household.
In some cases, many aluminum pipes also can be used as connector to be used, and under this use state, need root
According to the aluminum pipe both ends component to be connected, it is used to contact the flat of two end faces of wanted connecting component to the length of aluminum pipe, aluminum pipe
The roughness of the inside tube wall of whole degree and two endfaces of aluminum pipe for connection, has specific requirement, this is just needed to big
Batch aluminum pipe carries out the processing of a step.
Invention content
In order to efficiently be processed large batch of aluminum pipe, by the length of aluminum pipe, the flatness of two end faces of aluminum pipe
And the roughness of inside tube wall reaches the demand of connection aluminum pipe on two end faces of aluminum pipe, the present invention proposes a kind of aluminium
Pipe processing line.
The technical problems to be solved by the invention are realized using following technical scheme:
A kind of aluminum pipe processing line, including pedestal are equipped with double-strand transmitting device, the double-strand transmitting device on the pedestal
On pairs of aluminum pipe carrier is uniformly installed, there are gap between each pair of aluminum pipe carrier, front side in each pair of aluminum pipe carrier
Aluminum pipe carrier on be welded with pushing block.
There is integrated feeding device, the integration feeding device includes supplying above the right side of the double-strand transmitting device
Material roller is evenly equipped with casting lug thereon compatible with pushing block, the double-strand transmitting device on the arc surface on front side of the feed roller
Left side be connected with integrated discharging device, there is station table dormant, the station on the lower in the middle part of the double-strand transmitting device
Table dormant includes two and carries out front and back symmetrically arranged table top on the basis of double-strand transmitting device middle part, and two table tops correspond to respectively
Positioned at the front side of double-strand transmitting device, rear side, equal right-to-left is sequentially installed with aluminum pipe cutter device, aluminum pipe end on each table top
Face grinding attachment and aluminum pipe polishing device for inner wall.Integrated feeding device is for storing the aluminum pipe that need to be processed, in use, passing through one
Body feeding device aluminum pipe will be supplied on every a pair of of aluminum pipe carrier one by one with batch process, and aluminum pipe carrier carries aluminium
Pipe transports from left to right under the drive of double-strand transmitting device.Aluminum pipe transport during, station table dormant can be by aluminium
Pipe carries out at three manufacturing procedure device of aluminum pipe cutter device, aluminum pipe face grinding device and aluminum pipe polishing device for inner wall successively
It is fixed, aluminum pipe is processed with facilitating, the aluminum pipe processed is finally subjected to discharging by integrated discharging device.
The double-strand transmitting device includes the sprocket wheel being arranged before and after two pairs, is connected between the sprocket wheel in left side in two pairs of sprocket wheels
Left axle, is connected with right axle before two pairs of sprocket wheels between the sprocket wheel on right side, the right axle is connected with driving motor, between each pair of sprocket wheel
Be equipped with the connected chain of the two transmission, each pair of aluminum pipe carrier by it is front and back it is corresponding in a manner of be uniformly fixedly mounted on two
On chain.
The front and back U-lag penetrated through is provided on each pair of aluminum pipe carrier, the left axle, right axle are mounted on by bearing block
On pedestal.
The integration feeding device further includes the V-arrangement material frame being packed on pedestal, and V-arrangement material frame lower end is communicated with circle
The parcel shelf of shape, the feed roller are rotatably mounted in parcel shelf, on the rear portion arc surface of the feed roller
It is evenly equipped with hopper, the hopper is identical as casting lug thereon number, and the two is distributed on the extrados of feed roller in alternative expression, institute
It states parcel shelf lower end and is provided with discharge port compatible with hopper.
For storing aluminum pipe, the wherein aluminum pipe of bottom can be entered V-arrangement material frame by V-arrangement material frame and the connectivity part of parcel shelf
In hopper on to feed roller, in use, starting driving motor, aluminum pipe carrier all on chain and chain is driven certainly
The left transmission of dextrad, when being transferred to close to integrated feeding device a pair of of aluminum pipe carrier, the pushing block on aluminum pipe carrier
It can hit and push casting lug thereon so that feed roller rotates a specified angle, this nominal angle size is two neighboring material
Center of circle angle corresponding to slot should after making each pushing block shock casting lug thereon to aluminum pipe carrier that feed roller be made to rotate
When aluminum pipe carrier is transported to below discharge port, a hopper with aluminum pipe will be rotated into right over discharge port, be made
The aluminum pipe obtained in the hopper can fall to this in the U-lag on aluminum pipe carrier, completing intermittent feed by discharge port.
The characteristics of this intermittent effect is that feed is integrated with transport, and feed is to control feed roller in the conveying of the pushing block of conveying
Rotation under the action of formed, this allows for controlling more convenient.
The station table dormant further includes the table frame being packed on pedestal, and the table top is installed in a manner of it can slide back and forth
In table frame upper end, each table top is welded with roll adjustment rack in one end close to table frame center;Have between two roll adjustment racks
The central gear engaged with the two, the central gear lower section have the No.1 bevel gear being coaxially connected with central gear, institute
Stating No.1 bevel gear Vertical Meshing has No. two bevel gears, No. two bevel gears to be connected with the length being mounted on by bearing in table frame
Axis, the long axis are connected with rotating handle.
It is overhead that L is equipped on each table top, each overhead underfaces L are equipped with backing plate, and each L is overhead upper to pass through bearing
There are three clamping and fixing device, every three corresponding clamping and fixing device underfaces to be equipped with pad, each grip for installation
Device include by bearing be mounted on L it is overhead on leading screw, polished rod, be slidably fitted on each polished rod and threads of lead screw connect
The briquetting connect, each briquetting lower end are equipped with indent, and each leading screw upper end is respectively connected with belt wheel, corresponding three on each table top
It is equipped between a belt wheel and three is driven to connected belt, any one silk on each table top in three corresponding leading screws
Thick stick is connected with clamping motor.
The clamping motor side is equipped with the motor rack for being fixedly mounted with clamping motor.
Wherein, pad upper surface and the bottom end of U-lag are contour.Station table dormant is not only used for installing corresponding processing dress
The carrier processed to aluminum pipe is set, can more booster action be played to the processing of aluminum pipe, mainly pass through following two embodiments
It is embodied:
1) No. two bevel gears 66, No.1s can be passed through by directly rotating clockwise or counter-clockwise rotating handle and long axis
The transmission successively of bevel gear and central gear may make two table tops with corresponding two roll adjustment racks in the longitudinal direction
It is slided or is slided in opposite directions opposite to each other, and aluminum pipe will be by double-strand transmitting device from being passed through between two table tops, therefore, it can
The spacing of two table tops is adjusted according to the length of aluminum pipe so that the aluminum pipe that station table dormant can be suitable for each length is processed
Work.
2) when aluminum pipe is transported between two table tops, the clamping motor on two table tops starts drive belt biography
It is dynamic, cause the leading screw on three on each table top clamping and fixing devices to start to rotate, under the gearing of feed screw nut,
The equal slide downward of all briquettings, the front of more aluminum pipes, rear portion are positioned and fixed by indent and pad, with
Each processing unit (plant) is facilitated to be processed aluminum pipe.
Two aluminum pipe cutter devices are symmetrical arranged in front and back, and the aluminum pipe cutter device of front side includes being pacified with front and back sliding type
Mounted in the adjusting seat board corresponded on table top, it is fixed with vertical saddle on the adjusting seat board, is slidably fitted on the saddle
Overhead bearing seat is equipped with the High Damping Spring that the two is connected, the overhead bearing seat between overhead bearing seat and adjusting seat board
On sharpening motor is installed, the sharpening motor is connected with drive rod, is equipped with the equal edge of drive rod left end on the left of the drive rod
The swing span that vertical direction is slidably installed, the swing span front end are fixed with cutter.
It is equipped with pressing block above the right side of the overhead bearing seat, is hinged in the middle part of the pressing block and is packed in adjusting seat board
On fixed frame, the pressing block left end is connected with lifter rack in a manner of sliding and is hinged, and the lifter rack is engaged with
Partial gear, the partial gear are connected with vertical drive motor, the partial gear and corresponding adjusting seat board it
It is preceding that there is the tension spring that the two is connected.
Aluminum pipe cutter device is respectively positioned on table top by the side of first clamping and fixing device of right-to-left, when aluminum pipe is by first
When a clamping and fixing device is fixed, cutter are located at the surface of aluminum pipe front end or rear end, can on the one hand be ground by starting
Knife motor drives drive rod rotation so that swing span and cutter can reciprocally be horizontally slipped.On the other hand, lead to
Crossing startup vertical drive motor drives partial gear to rotate counterclockwise, then so that lifter rack moves up, then pushes
Pressing block rotates counterclockwise.The left end of further pressing block will push overhead bearing seat, that is, enable cutter
It is enough to be carried out at the same time with downward sliding motion and reciprocating left and right sliding motion, and then reach the portion to aluminum pipe front end or rear end overlength
Divide and carry out cutting so that aluminum pipe reaches suitable length.
By the cooperation of partial gear and lifter rack, enable to work as the primary cutting task of cutter completion every time
Afterwards, lifter rack can move downwardly to original position under tension spring effect, and overhead bearing seat and cutter can be in High Damping Springs
Original position is moved up under elastic force effect.It is realized after completing cutting task each time and cutter automatically resets,
It can not only facilitate and carry out largely rapidly processing on assembly line processing line, additionally it is possible to be further simplified control, save labour.
Two aluminum pipe face grinding devices are symmetrical arranged in front and back, and the aluminum pipe face grinding device of front side includes being fixed with g
Mode is mounted on the grinding panel seat on table top, and the grinding panel seat upper edge front-rear direction is slidably fitted with body frame, after the body frame
End is connected with compression cylinder, and panel seat upper end is slidably fitted with grinding block in the horizontal direction, and the grinding block rear end is welded with grinding
Rack, the grinding rack are engaged with driving gear, and the driving gear is connected with the main shaft being mounted on by bearing on body frame,
The main shaft lower end is connected with gear, lower gear in turn, has reverse wheel, the commutation by the gear, lower gear side
Wheel rear end face has the straight-tooth being adapted to gear, lower gear at circumference, and the reverse wheel, which is connected with, is packed in master
Grinding motor in frame.
Aluminum pipe face grinding device is respectively positioned on table top by the side of second clamping and fixing device of right-to-left, when aluminum pipe quilt
When second clamping and fixing device is fixed, compression cylinder can be first passed through and elapse the direction where body frame to aluminum pipe,
Until grinding block abuts against on the front end face or rear end face of aluminum pipe.Then while compression cylinder continues to press to grinding block,
Start grinding motor and drives reverse wheel and straight-tooth rotation, when straight-tooth is rotated to when being meshed with lower gear, main shaft and driving
Gear rotates clockwise, and grinding block is caused to slide to the right, when straight-tooth is rotated to when being meshed with gear, main shaft and sliding tooth
Wheel rotation counterclockwise, causes grinding block to slide to the left.It can be nibbled respectively with gear, lower gear alternative expression by straight-tooth rotation
It closes, grinding block can be driven reciprocally to be horizontally slipped, on this basis, with coordinating compression cylinder indirect type to grinding block
And the pressure of aluminum pipe front end face or rear end face, enable to grinding block to be effectively ground to aluminum pipe front end face or rear end face
Processing, until two end faces of aluminum pipe reach defined flatness.
Two aluminum pipe polishing device for inner wall are symmetrical arranged in front and back, and the aluminum pipe polishing device for inner wall of front side includes being packed in platform
Lower bolster on face is equipped with thread bush on the lower bolster by ball, and the thread bush rear end is connected with polishing motor, institute
It states thread bush nose threads and is connected with and put ring stand, the ring stand of putting is slidably mounted at front and back on lower bolster, described
It puts and main throwing motor is installed on ring stand, the main throwing motor is connected with polished ball.
Aluminum pipe polishing device for inner wall is respectively positioned on table top by the side of right-to-left third clamping and fixing device, when aluminum pipe quilt
When third clamping and fixing device is fixed, can thread bush rotation on the one hand be driven by polishing motor so that put ring stand
It is slided in the longitudinal direction, so that polished ball can be from the front end of aluminum pipe or rear end on the inside of the tube wall of aluminum pipe
Into line slip, and polished ball can be driven to be rotated by main throwing motor, polished ball is in rotary motion and front and back sliding motion
Compound action under, can be effectively at the front end of aluminum pipe or the inner tubal wall of rear end carries out automatic polishing, by aluminum pipe two
The roughness of the inner tubal wall of endface is polished to the degree of adaptation.
The integrated discharging device includes the rotating turret being mounted in left axle, is evenly equipped on the arc surface of the rotating turret
Swivel plate, the swivel plate are being equipped with L-shaped fishing frame away from the one end for determining rotating turret, side are slidably fitted on the fishing frame
Baffle, the side shield are respectively connected with the relief cylinder being packed on corresponding rotating turret, and the left side of the rotating turret, which has, receives
Header.
The collecting box upper left side is equipped with sideskid, and escape groove, the front and back width of the escape groove are provided on the sideskid
It spends, there are gap lengths to be adapted between the front and rear width and each pair of aluminum pipe carrier of swivel plate.
Central angle corresponding to two adjacent rotating turrets is adapted with the spacing of two pairs of adjacent aluminum pipe carriers.
Integrated discharging device is mainly used for after aluminum pipe completes all corresponding machine-shapings, the quilt on aluminum pipe carrier
When being delivered to chain upper left side, rotating turret and swivel plate can together be rotated counterclockwise with left axle, when on rotating turret
When fishing frame rotates the gap between a pair of of aluminum pipe carrier by chain upper left side each time, fishing frame can carry the aluminum pipe
The aluminum pipe that processing is completed on frame takes away aluminum pipe carrier, and the aluminum pipe is driven to rotate together with, when the fishing frame is rotated on just
Side shield can upwards be elapsed and give aluminum pipe left end and limited by Fang Shi, relief cylinder, prevent aluminum pipe from falling, when fishing frame is revolved
When going to close to escape groove left end, aluminum pipe will roll down on sideskid automatically under the effect of gravity, and automatic from sideskid
Safely tumble to the left to collecting box.
The advantages of integrated discharging device is to be not only the rotation driving of rotating turret by double-strand transmitting device, realizes driving
Control is integrated with double-strand transmitting device, the effect of reaching simplify control and operate.Additionally, due to two adjacent rotating turret institutes
Corresponding central angle is adapted with the spacing of two pairs of adjacent aluminum pipe carriers.It may make the carried and transported of aluminum pipe carrier and turn
Two-way coordination is realized in the rotation discharging of moving frame so that is coordinated between the efficient of processing line discharging, process more smooth.
In summary, the present invention can be by the rampman of the Charge motion of integrated feeding device, integrated discharging device
Make realize that the transmission work with double-strand transmitting device realizes that control, driving are integrated, realizes simplify control operation, saves
The effect of labour, and be fed, discharging can with aluminum pipe transport carry out cooperation, and then improve process line automation
Performance and efficient performance.At the same time, the present invention passes through the auxiliary of itself of station table dormant during transmitting aluminum pipe
It adjusts and the positioning of aluminum pipe is fixed, cooperation aluminum pipe cutter device, aluminum pipe face grinding device and aluminum pipe polishing device for inner wall,
Efficiently simultaneously orderly aluminum pipe can gradually be cut, be ground and polishing, it then can be by the length of aluminum pipe, aluminum pipe
The roughness of inside tube wall is machined to the degree adapted to, and this on two end faces of flatness and aluminum pipe of two end faces
Kind is used for the process velocity of high-volume pipeline system faster, more efficient.
The beneficial effects of the invention are as follows:
The present invention can not only with assembly line processing method by cutting, grinding and polishing, by the length of aluminum pipe,
The roughness of inside tube wall is machined to the degree adapted on two end faces of flatness and aluminum pipe of two end faces of aluminum pipe, and
And process velocity is faster, it is more efficient.In addition, present invention feed, discharging can be transported with aluminum pipe carries out cooperation, reaches and carry
The effect of the automation performance and efficient performance of high process line has effects that simplify control operates, is laborsaving.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the stereogram of the present invention;
Fig. 2 is the front view of the present invention;
Fig. 3 is the stereogram of pedestal of the present invention, double-strand transmitting device and integrated feeding device;
Fig. 4 is vertical view of the present invention about Fig. 3;
Fig. 5 is A-A sectional view of the present invention about Fig. 4;
Fig. 6 is the stereogram of station table dormant of the present invention;
Fig. 7 is the vertical view of station table dormant of the present invention;
Fig. 8 is B-B sectional view of the present invention about Fig. 7;
Fig. 9 is that L of the present invention is overhead and the front view of three clamping and fixing devices of the overhead upper installations of L;
Figure 10 is the stereogram that part table top of the present invention is slidably matched with aluminum pipe cutter device;
Figure 11 is the front view of aluminum pipe cutter device of the present invention;
Figure 12 is the vertical view of aluminum pipe cutter device of the present invention;
Figure 13 is the stereogram of aluminum pipe face grinding device of the present invention;
Figure 14 is vertical view of the present invention about Figure 13;
Figure 15 is C-C sectional view of the present invention about Figure 14;
Figure 16 is the stereogram of aluminum pipe polishing device for inner wall of the present invention;
Figure 17 is vertical view of the present invention about Figure 16;
Figure 18 is the stereogram of pedestal of the present invention, double-strand transmitting device and integrated discharging device;
Figure 19 is the present invention about partial enlarged view at the I of Figure 18.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, below it is right
The present invention is expanded on further.
As shown in Fig. 1 to Figure 19, a kind of aluminum pipe processing line, including pedestal 1 is equipped with double-strand transmission dress on the pedestal 1
2 are set, pairs of aluminum pipe carrier 3 is uniformly installed on the double-strand transmitting device 2, there is sky between each pair of aluminum pipe carrier 3
Gap is welded with pushing block 31 in each pair of aluminum pipe carrier 3 on the aluminum pipe carrier 3 of front side.
There is integrated feeding device 4, the integration feeding device 4 to wrap above the right side of the double-strand transmitting device 2
Feed roller 41 is included, casting lug thereon 41a compatible with pushing block 31 is evenly equipped on the arc surface of 41 front side of the feed roller, it is described
The left side of double-strand transmitting device 2 is connected with integrated discharging device 5, and 2 middle part of the double-strand transmitting device has station on the lower
Table dormant 6, the station table dormant 6 include two carried out on the basis of the middle part of double-strand transmitting device 2 it is symmetrically arranged front and back
Face 61, two table tops 61 respectively it is corresponding on the front side of double-strand transmitting device 2, rear side, each table top 61 right-to-left according to
It is secondary that aluminum pipe cutter device 7, aluminum pipe face grinding device 8 and aluminum pipe polishing device for inner wall 9 are installed.Integrated feeding device 4 is used
In the aluminum pipe that storage need to process, in use, aluminum pipe will be supplied to often one by one with batch process by integrated feeding device 4
On a pair of of aluminum pipe carrier 3, aluminum pipe carrier 3 carries aluminum pipe and is transported from left to right under the drive of double-strand transmitting device 2.Aluminum pipe
Transport during, station table dormant 6 can be by aluminum pipe successively in aluminum pipe cutter device 7,8 and of aluminum pipe face grinding device
It is fixed, aluminum pipe is processed with facilitating, finally by integration at 9 three manufacturing procedure device of aluminum pipe polishing device for inner wall
The aluminum pipe processed is carried out discharging by device for discharging 5.
The double-strand transmitting device 2 includes the sprocket wheel 21 that is arranged before and after two pairs, in two pairs of sprocket wheels 21 sprocket wheel 21 in left side it
Between be connected with left axle 22, be connected with right axle 23 between the sprocket wheel 21 on right side before two pairs of sprocket wheels 21, the right axle 23 is connected with transmission
Motor 24 is mounted on the connected chain 25 of the two transmission between each pair of sprocket wheel 21, and each pair of aluminum pipe carrier 3 is with front and back right
The mode answered uniformly is fixedly mounted on two chains 25.
The front and back U-lag 32 penetrated through is provided on each pair of aluminum pipe carrier 3, the left axle 22, right axle 23 pass through bearing
Seat is mounted on pedestal 1.
The integration feeding device 4 further includes the V-arrangement material frame 42 being packed on pedestal 1, and 42 lower end of V-arrangement material frame connects
It is connected with circular parcel shelf 43, the feed roller 41 is rotatably mounted in parcel shelf 43, the feed roller 41
Rear portion arc surface on be evenly equipped with hopper 41b, the hopper 41b is identical as casting lug thereon 41a numbers, and the two is in feed roller 41
Extrados in alternative expression be distributed, 43 lower end of the parcel shelf is provided with discharge port 43a compatible with hopper 41b.
For V-arrangement material frame 42 for storing aluminum pipe, the wherein aluminum pipe of bottom can pass through the connection of V-arrangement material frame 42 and parcel shelf 43
Place enters in the hopper 41b in feed roller 41, in use, starting driving motor 24, drives on chain 25 and chain 25
All 3 right-to-left of aluminum pipe carrier transmission, whenever a pair of of aluminum pipe carrier 3 is transferred to close to integrated feeding device 4
When, the pushing block 31 on aluminum pipe carrier 3 can hit and push casting lug thereon 41a so that feed roller 41 rotates a specified angle
Degree, this nominal angle size be the center of circle angle corresponding to two neighboring hopper 41b, i.e., so that each to aluminum pipe carrier 3
After the shock of pushing block 31 casting lug thereon 41a makes feed roller 41 rotate, when which is transported to below discharge port 43a, one
A hopper 41b with aluminum pipe will be rotated into right over discharge port 43a so that the aluminum pipe in hopper 41b can pass through
Discharge port 43a falls to this in the U-lag 32 on aluminum pipe carrier 3, completing intermittent feed.The spy of this intermittent effect
Point is that feed is integrated with transport, and feed is under the action of controlling the rotation of feed roller 41 in the conveying of the pushing block 31 of conveying
It is formed, this allows for controlling more convenient.
The station table dormant 6 further includes the table frame 62 being packed on pedestal 1, and the table top 61 is with the side of can slide back and forth
Formula is mounted on 62 upper end of table frame, and each table top 61 is welded with roll adjustment rack 63 in one end close to 62 center of table frame;Two tune
Away from having the central gear 64 engaged with the two between rack 63,64 lower section of the central gear is with same with central gear 64
The connected No.1 bevel gear 65 of axis, 65 Vertical Meshing of No.1 bevel gear have No. two bevel gears 66, No. two bevel gears 66
It is connected with the long axis 67 being mounted on by bearing in table frame 62, the long axis 67 is connected with rotating handle 68.
It is equipped with L overhead 69 on each table top 61, backing plate 610, each L overhead 69 are equipped with immediately below each L overhead 69
On by bearing installation there are three clamping and fixing device 610, be equipped with immediately below every three corresponding clamping and fixing devices 610
Pad 619, each clamping and fixing device 610 include leading screw 611, the polished rod 612 being mounted on by bearing on L overhead 69, often
The briquetting 613 being threadedly coupled with leading screw 611 is slidably fitted on a polished rod 612,613 lower end of each briquetting is equipped with indent
613a, 611 upper end of each leading screw are respectively connected with belt wheel 614, are equipped between three corresponding belt wheels 614 on each table top 61
By the connected belt 615 of three's transmission, any one leading screw 611 on each table top 61 in three corresponding leading screws 611 connects
It is connected to clamping motor 616.
Clamping 616 side of motor is equipped with the motor rack 617 for being fixedly mounted with clamping motor 616.
Wherein, 619 upper surface of pad and the bottom end of U-lag 32 are contour.It is corresponding that station table dormant 6 is not only used for installation
Processing unit (plant) carrys out the carrier processed to aluminum pipe, more can play booster action to the processing of aluminum pipe, mainly pass through following two realities
The mode of applying is embodied:
1) can by directly rotating clockwise or counter-clockwise rotating handle 68 and long axis 67, by No. two bevel gears 66,
The transmission successively of No.1 bevel gear 65 and central gear 64 may make two table tops 61 with corresponding two roll adjustment racks 63
Slided or slided in opposite directions opposite to each other in the longitudinal direction, and aluminum pipe be will by double-strand transmitting device 2 from two table tops 61 it
Between pass through, therefore, the spacing of two table tops 61 can be adjusted according to the length of aluminum pipe so that station table dormant 6 can be applicable in
In the aluminum pipe processing work of each length.
2) when aluminum pipe is transported between two table tops 61, the clamping motor 616 on two table tops 61 starts to drive
Belt 615 is driven, and causes the leading screw 611 on three on each table top clamping and fixing devices 610 to start to rotate, in leading screw spiral shell
Under female gearing, all 613 equal slide downwards of briquetting, by the front of more aluminum pipes, rear portion by indent 613a with
And pad 619 is positioned and fixed, and is processed to aluminum pipe with facilitating each processing unit (plant).
Two aluminum pipe cutter devices 7 are symmetrical arranged in front and back, and the aluminum pipe cutter device 7 of front side includes with front and back sliding type
Mounted on the adjusting seat board 714 corresponded on table top 61, vertical saddle 71, the saddle are fixed on the adjusting seat board 714
It is slidably fitted with overhead bearing seat 72 on 71, the high resistant that the two is connected is equipped between overhead bearing seat 72 and adjusting seat board 714
Buddhist nun's spring 74 is equipped with sharpening motor 73 on the overhead bearing seat 72, and the sharpening motor 73 is connected with drive rod 75, described
75 left side of drive rod is equipped with the swing span 76 that 75 left end of drive rod is vertically slidably installed, 76 front end of the swing span
It is fixed with cutter 77.
Pressing block 78 is equipped with above the right side of the overhead bearing seat 72,78 middle part of the pressing block, which is hinged with, is packed in tune
The fixed frame 79 on seat board 714 is saved, 78 left end of the pressing block is connected with lifter rack 710, institute in a manner of sliding and is hinged
It states lifter rack 710 and is engaged with partial gear 711, the partial gear 711 is connected with vertical drive motor 712, described
There is the tension spring 713 that the two is connected before partial gear 711 and corresponding adjusting seat board 714.
Aluminum pipe cutter device 7 is respectively positioned on table top 61 by the side of first clamping and fixing device 610 of right-to-left, works as aluminum pipe
On the one hand when being fixed by first clamping and fixing device 610, cutter 77 are located at the surface of aluminum pipe front end or rear end, can be
Drive rod 75 is driven to rotate by starting sharpening motor 73 so that swing span 76 and cutter 77 can carry out a reciprocally left side
Right sliding.On the other hand, partial gear 711 is driven to rotate counterclockwise by starting vertical drive motor 712, then so that rising
Drop rack 710 moves up, and then pressing block 78 is pushed to rotate counterclockwise.The left end of further pressing block 78 will will be overhead
Bearing seat 72 is pushed, that is, enable cutter 77 with downward sliding motion and reciprocating left and right sliding motion simultaneously into
Row, and then reach and cutting is carried out to the part of aluminum pipe front end or rear end overlength so that aluminum pipe reaches suitable length.
By the cooperation of partial gear 711 and lifter rack 710, enables to work as cutter 77 every time and complete once to cut
After cutting task, lifter rack 710 can move downwardly to original position, overhead bearing seat 72 and cutter under the effect of tension spring 713
77 can move up to original position under the effect of 74 elastic force of High Damping Spring.Being realized after completing cutting task each time will cut
Cutter 77 automatically resets, and can not only facilitate and carry out largely rapidly processing on assembly line processing line, additionally it is possible to further
Simplify control saves labour.
Two aluminum pipe face grinding devices 8 are symmetrical arranged in front and back, and the aluminum pipe face grinding device 8 of front side includes with fixation
Mode is mounted on the grinding panel seat 81 on table top 61, and body frame 811, institute are slidably fitted with along the longitudinal direction on the grinding panel seat 81
It states 811 rear end of body frame and is connected with compression cylinder 82,81 upper end of panel seat is slidably fitted with grinding block 83, the grinding in the horizontal direction
83 rear end of block is welded with grinding rack 84, and the grinding rack 84 is engaged with driving gear 85, and the driving gear 85 is connected with
It is mounted on the main shaft 86 on body frame 811 by bearing, 86 lower end of the main shaft is connected with gear 87, lower gear 88, institute in turn
Gear 87,88 side of lower gear side are stated with reverse wheel 89,89 rear end face of the reverse wheel has at close circumference and upper tooth
The straight-tooth 89a that wheel 87, lower gear 88 are adapted to, the reverse wheel 89 are connected with the grinding motor 810 being packed in body frame 811.
Aluminum pipe face grinding device 8 is respectively positioned on table top 61 by the side of second clamping and fixing device 610 of right-to-left, when
When aluminum pipe is fixed by second clamping and fixing device 610, can first pass through compression cylinder 82 will be where body frame 811 to aluminum pipe
Direction is elapsed, until grinding block 83 abuts against on the front end face or rear end face of aluminum pipe.Then continue pair in compression cylinder 82
While grinding block 83 presses, start grinding motor 810 and drive reverse wheel 89 and straight-tooth 89a rotation, when straight-tooth 89a rotate to
When being meshed with lower gear 88, main shaft 86 and driving gear 85 rotate clockwise, and cause grinding block 83 to slide to the right, work as straight-tooth
89a is rotated to when being meshed with gear 87, and main shaft 86 and driving gear 85 rotate counterclockwise, and grinding block 83 is caused to slide to the left
It is dynamic.Can be engaged respectively with gear 87,88 alternative expression of lower gear by straight-tooth 89a rotation, can drive grinding block 83 into
Row reciprocally horizontally slips, on this basis, with coordinating 82 indirect type of compression cylinder to grinding block 83 and aluminum pipe front end face
Or the pressure of rear end face, enable to grinding block 83 effectively to carry out grinding to aluminum pipe front end face or rear end face, until aluminium
Two end faces of pipe reach defined flatness.
Two aluminum pipe polishing device for inner wall 9 are symmetrical arranged in front and back, and the aluminum pipe polishing device for inner wall 9 of front side includes being packed in
Lower bolster 91 on table top 61 is equipped with thread bush 92, the connection of 92 rear end of the thread bush on the lower bolster 91 by ball
There is polishing motor 94,92 nose threads of the thread bush, which are connected with, puts ring stand 93, and the ring stand 93 of putting is with the side of sliding back and forth
Formula is mounted on lower bolster 91, and described put is equipped with main throwing motor 95 on ring stand 93, the main throwing motor 95 is connected with polishing
Ball 96.
Aluminum pipe polishing device for inner wall 9 is respectively positioned on table top 61 by the side of right-to-left third clamping and fixing device 610, when
When aluminum pipe is fixed by third clamping and fixing device 610, on the one hand thread bush 92 can be driven to rotate by polishing motor 94,
Slided in the longitudinal direction so that putting ring stand 93 so that polished ball 96 can from the front end of aluminum pipe or rear end to
Into line slip on the inside of the tube wall of aluminum pipe, and polished ball 96 can be driven to be rotated by main throwing motor 95, polished ball 96 exists
Under the compound action of rotary motion and front and back sliding motion, can effectively at the front end of aluminum pipe or the inner tubal wall of rear end into
The roughness of the inner tubal wall of two endfaces of aluminum pipe is polished to the degree of adaptation by row automatic polishing.
The integrated discharging device 5 includes the rotating turret 51 being mounted in left axle 22, the arc surface of the rotating turret 51
On be evenly equipped with swivel plate 52, the swivel plate 52 is being equipped with L-shaped fishing frame 53, the fishing frame away from the one end for determining rotating turret 51
Side shield 54 is slidably fitted on 53, the side shield 54 is respectively connected with the relief cylinder being packed on corresponding rotating turret 51
56, the left side of the rotating turret 51 has collecting box 55.
55 upper left side of the collecting box is equipped on sideskid 55a, the sideskid 55a and is provided with escape groove 55aa, described to keep away
Allow between the front and rear width of slot 55aa, the front and rear width of swivel plate 52 and each pair of aluminum pipe carrier 3 there are gap lengths mutually to fit
Match.
Central angle corresponding to two adjacent rotating turrets 51 is adapted with the spacing of two pairs of adjacent aluminum pipe carriers 3.
Integrated discharging device 5 is mainly used for after aluminum pipe completes all corresponding machine-shapings, on aluminum pipe carrier 3
When being transported to 25 upper left side of chain, rotating turret 51 and swivel plate 52 can together be rotated counterclockwise with left axle 22, when
When fishing frame 53 on rotating turret 51 rotates the gap between a pair of of aluminum pipe carrier 3 by 25 upper left side of chain each time, fishing
The aluminum pipe that processing is completed on the aluminum pipe carrier 3 can be taken away aluminum pipe carrier 3 by frame 53, and the aluminum pipe is driven to revolve together
Turn, when the fishing frame 53 be rotated into right over when, relief cylinder 56 side shield 54 can be elapsed upwards and give aluminum pipe left end into
Row limit, prevents aluminum pipe from falling, and when fishing frame 53 is rotated into close to escape groove 55aa left ends, aluminum pipe will be in gravity
Under, it rolls down to automatically on sideskid 55a, and tumbled to the left to collecting box 55 from automatic safe on sideskid 55a.
The advantages of integrated discharging device 5 is to be not only the rotation driving of rotating turret 51 by double-strand transmitting device 2, is realized
Drive control is integrated with double-strand transmitting device 2, the effect of reaching simplify control and operate.Additionally, due to two adjacent rotations
Central angle corresponding to frame 51 is adapted with the spacing of two pairs of adjacent aluminum pipe carriers 3.It may make the carrying of aluminum pipe carrier 3
Two-way coordination is realized in transport and the rotation discharging of rotating turret 51 so that is coordinated more between the efficient of processing line discharging, process
It is smooth.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and what is described in the above embodiment and the description is only the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these variation and
Improvement is both fallen in claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (5)
1. a kind of aluminum pipe processing line, including pedestal (1), it is characterised in that:Double-strand transmitting device is installed on the pedestal (1)
(2), pairs of aluminum pipe carrier (3) is uniformly installed, between each pair of aluminum pipe carrier (3) on the double-strand transmitting device (2)
There are gap, pushing block (31) is welded on the aluminum pipe carrier (3) of front side in each pair of aluminum pipe carrier (3);
There is integrated feeding device (4), the integration feeding device (4) above the right side of the double-strand transmitting device (2)
Including feed roller (41), it is evenly equipped on the arc surface on front side of the feed roller (41) and the compatible casting lug thereon of pushing block (31)
(41a), is connected with integrated discharging device (5) on the left of the double-strand transmitting device (2), in the double-strand transmitting device (2)
Portion has a station table dormant (6) on the lower, the station table dormant (6) include two in the middle part of double-strand transmitting device (2) for base
Standard carries out front and back symmetrically arranged table top (61), two table tops (61) respectively it is corresponding positioned at the front side of double-strand transmitting device (2), after
Side, right-to-left is sequentially installed with aluminum pipe cutter device (7), aluminum pipe face grinding device (8) and aluminium on each table top (61)
Inside pipe wall burnishing device (9);
The station table dormant (6) further includes the table frame (62) being packed on pedestal (1), and the table top (61) is front and back can slide
Flowing mode is mounted on table frame (62) upper end, and each table top (61) is welded with roll adjustment rack in one end close to table frame (62) center
(63);There is the central gear (64) engaged with the two, central gear (64) lower section between two roll adjustment racks (63)
With the No.1 bevel gear (65) being coaxially connected with central gear (64), No.1 bevel gear (65) Vertical Meshing has No. two cones
Gear (66), No. two bevel gears (66) are connected with the long axis (67) being mounted on by bearing in table frame (62), the long axis
(67) it is connected with rotating handle (68);
It is equipped with L overhead (69) on each table top (61), backing plate (610), each L high are equipped with immediately below each L overhead (69)
By bearing installation, there are three clamping and fixing devices (610) on frame (69), and every three corresponding clamping and fixing devices (610) are just
Lower section is equipped with pad (619), and each clamping and fixing device (610) includes the silk being mounted on by bearing on L overhead (69)
Thick stick (611), polished rod (612) are slidably fitted with the briquetting (613) being threadedly coupled with leading screw (611) on each polished rod (612),
Each briquetting (613) lower end is equipped with indent (613a), and each leading screw (611) upper end is respectively connected with belt wheel (614), each table top
(61) it is equipped between three corresponding belt wheels (614) on and three is driven to connected belt (615), on each table top (61)
Any one leading screw (611) in three corresponding leading screws (611) is connected with clamping motor (616);
Described clamping motor (616) side is equipped with the motor rack (617) for being fixedly mounted with clamping motor (616);
Two aluminum pipe cutter devices (7) are symmetrical arranged in front and back, and the aluminum pipe cutter device (7) of front side includes with front and back sliding type
Mounted on the adjusting seat board (714) corresponded on table top (61), it is fixed with vertical saddle (71) on the adjusting seat board (714),
It is slidably fitted with overhead bearing seat (72) on the saddle (71), is equipped between overhead bearing seat (72) and adjusting seat board (714)
The High Damping Spring (74) that the two is connected, sharpening motor (73) is equipped on the overhead bearing seat (72), and sharpenings is electric
Machine (73) is connected with drive rod (75), is equipped on the left of the drive rod (75) and vertically slides drive rod (75) left end
The swing span (76) of installation, swing span (76) front end are fixed with cutter (77);
It is equipped with pressing block (78) above the right side of the overhead bearing seat (72), is hinged with and is packed in the middle part of the pressing block (78)
The fixed frame (79) on seat board (714) is adjusted, pressing block (78) left end is connected with lifting tooth in a manner of sliding and is hinged
Item (710), the lifter rack (710) are engaged with partial gear (711), and the partial gear (711) is connected with longitudinal direction
There is the drawing that the two is connected before driving motor (712), the partial gear (711) and corresponding adjusting seat board (714)
Spring (713);
Two aluminum pipe face grinding devices (8) are symmetrical arranged in front and back, and the aluminum pipe face grinding device (8) of front side includes with fixation
Mode is mounted on the grinding panel seat (81) on table top (61), and body frame is slidably fitted with along the longitudinal direction on the grinding panel seat (81)
(811), body frame (811) rear end is connected with compression cylinder (82), and panel seat (81) upper end is slidably fitted with mill in the horizontal direction
Block (83) is cut, grinding block (83) rear end is welded with grinding rack (84), and the grinding rack (84) is engaged with driving gear
(85), the driving gear (85) is connected with the main shaft (86) being mounted on by bearing on body frame (811), under the main shaft (86)
End is connected with gear (87), lower gear (88) in turn, has reverse wheel by the gear (87), lower gear (88) side
(89), reverse wheel (89) rear end face has the straight-tooth being adapted to gear (87), lower gear (88) at circumference
(89a), the reverse wheel (89) are connected with the grinding motor (810) being packed in body frame (811);
Two aluminum pipe polishing device for inner wall (9) are symmetrical arranged in front and back, and the aluminum pipe polishing device for inner wall (9) of front side includes being packed in
Lower bolster (91) on table top (61) is equipped with thread bush (92), the thread bush on the lower bolster (91) by ball
(92) rear end is connected with polishing motor (94), and thread bush (92) nose threads, which are connected with, puts ring stand (93), described to put
Ring stand (93) is slidably mounted at front and back on lower bolster (91), and described put is equipped with main throwing motor on ring stand (93)
(95), the main throwing motor (95) is connected with polished ball (96).
2. a kind of aluminum pipe processing line according to claim 1, it is characterised in that:The double-strand transmitting device (2) includes two
To the sprocket wheel (21) of front and back setting, left axle (22), two pairs of sprocket wheels are connected between the sprocket wheel (21) in left side in two pairs of sprocket wheels (21)
(21) it is connected with right axle (23) between the sprocket wheel (21) on right side before, the right axle (23) is connected with driving motor (24), Mei Duilian
It is mounted between wheel (21) by the connected chain (25) of the two transmission, each pair of aluminum pipe carrier (3) is with front and back corresponding side
Formula is uniformly fixedly mounted on two chains (25);
The front and back U-lag (32) penetrated through is provided on each pair of aluminum pipe carrier (3), the left axle (22), right axle (23) pass through
Bearing block is mounted on pedestal (1).
3. a kind of aluminum pipe processing line according to claim 2, it is characterised in that:The integration feeding device (4) is also wrapped
The V-arrangement material frame (42) being packed on pedestal (1) is included, V-arrangement material frame (42) lower end is communicated with circular parcel shelf (43), described
Feed roller (41) is rotatably mounted in parcel shelf (43), uniformly distributed on the rear portion arc surface of the feed roller (41)
There is hopper (41b), the hopper (41b) is identical as casting lug thereon (41a) number, and the two is on the extrados of feed roller (41)
It is distributed in alternative expression, parcel shelf (43) lower end is provided with and the compatible discharge port (43a) of hopper (41b).
4. a kind of aluminum pipe processing line according to claim 2, it is characterised in that:The integrated discharging device (5) includes
Rotating turret (51) in left axle (22) is evenly equipped with swivel plate (52), the rotation on the arc surface of the rotating turret (51)
Flap (52) is being equipped with L-shaped fishing frame (53) away from the one end for determining rotating turret (51), is slidably installed on the fishing frame (53)
There are side shield (54), the side shield (54) to be respectively connected with the relief cylinder (56) being packed on corresponding rotating turret (51), institute
The left side for stating rotating turret (51) has collecting box (55);
Central angle corresponding to two adjacent rotating turrets (51) is adapted with the spacing of two pairs of adjacent aluminum pipe carriers (3).
5. a kind of aluminum pipe processing line according to claim 4, it is characterised in that:Collecting box (55) upper left side is equipped with side
Slide plate (55a) is provided with escape groove (55aa), the front and rear width of the escape groove (55aa), swivel plate on the sideskid (55a)
(52) there are gap lengths to be adapted between front and rear width and each pair of aluminum pipe carrier (3).
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CN201610748775.6A CN106364864B (en) | 2016-08-29 | 2016-08-29 | A kind of aluminum pipe processing line |
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CN201610748775.6A CN106364864B (en) | 2016-08-29 | 2016-08-29 | A kind of aluminum pipe processing line |
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