CN1063478A - Mixed and composite granular fertilizer of ammonium carbonate and manufacture method thereof - Google Patents
Mixed and composite granular fertilizer of ammonium carbonate and manufacture method thereof Download PDFInfo
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- CN1063478A CN1063478A CN 92100910 CN92100910A CN1063478A CN 1063478 A CN1063478 A CN 1063478A CN 92100910 CN92100910 CN 92100910 CN 92100910 A CN92100910 A CN 92100910A CN 1063478 A CN1063478 A CN 1063478A
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Abstract
A kind of carbon ammonia granule compound mixing fertilizer can be widely used in various farm crop, is characterized in adopting bicarbonate of ammonia as nitrogenous source, and one of phosphogypsum or rhombspar and sepiolite mixture are made additive, and its raw material sources are abundant, and are cheap.The fertile various nutrients of the compound of forming are stable, but longer-term deposit, nutrient content meets national standard.This compound is fertile to adopt no drying machinery extruder grain, and Production Flow Chart is short, and facility investment is few, in being suitable for, small fertilizer plant and township and village enterprises's use.
Description
The present invention relates to a kind of fertilizer and production method thereof, is a kind of production method of composite fertilizer specifically.
Composite fertilizer's applying on agricultural in recent years, effect of increasing production is very remarkable, and agriculture production needs more and more urgent to composite fertilizer.The existing composite fertilizer strain overwhelming majority is a urea-Pu calcium system, part ammonium chloride-Pu calcium system and a spot of urea (or ammonium chloride)-phosphorus ammonium system etc., and the required nitrogenous source of these several strains is very in short supply at present.But the carbon ammonium that small nitrogenous fertilizer plant is produced, owing to many reasons, its selling market is extremely unstable, and the fertilizing method of singly executing the carbon ammonium more and more can not adapt to the development of agriculture production.
The research of carbon ammonium series compound fertilizer is not seen in report abroad as yet, domestic carry out the fertile research of carbon ammonium compound so far for to existing report related to the present invention have following two kinds: pulverize (1) general calcium oven dry back, add carbon ammonium, Repone K again, mix back packing (or extruder grain).There are a lot of defectives in this way, at first general calcium has been sloughed partial crystallization water in drying course, make the part water-soluble phosphorus be converted into the molten phosphorus of Chinese holly simultaneously, when evidence reaches 200 ℃ when temperature, water-soluble phosphorus can only keep 50%, and when general calcium mixed with the carbon ammonium, its free acid and monocalcium phosphate reacted in addition, make water miscible monocalcium phosphate change into secondary calcium phosphate, reduced water-soluble rate.(2) pulverize behind the calcined dolomite, add the phosphorus ammonium, mix, add carbon ammonium, Repone K again, mix back packing (or passing through extruder grain).This method also has a lot of defectives, at first cost is too high, as rhombspar through exploitation, calcining, pulverizing, transportation cost need 170 surplus yuan, main component is MgO and CaO behind the dolomite calcination on the other hand, the ammonium magnesium phosphate that itself and the reaction of phosphorus ammonium generate has very strong water-absorbent, but it is insoluble in water, and phosphorus all is the molten phosphorus of Chinese holly, the CaHPO of generation
4Also be the molten phosphorus of Chinese holly, water-soluble phosphorus reduces greatly in the phosphorus ammonium thereby make.Test shows: the water-soluble phosphorus 87.3% in the phosphorus ammonium adds the molten phosphorus of compound rich water that ground dolomite produces only 15.06%.For above-mentioned reasons, be that the compound fertilizer that nitrogenous source produces all can not be up to state standards with the carbon ammonium at present.
The objective of the invention is to overcome the defective of aforesaid method, a kind of method of new production carbon ammonium compound fertilizer is provided.
Below narrate main contents of the present invention:
Carbon ammonia granule compound mixing fertilizer of the present invention is made up of bicarbonate of ammonia, phosphorus ammonium, potash fertilizer (Repone K or vitriolate of tartar) and additive.A large amount of evidences, the selection of additive is the key of producing carbon ammonium compound fertilizer, it should have the intensive water sorption, to improve the stability of carbon ammonium, stronger plasticity and viscosifying power are arranged again so that the production of compound fertilizer granulation, and less to water-soluble phosphorus content influence in the product, raw material sources are extensive, cheap.Through optimizing in many ways, screening, the present invention proposes the mixture of phosphogypsum or rhombspar and sepiolite and makes additive.This carbon ammonia granule compound mixing fertilizer, its major ingredient scope is: volatile salt hydrogen 40-60%, phosphorus ammonium 10-20%, potash fertilizer 10-20%, additive is the add-on difference according to the kind difference, if phosphogypsum then add-on be 8-12%, if rhombspar and sepiolite mixture, then the rhombspar consumption is the 1/3-1/4 of phosphorus ammonium consumption, and the sepiolite consumption can account for the 3-30% of compound fertilizer.
Narrate the manufacturing process of carbon ammonium compound fertilizer below.
1, gets the raw materials ready
The phosphorus ammonium: phosphorus ammonium source is different, and its water content and anti-caking differ greatly, if water content (MAP<2% that is above standard in the phosphorus ammonium, DAP<2.5%) must dry and make moisture content up to standard, and hard foreign material such as pulverizing, (1mm) impurity elimination, the especially irony of sieving, store for future use then.
Additive: the general water content of phosphogypsum (or rhombspar and sepiolite mixture) is all higher, and average moisture content reaches 30%, it must be dried, and sloughs crystal water, and impurity elimination is pulverized, and crosses the 1mm sieve, cools off standby.
Potash fertilizer: potash fertilizer is avoided chlorine different selective chlorination potassium or vitriolate of tartar according to crop, preferably selects powder-like product, if the macrobead product must be pulverized it, standby then, the general water content of potash fertilizer need not dried all less than 1%.
The carbon ammonium: carbon ammonium water content answers<3.5%.
More than 180 ℃, outlet will make temperature of charge reach 120-130 ℃ more than 120 ℃ with warm air drying, inlet temperature in above-described oven dry, does wet extent control oven dry inlet amount according to material, to reach drying requirement.
2, prescription batching
Prescription: the difference according to the fertile characteristic of need of the different feeder capabilities of each department soil and crop proposes the ratio of nitrogen, phosphorus, potassium and the interpolation kind and the quantity of composition and trace element.
Batching:, calculate by table 1 according to the prescription requirement.The theoretical water content of product should be between 1.5-2%, and moisture content is too high, and product ultimate compression strength does not reach requirement, and the stability of carbon ammonium also can not get improving, and moisture content is low excessively, and extruding yields poorly, and granulating rate is also low.The usage quantity of additive should be between 80-120Kg/ ton fertilizer in addition, if use rhombspar and sepiolite mixture to be additive, then the rhombspar consumption should be 1 with the ratio of phosphorus ammonium consumption: 3-1: 4.The sepiolite consumption can account for the 3-30% of whole batching.Cross and low be difficult to granulating, grain compressive strength is little, and too high water-soluble phosphorus is difficult to up to standard.
3, mix
Measure according to the various material requirements that the charge calculation book calculates,, additive is played a role more effectively, the material after the metering is mixed in two steps in order to make various materials energy thorough mixing even.
Mixed once: phosphorus ammonium, the additive of accurate measurement are sent into thorough mixing in the cone-type mixer, mixing time 6-10 minute, mixed-precision 98%.
Secondary mixes: the Repone K and the carbon ammonium of accurate measurement are added in the cone-type mixer again, with the first time compound thorough mixing even, time 6-10 minute, mixed-precision was more than 98%.
4, granulation
Secondary is mixed qualified raw material, evenly continuously to tablets press hopper feeding, or is transported in the feed bin of tablets press top through other lift technique through the spiral vertical elevator, then evenly feeding to the tablets press hopper, for the tablets press granulation.Must feeding in the granulation process even, current of electric is changed in rated current by a small margin, can not be suddenly big or suddenly small, with the vexed machine of anti-clogging plug.
5, packing
Product squeezes out machine and removes powder and cool off pack through the slide sieve sieve.
Can produce different component N-P with this production technique
2O
5-K
2The compounded fertilizer of granulated of O.
The present invention compares than prior art has following positively effect:
(1) the compound fertilizer that utilizes the present invention to produce to meet national standard.The patent No. 87104072 provides a kind of manufacture method of multifunction compound fertilizer, its nitrogenous source utilizes the carbon ammonium, but according to its prescription, its active constituent content<20%, be lower than national standard and require Nitrogen, Phosphorus and Potassium active constituent content>25%, therefore can not the big area utilization and extention.Evidence, this multifunction compound fertilizer was stored three months, and its N% reduces to 5.06 by 5.88, loses nearly 14%.And product provided by the present invention is stored three months N% and is reduced to 12.48 by 12.70, rate of loss only 1.5%.
2, because the present invention has selected that water-absorbent is strong for use, plasticity is big, draw materials conveniently, cheap additive, and adopt extruder grain, do not need drying behind the granulating, reduce nitrogen loss, cut down the consumption of energy.
3, since the present invention preferred produce the processing condition of carbon ammonia granule compound mixing fertilizer, guarantee quality product.
4, compound fertilizer provided by the present invention contains the necessary for plant growth nutritive element, and can satisfy crop preferably is the needs of balance nutrient to various nutrients, obvious effect of increasing production, and economic benefit is big.(see Table 2, table 3, table 4, table 5)
Table 5 late rice is used the fertile simultaneous test of carbon ammonium compound
Handle number | Output | Investment | Output (Kg) | Net return (unit) | Increase income |
1 2 | 510 493.5 | 41.58 41.08 | 346.80 335.58 | 305.22 294.50 | 10.78 |
Annotate: handle 77 kilograms of 1 carbon ammonium compound fertilizer (13-5-7%);
Handle 2: 9 kilograms in 28.5 kilograms+Repone K of 21.5 kilograms+general calcium of urea.
Be described in detail implementation process of the present invention below in conjunction with embodiment:
1,12-7-6 type carbon ammonia granule compound mixing fertilizer
(1) will pulverize moisture earlier is the oven dry of 30% phosphogypsum, sloughs crystal water, impurity elimination, pulverizing, crosses the 1mm sieve; The phosphorus ammonium that will lump is pulverized, sieve (1mm), impurity elimination.
(2) take by weighing phosphorus ammonium (10-40% meter) 151.5Kg, 60%KCl117.8Kg, additive phosphogypsum 107.8Kg, 17% carbon ammonium 622.9Kg.
(3) phosphorus ammonium+additive phosphogypsum lifting is sent in the mixer and mixed 8 minutes, mixed-precision 〉=98%, conformity certification is tested in inspection declaration.
(4) will mix qualified phosphorus ammonium+additive phosphogypsum and add carbon ammonium, Repone K again, other adds micro-3Kg, in sending into mixer, lifting mixed 8 minutes, and mixed-precision 〉=98%, inspection declaration is qualified.
(5) compound is dropped into granulation in the grain granulation machine; Sieve after the granulation.
(6) packing.
2, non-limiting examples of the present invention
(1) the 1mm sieve is dried, pulverizes, crossed to additive rhombspar and sepiolite; The phosphorus ammonium that will lump is pulverized, sieve (1mm), impurity elimination.
(2) according to the various places soil survey information, selected various fertilizer components (weight percent) are calculated by table 1, and wherein additive rhombspar consumption is 1/4 of a phosphorus ammonium consumption, and all the other additives are sepiolite.Accurately carbon ammonium, phosphorus ammonium, Kcl, additive are weighed according to calculated amount.
(3) phosphorus ammonium+additive lifting is sent in the mixer and mixed 8 minutes, mixed-precision 〉=98%, inspection declaration is tested and is got conformity certification.
(4) will mix qualified phosphorus ammonium+additive and add carbon ammonium, Repone K again, other adds micro-3Kg, in sending into mixer, lifting mixed 8 minutes, and mixed-precision 〉=98%, inspection declaration is qualified.
(5) compound is dropped into granulation in the grain granulation machine; Sieve after the granulation.
(6) packing.
Claims (6)
1, a kind of carbon ammonia granule compound mixing fertilizer is characterized in that compounded fertilizer of granulated consists of: bicarbonate of ammonia 40-60%, phosphorus ammonium 10-20%, potash fertilizer 10-20%, surplus is additive and trace element.
2, compound fertilizer according to claim 1 is characterized in that the fertile used additive of compound can be one of the mixture of rhombspar and sepiolite or phosphogypsum.
3, compound fertilizer according to claim 1 is characterized in that the sepiolite consumption accounts for the 3-30% of compound fertilizer.
4, compound fertilizer according to claim 1 is characterized in that the additive rhombspar consumption and the ratio of phosphorus ammonium consumption are 1: 3-1: 4.
5, compound fertilizer according to claim 1 is characterized in that the consumption of additive phosphogypsum accounts for the fertile 8-12% of compound.
6, a kind of manufacture method of carbon ammonia granule compound mixing fertilizer is characterized in that its technology comprises the steps:
(1) additive is dried, pulverizes, sieved, also should pulverize as phosphorus ammonium caking, and sieve;
(2) according to the various places soil survey information, selected various fertilizer components (weight percent) are accurately weighed to carbon ammonium, phosphorus ammonium, potash fertilizer, additive by calculated amount;
(3) phosphorus ammonium+additive lifting is sent in the mixer and mixed mixed-precision 〉=98% 6-10 minute;
(4) will mix qualified phosphorus ammonium+additive and add carbon ammonium, potash fertilizer again, other adds trace element, mixes 6-10 minute mixed-precision 〉=98% in mixer is sent in lifting;
(5) compound is dropped into granulation in the grain granulation machine; Sieve after the granulation;
(6) packing.
Priority Applications (1)
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CN 92100910 CN1063478A (en) | 1992-02-17 | 1992-02-17 | Mixed and composite granular fertilizer of ammonium carbonate and manufacture method thereof |
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CN 92100910 CN1063478A (en) | 1992-02-17 | 1992-02-17 | Mixed and composite granular fertilizer of ammonium carbonate and manufacture method thereof |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1079387C (en) * | 1996-12-20 | 2002-02-20 | 栾文楼 | Ammonium carbonate fertilizer containing bentone as filler |
CN1122652C (en) * | 1999-07-07 | 2003-10-01 | 汪敬恒 | Multiple-element long active granular ammonium carbonate fertilizer and its producing method |
CN102241548A (en) * | 2011-05-20 | 2011-11-16 | 天津市昊昌实业有限公司兴马化肥厂 | Novel chemical fertilizer and preparation method thereof |
CN101723731B (en) * | 2009-02-25 | 2012-04-04 | 山东三方化工集团有限公司 | Environment-friendly long-acting compound fertilizer and preparation method thereof |
CN101786918B (en) * | 2009-01-24 | 2012-09-12 | 深圳市芭田生态工程股份有限公司 | Compound fertilizer production method |
CN103910556A (en) * | 2013-10-31 | 2014-07-09 | 湖北景程化工有限公司 | Energy-saving environment-friendly production technology for compound fertilizer |
-
1992
- 1992-02-17 CN CN 92100910 patent/CN1063478A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1079387C (en) * | 1996-12-20 | 2002-02-20 | 栾文楼 | Ammonium carbonate fertilizer containing bentone as filler |
CN1122652C (en) * | 1999-07-07 | 2003-10-01 | 汪敬恒 | Multiple-element long active granular ammonium carbonate fertilizer and its producing method |
CN101786918B (en) * | 2009-01-24 | 2012-09-12 | 深圳市芭田生态工程股份有限公司 | Compound fertilizer production method |
CN101723731B (en) * | 2009-02-25 | 2012-04-04 | 山东三方化工集团有限公司 | Environment-friendly long-acting compound fertilizer and preparation method thereof |
CN102241548A (en) * | 2011-05-20 | 2011-11-16 | 天津市昊昌实业有限公司兴马化肥厂 | Novel chemical fertilizer and preparation method thereof |
CN103910556A (en) * | 2013-10-31 | 2014-07-09 | 湖北景程化工有限公司 | Energy-saving environment-friendly production technology for compound fertilizer |
CN103910556B (en) * | 2013-10-31 | 2016-04-27 | 湖北景程化工有限公司 | Energy saving and environment friendly Compound fertilizer production technology |
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