CN106338956A - Intelligent control system of combustion gas heating boiler and realization method of system - Google Patents

Intelligent control system of combustion gas heating boiler and realization method of system Download PDF

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Publication number
CN106338956A
CN106338956A CN201610992163.1A CN201610992163A CN106338956A CN 106338956 A CN106338956 A CN 106338956A CN 201610992163 A CN201610992163 A CN 201610992163A CN 106338956 A CN106338956 A CN 106338956A
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China
Prior art keywords
module
temperature
boiler
control chip
master control
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Pending
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CN201610992163.1A
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Chinese (zh)
Inventor
乔兆亮
盖琦
王振刚
席慧颖
胡双喜
冯杰
李良
李一良
孙琦
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Tianjin University Of Technology Central Information Institute
Tianjin Opto Electronic Information Technology Ltd By Share Ltd
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Tianjin University Of Technology Central Information Institute
Tianjin Opto Electronic Information Technology Ltd By Share Ltd
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Priority to CN201610992163.1A priority Critical patent/CN106338956A/en
Publication of CN106338956A publication Critical patent/CN106338956A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G05B19/0428Safety, monitoring
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24024Safety, surveillance

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)

Abstract

The invention discloses an intelligent control system of a combustion gas heating boiler and a realization method of the system. The intelligent control system comprises a master controller module, a host monitoring module, an intelligent pressure transmitter module, an intelligent temperature transmitter module, a wireless temperature sensor module and an application gateway module. According to the realization method, parameters including the water outlet temperature, the backwater temperature, the environment temperature and the indoor heating temperature are collected, parameters of the combustion gas heating boiler are collected and controlled in an adaptive adjusting manner, the problems that a system is not intelligent, is low in adjusting precision and causes serious energy waste are solved, and energy-saving and efficacy-improving effects can be achieved.

Description

A kind of intelligence control system of gas-heating boiler and its implementation
Technical field
The present invention relates to field of intelligent control is and in particular to a kind of intelligence control system of gas-heating boiler and its realization Method.
Background technology
Natural gas is widely used by the world as a kind of high-quality, efficient, cleaning gaseous fuel, is taken using natural gas In generation, the coal-fired fuel as boiler can mitigate the pollution to environment significantly.Combustion of natural gas produce flue gas main component be co2And h20, and free from dust.Shown according to relevant information, natural gas pollution level is only coal-fired 1/600, is all fuel The minimum one kind of middle environmental pollution.Therefore for environmental angle, natural gas is other appointing as the superiority of boiler oil What fuel is incomparable, and existing heating system much all has been realized in coal and changes combustion.
By to existing heating system ruuning situation and correction data analysis, finding that there are the following problems for existing system: When environment temperature and indoor temperature change, system can not automatically adjust working condition;Day air consumption is with temperature Change not Correlation, virtually increases air consumption, and energy consumption increases;Regulating measure lacks, and can only manually experience be controlled, intelligence degree Low, system fading margin precision is not high to lead to energy waste serious.
Content of the invention
The invention provides a kind of intelligence control system of gas-heating boiler and its implementation, adaptive based on multi-parameter The mode answered realizes the Based Intelligent Control of gas-heating boiler, solve system intelligence, degree of regulation is not high leads to energy waste Serious problem.Described below:
A kind of intelligence control system of gas-heating boiler, described intelligence control system includes: main controller module, upper Machine monitoring module, intelligent pressure transmitter module, Intellectual Thermal Transmitter module, radio temperature sensor module and application gateway Module,
Described main controller module is connected with described ipc monitor module by network interface;Described main controller module By rs485 interface respectively with described intelligent pressure transmitter module, described Intellectual Thermal Transmitter module, described application gateway Module is connected;Described main controller module is connected with described radio temperature sensor module by network interface.
Described main controller module includes: Master control chip, boiler gateway communication module, network communications circuits module, pot Stove state monitoring module, boiler start/ stop control module, parameter acquisition circuit module and power circuit block;
Described Master control chip passes through rs485 interface, Serial Peripheral Interface (SPI) or IC bus and connects described boiler net Close communication module, described Master control chip is connected with described network communications circuits mould, described Master control chip passes through input and output Communication interface interface connects described boiler condition monitoring modular, and described Master control chip connects institute by input/output communication interface State boiler start/ stop control module, described Master control chip connects described parameter acquisition circuit module, described master by rs485 interface Control chip is connected with described power circuit block.
Described implementation method comprises the following steps:
(1) described Master control chip obtains boiler system by described boiler gateway communication module with described application gateway module The current leaving water temperature of system and return water temperature information;
(2) described Master control chip obtains the current pressure letter of pipe-line system by described intelligent pressure transmitter module Breath;
(3) described Master control chip obtains the Current Temperatures letter of pipe-line system by described Intellectual Thermal Transmitter module Breath;
(4) described Master control chip obtains the current environmental temperature of application system by described radio temperature sensor module With indoor heating temperature information;
(5) described Master control chip passes through the current state information that described boiler condition monitoring modular obtains steam generator system;
(6) described Master control chip and is returned the current leaving water temperature of steam generator system by described network communications circuits module Coolant-temperature gage information, the pressure and temperature information of pipe-line system, the environment temperature of application system and indoor temperature information send institute to State ipc monitor module;
(7) the pressure and temperature information of described ipc monitor module analysis pipe-line system notify described Master control chip Whether carry out shutdown process;
(8) described Master control chip receives shutdown and processes the message all boilers of closing, waits to be restarted;
(9) current state information of described ipc monitor module analysis steam generator system notify the described Master control chip to be No carry out corresponding boiler down process;
(10) described Master control chip receives shutdown and processes message closing fault boiler;
(11) described ipc monitor module according to statistics and control corresponding method to leaving water temperature, return water temperature, Environment temperature and indoor heating temperature information are calculated, and show that Intelligent Control Strategy is sent to described Master control chip;
(12) described Master control chip receives the on off control that Intelligent Control Strategy completes boiler;
Wherein, described ipc monitor module according to statistics and control corresponding method to leaving water temperature, return water temperature, Environment temperature and indoor heating temperature information are calculated, and draw the step that Intelligent Control Strategy is sent to described Master control chip Particularly as follows:
It is fitted understanding the leaving water temperature t in a certain moment by gathered dataGo outWith return water temperature tReturnOnly poor with work as cup Interior mean temperature changes δ tInteriorIn a certain linear relationship:
δtInterior=a (tGo out-tReturn)
In system database, the indoor temperature threshold needing under the temperature range of different outdoors to keep is previously set by keeper Value tth, according to current outdoor temperature tOutward, you can obtain being currently needed for the average indoor temperature value keeping:
tth=f (tOutward)
The device parameter being provided according to gas fired-boiler manufacturer is it is known that the leaving water temperature that separate unit boiler can bring after opening becomes Change δ tGo out, when current indoor temperature is less than preset value, the boiler number that needs are increased is:
Work as tInterior> tth, and when the two difference exceedes a certain scope, close boiler by platform, so that average indoor temperature is being ensured T is leveled off on the premise of body-sensing is comfortableth.
The beneficial effect of the technical scheme that the present invention provides is: the invention provides a kind of intelligence control of gas-heating boiler System processed and its implementation, the multiple parameters such as collection leaving water temperature, return water temperature, environment temperature, indoor heating temperature, pass through The mode of Automatic adjusument is acquired to the parameter of gas-heating boiler and controls, and solves system not intelligence, degree of regulation The not high problem leading to energy waste serious, can reach the effect of energy efficiency.The present invention is ensureing the premise of heating effect Under, amount of consumed gas can be saved, by contrasting historical data analysis, intelligent controlling device passes through to detect environment temperature and interior Temperature changes operational factor, can effectively reduce amount of consumed gas, environmental protection health, save operation cost.
Brief description
Fig. 1 is a kind of composition frame chart of the intelligence control system of gas-heating boiler that the present invention provides;
Fig. 2 is the composition frame chart of the main controller module that the present invention provides;
Fig. 3 is a kind of implementation method flow chart of the intelligence control system of gas-heating boiler that the present invention provides;
The input and output schematic diagram of the control system that Fig. 4 provides for the present invention.
In accompanying drawing, the list of parts representated by each label is as follows:
1: main controller module;2: ipc monitor module;
3: intelligent pressure transmitter module;4: Intellectual Thermal Transmitter module;
5: radio temperature sensor module;6: application gateway module;
11: Master control chip;12: boiler gateway communication module;
13: network communications circuits module;14: boiler condition monitoring modular;
15: boiler start/ stop control module;16: parameter acquisition circuit module;
17: power circuit block.
Specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below embodiment of the present invention is made further Ground describes in detail.
Embodiment 1
In order to ensure that steam generator system works well and can reach the effect of energy-saving and emission-reduction, embodiments provide one kind The intelligence control system of gas-heating boiler, referring to Fig. 1, this intelligence control system includes: main controller module 1, host computer prison Control module 2, intelligent pressure transmitter module 3, Intellectual Thermal Transmitter module 4, radio temperature sensor module 5 and application gateway Module 6.
Main controller module 1 includes: Master control chip 11, boiler gateway communication module 12, network communications circuits module 13, Boiler condition monitoring modular 14, boiler start/ stop control module 15, parameter acquisition circuit module 16 and power circuit block 17.
Main controller module 1 is connected with ipc monitor module 2 by network interface;Main controller module 1 passes through rs485 Interface is connected with intelligent pressure transmitter module 3, Intellectual Thermal Transmitter module 4, application gateway module 6 respectively;Master controller Module 1 is connected with radio temperature sensor module 5 by network interface.
Ipc monitor module 2 is used for realizing storage, the analysis of acquisition parameter, to form corresponding control strategy.
Intelligent pressure transmitter module 3 is used for realizing collection and the transmission of pipeline pressure parameter.
Intellectual Thermal Transmitter module 4 is used for realizing collection and the transmission of pipe temperature parameter.
Radio temperature sensor module 5 is used for realizing collection and the transmission of each monitoring point temperature parameter.
Application gateway module 6 is used for realizing collection and the transmission of each monitoring point temperature parameter.
It is total that Master control chip 11 passes through rs485 interface, Serial Peripheral Interface (SPI) (using general spi interface) or integrated circuit Line (using general i2c interface) connects boiler gateway communication module 12, Master control chip 11 and network communications circuits module 13 It is connected, Master control chip 11 connects boiler condition by input/output communication interface (using general i/o communication interface) interface Monitoring modular 14, Master control chip 11 connects pot by input/output communication interface (using general i/o communication interface) interface Stove on off control module 15, Master control chip 11 passes through rs485 interface Connecting quantity acquisition circuit module 16, Master control chip 11 It is connected with power circuit block 17.
Wherein, in the embodiment of the present invention, Master control chip 11 to be realized using the single-chip microcomputer of model at91sam7x256.
Boiler gateway communication module 12 is used for realizing the communication of Master control chip 11 and application gateway module 6, obtains boiler The various status informations of system pipeline, are collected as the initial parameter controlling, to ensure control strategy application.
Network communications circuits module 13 is used for realizing the communication of Master control chip 11 and ipc monitor module 2, upload and Download corresponding data and command information.
Boiler condition monitoring modular 14 is that Master control chip 11 is used for monitoring fault and the warning message of each boiler, so that Intervened in time and fault restoration.
Boiler start/ stop control module 15 is that Master control chip 11 is used for controlling the startup of gas fired-boiler machine and quitting work Pattern.
Parameter acquisition circuit module 16 is that Master control chip 11 is used for realizing pipe temperature, pressure, environment and indoor temperature Isoparametric collection and process.
In sum, embodiments provide a kind of intelligence control system of gas-heating boiler, gather out water temperature The multiple parameters such as degree, return water temperature, environment temperature, indoor heating temperature, to gas-heating pot by way of Automatic adjusument The parameter of stove is acquired and controls, and solves the problems, such as that system is not intelligent, degree of regulation is not high and leads to energy waste serious, energy Enough reach the effect of energy efficiency.
Embodiment 2
In order to ensure that steam generator system works well and can reach the effect of energy-saving and emission-reduction, embodiments provide one kind The implementation method of the intelligence control system of gas-heating boiler, described below:
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the implementation method process step of the intelligence control system in the embodiment of the present invention is such as Under:
(1) Master control chip 11 is realized communicating by boiler gateway communication module 12 and application gateway module 6, obtains boiler The current leaving water temperature of system and return water temperature information;
(2) Master control chip 11 obtains the current pressure information of pipe-line system by intelligent pressure transmitter module 3;
(3) Master control chip 11 obtains the Current Temperatures information of pipe-line system by Intellectual Thermal Transmitter module 4;
(4) Master control chip 11 obtains current environmental temperature and the room of application system by radio temperature sensor module 5 Interior heating temperature information;
(5) Master control chip 11 obtains the current state information of steam generator system by boiler condition monitoring modular 14;
(6) Master control chip 11 passes through network communications circuits module 13 by the current leaving water temperature of steam generator system and backwater temperature Degree information, the pressure and temperature information of pipe-line system, the environment temperature of application system and indoor temperature information send host computer to Monitoring module 2;
(7) whether the pressure and temperature information of ipc monitor module 2 analysis conduit system in the range of normality threshold, such as Fruit is normal then to continue step 9, otherwise reports to the police and notify Master control chip 11 to carry out shutdown process;
(8) Master control chip 11 receives shutdown and processes message, calls boiler start/ stop control module 15 to close all boilers, Completion system troubleshooting and safeguard protection, heating system quit work etc. to be repaired after the completion of restart;
(9) current state information of ipc monitor module 2 analysis steam generator system whether there is boiler failure, without Fault then continues step 11, otherwise faulty, reports to the police and notify Master control chip 11 to carry out corresponding boiler down process;
(10) Master control chip 11 receives shutdown and processes message, calls boiler start/ stop control module 15 closing fault pot Stove, completion system troubleshooting and safeguard protection;
(11) ipc monitor module 2 according to statistics and controls corresponding method currently to go out water temperature to steam generator system Degree, return water temperature information, current environmental temperature and indoor heating temperature information are calculated, and show that Intelligent Control Strategy is sent to Master control chip 11;
Wherein, corresponding method is controlled to include threshold determination method, fuzzy control and closed loop feedback control method etc., the present invention Middle control corresponding method uses multiple method mixing and different parameters is processed, and obtains adaptive Based Intelligent Control plan Slightly, realize the effective control of boiler heating system.
In general, the input and output of this control system are as shown in Figure 4:
The leaving water temperature t that matching understands a certain moment is waken up with a start by gathered dataGo outWith return water temperature tReturnOnly poor with work as cup Interior mean temperature changes δ tInteriorIn a certain linear relationship:
δtInterior=a (tGo out-tReturn)
In system database, the indoor temperature threshold needing under the temperature range of different outdoors to keep is previously set by keeper Value tth, so according to current outdoor temperature tOutward, you can obtain being currently needed for the average indoor temperature value keeping:
tth=f (tOutward)
The device parameter being provided according to gas fired-boiler manufacturer is it is known that the leaving water temperature that separate unit boiler can bring after opening becomes Change δ tGo out, so, when current indoor temperature is less than preset value, the boiler number that needs are increased is:
Work as tInterior> tthAnd when exceeding the two difference and exceeding a certain scope, close boiler by platform, so that average indoor temperature is existed Ensure to level off to t on the premise of body-sensing is comfortableth.
(12) Master control chip 11 receives Intelligent Control Strategy, calls boiler start/ stop control module 15 according to control strategy Complete the on off control of boiler.
In sum, the embodiment of the present invention, on the premise of ensureing heating effect, can save amount of consumed gas, by right Ratio historical data analysis, intelligent controlling device passes through to detect that environment temperature and indoor temperature change operational factor, can effectively reduce Amount of consumed gas, environmental protection health, save operation cost.
Certainly, those skilled in the art in the art are it should be appreciated that above-described embodiment is intended merely to this is described Bright, and be not used as limitation of the invention, as long as in the spirit of the present invention, to the change of above-described embodiment, Modification etc. all will fall within the scope of the claims.

Claims (3)

1. a kind of intelligence control system of gas-heating boiler is it is characterised in that described intelligence control system includes: master controller Module, ipc monitor module, intelligent pressure transmitter module, Intellectual Thermal Transmitter module, radio temperature sensor module With application gateway module,
Described main controller module is connected with described ipc monitor module by network interface;Described main controller module passes through Rs485 interface respectively with described intelligent pressure transmitter module, described Intellectual Thermal Transmitter module, described application gateway module It is connected;Described main controller module is connected with described radio temperature sensor module by network interface.
2. a kind of intelligence control system of gas-heating boiler according to claim 1 is it is characterised in that described main control Device module includes: Master control chip, boiler gateway communication module, network communications circuits module, boiler condition monitoring modular, boiler On off control module, parameter acquisition circuit module and power circuit block;
Described Master control chip passes through rs485 interface, Serial Peripheral Interface (SPI) or the IC bus described boiler gateway of connection and leads to Letter module, described Master control chip is connected with described network communications circuits mould, and described Master control chip passes through input/output communication Interface connects described boiler condition monitoring modular, and described Master control chip connects described pot by input/output communication interface Stove on off control module, described Master control chip connects described parameter acquisition circuit module, described main control by rs485 interface Chip is connected with described power circuit block.
3. the realization of the intelligence control system of a kind of gas-heating boiler according to any claim in claim 1-2 Method is it is characterised in that described implementation method comprises the following steps:
(1) described Master control chip obtains steam generator system by described boiler gateway communication module with described application gateway module Current leaving water temperature and return water temperature information;
(2) described Master control chip obtains the current pressure information of pipe-line system by described intelligent pressure transmitter module;
(3) described Master control chip obtains the Current Temperatures information of pipe-line system by described Intellectual Thermal Transmitter module;
(4) described Master control chip obtains current environmental temperature and the room of application system by described radio temperature sensor module Interior heating temperature information;
(5) described Master control chip passes through the current state information that described boiler condition monitoring modular obtains steam generator system;
(6) described Master control chip by described network communications circuits module by the current leaving water temperature of steam generator system and backwater temperature Degree information, the pressure and temperature information of pipe-line system, the environment temperature of application system and indoor temperature information send on described Position machine monitoring module;
(7) the pressure and temperature information of described ipc monitor module analysis pipe-line system whether notify described Master control chip Carry out shutdown process;
(8) described Master control chip receives shutdown and processes the message all boilers of closing, waits to be restarted;
(9) current state information of described ipc monitor module analysis steam generator system notify whether described Master control chip enters The corresponding boiler down of row is processed;
(10) described Master control chip receives shutdown and processes message closing fault boiler;
(11) described ipc monitor module according to statistics and controls corresponding method to leaving water temperature, return water temperature, environment Temperature and indoor heating temperature information are calculated, and show that Intelligent Control Strategy is sent to described Master control chip;
(12) described Master control chip receives the on off control that Intelligent Control Strategy completes boiler;
Wherein, described ipc monitor module according to statistics and controls corresponding method to leaving water temperature, return water temperature, environment Temperature and indoor heating temperature information are calculated, draw Intelligent Control Strategy be sent to described Master control chip step concrete For:
It is fitted understanding the leaving water temperature t in a certain moment by gathered dataGo outWith return water temperature tReturnOnly poor flat with current indoor All temperature change δ tInteriorIn a certain linear relationship:
δtInterior=a (tGo out-tReturn)
In system database, the inside temperature thresholds needing under the temperature range of different outdoors to keep are previously set by keeper tth, according to current outdoor temperature tOutward, you can obtain being currently needed for the average indoor temperature value keeping:
tth=f (tOutward)
The device parameter being provided according to gas fired-boiler manufacturer is it is known that the leaving water temperature that separate unit boiler can bring after opening changes δ tGo out, when current indoor temperature is less than preset value, the boiler number that needs are increased is:
Work as tInterior> tth, and when the two difference exceedes a certain scope, close boiler by platform, make average indoor temperature ensure body-sensing T is leveled off on the premise of comfortableth.
CN201610992163.1A 2016-11-08 2016-11-08 Intelligent control system of combustion gas heating boiler and realization method of system Pending CN106338956A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108036399A (en) * 2017-08-17 2018-05-15 太原大四方节能环保有限公司 A kind of dynamic thermal load regulation and control method of more gas fired-boiler heating systems
CN108614544A (en) * 2018-05-28 2018-10-02 佛山科学技术学院 A kind of industrial boiler system abnormal signal value monitoring method and its system
CN110225101A (en) * 2019-05-23 2019-09-10 广东万和新电气股份有限公司 Boiler remote monitoring system, method, equipment and storage medium

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CN203950425U (en) * 2014-06-13 2014-11-19 中国计量学院 A kind of heating boiler remote supervision system based on GSM/GPRS network
CN205065681U (en) * 2015-10-13 2016-03-02 云南农业大学 Boiler microcomputer control system
CN206193481U (en) * 2016-11-08 2017-05-24 天津光电安辰信息技术股份有限公司 Gas heating boiler's intelligence control system

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Publication number Priority date Publication date Assignee Title
CN108036399A (en) * 2017-08-17 2018-05-15 太原大四方节能环保有限公司 A kind of dynamic thermal load regulation and control method of more gas fired-boiler heating systems
CN108614544A (en) * 2018-05-28 2018-10-02 佛山科学技术学院 A kind of industrial boiler system abnormal signal value monitoring method and its system
CN110225101A (en) * 2019-05-23 2019-09-10 广东万和新电气股份有限公司 Boiler remote monitoring system, method, equipment and storage medium

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