CN106338956A - Intelligent control system of combustion gas heating boiler and realization method of system - Google Patents
Intelligent control system of combustion gas heating boiler and realization method of system Download PDFInfo
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- CN106338956A CN106338956A CN201610992163.1A CN201610992163A CN106338956A CN 106338956 A CN106338956 A CN 106338956A CN 201610992163 A CN201610992163 A CN 201610992163A CN 106338956 A CN106338956 A CN 106338956A
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- module
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- boiler
- control chip
- master control
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Steam Or Hot-Water Central Heating Systems (AREA)
Abstract
The invention discloses an intelligent control system of a combustion gas heating boiler and a realization method of the system. The intelligent control system comprises a master controller module, a host monitoring module, an intelligent pressure transmitter module, an intelligent temperature transmitter module, a wireless temperature sensor module and an application gateway module. According to the realization method, parameters including the water outlet temperature, the backwater temperature, the environment temperature and the indoor heating temperature are collected, parameters of the combustion gas heating boiler are collected and controlled in an adaptive adjusting manner, the problems that a system is not intelligent, is low in adjusting precision and causes serious energy waste are solved, and energy-saving and efficacy-improving effects can be achieved.
Description
Technical field
The present invention relates to field of intelligent control is and in particular to a kind of intelligence control system of gas-heating boiler and its realization
Method.
Background technology
Natural gas is widely used by the world as a kind of high-quality, efficient, cleaning gaseous fuel, is taken using natural gas
In generation, the coal-fired fuel as boiler can mitigate the pollution to environment significantly.Combustion of natural gas produce flue gas main component be
co2And h20, and free from dust.Shown according to relevant information, natural gas pollution level is only coal-fired 1/600, is all fuel
The minimum one kind of middle environmental pollution.Therefore for environmental angle, natural gas is other appointing as the superiority of boiler oil
What fuel is incomparable, and existing heating system much all has been realized in coal and changes combustion.
By to existing heating system ruuning situation and correction data analysis, finding that there are the following problems for existing system:
When environment temperature and indoor temperature change, system can not automatically adjust working condition;Day air consumption is with temperature Change not
Correlation, virtually increases air consumption, and energy consumption increases;Regulating measure lacks, and can only manually experience be controlled, intelligence degree
Low, system fading margin precision is not high to lead to energy waste serious.
Content of the invention
The invention provides a kind of intelligence control system of gas-heating boiler and its implementation, adaptive based on multi-parameter
The mode answered realizes the Based Intelligent Control of gas-heating boiler, solve system intelligence, degree of regulation is not high leads to energy waste
Serious problem.Described below:
A kind of intelligence control system of gas-heating boiler, described intelligence control system includes: main controller module, upper
Machine monitoring module, intelligent pressure transmitter module, Intellectual Thermal Transmitter module, radio temperature sensor module and application gateway
Module,
Described main controller module is connected with described ipc monitor module by network interface;Described main controller module
By rs485 interface respectively with described intelligent pressure transmitter module, described Intellectual Thermal Transmitter module, described application gateway
Module is connected;Described main controller module is connected with described radio temperature sensor module by network interface.
Described main controller module includes: Master control chip, boiler gateway communication module, network communications circuits module, pot
Stove state monitoring module, boiler start/ stop control module, parameter acquisition circuit module and power circuit block;
Described Master control chip passes through rs485 interface, Serial Peripheral Interface (SPI) or IC bus and connects described boiler net
Close communication module, described Master control chip is connected with described network communications circuits mould, described Master control chip passes through input and output
Communication interface interface connects described boiler condition monitoring modular, and described Master control chip connects institute by input/output communication interface
State boiler start/ stop control module, described Master control chip connects described parameter acquisition circuit module, described master by rs485 interface
Control chip is connected with described power circuit block.
Described implementation method comprises the following steps:
(1) described Master control chip obtains boiler system by described boiler gateway communication module with described application gateway module
The current leaving water temperature of system and return water temperature information;
(2) described Master control chip obtains the current pressure letter of pipe-line system by described intelligent pressure transmitter module
Breath;
(3) described Master control chip obtains the Current Temperatures letter of pipe-line system by described Intellectual Thermal Transmitter module
Breath;
(4) described Master control chip obtains the current environmental temperature of application system by described radio temperature sensor module
With indoor heating temperature information;
(5) described Master control chip passes through the current state information that described boiler condition monitoring modular obtains steam generator system;
(6) described Master control chip and is returned the current leaving water temperature of steam generator system by described network communications circuits module
Coolant-temperature gage information, the pressure and temperature information of pipe-line system, the environment temperature of application system and indoor temperature information send institute to
State ipc monitor module;
(7) the pressure and temperature information of described ipc monitor module analysis pipe-line system notify described Master control chip
Whether carry out shutdown process;
(8) described Master control chip receives shutdown and processes the message all boilers of closing, waits to be restarted;
(9) current state information of described ipc monitor module analysis steam generator system notify the described Master control chip to be
No carry out corresponding boiler down process;
(10) described Master control chip receives shutdown and processes message closing fault boiler;
(11) described ipc monitor module according to statistics and control corresponding method to leaving water temperature, return water temperature,
Environment temperature and indoor heating temperature information are calculated, and show that Intelligent Control Strategy is sent to described Master control chip;
(12) described Master control chip receives the on off control that Intelligent Control Strategy completes boiler;
Wherein, described ipc monitor module according to statistics and control corresponding method to leaving water temperature, return water temperature,
Environment temperature and indoor heating temperature information are calculated, and draw the step that Intelligent Control Strategy is sent to described Master control chip
Particularly as follows:
It is fitted understanding the leaving water temperature t in a certain moment by gathered dataGo outWith return water temperature tReturnOnly poor with work as cup
Interior mean temperature changes δ tInteriorIn a certain linear relationship:
δtInterior=a (tGo out-tReturn)
In system database, the indoor temperature threshold needing under the temperature range of different outdoors to keep is previously set by keeper
Value tth, according to current outdoor temperature tOutward, you can obtain being currently needed for the average indoor temperature value keeping:
tth=f (tOutward)
The device parameter being provided according to gas fired-boiler manufacturer is it is known that the leaving water temperature that separate unit boiler can bring after opening becomes
Change δ tGo out, when current indoor temperature is less than preset value, the boiler number that needs are increased is:
Work as tInterior> tth, and when the two difference exceedes a certain scope, close boiler by platform, so that average indoor temperature is being ensured
T is leveled off on the premise of body-sensing is comfortableth.
The beneficial effect of the technical scheme that the present invention provides is: the invention provides a kind of intelligence control of gas-heating boiler
System processed and its implementation, the multiple parameters such as collection leaving water temperature, return water temperature, environment temperature, indoor heating temperature, pass through
The mode of Automatic adjusument is acquired to the parameter of gas-heating boiler and controls, and solves system not intelligence, degree of regulation
The not high problem leading to energy waste serious, can reach the effect of energy efficiency.The present invention is ensureing the premise of heating effect
Under, amount of consumed gas can be saved, by contrasting historical data analysis, intelligent controlling device passes through to detect environment temperature and interior
Temperature changes operational factor, can effectively reduce amount of consumed gas, environmental protection health, save operation cost.
Brief description
Fig. 1 is a kind of composition frame chart of the intelligence control system of gas-heating boiler that the present invention provides;
Fig. 2 is the composition frame chart of the main controller module that the present invention provides;
Fig. 3 is a kind of implementation method flow chart of the intelligence control system of gas-heating boiler that the present invention provides;
The input and output schematic diagram of the control system that Fig. 4 provides for the present invention.
In accompanying drawing, the list of parts representated by each label is as follows:
1: main controller module;2: ipc monitor module;
3: intelligent pressure transmitter module;4: Intellectual Thermal Transmitter module;
5: radio temperature sensor module;6: application gateway module;
11: Master control chip;12: boiler gateway communication module;
13: network communications circuits module;14: boiler condition monitoring modular;
15: boiler start/ stop control module;16: parameter acquisition circuit module;
17: power circuit block.
Specific embodiment
For making the object, technical solutions and advantages of the present invention clearer, below embodiment of the present invention is made further
Ground describes in detail.
Embodiment 1
In order to ensure that steam generator system works well and can reach the effect of energy-saving and emission-reduction, embodiments provide one kind
The intelligence control system of gas-heating boiler, referring to Fig. 1, this intelligence control system includes: main controller module 1, host computer prison
Control module 2, intelligent pressure transmitter module 3, Intellectual Thermal Transmitter module 4, radio temperature sensor module 5 and application gateway
Module 6.
Main controller module 1 includes: Master control chip 11, boiler gateway communication module 12, network communications circuits module 13,
Boiler condition monitoring modular 14, boiler start/ stop control module 15, parameter acquisition circuit module 16 and power circuit block 17.
Main controller module 1 is connected with ipc monitor module 2 by network interface;Main controller module 1 passes through rs485
Interface is connected with intelligent pressure transmitter module 3, Intellectual Thermal Transmitter module 4, application gateway module 6 respectively;Master controller
Module 1 is connected with radio temperature sensor module 5 by network interface.
Ipc monitor module 2 is used for realizing storage, the analysis of acquisition parameter, to form corresponding control strategy.
Intelligent pressure transmitter module 3 is used for realizing collection and the transmission of pipeline pressure parameter.
Intellectual Thermal Transmitter module 4 is used for realizing collection and the transmission of pipe temperature parameter.
Radio temperature sensor module 5 is used for realizing collection and the transmission of each monitoring point temperature parameter.
Application gateway module 6 is used for realizing collection and the transmission of each monitoring point temperature parameter.
It is total that Master control chip 11 passes through rs485 interface, Serial Peripheral Interface (SPI) (using general spi interface) or integrated circuit
Line (using general i2c interface) connects boiler gateway communication module 12, Master control chip 11 and network communications circuits module 13
It is connected, Master control chip 11 connects boiler condition by input/output communication interface (using general i/o communication interface) interface
Monitoring modular 14, Master control chip 11 connects pot by input/output communication interface (using general i/o communication interface) interface
Stove on off control module 15, Master control chip 11 passes through rs485 interface Connecting quantity acquisition circuit module 16, Master control chip 11
It is connected with power circuit block 17.
Wherein, in the embodiment of the present invention, Master control chip 11 to be realized using the single-chip microcomputer of model at91sam7x256.
Boiler gateway communication module 12 is used for realizing the communication of Master control chip 11 and application gateway module 6, obtains boiler
The various status informations of system pipeline, are collected as the initial parameter controlling, to ensure control strategy application.
Network communications circuits module 13 is used for realizing the communication of Master control chip 11 and ipc monitor module 2, upload and
Download corresponding data and command information.
Boiler condition monitoring modular 14 is that Master control chip 11 is used for monitoring fault and the warning message of each boiler, so that
Intervened in time and fault restoration.
Boiler start/ stop control module 15 is that Master control chip 11 is used for controlling the startup of gas fired-boiler machine and quitting work
Pattern.
Parameter acquisition circuit module 16 is that Master control chip 11 is used for realizing pipe temperature, pressure, environment and indoor temperature
Isoparametric collection and process.
In sum, embodiments provide a kind of intelligence control system of gas-heating boiler, gather out water temperature
The multiple parameters such as degree, return water temperature, environment temperature, indoor heating temperature, to gas-heating pot by way of Automatic adjusument
The parameter of stove is acquired and controls, and solves the problems, such as that system is not intelligent, degree of regulation is not high and leads to energy waste serious, energy
Enough reach the effect of energy efficiency.
Embodiment 2
In order to ensure that steam generator system works well and can reach the effect of energy-saving and emission-reduction, embodiments provide one kind
The implementation method of the intelligence control system of gas-heating boiler, described below:
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the implementation method process step of the intelligence control system in the embodiment of the present invention is such as
Under:
(1) Master control chip 11 is realized communicating by boiler gateway communication module 12 and application gateway module 6, obtains boiler
The current leaving water temperature of system and return water temperature information;
(2) Master control chip 11 obtains the current pressure information of pipe-line system by intelligent pressure transmitter module 3;
(3) Master control chip 11 obtains the Current Temperatures information of pipe-line system by Intellectual Thermal Transmitter module 4;
(4) Master control chip 11 obtains current environmental temperature and the room of application system by radio temperature sensor module 5
Interior heating temperature information;
(5) Master control chip 11 obtains the current state information of steam generator system by boiler condition monitoring modular 14;
(6) Master control chip 11 passes through network communications circuits module 13 by the current leaving water temperature of steam generator system and backwater temperature
Degree information, the pressure and temperature information of pipe-line system, the environment temperature of application system and indoor temperature information send host computer to
Monitoring module 2;
(7) whether the pressure and temperature information of ipc monitor module 2 analysis conduit system in the range of normality threshold, such as
Fruit is normal then to continue step 9, otherwise reports to the police and notify Master control chip 11 to carry out shutdown process;
(8) Master control chip 11 receives shutdown and processes message, calls boiler start/ stop control module 15 to close all boilers,
Completion system troubleshooting and safeguard protection, heating system quit work etc. to be repaired after the completion of restart;
(9) current state information of ipc monitor module 2 analysis steam generator system whether there is boiler failure, without
Fault then continues step 11, otherwise faulty, reports to the police and notify Master control chip 11 to carry out corresponding boiler down process;
(10) Master control chip 11 receives shutdown and processes message, calls boiler start/ stop control module 15 closing fault pot
Stove, completion system troubleshooting and safeguard protection;
(11) ipc monitor module 2 according to statistics and controls corresponding method currently to go out water temperature to steam generator system
Degree, return water temperature information, current environmental temperature and indoor heating temperature information are calculated, and show that Intelligent Control Strategy is sent to
Master control chip 11;
Wherein, corresponding method is controlled to include threshold determination method, fuzzy control and closed loop feedback control method etc., the present invention
Middle control corresponding method uses multiple method mixing and different parameters is processed, and obtains adaptive Based Intelligent Control plan
Slightly, realize the effective control of boiler heating system.
In general, the input and output of this control system are as shown in Figure 4:
The leaving water temperature t that matching understands a certain moment is waken up with a start by gathered dataGo outWith return water temperature tReturnOnly poor with work as cup
Interior mean temperature changes δ tInteriorIn a certain linear relationship:
δtInterior=a (tGo out-tReturn)
In system database, the indoor temperature threshold needing under the temperature range of different outdoors to keep is previously set by keeper
Value tth, so according to current outdoor temperature tOutward, you can obtain being currently needed for the average indoor temperature value keeping:
tth=f (tOutward)
The device parameter being provided according to gas fired-boiler manufacturer is it is known that the leaving water temperature that separate unit boiler can bring after opening becomes
Change δ tGo out, so, when current indoor temperature is less than preset value, the boiler number that needs are increased is:
Work as tInterior> tthAnd when exceeding the two difference and exceeding a certain scope, close boiler by platform, so that average indoor temperature is existed
Ensure to level off to t on the premise of body-sensing is comfortableth.
(12) Master control chip 11 receives Intelligent Control Strategy, calls boiler start/ stop control module 15 according to control strategy
Complete the on off control of boiler.
In sum, the embodiment of the present invention, on the premise of ensureing heating effect, can save amount of consumed gas, by right
Ratio historical data analysis, intelligent controlling device passes through to detect that environment temperature and indoor temperature change operational factor, can effectively reduce
Amount of consumed gas, environmental protection health, save operation cost.
Certainly, those skilled in the art in the art are it should be appreciated that above-described embodiment is intended merely to this is described
Bright, and be not used as limitation of the invention, as long as in the spirit of the present invention, to the change of above-described embodiment,
Modification etc. all will fall within the scope of the claims.
Claims (3)
1. a kind of intelligence control system of gas-heating boiler is it is characterised in that described intelligence control system includes: master controller
Module, ipc monitor module, intelligent pressure transmitter module, Intellectual Thermal Transmitter module, radio temperature sensor module
With application gateway module,
Described main controller module is connected with described ipc monitor module by network interface;Described main controller module passes through
Rs485 interface respectively with described intelligent pressure transmitter module, described Intellectual Thermal Transmitter module, described application gateway module
It is connected;Described main controller module is connected with described radio temperature sensor module by network interface.
2. a kind of intelligence control system of gas-heating boiler according to claim 1 is it is characterised in that described main control
Device module includes: Master control chip, boiler gateway communication module, network communications circuits module, boiler condition monitoring modular, boiler
On off control module, parameter acquisition circuit module and power circuit block;
Described Master control chip passes through rs485 interface, Serial Peripheral Interface (SPI) or the IC bus described boiler gateway of connection and leads to
Letter module, described Master control chip is connected with described network communications circuits mould, and described Master control chip passes through input/output communication
Interface connects described boiler condition monitoring modular, and described Master control chip connects described pot by input/output communication interface
Stove on off control module, described Master control chip connects described parameter acquisition circuit module, described main control by rs485 interface
Chip is connected with described power circuit block.
3. the realization of the intelligence control system of a kind of gas-heating boiler according to any claim in claim 1-2
Method is it is characterised in that described implementation method comprises the following steps:
(1) described Master control chip obtains steam generator system by described boiler gateway communication module with described application gateway module
Current leaving water temperature and return water temperature information;
(2) described Master control chip obtains the current pressure information of pipe-line system by described intelligent pressure transmitter module;
(3) described Master control chip obtains the Current Temperatures information of pipe-line system by described Intellectual Thermal Transmitter module;
(4) described Master control chip obtains current environmental temperature and the room of application system by described radio temperature sensor module
Interior heating temperature information;
(5) described Master control chip passes through the current state information that described boiler condition monitoring modular obtains steam generator system;
(6) described Master control chip by described network communications circuits module by the current leaving water temperature of steam generator system and backwater temperature
Degree information, the pressure and temperature information of pipe-line system, the environment temperature of application system and indoor temperature information send on described
Position machine monitoring module;
(7) the pressure and temperature information of described ipc monitor module analysis pipe-line system whether notify described Master control chip
Carry out shutdown process;
(8) described Master control chip receives shutdown and processes the message all boilers of closing, waits to be restarted;
(9) current state information of described ipc monitor module analysis steam generator system notify whether described Master control chip enters
The corresponding boiler down of row is processed;
(10) described Master control chip receives shutdown and processes message closing fault boiler;
(11) described ipc monitor module according to statistics and controls corresponding method to leaving water temperature, return water temperature, environment
Temperature and indoor heating temperature information are calculated, and show that Intelligent Control Strategy is sent to described Master control chip;
(12) described Master control chip receives the on off control that Intelligent Control Strategy completes boiler;
Wherein, described ipc monitor module according to statistics and controls corresponding method to leaving water temperature, return water temperature, environment
Temperature and indoor heating temperature information are calculated, draw Intelligent Control Strategy be sent to described Master control chip step concrete
For:
It is fitted understanding the leaving water temperature t in a certain moment by gathered dataGo outWith return water temperature tReturnOnly poor flat with current indoor
All temperature change δ tInteriorIn a certain linear relationship:
δtInterior=a (tGo out-tReturn)
In system database, the inside temperature thresholds needing under the temperature range of different outdoors to keep are previously set by keeper
tth, according to current outdoor temperature tOutward, you can obtain being currently needed for the average indoor temperature value keeping:
tth=f (tOutward)
The device parameter being provided according to gas fired-boiler manufacturer is it is known that the leaving water temperature that separate unit boiler can bring after opening changes δ
tGo out, when current indoor temperature is less than preset value, the boiler number that needs are increased is:
Work as tInterior> tth, and when the two difference exceedes a certain scope, close boiler by platform, make average indoor temperature ensure body-sensing
T is leveled off on the premise of comfortableth.
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Cited By (3)
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CN108036399A (en) * | 2017-08-17 | 2018-05-15 | 太原大四方节能环保有限公司 | A kind of dynamic thermal load regulation and control method of more gas fired-boiler heating systems |
CN108614544A (en) * | 2018-05-28 | 2018-10-02 | 佛山科学技术学院 | A kind of industrial boiler system abnormal signal value monitoring method and its system |
CN110225101A (en) * | 2019-05-23 | 2019-09-10 | 广东万和新电气股份有限公司 | Boiler remote monitoring system, method, equipment and storage medium |
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CN110225101A (en) * | 2019-05-23 | 2019-09-10 | 广东万和新电气股份有限公司 | Boiler remote monitoring system, method, equipment and storage medium |
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