CN106337239A - Starch type electronic yarn electric insulation cloth and production method thereof - Google Patents
Starch type electronic yarn electric insulation cloth and production method thereof Download PDFInfo
- Publication number
- CN106337239A CN106337239A CN201610731149.6A CN201610731149A CN106337239A CN 106337239 A CN106337239 A CN 106337239A CN 201610731149 A CN201610731149 A CN 201610731149A CN 106337239 A CN106337239 A CN 106337239A
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- China
- Prior art keywords
- yarn
- warping
- type electronic
- production method
- insulation cloth
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
- D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
Abstract
The invention discloses starch type electronic yarn electric insulation cloth and a production method thereof. The production method comprises the step of performing production by using starch type 68Tex electronic yarns, and forming the cloth by warping, slashing and weaving the electronic yarns by an air jet loom; a post-treatment process comprises pre-desizing, smoldering, surface treatment, inspection and packaging procedures; the fabric density is 12.2 x 11.6 pcs/cm, and the thickness is 0.158mm; the weight of a unit area is 155 g/m<2>, and the diameter of each yarn is 9 um; each yarn is woven by single warps and single wefts. The starch type electronic yarn electric insulation cloth has the beneficial effects that the cloth is woven by the air jet loom after warping and slashing, so that the production cost is reduced, and the production efficiency is improved; the surface weight is stable, the flatness is high, and no yellow and black stripes are generated.
Description
Technical field
The present invention relates to a kind of starchy type electronic yarn electrical insulation cloth and its production method and its preparation technology.
Background technology
Electric insulation cloth is all to be woven by paraffin wax type 33tex 2 stock yarn in the market, and market is all with having at home
Shuttle, rapier loom produce, and its thread count is 17 × 14, and thickness is 0.160, and unit norm is 162g/m2, the number of its yarn
For 33ex, double ends, double weft, through warping, sizing and carry out having shuttle, rapier loom to weave cotton cloth.And its post processing is by once
The method of smoldering is carried out, and on its finished product of this method, size residue is more, to electric insulation cloth electrical insulating property have very big
Impact.The electric insulation cloth being produced by 33tex 2 stock yarn, relatively costly, low production efficiency, fabric defect is many.
Content of the invention
For the above-mentioned technical problem in correlation technique, the present invention proposes a kind of starchy type electronic yarn electrical insulation cloth and its life
Product method is in order to solve the above problems.
For realizing above-mentioned technical purpose, the technical scheme is that and be achieved in that:
A kind of starchy type electronic yarn electrical insulation cloth, single-warp single-abb, including 411 starch type electric yarns, a diameter of the 9 of every yarn
Um, weight per unit area is 155 g/m2, thread count is 12.2 × 11.6/cm, and thickness is 0.158mm.
Preferably, described starch type electric yarn is 68tex electric yarn.
A kind of production method of starchy type electronic yarn electrical insulation cloth, comprises the following steps:
S1, warping:
Starch type electric yarn is successively placed on warping creel, in balloon cover, pull-out loose thread passes through tensioner sequentially
Porcelain row's reed discharges, the yarn sequencing is passed through menopause device, in order yarn is passed through the orifice plate of boundling reed, all yarns
Sequence rear adhesive tape to glue, in warp beam；
S2, sizing:
It is polyvinyl alcohol resin 4.6% and deionized water 95.4% that slurries include mass percent, and three warp beams are successively placed on
On creel, yarn band is crossed each deflector roll, then is involved on sky axle, winding tension 2500n during driving, tin by row's hook read, expansion reed
Woods exports tension force 2000n, beam of a loom fabric width 1010, sizing speed 65m/min；
S3, braiding:
Using air-jet loom weaving, the warp beam after slurry is gaited successively by plain weave, plugs in reed one yarn one reed, upper shaft, weave cotton cloth, warp
Weft density be 12.2 × 11.6/, 2000 meters of the length that falls/volume；
S4, post processing: further include:
S4.1, pre- destarch adopt electrical heating method to be pre-processed cloth with the speed of 40m/min；
395 ± 5 DEG C of s4.2, smoldering thermal-insulating phase temperature, temperature retention time is 36h；
S4.3, surface treatment, with coupling agent in the speed of 40m/min, are dried through under the conditions of 200 DEG C, the burr of excision cloth,
Yardage roll is taken on refill, packs after the assay was approved.
Preferably, in step s1,411 starch type electric yarns are successively placed on warping creel.
Preferably, in step s1, warp beam fabric width 1010mm, warp beam winding tension 1000n, single yarn tension 30 in creel～
40cn, warping speed 180m/min.
Preferably, in step s1, warping prepares proportioning in mass ratio: 613 plastics: industrial acetone=1:10 with white glue water.
Preferably, warping white glue water compound method is: after weighing by proportioning, 613 plastics is slowly added to industry third
In ketone, stir while adding, until abundant dissolve transparent shape.
Beneficial effects of the present invention: produced using starch type 68tex electric yarn, its thread count be 12.2 ×
11.6/cm, thickness is 0.158 mm, and weight per unit area is 155g/m2, a diameter of 9 um of its yarn, single-warp single-abb, passes through
Warping, sizing and carry out air-jet loom and knit volume, reduce production cost, improve production efficiency, face is again stable, and flatness is good,
No yellow black streaking.
Specific embodiment
Below the embodiment it is clear that described is clearly and completely described to the technical scheme in the embodiment of the present invention
It is only a part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, the common skill in this area
The every other embodiment that art personnel are obtained, broadly falls into the scope of protection of the invention.
Electric insulation cloth described according to embodiments of the present invention is to be produced using 68tex starch type electric yarn, Dan Jing
Single latitude, including 411 starch type electric yarns, a diameter of 9 um of every yarn, weight per unit area is 155 g/m2, weft density
Spend for 12.2 × 11.6/cm, thickness is 0.158mm.
The production method of described electric insulation cloth, electron level yarn is worked out in air-jet loom through warping, sizing, post processing
Technique includes pre- destarch, smoldering, surface treatment, inspection and packaging: specifically includes following steps:
S1, warping:
411 starch type electric yarns are successively placed on warping creel, in balloon cover, pull-out loose thread passes through tensioner and by successively
Order is discharged on porcelain row's reed, the yarn sequencing is passed through menopause device, yarn passes through the orifice plate of boundling reed in order, own
Yarn sequences rear adhesive tape and glues, in warp beam, warp beam fabric width 1010mm, warp beam winding tension 1000n, and in creel, single thread is opened
Power 30～40cn, warping speed 180m/min；Warping white glue water preparation proportioning in mass ratio: 613 plastics: industrial acetone=1:
10, warping white glue water compound method is: after weighing by proportioning, 613 plastics is slowly added in industrial acetone, in addition
Stirring, until abundant dissolve transparent shape；
S2, sizing:
It is polyvinyl alcohol resin 4.6% and deionized water 95.4% that slurries include mass percent, and three warp beams are successively placed on
On creel, yarn band is crossed each deflector roll, then is involved on sky axle, winding tension 2500n during driving, tin by row's hook read, expansion reed
Woods exports tension force 2000n, beam of a loom fabric width 1010, sizing speed 65m/min；
S3, braiding:
Using air-jet loom weaving, the warp beam after slurry is gaited successively by plain weave, plugs in reed one yarn one reed, upper shaft, weave cotton cloth, warp
Weft density be 12.2 × 11.6/, 2000 meters of the length that falls/volume；
S4, post processing: further include:
S4.1, pre- destarch adopt electrical heating method to be pre-processed cloth with the speed of 40m/min；
395 ± 5 DEG C of s4.2, smoldering thermal-insulating phase temperature, temperature retention time is 36h；
S4.3, surface treatment, with coupling agent in the speed of 40m/min, coupling agent code name a-1128, are dried through under the conditions of 200 DEG C
Dry, the burr of excision cloth, yardage roll is taken on refill, packs after the assay was approved.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Within god and principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.
Claims (7)
1. a kind of starchy type electronic yarn electrical insulation cloth it is characterised in that: include 411 starch type electric yarns, the diameter of every yarn
For 9 um, weight per unit area is 155 g/m2, thread count is 12.2 × 11.6/cm, and thickness is 0.158mm, Dan Jingdan
Latitude.
2. starchy type electronic yarn electrical insulation cloth according to claim 1 it is characterised in that: described starch type electric yarn is
68tex electric yarn.
3. a kind of production method of starchy type electronic yarn electrical insulation cloth as claimed in claim 1 it is characterised in that: include following
Step:
S1, warping:
Starch type electric yarn is successively placed on warping creel, in balloon cover, pull-out loose thread passes through tensioner sequentially
Porcelain row's reed discharges, the yarn sequencing is passed through menopause device, in order yarn is passed through the orifice plate of boundling reed, all yarns
Sequence rear adhesive tape to glue, in warp beam；
S2, sizing:
It is polyvinyl alcohol resin 4.6% and deionized water 95.4% that slurries include mass percent, and three warp beams are successively placed on
On creel, yarn band is crossed each deflector roll, then is involved on sky axle, winding tension 2500n during driving, tin by row's hook read, expansion reed
Woods exports tension force 2000n, beam of a loom fabric width 1010, sizing speed 65m/min；
S3, braiding:
Using air-jet loom weaving, the warp beam after slurry is gaited successively by plain weave, plugs in reed one yarn one reed, upper shaft, weave cotton cloth, warp
Weft density be 12.2 × 11.6/, fall length 2000m/ volume；
S4, post processing: further include:
S4.1, pre- destarch adopt electrical heating method to be pre-processed cloth with the speed of 40m/min；
395 ± 5 DEG C of s4.2, smoldering thermal-insulating phase temperature, temperature retention time is 36h；
S4.3, surface treatment, with coupling agent in the speed of 40m/min, are dried through under the conditions of 200 DEG C, the burr of excision cloth,
Yardage roll is taken on refill, packs after the assay was approved.
4. starchy type electronic yarn electrical insulation cloth according to claim 3 production method it is characterised in that: in step s1,
411 starch type electric yarns are successively placed on warping creel.
5. starchy type electronic yarn electrical insulation cloth according to claim 3 production method it is characterised in that: in step s1,
Warp beam fabric width 1010mm, warp beam winding tension 1000n, single yarn tension 30～40cn in creel, warping speed 180m/min.
6. starchy type electronic yarn electrical insulation cloth according to claim 3 production method it is characterised in that: in step s1,
It is 613 plastics: industrial acetone=1:10 that warping white glue water prepares proportioning in mass ratio.
7. starchy type electronic yarn electrical insulation cloth according to claim 6 production method it is characterised in that: warping white glue
Water compound method is: after weighing by proportioning, 613 plastics is slowly added in industrial acetone, stirs while adding, until fully
Dissolve transparent shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610731149.6A CN106337239A (en) | 2016-08-26 | 2016-08-26 | Starch type electronic yarn electric insulation cloth and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610731149.6A CN106337239A (en) | 2016-08-26 | 2016-08-26 | Starch type electronic yarn electric insulation cloth and production method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106337239A true CN106337239A (en) | 2017-01-18 |
Family
ID=57822574
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610731149.6A Pending CN106337239A (en) | 2016-08-26 | 2016-08-26 | Starch type electronic yarn electric insulation cloth and production method thereof |
Country Status (1)
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101705564A (en) * | 2009-11-18 | 2010-05-12 | 江西长江玻璃纤维有限公司 | Process for producing thin glass fabric cloth by using G150 yarns |
| CN201581197U (en) * | 2009-11-18 | 2010-09-15 | 江西长江玻璃纤维有限公司 | Glass fiber cloth for electrical insulating plates produced by starch-type yarns |
| CN201809537U (en) * | 2010-09-29 | 2011-04-27 | 江西长江玻璃纤维有限公司 | Starchy type electronic yarn electrical insulation cloth |
| CN103741319A (en) * | 2013-11-06 | 2014-04-23 | 江西长江玻璃纤维有限公司 | Production technology of glass fiber cloth for insulation |
| CN104321829A (en) * | 2012-05-07 | 2015-01-28 | 西门子公司 | Insulating tape material, method for production and usage thereof |
| CN104695088A (en) * | 2015-02-10 | 2015-06-10 | 安徽丹凤集团桐城玻璃纤维有限公司 | Production method for glass fiber electronic fabric |
| CN105696153A (en) * | 2016-01-28 | 2016-06-22 | 杭州启澄科技有限公司 | Preparing method of insulating material used for power maintenance protective clothing |
-
2016
- 2016-08-26 CN CN201610731149.6A patent/CN106337239A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101705564A (en) * | 2009-11-18 | 2010-05-12 | 江西长江玻璃纤维有限公司 | Process for producing thin glass fabric cloth by using G150 yarns |
| CN201581197U (en) * | 2009-11-18 | 2010-09-15 | 江西长江玻璃纤维有限公司 | Glass fiber cloth for electrical insulating plates produced by starch-type yarns |
| CN201809537U (en) * | 2010-09-29 | 2011-04-27 | 江西长江玻璃纤维有限公司 | Starchy type electronic yarn electrical insulation cloth |
| CN104321829A (en) * | 2012-05-07 | 2015-01-28 | 西门子公司 | Insulating tape material, method for production and usage thereof |
| CN103741319A (en) * | 2013-11-06 | 2014-04-23 | 江西长江玻璃纤维有限公司 | Production technology of glass fiber cloth for insulation |
| CN104695088A (en) * | 2015-02-10 | 2015-06-10 | 安徽丹凤集团桐城玻璃纤维有限公司 | Production method for glass fiber electronic fabric |
| CN105696153A (en) * | 2016-01-28 | 2016-06-22 | 杭州启澄科技有限公司 | Preparing method of insulating material used for power maintenance protective clothing |
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Application publication date: 20170118 |
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