CN106336497A - 一种显示屏分散液晶的制备方法 - Google Patents

一种显示屏分散液晶的制备方法 Download PDF

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CN106336497A
CN106336497A CN201610646487.XA CN201610646487A CN106336497A CN 106336497 A CN106336497 A CN 106336497A CN 201610646487 A CN201610646487 A CN 201610646487A CN 106336497 A CN106336497 A CN 106336497A
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丁玉琴
薛培龙
高玉刚
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Abstract

本发明涉及一种显示屏分散液晶的制备方法,属于分散液晶制备技术领域。本发明以甲基二乙醇胺和丁二酸酐为基体制备改性偶联剂,随后与苯胺复合制备改性苯胺重氮混合液,随后将其与苯胺混合后,并与盐酸溶液进行反应制备改性偶联液晶分子,通过其偶联改性基团,使改性液晶分子与聚氨酯充分相容,最后将其与改性偶联液晶分子等物质进行搅拌混合,即可得到显示屏分散液晶。本发明制备的显示屏分散液晶分散性能好,提高了其对比度,亮态透光率与暗态透光率的比值高于50.25;制备步骤简单,可广泛应用于显示屏中。

Description

一种显示屏分散液晶的制备方法
技术领域
本发明涉及一种显示屏分散液晶的制备方法,属于分散液晶制备技术领域。
背景技术
聚合物分散液晶(PDLC)是采用预聚物单体与液晶共混后聚合实现两者的复合,通过液晶的介电各向异性,可以实现在通电状态下的亮态与断电状态下的暗态。PDLC一般采用光聚合的聚合方式使预聚物单体实现聚合,生成交联网络状结构。
现有技术中PDLC在聚合之前,采用初级混合使液晶与聚合物单体初步混匀,由于液晶分子为棒状刚性结构,聚合物单体为柔性结构,两者的相容性一般是比较差的,因此在聚合前初始状态液晶相在聚合物单体相中分散状态较差,大部分为团聚体,呈现块状分散。在紫外光101照射下,随着聚合过程的进行,液晶在聚合物基体102中分相形成小颗粒析出,由于聚合过程为固化过程,液晶颗粒在分散过程中会遇到较大的阻力,一般工艺制备的PDLC中的液晶颗粒103的大小以及均匀性都不太完美,由于PDLC的显示单元就是这些液晶颗粒,在亮态以及暗态时,这些液晶颗粒提供透过轴以及散射轴,因此对液晶颗粒的统一性要求较高,现有技术由于上述固化过程的限制,液晶颗粒的统一性不高,影响了亮态与暗态的透光性以及散射性,因此制备的PDLC的对比度较差。
发明内容
本发明所要解决的技术问题:针对聚合物分散液晶在聚合前初始状态液晶分散状态较差,使其在聚合时影响了亮态与暗态的透光性以及散射性,使得聚合分散液晶存在对比度较差的问题,本发明以甲基二乙醇胺和丁二酸酐为基体制备改性偶联剂,随后与苯胺复合制备改性苯胺重氮混合液,随后将其与苯胺混合后,并与盐酸溶液进行反应制备改性偶联液晶分子,通过其偶联改性基团,使改性液晶分子与聚氨酯充分相容,最后将其与改性偶联液晶分子等物质进行搅拌混合,即可得到显示屏分散液晶。本发明制备的显示屏分散液晶分散性能较高,提高了其对比度,可广泛应用于显示屏中。
为解决上述技术问题,本发明采用的技术方案是:
(1)选取10~15g甲基二乙醇胺和5~8g丁二酸酐置于三口烧瓶中,搅拌混合并置于45~60℃下水浴加热25~30min,随后保温滴加12~13mL二甲苯至三口烧瓶中,控制滴加时间为10~15min,待滴加完成后,保温加热2~3h;
(2)待保温加热完成后,将三口烧瓶置于195~200℃下加热15~20min,随后停止加热,静置冷却至室温后,抽滤并收集滤饼,用无水乙醇洗涤3~5次后,真空冷冻干燥6~8h,制备得干燥反应物;
(3)选取1.8~2.0g上述制备的干燥反应物与100~110mL去离子水搅拌混合10~15min,并置于烧杯中,随后向烧杯中添加3.5~3.8g环氧氯丙烷和5~10mL质量浓度10%氢氧化钠溶液,搅拌混合并置于室温下静置6~8h后,向烧杯中滴加1mol/L盐酸溶液调节pH至7.0,再在65~70℃下旋转蒸发至原体积的1/8,制备得改性偶联剂;
(4)按质量比1:5,将上述制备的改性偶联剂与苯胺搅拌混合并置于室温下陈化6~8h,制备得改性苯胺混合液,随后称量5~8g改性苯胺混合液和8~10mL质量浓度20%盐酸溶液置于三口烧瓶中,搅拌混合并在0~5℃下冰水浴1~2h,随后添加3~4gNaNO2至三口烧瓶中,搅拌混合45~60min,制备得改性苯胺重氮混合液,备用;
(5)按质量比1:8,将苯胺与上述制备的改性苯胺重氮混合液搅拌混合,随后静置沉淀并抽滤,收集滤饼,按质量比1:10,将滤饼与质量浓度15%盐酸溶液搅拌混合1~2h,随后再次抽滤并收集滤饼,用去离子水洗涤滤饼至淋洗液pH至7.0后,在65~80℃下干燥6~8h,制备得改性偶联液晶分子,备用;
(6)选取4.36~4.37g二苯甲烷二异氰酸酯和4.02~4.04g聚乙二醇置于三口烧瓶中,随后对三口烧瓶中添加5.1~5.2mL丙酮和1.2~1.3g步骤(4)制备的改性苯胺重氮混合液,在58~60℃下油浴反应1.5~2.0h,随后停止加热并静置冷却至室温,对三口烧瓶中滴加2.3~2.5g0.08mol/L丙烯酸羟乙酯丙酮溶液,控制滴加时间为10~15min,待滴加完成后,在35~40℃下水浴加热1~2h,随后静置冷却至室温,制备得改性聚氨酯丙烯酸酯预聚体;
(7)按重量份数计,分别称量30~35份上述制备的改性聚氨酯丙烯酸酯预聚体,10~15份步骤(5)制备的改性偶联液晶分子、5~8份二苯甲酮、8~10份丙烯酸羟乙酯和60~70份三氯甲烷置于烧杯中,在避光环境下搅拌混合1~2h,随后真空干燥2~3h,即可制备得一种显示屏分散液晶。
本发明的应用方法:按重量份数计,选取上述制备的50~70份显示屏分散液晶,35~40份丙烯酸酯、2~3份玻璃微珠作为间隔子和1~2份1-苯氨基-4-(甲基氨基)蒽醌,对其搅拌混合均匀,并对其加热,控制温度为40~45℃,加热10~15min,待加热完成后,涂覆于带有导电层的透明玻璃上,在20~45℃下固化7~15min,即可得到PDLC薄膜,经检测,该PDLC薄膜对比度较高,亮态透光率与暗态透光率的比值高于50.25。
本发明与其他方法相比,有益技术效果是:
(1)本发明制备的显示屏分散液晶分散性能好,提高了其对比度,亮态透光率与暗态透光率的比值高于50.25;
(2)本发明制备的显示屏分散液晶制备步骤简单,可广泛应用于显示屏中。
具体实施方式
首先选取10~15g甲基二乙醇胺和5~8g丁二酸酐置于三口烧瓶中,搅拌混合并置于45~60℃下水浴加热25~30min,随后保温滴加12~13mL二甲苯至三口烧瓶中,控制滴加时间为10~15min,待滴加完成后,保温加热2~3h;待保温加热完成后,将三口烧瓶置于195~200℃下加热15~20min,随后停止加热,静置冷却至室温后,抽滤并收集滤饼,用无水乙醇洗涤3~5次后,真空冷冻干燥6~8h,制备得干燥反应物;再选取1.8~2.0g上述制备的干燥反应物与100~110mL去离子水搅拌混合10~15min,并置于烧杯中,随后向烧杯中添加3.5~3.8g环氧氯丙烷和5~10mL质量浓度10%氢氧化钠溶液,搅拌混合并置于室温下静置6~8h后,向烧杯中滴加1mol/L盐酸溶液调节pH至7.0,再在65~70℃下旋转蒸发至原体积的1/8,制备得改性偶联剂;按质量比1:5,将上述制备的改性偶联剂与苯胺搅拌混合并置于室温下陈化6~8h,制备得改性苯胺混合液,随后量取5~8g改性苯胺混合液和8~10mL质量浓度20%盐酸溶液置于三口烧瓶中,搅拌混合并在0~5℃下冰水浴1~2h,随后添加3~4gNaNO2至三口烧瓶中,搅拌混合45~60min,制备得改性苯胺重氮混合液,备用;按质量比1:8,将苯胺与上述制备的改性苯胺重氮混合液搅拌混合,随后静置沉淀并抽滤,收集滤饼,按质量比1:10,将滤饼与质量浓度15%盐酸溶液搅拌混合1~2h,随后再次抽滤并收集滤饼,用去离子水洗涤滤饼至淋洗液pH至7.0后,在65~80℃下干燥6~8h,制备得改性偶联液晶分子,备用;接着选取4.36~4.37g二苯甲烷二异氰酸酯和4.02~4.04g聚乙二醇置于三口烧瓶中,随后对三口烧瓶中添加5.1~5.2mL丙酮和1.2~1.3g制备的改性苯胺重氮混合液,在58~60℃下油浴反应1.5~2.0h,随后停止加热并静置冷却至室温,对三口烧瓶中滴加2.3~2.5g0.08mol/L丙烯酸羟乙酯丙酮溶液,控制滴加时间为10~15min,待滴加完成后,在35~40℃下水浴加热1~2h,随后静置冷却至室温,制备得改性聚氨酯丙烯酸酯预聚体;最后按重量份数计,分别称量30~35份上述制备的改性聚氨酯丙烯酸酯预聚体,10~15份制备的改性偶联液晶分子、5~8份二苯甲酮、8~10份丙烯酸羟乙酯和60~70份三氯甲烷置于烧杯中,在避光环境下搅拌混合1~2h,随后真空干燥2~3h,即可制备得一种显示屏分散液晶。
实例1
首先选取15g甲基二乙醇胺和8g丁二酸酐置于三口烧瓶中,搅拌混合并置于60℃下水浴加热30min,随后保温滴加13mL二甲苯至三口烧瓶中,控制滴加时间为15min,待滴加完成后,保温加热3h;待保温加热完成后,将三口烧瓶置于200℃下加热20min,随后停止加热,静置冷却至室温后,抽滤并收集滤饼,用无水乙醇洗涤5次后,真空冷冻干燥8h,制备得干燥反应物;再选取2.0g上述制备的干燥反应物与110mL去离子水搅拌混合15min,并置于烧杯中,随后向烧杯中添加3.8g环氧氯丙烷和10mL质量浓度10%氢氧化钠溶液,搅拌混合并置于室温下静置8h后,向烧杯中滴加1mol/L盐酸溶液调节pH至7.0,再在70℃下旋转蒸发至原体积的1/8,制备得改性偶联剂;按质量比1:5,将上述制备的改性偶联剂与苯胺搅拌混合并置于室温下陈化8h,制备得改性苯胺混合液,随后量取8g改性苯胺混合液和10mL质量浓度20%盐酸溶液置于三口烧瓶中,搅拌混合并在5℃下冰水浴2h,随后添加4gNaNO2至三口烧瓶中,搅拌混合60min,制备得改性苯胺重氮混合液,备用;按质量比1:8,将苯胺与上述制备的改性苯胺重氮混合液搅拌混合,随后静置沉淀并抽滤,收集滤饼,按质量比1:10,将滤饼与质量浓度15%盐酸溶液搅拌混合2h,随后再次抽滤并收集滤饼,用去离子水洗涤滤饼至淋洗液pH至7.0后,在80℃下干燥8h,制备得改性偶联液晶分子,备用;接着选取4.37g二苯甲烷二异氰酸酯和4.04g聚乙二醇置于三口烧瓶中,随后对三口烧瓶中添加5.2mL丙酮和1.3g制备的改性苯胺重氮混合液,在60℃下油浴反应2.0h,随后停止加热并静置冷却至室温,对三口烧瓶中滴加2.5g0.08mol/L丙烯酸羟乙酯丙酮溶液,控制滴加时间为15min,待滴加完成后,在40℃下水浴加热2h,随后静置冷却至室温,制备得改性聚氨酯丙烯酸酯预聚体;最后按重量份数计,分别称量35份上述制备的改性聚氨酯丙烯酸酯预聚体,15份制备的改性偶联液晶分子、8份二苯甲酮、10份丙烯酸羟乙酯和70份三氯甲烷置于烧杯中,在避光环境下搅拌混合2h,随后真空干燥3h,即可制备得一种显示屏分散液晶。
按重量份数计,选取上述制备的70份显示屏分散液晶,40份丙烯酸酯、3份玻璃微珠作为间隔子和2份1-苯氨基-4-(甲基氨基)蒽醌,对其搅拌混合均匀,并对其加热,控制温度为45℃,加热15min,待加热完成后,涂覆于带有导电层的透明玻璃上,在45℃下固化15min,即可得到PDLC薄膜,经检测,该PDLC薄膜对比度较高,亮态透光率与暗态透光率的比值为50.35。
实例2
首先选取10g甲基二乙醇胺和5g丁二酸酐置于三口烧瓶中,搅拌混合并置于45℃下水浴加热25min,随后保温滴加12mL二甲苯至三口烧瓶中,控制滴加时间为10min,待滴加完成后,保温加热2h;待保温加热完成后,将三口烧瓶置于195℃下加热15min,随后停止加热,静置冷却至室温后,抽滤并收集滤饼,用无水乙醇洗涤3次后,真空冷冻干燥6h,制备得干燥反应物;再选取1.8g上述制备的干燥反应物与100mL去离子水搅拌混合10min,并置于烧杯中,随后向烧杯中添加3.5g环氧氯丙烷和5mL质量浓度10%氢氧化钠溶液,搅拌混合并置于室温下静置6h后,向烧杯中滴加1mol/L盐酸溶液调节pH至7.0,再在70℃下旋转蒸发至原体积的1/8,制备得改性偶联剂;按质量比1:5,将上述制备的改性偶联剂与苯胺搅拌混合并置于室温下陈化8h,制备得改性苯胺混合液,随后量取5g改性苯胺混合液和8mL质量浓度20%盐酸溶液置于三口烧瓶中,搅拌混合并在0℃下冰水浴1h,随后添加3gNaNO2至三口烧瓶中,搅拌混合45min,制备得改性苯胺重氮混合液,备用;按质量比1:8,将苯胺与上述制备的改性苯胺重氮混合液搅拌混合,随后静置沉淀并抽滤,收集滤饼,按质量比1:10,将滤饼与质量浓度15%盐酸溶液搅拌混合1h,随后再次抽滤并收集滤饼,用去离子水洗涤滤饼至淋洗液pH至7.0后,在65℃下干燥6h,制备得改性偶联液晶分子,备用;接着选取4.36g二苯甲烷二异氰酸酯和4.02g聚乙二醇置于三口烧瓶中,随后对三口烧瓶中添加5.1mL丙酮和1.2g制备的改性苯胺重氮混合液,在58℃下油浴反应1.5h,随后停止加热并静置冷却至室温,对三口烧瓶中滴加2.3g0.08mol/L丙烯酸羟乙酯丙酮溶液,控制滴加时间为10min,待滴加完成后,在35℃下水浴加热1h,随后静置冷却至室温,制备得改性聚氨酯丙烯酸酯预聚体;最后按重量份数计,分别称量30份上述制备的改性聚氨酯丙烯酸酯预聚体,10份制备的改性偶联液晶分子、5份二苯甲酮、8份丙烯酸羟乙酯和60份三氯甲烷置于烧杯中,在避光环境下搅拌混合1h,随后真空干燥2h,即可制备得一种显示屏分散液晶。
按重量份数计,选取上述制备的50份显示屏分散液晶,35份丙烯酸酯、2份玻璃微珠作为间隔子和1份1-苯氨基-4-(甲基氨基)蒽醌,对其搅拌混合均匀,并对其加热,控制温度为40℃,加热10min,待加热完成后,涂覆于带有导电层的透明玻璃上,在20℃下固化7min,即可得到PDLC薄膜,经检测,该PDLC薄膜对比度较高,亮态透光率与暗态透光率的比值高于51.25。
实例3
首先选取12g甲基二乙醇胺和7g丁二酸酐置于三口烧瓶中,搅拌混合并置于50℃下水浴加热27min,随后保温滴加12mL二甲苯至三口烧瓶中,控制滴加时间为12min,待滴加完成后,保温加热2h;待保温加热完成后,将三口烧瓶置于197℃下加热17min,随后停止加热,静置冷却至室温后,抽滤并收集滤饼,用无水乙醇洗涤4次后,真空冷冻干燥7h,制备得干燥反应物;再选取1.9g上述制备的干燥反应物与106mL去离子水搅拌混合12min,并置于烧杯中,随后向烧杯中添加3.7g环氧氯丙烷和7mL质量浓度10%氢氧化钠溶液,搅拌混合并置于室温下静置7h后,向烧杯中滴加1mol/L盐酸溶液调节pH至7.0,再在67℃下旋转蒸发至原体积的1/8,制备得改性偶联剂;按质量比1:5,将上述制备的改性偶联剂与苯胺搅拌混合并置于室温下陈化7h,制备得改性苯胺混合液,随后量取7g改性苯胺混合液和9mL质量浓度20%盐酸溶液置于三口烧瓶中,搅拌混合并在3℃下冰水浴1h,随后添加3gNaNO2至三口烧瓶中,搅拌混合47min,制备得改性苯胺重氮混合液,备用;按质量比1:8,将苯胺与上述制备的改性苯胺重氮混合液搅拌混合,随后静置沉淀并抽滤,收集滤饼,按质量比1:10,将滤饼与质量浓度15%盐酸溶液搅拌混合1h,随后再次抽滤并收集滤饼,用去离子水洗涤滤饼至淋洗液pH至7.0后,在67℃下干燥7h,制备得改性偶联液晶分子,备用;接着选取4.36g二苯甲烷二异氰酸酯和4.03g聚乙二醇置于三口烧瓶中,随后对三口烧瓶中添加5.1mL丙酮和1.2g制备的改性苯胺重氮混合液,在59℃下油浴反应1.7h,随后停止加热并静置冷却至室温,对三口烧瓶中滴加2.4g0.08mol/L丙烯酸羟乙酯丙酮溶液,控制滴加时间为12min,待滴加完成后,在37℃下水浴加热1h,随后静置冷却至室温,制备得改性聚氨酯丙烯酸酯预聚体;最后按重量份数计,分别称量32份上述制备的改性聚氨酯丙烯酸酯预聚体,12份制备的改性偶联液晶分子、6份二苯甲酮、9份丙烯酸羟乙酯和65份三氯甲烷置于烧杯中,在避光环境下搅拌混合2h,随后真空干燥2h,即可制备得一种显示屏分散液晶。
按重量份数计,选取上述制备的60份显示屏分散液晶,37份丙烯酸酯、2份玻璃微珠作为间隔子和1份1-苯氨基-4-(甲基氨基)蒽醌,对其搅拌混合均匀,并对其加热,控制温度为42℃,加热12min,待加热完成后,涂覆于带有导电层的透明玻璃上,在30℃下固化10min,即可得到PDLC薄膜,经检测,该PDLC薄膜对比度较高,亮态透光率与暗态透光率的比值高于50.27。

Claims (1)

1.一种显示屏分散液晶的制备方法,其特征在于具体制备步骤为:
(1)选取10~15g甲基二乙醇胺和5~8g丁二酸酐置于三口烧瓶中,搅拌混合并置于45~60℃下水浴加热25~30min,随后保温滴加12~13mL二甲苯至三口烧瓶中,控制滴加时间为10~15min,待滴加完成后,保温加热2~3h;
(2)待保温加热完成后,将三口烧瓶置于195~200℃下加热15~20min,随后停止加热,静置冷却至室温后,抽滤并收集滤饼,用无水乙醇洗涤3~5次后,真空冷冻干燥6~8h,制备得干燥反应物;
(3)选取1.8~2.0g上述制备的干燥反应物与100~110mL去离子水搅拌混合10~15min,并置于烧杯中,随后向烧杯中添加3.5~3.8g环氧氯丙烷和5~10mL质量浓度10%氢氧化钠溶液,搅拌混合并置于室温下静置6~8h后,向烧杯中滴加1mol/L盐酸溶液调节pH至7.0,再在65~70℃下旋转蒸发至原体积的1/8,制备得改性偶联剂;
(4)按质量比1:5,将上述制备的改性偶联剂与苯胺搅拌混合并置于室温下陈化6~8h,制备得改性苯胺混合液,随后称量5~8g改性苯胺混合液和8~10mL质量浓度20%盐酸溶液置于三口烧瓶中,搅拌混合并在0~5℃下冰水浴1~2h,随后添加3~4gNaNO2至三口烧瓶中,搅拌混合45~60min,制备得改性苯胺重氮混合液,备用;
(5)按质量比1:8,将苯胺与上述制备的改性苯胺重氮混合液搅拌混合,随后静置沉淀并抽滤,收集滤饼,按质量比1:10,将滤饼与质量浓度15%盐酸溶液搅拌混合1~2h,随后再次抽滤并收集滤饼,用去离子水洗涤滤饼至淋洗液pH至7.0后,在65~80℃下干燥6~8h,制备得改性偶联液晶分子,备用;
(6)选取4.36~4.37g二苯甲烷二异氰酸酯和4.02~4.04g聚乙二醇置于三口烧瓶中,随后对三口烧瓶中添加5.1~5.2mL丙酮和1.2~1.3g步骤(4)制备的改性苯胺重氮混合液,在58~60℃下油浴反应1.5~2.0h,随后停止加热并静置冷却至室温,对三口烧瓶中滴加2.3~2.5g0.08mol/L丙烯酸羟乙酯丙酮溶液,控制滴加时间为10~15min,待滴加完成后,在35~40℃下水浴加热1~2h,随后静置冷却至室温,制备得改性聚氨酯丙烯酸酯预聚体;
(7)按重量份数计,分别称量30~35份上述制备的改性聚氨酯丙烯酸酯预聚体,10~15份步骤(5)制备的改性偶联液晶分子、5~8份二苯甲酮、8~10份丙烯酸羟乙酯和60~70份三氯甲烷置于烧杯中,在避光环境下搅拌混合1~2h,随后真空干燥2~3h,即可制备得一种显示屏分散液晶。
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