CN106325247A - Dynamic information management device, system and method for electric welding machine on construction site - Google Patents
Dynamic information management device, system and method for electric welding machine on construction site Download PDFInfo
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- CN106325247A CN106325247A CN201610750152.2A CN201610750152A CN106325247A CN 106325247 A CN106325247 A CN 106325247A CN 201610750152 A CN201610750152 A CN 201610750152A CN 106325247 A CN106325247 A CN 106325247A
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- 238000003466 welding Methods 0.000 title claims abstract description 98
- 238000010276 construction Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims description 18
- 238000005070 sampling Methods 0.000 claims abstract description 13
- 238000007726 management method Methods 0.000 claims description 45
- 230000005611 electricity Effects 0.000 claims description 7
- 239000000284 extract Substances 0.000 claims description 6
- 238000002224 dissection Methods 0.000 claims description 5
- 230000003203 everyday effect Effects 0.000 claims description 3
- 239000000969 carrier Substances 0.000 abstract 1
- 238000004458 analytical method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31131—Field device with gateway functions for communication with pc and other field devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Arc Welding Control (AREA)
- Physics & Mathematics (AREA)
- Processing Of Solid Wastes (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention provides a dynamic information management device for an electric welding machine on construction site. A power unit takes alternating current from a temporary power distribution box, rectifies the alternating current into direct current and supplies the direct current to other units; a voltage signal processing unit acquires input voltage of the electric welding machine, converts the input voltage into a digital signal and sends the digital signal to a comprehensive processing unit; a current sampling unit acquires input current of the electric welding machine, and a current signal processing unit is used for converting the acquired input current of the electric welding machine into a digital signal and sending the digital signal to the comprehensive processing unit; an input unit is used for inputting parameters of the electric welding machine to the comprehensive processing unit; the comprehensive processing unit performs comprehensive calculation according to the input voltage, input current and parameters of the electric welding machine to obtain dynamic information of the electric welding machine, and the temporary power distribution box transmits the dynamic information to a background in the manner of power carriers. By adopting the device, a manager can timely master the dynamic information of the electric welding machine on construction site, the resetting frequency of the temporary power distribution box on construction site can be reduced, and the overall construction cost can be reduced.
Description
Technical field
The present invention relates to the information management of construction industry electrical equipment, particularly relate to a kind of electric welder at construction site information and move
State managing device, system and method.
Background technology
At the construction field (site), modal be also the electrical equipment of power consumption be exactly electric welding machine.During electric welding machine operation, power supply is equal
The temporary source distribution box at the scene of taking from.Owing to the scope of operation of job site is universal relatively wide, electric welding machine is distributed in each of scene
Region, adds that job site is typically the operation simultaneously of multiple unit in charge of construction, and the electric welding machine in same region often belongs to difference
Unit in charge of construction.In view of respective construction cost, each unit must be provided with respective temporary source in each region and joins
Electronic box.So, result in the waste of substantial amounts of resource, add up respective power supply for construction the most also to each unit in charge of construction
Situation and electric welding machine service condition bring the biggest difficulty, be not easy to manager and power information and electric welding machine are used information
Management.
Summary of the invention
The technical problem to be solved in the present invention is: provide a kind of electric welder at construction site information dynamic management device, system
And method, facilitate manager to grasp the multidate information of electric welder at construction site in time, and carry out in time according to real-time state, close
The scheduling of reason, thus reduce the repetition set amount of job site temporary source distribution box, reduce overall construction cost.
The present invention solves that the technical scheme that above-mentioned technical problem is taked is: a kind of electric welder at construction site information is dynamic
Managing device, it is characterised in that: it includes that power subsystem, voltage signal processing unit, current sampling unit, current signal process
Unit, integrated treatment unit, the first power carrier unit and input block;Wherein,
Power subsystem takes alternating current from temporary source distribution box and rectification is that unidirectional current is supplied to voltage signal processing unit, electric current
Signal processing unit, integrated treatment unit, the first power carrier unit and input block;
Voltage signal processing unit is used for gathering the input voltage of electric welding machine and being converted to digital signal being sent to integrated treatment list
Unit;
Current sampling unit is for gathering the input current of electric welding machine, and current signal processing unit is for the electric welding machine that will gather
Input current is converted to digital signal and is sent to integrated treatment unit;
Input block is for the parameter to integrated treatment unit input electric welding machine;
Integrated treatment unit, for the parameter of input voltage, input current and electric welding machine according to electric welding machine, carries out COMPREHENSIVE CALCULATING
Process, obtain the multidate information of electric welding machine, be sent to the first power carrier unit, join through temporary source in the way of power carrier
Electronic box transmits to backstage.
By said apparatus, described input block is touch screen.
By said apparatus, it also includes the second current sampling unit, for gathering the output electric current of electric welding machine, electric welding machine
Output electric current is sent to integrated treatment unit after being converted to digital signal by current signal processing unit.
A kind of electric welder at construction site information dynamic management system, it is characterised in that: it includes background management unit, passes through
Several temporary source distribution boxs that electric lines of force is connected with background management unit, and each temporary source distribution box is furnished with one
Described electric welder at construction site information dynamic management device;Wherein, described background management unit includes the second power carrier
Unit, processor and display, wherein the second power carrier unit extracts the multidate information of electric welding machine from electric lines of force, and transmits
Carry out dissection process to processor, and show over the display.
A kind of electric welder at construction site information utilizing above-mentioned electric welder at construction site information dynamic management system to realize is moved
State management method, it is characterised in that: each electric welder at construction site information dynamic management device obtains corresponding electricity respectively
The parameter of the input voltage of welding machine, input current and electric welding machine, is calculated the multidate information of electric welding machine, by the first power carrier
Unit is loaded in electric lines of force, the second power carrier unit of background management unit extract, and be transferred to processor and solve
Analysis processes, and shows over the display.
As stated above, the multidate information of described electric welding machine includes that whether electric welding machine is in use, the actual merit of electric welding machine
The working time of consumption, power consumption, use time and every day.
As stated above, the parameter of described electric welding machine includes the name plate information of electric welding machine, electric welding machine numbering, affiliated unit
And the network address.
The invention have the benefit that by arranging electric welder at construction site information dynamic management at temporary source distribution box
Device, obtains the information such as the input voltage of electric welding machine, input current, is configured and inputs the ginseng of electric welding machine at the construction field (site)
Number, and calculating processes the multidate information obtaining electric welding machine at the construction field (site), utilizes power carrier unit, it is not necessary to the most another
Outer laying netting twine, directly the dynamic message transmission of the electric welding machine that job site is obtained by employing electric lines of force is to back-stage management person, side
Just manager grasps the multidate information of electric welder at construction site in time, and according to real-time state carry out timely, reasonably dispatch,
Thus reduce the repetition set amount of job site temporary source distribution box, reduce overall construction cost.
Accompanying drawing explanation
Fig. 1 is the apparatus structure schematic diagram of one embodiment of the invention.
Fig. 2 is the system structure schematic diagram of one embodiment of the invention.
In figure: 1-power subsystem, 2-voltage signal processing unit, 3-current signal processing unit, 4-current sampling unit,
5-integrated treatment unit, 6-the first power carrier unit, 7-input block, 8-electric welder at construction site information dynamic management fills
Put, 9-temporary source distribution box, 10-electric welding machine, 11-background management unit, 11-1-the second power carrier unit.
Detailed description of the invention
Below in conjunction with instantiation and accompanying drawing, the present invention will be further described.
The present invention provides a kind of electric welder at construction site information dynamic management device, as it is shown in figure 1, it includes power subsystem
1, voltage signal processing unit 2, current sampling unit 4, current signal processing unit 3, integrated treatment unit the 5, first electric power carry
Ripple unit 6 and input block 7;Wherein, power subsystem 1 takes alternating current rectification from temporary source distribution box 9 provides for unidirectional current
Single to voltage signal processing unit 2, current signal processing unit 3, integrated treatment unit the 5, first power carrier unit 6 and input
Unit 7;Voltage signal processing unit 2 is used for gathering the input voltage of electric welding machine 10 and being converted to digital signal being sent to integrated treatment
Unit 5;Current sampling unit 4 is for gathering the input current of electric welding machine 10, and current signal processing unit 3 is for the electricity that will gather
The input current of welding machine 10 is converted to digital signal and is sent to integrated treatment unit 5;Input block 7 is for integrated treatment unit
The parameter of 5 input electric welding machines 10;Integrated treatment unit 5 is for input voltage, input current and the electric welding machine according to electric welding machine 10
The parameter of 10, carries out COMPREHENSIVE CALCULATING process, obtains the multidate information of electric welding machine 10, is sent to the first power carrier unit 6, with electricity
The mode of power carrier wave is transmitted to backstage through temporary source distribution box 9.
Preferably, described input block 7 is touch screen.Touch screen can not only input the parameter of electric welding machine 10, also can
Enough show the multidate information of electric welding machine 10.
It is further preferred that it also includes the second current sampling unit, for gathering the output electric current of electric welding machine 10, electric welding
The output electric current of machine 10 is sent to integrated treatment unit 5 after being converted to digital signal by current signal processing unit 3, the most just can
Enough monitor the welding current of electric welding machine 10.
A kind of electric welder at construction site information dynamic management system, as in figure 2 it is shown, it includes background management unit 11, leads to
Cross several temporary source distribution boxs 9 that electric lines of force is connected with background management unit 11, and each temporary source distribution box is joined
There is a described electric welder at construction site information dynamic management device 8;Wherein, described background management unit 11 includes second
Power carrier unit 11-1, processor and display, wherein the second power carrier unit 11-1 extracts electric welding machine from electric lines of force
The multidate information of 10, and be transferred to processor and carry out dissection process, and show over the display.
A kind of electric welder at construction site information utilizing above-mentioned electric welder at construction site information dynamic management system to realize is moved
State management method, each electric welder at construction site information dynamic management device 8 obtains the defeated of corresponding electric welding machine 10 respectively
Enter voltage, input current and the parameter of electric welding machine 10, be calculated the multidate information of electric welding machine 10, by the first power carrier unit
6 are loaded in electric lines of force, the second power carrier unit 11-1 of background management unit 11 extract, and be transferred to processor and carry out
Dissection process, and show over the display.
The multidate information of described electric welding machine include electric welding machine whether at use, the actual power loss of electric welding machine, power consumption, make
With period and the working time of every day.
Before welding procedure, electric welder at construction site information dynamic management device 8 is arranged on electric welding machine 10, job site
In any one phase of the input terminal that the current sampling unit 4 in electric welding machine information dynamic management device 8 is installed to electric welding machine 10,
The inlet wire of electric welder at construction site information dynamic management device 8 and the inlet-wire parallel of electric welding machine 10, receive temporary source distribution box 9
In, complete the connection of circuit.
After temporary source distribution box 9 power transmission, input block 7 is utilized to input the nameplate parameter of electric welding machine, electric welding machine numbering, institute
Belong to the information such as unit, the network address, facilitate the Network Recognition of electric welding machine.This information only need to input once for same electric welding machine
?.
When electric welding machine works or be standby, power subsystem 1 converts alternating current to suitable unidirectional current, for job site electricity
Unit in welding machine information dynamic management device 8 is powered;Information of voltage processing unit 2 detects the input electricity of electric welding machine 10
Pressure, is converted into voltage signal the standard signal that can receive and gives integrated treatment unit 5;Current sampling unit 4 gathers electric welding
The running current of machine 10 inlet wire side, is converted into, through current signal processing unit 3, the standard signal that can receive and gives integrated treatment
Unit 5;After integrated treatment unit 5 receives these information, comprehensively analyze and process, up-to-date multidate information is passed to first
Power carrier unit 6, is sent to backstage by the multidate information of electric welding machine 10 by power carrier by the first power carrier unit 6 and manages
Reason person, for manager.
The present invention can reduce the set amount of job site construction temporary source case, cost-effective;Convenient resolution electric welding machine
Affiliated problem, it is simple to expense divide;Easily grasp the situation that uses and leave unused of electric welding machine, improve the utilization rate of electric welding machine;Logical
Cross the analysis to electric welding machine service condition, the convenient workload grasping welding job and efficiency etc..
Above example is merely to illustrate design philosophy and the feature of the present invention, its object is to make the technology in this area
Personnel will appreciate that present disclosure and implement according to this, and protection scope of the present invention is not limited to above-described embodiment.So, all depend on
The equivalent variations made according to disclosed principle, mentality of designing or modification, all within protection scope of the present invention.
Claims (7)
1. an electric welder at construction site information dynamic management device, it is characterised in that: it includes at power subsystem, voltage signal
Reason unit, current sampling unit, current signal processing unit, integrated treatment unit, the first power carrier unit and input block;
Wherein,
Power subsystem takes alternating current from temporary source distribution box and rectification is that unidirectional current is supplied to voltage signal processing unit, electric current
Signal processing unit, integrated treatment unit, the first power carrier unit and input block;
Voltage signal processing unit is used for gathering the input voltage of electric welding machine and being converted to digital signal being sent to integrated treatment list
Unit;
Current sampling unit is for gathering the input current of electric welding machine, and current signal processing unit is for the electric welding machine that will gather
Input current is converted to digital signal and is sent to integrated treatment unit;
Input block is for the parameter to integrated treatment unit input electric welding machine;
Integrated treatment unit, for the parameter of input voltage, input current and electric welding machine according to electric welding machine, carries out COMPREHENSIVE CALCULATING
Process, obtain the multidate information of electric welding machine, be sent to the first power carrier unit, join through temporary source in the way of power carrier
Electronic box transmits to backstage.
Electric welder at construction site information dynamic management device the most according to claim 1, it is characterised in that: described input
Unit is touch screen.
Electric welder at construction site information dynamic management device the most according to claim 1, it is characterised in that: it also includes
Two current sampling units, for gathering the output electric current of electric welding machine, the output electric current of electric welding machine is turned by current signal processing unit
Integrated treatment unit it is sent to after being changed to digital signal.
4. an electric welder at construction site information dynamic management system, it is characterised in that: it includes background management unit, by electricity
Several temporary source distribution boxs that the line of force is connected with background management unit, and each temporary source distribution box is furnished with a power
Profit requires the electric welder at construction site information dynamic management device in 1 to 3 described in any one;Wherein, described back-stage management
Unit includes the second power carrier unit, processor and display, and wherein the second power carrier unit extracts electricity from electric lines of force
The multidate information of welding machine, and be transferred to processor and carry out dissection process, and show over the display.
5. the job site electric welding that the electric welder at construction site information dynamic management system that a kind utilizes described in claim 4 realizes
Machine information dynamic management approach, it is characterised in that: each electric welder at construction site information dynamic management device obtains and it respectively
The parameter of the corresponding input voltage of electric welding machine, input current and electric welding machine, is calculated the multidate information of electric welding machine, by first
Power carrier unit is loaded in electric lines of force, the second power carrier unit of background management unit extract, and is transferred to process
Device carries out dissection process, and shows over the display.
Electric welder at construction site information dynamic management method the most according to claim 5, it is characterised in that: described electric welding
The multidate information of machine includes that whether electric welding machine is in use, the actual power loss of electric welding machine, power consumption, use time and the work of every day
Time.
Electric welder at construction site information dynamic management method the most according to claim 5, it is characterised in that: described electric welding
The parameter of machine includes the name plate information of electric welding machine, electric welding machine numbering, affiliated unit and the network address.
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CN106325247B CN106325247B (en) | 2019-04-23 |
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Cited By (2)
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CN110508912A (en) * | 2019-05-07 | 2019-11-29 | 天津七所高科技有限公司 | The Dynamic Programming management method and management system of mash welder |
CN117921139A (en) * | 2024-03-25 | 2024-04-26 | 中国矿业大学(北京) | Welding machine operation monitoring device, method and system based on power grid end |
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CN110508912B (en) * | 2019-05-07 | 2021-10-26 | 天津七所高科技有限公司 | Dynamic planning management method and management system of spot welding machine |
CN117921139A (en) * | 2024-03-25 | 2024-04-26 | 中国矿业大学(北京) | Welding machine operation monitoring device, method and system based on power grid end |
CN117921139B (en) * | 2024-03-25 | 2024-06-28 | 中国矿业大学(北京) | Welding machine operation monitoring device, method and system based on power grid end |
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