CN106320514A - Overall post-pouring type industrial building system and construction method thereof - Google Patents

Overall post-pouring type industrial building system and construction method thereof Download PDF

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Publication number
CN106320514A
CN106320514A CN201610876790.9A CN201610876790A CN106320514A CN 106320514 A CN106320514 A CN 106320514A CN 201610876790 A CN201610876790 A CN 201610876790A CN 106320514 A CN106320514 A CN 106320514A
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China
Prior art keywords
overall
cavity
structural framework
casting type
packing material
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Chinese (zh)
Inventor
王育武
周治明
吴文军
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Science And Technology Ltd Is Made A Concerted Effort To Build In Guangdong
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Science And Technology Ltd Is Made A Concerted Effort To Build In Guangdong
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/16Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • C04B28/065Calcium aluminosulfate cements, e.g. cements hydrating into ettringite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/02Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/161Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, both being partially cast in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/161Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, both being partially cast in situ
    • E04B1/162Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with vertical and horizontal slabs, both being partially cast in situ with a central core, used as form, in order to form a continuous concrete shell
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/16Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material
    • E04B1/167Structures made from masses, e.g. of concrete, cast or similarly formed in situ with or without making use of additional elements, such as permanent forms, substructures to be coated with load-bearing material with permanent forms made of particular materials, e.g. layered products
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/30Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts being composed of two or more materials; Composite steel and concrete constructions
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7604Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only fillings for cavity walls
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Acoustics & Sound (AREA)
  • General Chemical & Material Sciences (AREA)
  • Building Environments (AREA)

Abstract

The invention provides an overall post-pouring type industrial building system and a construction method thereof. The building system comprises a structural framework, plate systems covering the inner side and the outer side of the structural framework, a cavity formed in the mode that the plate systems are closed, and a filling material evenly poured into the cavity. After the filling material is poured into the cavity and cured, an integral and uniform integrated shell structure is formed by walls, floors and a roof structure. The construction method includes the steps that the structural framework of the building is erected, the structural framework is covered with the plate systems in a completely closed mode, the overall through cavity is formed, multiple pouring openings are formed in the cavity, and the filling material is evenly poured into the cavity through the pouring openings. Lightweight, simple and batched machining and installing of the building can be achieved, the transport volume and weight are reduced, and an industrial building product and even the whole building system in which no crack is generated overall can be formed.

Description

A kind of overall after casting type industrialized building system and construction method thereof
Technical field
The invention belongs to light steel construction construction applications, particularly relate to a kind of overall after casting type industrialized building system and execute Work method.
Background technology
Building industrialization is the developing direction of Building Trade in China.In recent years, deepening constantly along with building industry system reform With the continuous enlargement of construction scope, construction industry development is very fast, and material technological foundation is obviously enhanced, but in terms of entirety, work produces Rate increase rate is little, and quality problems are more, and overall technology progress is slow.Existing domestic industryization building generally uses steel construction frame The technology of frame precoated plate assembly and PC precast concrete on-site hoisting technology.The various components of steel building are work Factory process, the congenital potential quality with industrialization, mass production, simply the specification of component cannot generalization, processing and erector Skill is more original, it is still necessary to substantial amounts of cutting welding job, it is impossible to mass production, and labor intensity is big, and quality control is more difficult Ensure;Masonry wall structure generally uses precast slab, there is bigger elastic modulus difference, anti-seismic performance with steel construction Low;Sheet material compole is easy to crack, and later maintenance cost is the highest.PC prefabricated component technology then exists that component volume is big, weight big, fortune Defeated and hoisting difficulty and cost are the highest, and are affected greatly by production site, transportation range, and it is more difficult to promote on a large scale. Lightweight lightweight aggregate concrete obtains tremendous development in recent years, and material and the construction technology of foam cement also reach its maturity, but by The shortcoming that water absorption rate is high, contract with dry rate is big, large area is easy to crack is there is, even if occurring in that some foam cements in foam cement itself Apply to the product of prefabricated partition board, the technique that even have also appeared lightweight concrete cast-in-place wall, as mentioned above, These techniques all cannot solve from root that sheet material is easy to crack, the problem producing crack between body of wall and Structure Beam-column floor.
Open in the application for a patent for invention disclosure of Publication No. CN 101550736A disclosed in 7 days October in 2009 A kind of method of casting in-situ composite lightweight wall by detaching-free template, the method is as follows: need at the construction field (site) to install Light Wall Position, with pressure fiber cement board as wall external layer with non-dismantling formwork, in the interlayer between pressure fiber cement board, pour physics The mixed earth of foaming, pours rear physical blowing and mixes earth and be integrally forming composition Light Wall with pressure fiber cement board, this light weight wall Body surrounding also pours integral with building structure.
Public in the application for a patent for invention disclosure that application publication number disclosed in 5 days February in 2014 is CN 103556758A Having opened a kind of lightweight steel construction lightweight and mixed earth cast-in-situ wall, this body of wall uses steel keel structure to support, and the two sides of steel joist are divided Other anchoring fiber calcium silicates or fiber cement board, pour foam and mix earth in the middle part of body of wall, steel keel structure uses tree root longitudinally to prop up Support bone frame is connected with tree root cross-brace skeleton to be made, and longitudinal bracing skeleton is fitted by two base plates of two groove type shaped steel Being connected in one, the two sides of longitudinal bracing skeleton are respectively groove-like, and cross-brace skeleton uses at least one groove type Type steel support, in the groove of longitudinal bracing skeleton side is inserted in groove type shaped steel one end and be secured to, groove type shaped steel another In the groove of another root longitudinal bracing skeleton side is inserted in one end and be secured to, through hole offered by groove type shaped steel.
Although above-mentioned two patent application publication text discloses cast in place technique scheme, but the cast-in-place position of the program is only limitted to Body of wall, the and non-fully monolithic architecture in meaning is cast-in-place, and the distribution of its wallboard and fixed form, pour stream when material pours Dynamic property and pour the distribution of after-pouring material, the processing transport assembling of building entirety material, the physical property of body of wall that pours And mechanical characteristic etc. is also short of consideration, it is impossible to the problem solving above-mentioned existence well.
In the application for a patent for invention disclosure that application publication number disclosed in 26 days November in 2014 is CN 104164974A Disclosing a kind of building casting method, N shell preset by this building, and the method comprises the following steps: step a: pour the 1st layer extremely The vertical beam of n-th layer and main beam, be incremented by successively from the 1st layer and up pour to n-th layer;Step b: pour n-th layer secondary crossbeam and Floor face;And step c: use and pour mold system and successively decrease successively from n-th layer and down pour the secondary crossbeam of N-1 layer to the 2nd layer And floor face, to complete pouring of building, this pours mold system and includes as the floor i.e. main body of the template of time crossbeam, Offer time crossbeam mold slots in this main body, when pouring, make this main body successively decrease the most near 2nd layer successively from N-1 layer.
Although above-mentioned patent application publication text discloses a kind of building casting method, but its casting process is segmentation waters Build rather than disposable one-piece casting, thus can bring a series of problem, such as, different contact layers connect the problem of transition with And issuable dry and cracked gap, physical property and the mechanical characteristic of building are the best, and casting process is complicated, and do not consider To the mobility poured when material pours and the distribution pouring after-pouring material, also and do not take into account building unitary construction and The production and processing transport etc. of its each material, the problem that the method still can not solve above-mentioned existence well.
To sum up, how to realize the lighting of building, summary, mass processing and install, reducing transportation volume and weight, Remote transport by sea and installation are easy in exploitation, wall column floor can form entirety and will not produce the industrialized building product in crack and be To whole building system, it it is the purpose of the present invention.
Summary of the invention
For overcoming the defect of above-mentioned prior art, embodiment of the present invention technical problem to be solved is, it is provided that a kind of Overall after casting type industrialized building system, it can realize the lighting of building, summary, mass processing and install, reducing fortune Defeated volume and weight, remote transport by sea and installation are easy in exploitation, wall column floor can form entirety and will not produce the work in crack Industry building products or even whole building system
In order to solve above-mentioned technical problem, the present invention provides a kind of overall after casting type industrialized building system, including:
Structural framework, it uses modularization to assemble mode;
Plate system, it is wrapped in inside and outside structural framework to form body of wall, floor, roof structure;
Cavity, airtight is formed by plate system is mutual, and through body of wall, floor, roof structure;
Packing material, it is uniformly cast in cavity;
In packing material is cast in cavity and after solidification, body of wall, floor, roof structure form integral housing structure.
Preferably, reserved certain gap between plate system and structural framework, in order to packing material circulates in cavity.
Preferably, plate system includes sheet material, sealing joint strip and metal fixing, airtight by sealing joint strip between sheet material, And sheet material is fixed on structural framework by metal fixing, the complete airtight package structure skeleton of sheet material is also formed overall through Cavity.
Preferably, reserved certain gap between sheet material and structural framework, in order to packing material circulates in cavity.
Preferably, gap size is 10-50mm.
Preferably, sheet material is fiber cement board or glass magnesium board or ceramic wafer or stone material or wood-plastic board or metal Plate.
Preferably, sheet material is hung by fluting card or perforate back of the body bolt or gluing or bolt are fixed with metal fixing, and metal is solid Locking member is quickly fixed on structural framework by bolt or self-plugging rivet.
Preferably, structural framework is steel structure framework or steel-wood structure skeleton, and structural framework uses assembling mode to build.
Preferably, structural framework includes some structural beams overlapped, and the connecting portion of structural beams is by certain mould Being provided with, in numberization spacing clod wash and punch forming, and structural beams, the draw-in groove and screw hole being easy to quickly position, structural beams uses Joggle or bolt are fixed.
Preferably, structural beams includes steel grade beam, the beam-column be vertically located on steel grade beam is fixing with beam-column is connected and horizontal stroke To the collar tie beam arranged, it is positioned on collar tie beam and steel floor beam that connection fixed thereto or fix with beam-column is connected, is located at room The roof beam being connected also is fixed, with collar tie beam or beam-column, in top.
Preferably, steel grade beam, beam-column, collar tie beam, steel floor beam are provided be easy to packing material circulation perforate.
Preferably, packing material is light-weight water-proof fireproof heat insulating sound insulating material.Preferably, packing material is that polystyrene is multiple Close the mixed earth of foaming, it is characterised in that its proportioning (number scale by weight) is as follows: 5-8 granules of polystyrene, 200-300 silicic acid Salt cement or sulphate aluminium cement, 100-200 water, 10-30 foaming agent and foam stabilizer, 15-20 hydrophober.
Preferably, packing material is glass bead polyurathamc, it is characterised in that its proportioning (by volume number note) as Under: the nanometer micropore glass bead of 60-80 particle diameter 1-3mm, 20-40 polyurathamc.
Preferably, the pouring procedure of packing material is as follows: described micropore glass bead is fed into the mistake of described cavity at wind In journey, the described polyurathamc raw material with mist mixes mutually, is uniformly filled in described cavity, by described glass after polyurethane foam Change microballon fully wrapped around with described structural framework, and be bonded as one with described plate system.
Preferably, packing material is produced by foam-in-place casting equipment.
The construction method of a kind of overall after casting type industrialized building system, comprises the steps of:
S001, builds the structural framework of building;
S002, use plate system is by complete for structural framework airtight parcel, and forms a through cavity of entirety;
S003, arranges some sprue gates on cavity;
S004, by sprue gate toward Backup Materials uniform in cavity.
Preferably, the gap of 10-50mm it is reserved with between plate system and structural framework.
Preferably, packing material is the composite foamed mixed earth of polystyrene, it is characterised in that its proportioning is (by weight Note) as follows: 5-8 granules of polystyrene, 200-300 portland cement or sulphate aluminium cement, 100-200 water, 10-30 foaming agent And foam stabilizer, 15-20 hydrophober.
Preferably, packing material is glass bead polyurathamc, it is characterised in that its proportioning (by volume number note) as Under: the nanometer micropore glass bead of 60-80 particle diameter 1-3mm, 20-40 polyurathamc.
A kind of packing material, it is the composite foamed mixed earth of polystyrene, and its proportioning (number scale by weight) is as follows: 5-8 Granules of polystyrene, 200-300 portland cement or sulphate aluminium cement, 100-200 water, 10-30 foaming agent and foam stabilizer, 15-20 hydrophober.
Preferably, the composite foamed mixed earth packing material of polystyrene is produced by foam-in-place casting equipment.
A kind of packing material, it is glass bead polyurathamc, it is characterised in that its proportioning (by volume number note) as Under: the nanometer micropore glass bead of 60-80 particle diameter 1-3mm, 20-40 polyurathamc.
The pouring procedure of a kind of packing material for overall after casting type industrialized building system, building system includes a knot Llex cornuta frame, one be wrapped in plate system inside and outside structural framework, the entirety of the mutual airtight formation of plate system is mutually communicated Cavity, the packing material that is cast in cavity, packing material includes nanometer micropore glass bead and polyurathamc, its cast Method is as follows:
Micropore glass bead polyurathamc raw material with mist during wind is fed into cavity mixes mutually, poly-ammonia Cavity it is uniformly filled in after ester foaming, glass bead is fully wrapped around with structural framework, and it is bonded as one with plate system.
Implement the present invention, beneficial effect specific as follows: the lighting of building, summary, mass processing and peace can be realized Dress, reduces transportation volume and weight, and remote transport by sea and installation are easy in exploitation, wall column floor can form entirety and will not produce The industrialized building product in crack or even whole building system.
Accompanying drawing explanation
In order to become apparent from illustrating the technical scheme of the embodiment of the present invention, the accompanying drawing of embodiment will be situated between simply below Continue.
Fig. 1 is the structural representation of building system of the present invention;
Fig. 2 is the structural representation of structural framework;
Fig. 3 is the structural representation of steel grade beam;
Fig. 4 is the structural representation of beam-column;
Fig. 5 is the structural representation of collar tie beam;
Fig. 6 is the structural representation of steel floor beam.
Fig. 7 is the structural representation of the cross section of beam-column;
Fig. 8 is the structural representation of steel grade beam and beam-column combination;
Fig. 9 is the structural representation of beam-column and collar tie beam combination;
Figure 10 is beam-column, collar tie beam and the structural representation of steel floor beam combination;
Figure 11 is beam-column, collar tie beam and the structural representation of roof beam one view of combination;
Figure 12 is the structural representation that beam-column, collar tie beam and roof beam combine another view;
Figure 13 is the structural representation of metal fixing;
Figure 14 is the structural representation that metal fixing is fixed on beam-column.
Detailed description of the invention
The detailed description of the invention of the present invention is further illustrated below in conjunction with accompanying drawing.
With reference to Fig. 1, a kind of overall after casting type industrialized building system, including:
Structural framework 1, it uses modularization to assemble mode;
Plate system 2, it is wrapped in inside and outside structural framework 1 to form body of wall, floor, roof structure;
Cavity 3, airtight is formed by plate system 2 is mutual, and through body of wall, floor, roof structure;
Packing material 4, it is uniformly cast in cavity 3;
In packing material 4 is cast in cavity 3 and after solidification, body of wall, floor, roof structure form integral housing structure.
With reference to Fig. 2, preferably, structural framework 1 be steel structure framework, and structural framework 1 includes steel grade beam 11, vertical The beam-column 12 being located on steel grade beam 11 and beam-column 12 be fixing to be connected and the collar tie beam 13 of horizontally set, is positioned on collar tie beam 13 And connection fixed thereto or fixing with beam-column 12 be connected steel floor beam 14, be located at roof and with collar tie beam 13 or beam-column 12 The fixing roof beam 15 connected, steel grade beam 11, beam-column 12, collar tie beam 13, the respective connecting portion of steel floor beam 14 are pressed certain Modularization spacing clod wash and punch forming, steel grade beam 11, beam-column 12, collar tie beam 13, steel floor beam 14 are provided with and are easy to fill out Fill the perforate of material 4 circulation to be further ensured that being uniformly distributed of each local packing material 4 of building, and steel grade beam 11, steel Be provided with the draw-in groove and screw hole being easy to quickly position on beam column 12, collar tie beam 13, steel floor beam 14, steel grade beam 11, beam-column 12, Collar tie beam 13, steel floor beam 14 use joggle or bolt to fix, it is not necessary to Site Welding, can realize install summary and processing with The mass installed.
As popularization and application, structural framework 1 can also be used in other occasions, and according to actual needs, structural framework includes Some structural beams overlapped, the connecting portion of structural beams presses certain modularization spacing clod wash and punch forming, and knot Being provided with the draw-in groove being easy to quickly position and screw hole on structure beam, structural beams uses joggle or bolt to fix, this modularization The structural framework of assembling, during use, it is not necessary to Site Welding, can realize the summary installed and the mass processed and install.Right Answering, in the present invention, structural beams includes that steel grade beam 11, the beam-column 12 being vertically located on steel grade beam 11 and beam-column 12 are fixed Connect and the collar tie beam 13 of horizontally set, be positioned on collar tie beam 13 and connection fixed thereto or the steel that be connected fixing with beam-column 12 Floor beam 14, it is located at roof the roof beam 15 that be connected fixing with collar tie beam 13 or beam-column 12.
Concrete, steel grade beam 11, beam-column 12, collar tie beam 13, steel floor beam 14 and roof beam 15 can be used in 2016 02 Publication No. disclosed in the moon 03 is the steel grade beam in the patent of invention of CN 105297886A, beam-column, collar tie beam, steel floor beam, room Header member, as shown in Figures 3 to 6.
More excellent, the feature of steel grade beam 11 can also be expanded and be: cross section is U-shaped, width 100~300mm, height is 50 ~100mm, galvanized steel plain sheet clod wash by thickness 1~4mm process and are stamped and formed out quickly by certain modularization spacing Location draw-in groove and screw hole and be easy to packing material 4 circulation perforate, steel grade beam 11 is secured by bolts on foundation beam, two The bolt hole that side wing is reserved is used for fixing beam-column 12;
The feature of beam-column 12 can also be expanded and be: cross section can select a, b, c, d, e, 5 shown in Fig. 7 according to stressing conditions Kind of pattern, galvanized steel plain sheet clod wash by thickness 1~6mm process and are stamped and formed out quickly by certain modularization spacing The draw-in groove of location and screw hole and be easy to the perforate of packing material 4 circulation, reserved bolt hole and steel grade beam 11 and wallboard metal Bolt hole one_to_one corresponding on connector;
The feature of collar tie beam 13 can also be expanded and be: cross section is U-shaped or square, width 50~300mm, height 50~ 300mm, that galvanized steel plain sheet clod wash by thickness 1~4mm processes and is stamped and formed out by certain modularization spacing is the most fixed The draw-in groove of position and screw hole and be easy to the perforate of packing material 4 circulation, reserved bolt hole and beam-column 12 and steel floor beam 14 Bolt hole one_to_one corresponding;
The feature of steel floor beam 14 can also be expanded and be: cross section is U-shaped or c-type, width are 50~100mm, highly 150 ~300mm, galvanized steel plain sheet clod wash by thickness 1~4mm process and are stamped and formed out quickly by certain modularization spacing Location draw-in groove and screw hole and be easy to packing material 4 circulation perforate;Reserved bolt hole and beam-column 12 and collar tie beam 13 Bolt hole one_to_one corresponding.
Steel grade beam 11, beam-column 12, collar tie beam 13, steel floor beam 14 and roof beam 15 can be according on 02 03rd, 2016 Disclosed publication No. is the compound mode fixed installation in the patent of invention of CN 105297886A, as shown in Fig. 8 to Figure 12.
Beam-column 12 and floor steel floor beam 14 in load bearing wall position all use concentrated type to arrange, make beam-column 12 and Steel floor beam 14 can use less sectional dimension and thickness of steel product, it is achieved the light-duty design of component, reduces and installs work Intensity;Owing to steel grade beam 11, beam-column 12, collar tie beam 13, steel floor beam 14 and roof beam 15 are all according to certain modulus spacing one Secondary punch forming, processes simple and fast, simultaneously because total skeleton 1 system implementation specification, standardization, can be promptly Installation is spliced in one, forms general frame, significantly improves the integral construction efficiency of structural framework 1.Further, at steel grade beam 11, beam-column 12, collar tie beam 13 and the stomach wall of steel floor beam 14 or sidewall are each provided with the segmentation benchmark of instruction modulus spacing Line, workman can positioning distance measuring the most very easily, efficiency of construction significantly improves.
Circulate in cavity 3 for convenience of packing material 4, to ensure being uniformly distributed of each local packing material 4 of building, Reserved certain gap between plate system 2 and structural framework 1.
Preferably, plate system 2 includes sheet material, sealing joint strip and metal fixing 16, and sheet material is fibre cement Plate or glass magnesium board or ceramic wafer or stone material or wood-plastic board or metallic plate, airtight by sealing joint strip between sheet material, and Sheet material passes through fluting card extension or perforate back of the body bolt or gluing or bolt and metal fixing 16 is fixed, and metal fixing 16 passes through bolt Or self-plugging rivet is quickly fixed on structural framework 1, reserved certain gap between sheet material and structural framework 1, gap size is 10- 50mm, the complete airtight package structure skeleton 1 of sheet material also forms overall through cavity 3, in order to packing material flows in cavity Logical.
Sheet material is referred on 02 03rd, 2016 public by the way of metal fixing 16 is fixed on structural framework 1 The publication No. opened is structure and the method for the statement in the patent of invention of CN 105297886A, as shown in Figure 13 to Figure 14, sheet material By the way of metal fixing 16 is with mounting and bolt lock tight integration, metal fixing 16 can be made quickly to position and be fixed on steel On beam column 12, substantially increasing installation efficiency, when cast-type wall construction, it can be metal that mounting compare bolt to connect and weld Fixture 16 and sheet material provide more powerful mechanical property, and construction cost is lower, and metal fixing 16 simple structure, use machine Tool punch process, with low cost.
Plate system 2 is by fully wrapped around, airtight to steel grade beam 11, beam-column 12, collar tie beam 13, steel floor beam 14 and roof beam 15 Form overall through cavity 3, the gap of reserved 10-50mm between sheet material and structural framework 1, provide for realizing integral cast-in-situ below Condition, airtight by sealing joint strip between sheet material, spillage when both preventing from pouring, avoid again material drying shrinkage and building vibration generation to split Seam.
Owing to structural framework 1 is Modular design, the specification of sheet material matches and is also correspondingly formed certain modulus rule, Implementation specification, had both facilitated processing, can improve again in-site installation work efficiency.
Sheet material is construction formwork, is again decoration panel.According to using position and the difference of artistic effect, sheet material is permissible Selecting fiber cement board, glass magnesium board, ceramic wafer, stone material, wood-plastic board or metallic plate, corresponding mounting means is the most different. Wherein fiber cement board, glass magnesium board, mould plate or metallic plate can add rubber sheet gasket after be fixed on structure directly from tapping On skeleton 1, it is also possible to the same with ceramic wafer, stone material, metal fixing 16 is used to fix.
After structural framework 1 and plate system 2 have assembled, form sprue gate in cavity 3 upper shed and inject packing material 4, it is however generally that, for convenience of the flowing of packing material 4, sprue gate is opened in the upper end of building system, and according to building system The factor such as concrete structure, size, building system can offer multiple sprue gate to ensure that packing material 4 can be evenly distributed on chamber In body 3, after injecting packing material 4 from top to down, packing material 4 is by perforate reserved on structural framework 1 and sheet material system Circulation is run through in gap between system 2 and structural framework 1, until being full of whole cavity 3, structural framework 1 and plate system 2 is wrapped completely Wrap up in, after solidification, form a complete shell structure with plate system 2 bonding.
Preferably, packing material 4 is light-weight water-proof fireproof heat insulating sound insulating material, has the comprehensive physical performance of excellence, only One layer of structure can meet the demand of the waterproof fireproofing heat preserving heat insulating noise insulation of building;Simultaneously because body of wall, floor and roof are mutual The company of passing through, structure be unified, without substantially constructing demarcation line, gap will not be produced because of material drying shrinkage, thus integral waterproofing excellent;Fill out Filling material 4 close with the elastic modelling quantity of structural framework 1 and plate system 2, be not likely to produce crack during building vibration, anti-seismic performance is non- Chang Hao, overcomes all drawbacks of assembling type steel structure building from root.
Concrete, the feature of packing material 4 is the organic of foam-in-place and inorganic composite type lightweight solidification material.It is constituted For inorganic material and organic material;Wherein inorganic material accounts for major part, gives full play to the cheap environmental protection of inorganic material and prevents fires Advantage, account for the organic material of fraction and then on the one hand strengthen the ability of anti-deformation of packing material 4, eliminate the easy of purely inorganic material The shortcoming of dry shrinkage and cracking, on the other hand by the organic polymer of efficient hydrophobic speciality and inorganic molecule self assemble, makes filling Material 4 has splendid water resistance;Organic material is cut off by inorganic material parcel and cannot burn, and has fabulous fire line Energy;Organic substance and inorganic matter are all fretting map closed-cell materials, lightweight, also have excellent thermal and insulating performance simultaneously;Fill material The technique of material 4 employing foam-in-place can reduce minimizing raw material usage amount, reduce transportation volume, reduction material cost, saving Building comprehensive cost.Packing material 4 is solidified, with structural framework 1 and sheet material after solidification by water or air or chemical reaction System 2 combines together, forms construction wall and the floor of high intensity, and body of wall is waterproof and dampproof, fire prevention is insulated against sound, thermal and insulating performance is all Good, and structural framework 1 is completely wrapped, and has intercepted the corrosion of air and water completely, and building durable years is greatly improved.
As embodiment one, packing material 4 can use the composite foamed concrete of polystyrene, it is characterized in that: dry density For 300kg/m, its proportioning number scale by weight, 5-8 polystyrene foaming granule, 200-300 portland cement or sulfur aluminic acid Salt cement, 100-200 water, 10-30 foaming agent and foam stabilizer, 15-20 hydrophober;The composite foamed concrete raw material of polystyrene With low cost, buying facility, is especially suitable for global provisioning;By adding macromolecule hydrophober (such as sea in foamed concrete The double-component macromolecule hydrophober that consor produces), capture the disadvantage that traditional foamed concrete water absorption rate is high, be greatly improved water proofing property Can, it is allowed to can operate with body of wall floor and roof;Compound addition polystyrene foaming granule, makes foamed concrete have stronger During ability of anti-deformation, cement solidification drying shrinkage and building vibration, body of wall is not easy to produce crack;And granules of polystyrene can To use waste material to produce, environment-friendly high-efficiency;Granules of polystyrene is wrapped up by the foamed concrete of high thermal resistance, it is impossible to ingress of air, Cannot degrade, and cannot burn, it is (non-combustible that the body of wall that the composite foamed concreting of polystyrene is filled can reach A1 level Burn) material fire-protection standard;The composite foamed concrete of polystyrene uses the composite foamed concrete of polystyrene by special showing Field foaming placing installation produces and pumping pouring construction.
As embodiment two, packing material 4 can also use glass bead polyurathamc, it is characterized in that: by volume part Number scale, the nanometer micropore glass bead of 60-80 particle diameter 1-3mm, 20-40 polyurathamc;The vitreous produced by nanotechnology Microballon has a large amount of nanoscale aperture and airtight micropore, and thermal conductivity is the lowest, and incombustible.And polyurathamc tool Having fire resistance characteristic and the cohesive of excellence, be evenly affixed to the surface of glass bead, inter-adhesive closing is formed a series of does not passes through The cavity worn, combines together structural framework 1 and the plate system 2 of building simultaneously, solidify to form the body of wall of high intensity, floor And roof structure, waterproof, moistureproof, insulation, heat insulation, sound insulation property is all good.Due to the obstruct of sheet material, polyurethane cannot connect with air Touch, be heated and will not produce naked light, and due to the effectively insulating of glass bead, heat cannot be toward internal delivery, and flame affects model Enclose only top layer 10-20mm, will not be toward surrounding and diffusion inside, unitary construction is unaffected, has good fire protecting performance.This Planting glass bead blown polyurethane materials fill process is dry construction, and several minutes gets final product curing molding, and efficiency of construction is high. The processing technique of glass bead polyurathamc is: micropore glass bead during wind is fed into sheet material cavity 3 with mist Polyurathamc raw material mixes mutually, and polyurethane is evenly affixed to glass bead surface, is uniformly filled in cavity 3, by vitreous after foaming Microballon is fully wrapped around with structural framework 1, and is bonded as one with plate system 2.
Corresponding with above-mentioned a kind of overall after casting type industrialized building system, a kind of overall after casting type industrialized building system Construction method, comprise the steps of:
S001, builds the structural framework of building;
S002, use plate system is by complete for structural framework airtight parcel, and forms a through cavity of entirety;
S003, arranges some sprue gates on cavity;
S004, by sprue gate toward Backup Materials uniform in cavity.
Preferably, the gap of 10-50mm it is reserved with between plate system and structural framework.
In sum, the present invention can realize the lighting of building, summary, mass processing and install, and reduces carrier Long-pending and weight, remote transport by sea and installation are easy in exploitation, wall column floor can form entirety and will not produce the industrialization in crack Building products or even whole building system.
Above disclosed it is only one preferred embodiment of the present invention, certainly can not limit the power of the present invention with this Profit scope, the equivalent variations therefore made according to the claims in the present invention, still belong to the scope that the present invention is contained.

Claims (22)

1. an overall after casting type industrialized building system, it is characterised in that including:
Structural framework;
Plate system, it is wrapped in inside and outside described structural framework to form body of wall, floor, roof structure;
Cavity, airtight is formed by described plate system is mutual, and through described body of wall, floor, roof structure;
Packing material, it is uniformly cast in described cavity;
In described packing material is cast in described cavity and after solidification, described body of wall, floor, roof structure form integral housing Structure.
2. after casting type industrialized building system as claimed in claim 1 a kind of overall, it is characterised in that: described plate system with Reserved certain gap between described structural framework, in order to described packing material circulates in described cavity.
3. a kind of overall after casting type industrialized building system as claimed in claim 2, it is characterised in that: described gap size is 10-50mm。
4. a kind of overall after casting type industrialized building system as described in any one of claims 1 to 3, it is characterised in that: described Plate system includes sheet material, sealing joint strip and metal fixing, airtight by described sealing joint strip between described sheet material, and described plate Material is fixed on described structural framework by described metal fixing, the described sheet material described structural framework of complete airtight parcel shape Integral through described cavity.
5. a kind of overall after casting type industrialized building system as claimed in claim 4, it is characterised in that: described sheet material is fiber Cement plate or glass magnesium board or ceramic wafer or stone material or wood-plastic board or metallic plate.
6. a kind of overall after casting type industrialized building system as claimed in claim 4, it is characterised in that: described sheet material is by opening Groove card is hung or perforate back of the body bolt or gluing or bolt are fixed with described metal fixing, and described metal fixing passes through bolt or looses core Rivet is quickly fixed on described structural framework.
7. a kind of overall after casting type industrialized building system as claimed in claim 1, it is characterised in that: described structural framework is Steel structure framework or steel-wood structure skeleton, described structure uses assembling mode to build.
8. a kind of overall after casting type industrialized building system as claimed in claim 1, it is characterised in that: described structural framework bag Including some structural beams overlapped, the connecting portion of described structural beams is by certain modularization spacing clod wash and strikes out Being provided with the draw-in groove being easy to quickly position and screw hole in type, and described structural beams, described structural beams uses bolt to fix.
9. a kind of overall after casting type industrialized building system as claimed in claim 8, it is characterised in that: described structural beams includes Steel grade beam, the beam-column being vertically located on described steel grade beam are fixed with described beam-column and are connected and the collar tie beam of horizontally set, placement On described collar tie beam and connection fixed thereto or fix with described beam-column be connected steel floor beam, be located at roof and with described Collar tie beam or described beam-column fix the roof beam of connection.
10. a kind of overall after casting type industrialized building system, it is characterised in that: described steel ground The perforate being easy to the circulation of described packing material it is provided with on beam, beam-column, collar tie beam, steel floor beam.
11. a kind of overall after casting type industrialized building systems as claimed in claim 1, it is characterised in that: described packing material For light-weight water-proof fireproof heat insulating sound insulating material.
12. a kind of overall after casting type industrialized building systems as claimed in claim 1, it is characterised in that: described packing material For the composite foamed mixed earth of polystyrene, it is characterised in that its proportioning (number scale by weight) is as follows: 5-8 granules of polystyrene, 200-300 portland cement or sulphate aluminium cement, 100-200 water, 10-30 foaming agent and foam stabilizer, 15-20 hydrophober.
13. a kind of overall after casting type industrialized building systems as claimed in claim 1, it is characterised in that: described packing material For glass bead polyurathamc, it is characterised in that its proportioning (by volume number note) is as follows: the nanometer of 60-80 particle diameter 1-3mm Micropore glass bead, 20-40 polyurathamc.
14. a kind of overall after casting type industrialized building systems as claimed in claim 13, it is characterised in that described packing material Pouring procedure as follows:
Described micropore glass bead during wind is fed into described cavity with the described polyurathamc raw material phase of mist Mixing, be uniformly filled in described cavity after polyurethane foam, by fully wrapped around with described structural framework for described glass bead, and with institute State plate system and be bonded as one.
The 15. a kind of overall after casting type industrialized buildings as described in any one of claim 1,2,3,7,8,9,11,12,13,14 System, it is characterised in that: described packing material is produced by foam-in-place casting equipment.
The construction method of 16. 1 kinds of overall after casting type industrialized building systems, it is characterised in that comprise the steps of:
S001, builds the structural framework of building;
S002, use plate system is by complete for described structural framework airtight parcel, and forms a through cavity of entirety;
S003, arranges some sprue gates on described cavity;
S004, by described sprue gate toward Backup Materials uniform in described cavity.
The construction method of 17. a kind of overall after casting type industrialized building systems as claimed in claim 16, it is characterised in that: institute State the gap being reserved with 10-50mm between plate system and described structural framework.
The construction method of 18. a kind of overall after casting type industrialized building systems as claimed in claim 16, it is characterised in that: institute Stating packing material is the composite foamed mixed earth of polystyrene, it is characterised in that its proportioning (number scale by weight) is as follows: 5-8 gathers Styrene pellets, 200-300 portland cement or sulphate aluminium cement, 100-200 water, 10-30 foaming agent and foam stabilizer, 15- 20 hydrophober.
The construction method of 19. a kind of overall after casting type industrialized building systems as claimed in claim 16, it is characterised in that: institute Stating packing material is glass bead polyurathamc, it is characterised in that its proportioning (by volume number note) is as follows: 60-80 particle diameter The nanometer micropore glass bead of 1-3mm, 20-40 polyurathamc.
20. 1 kinds of packing materials for overall after casting type industrialized building system, it is the composite foamed mixed earth of polystyrene, It is characterized in that, its proportioning (number scale by weight) is as follows: 5-8 granules of polystyrene, 200-300 portland cement or sulfur aluminic acid Salt cement, 100-200 water, 10-30 foaming agent and foam stabilizer, 15-20 hydrophober.
21. 1 kinds of packing materials for overall after casting type industrialized building system, it is glass bead polyurathamc, and it is special Levying and be, its proportioning (by volume number note) is as follows: the nanometer micropore glass bead of 60-80 particle diameter 1-3mm, 20-40 foaming is poly- Urethane.
22. 1 kinds of pouring procedures for the packing material of overall after casting type industrialized building system, described building system includes One structural framework, one it is wrapped in the plate system inside and outside described structural framework, described plate system mutual airtight formation Cavity that entirety is mutually communicated, the packing material being cast in described cavity, described packing material includes that nanometer micropore vitreous is micro- Pearl and polyurathamc, it is characterised in that its pouring procedure is as follows:
Described micropore glass bead during wind is fed into described cavity with the described polyurathamc raw material phase of mist Mixing, be uniformly filled in described cavity after polyurethane foam, by fully wrapped around with described structural framework for described glass bead, and with institute State plate system and be bonded as one.
CN201610876790.9A 2016-06-08 2016-09-30 Overall post-pouring type industrial building system and construction method thereof Pending CN106320514A (en)

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CN112727075A (en) * 2020-12-29 2021-04-30 浙江恒鸿建设有限公司 Integrated pouring structure of inclined roof and flat roof and construction method
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CN107217743A (en) * 2017-06-26 2017-09-29 蓝海永乐(江苏)新材料有限公司 A kind of easy to install, stable type assembled section bar building structure
CN108487452A (en) * 2018-06-11 2018-09-04 江海红 A kind of energy saving building system carrying out insulation using porous silicic acid salt material
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CN116927384A (en) * 2023-09-18 2023-10-24 山东龙新建材有限公司 House with double-sided prefabricated net rack wallboard and installation method
CN116927384B (en) * 2023-09-18 2023-12-05 山东龙新建材有限公司 House with double-sided prefabricated net rack wallboard and installation method

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Application publication date: 20170111