CN106317766A - Preparation method of phenolic resin foam modified by cyanate ester resin - Google Patents

Preparation method of phenolic resin foam modified by cyanate ester resin Download PDF

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Publication number
CN106317766A
CN106317766A CN201610809906.7A CN201610809906A CN106317766A CN 106317766 A CN106317766 A CN 106317766A CN 201610809906 A CN201610809906 A CN 201610809906A CN 106317766 A CN106317766 A CN 106317766A
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phenolic resin
ester group
acid ester
cyanic acid
preparation
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CN201610809906.7A
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CN106317766B (en
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葛铁军
王成城
王佳
唐恺鸿
徐志华
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Shenyang University of Chemical Technology
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Shenyang University of Chemical Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/141Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/14Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2461/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2461/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08J2461/14Modified phenol-aldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/14Applications used for foams

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

The invention relates to a resin foam preparation method, in particular to a preparation method of phenolic resin foam modified by cyanate ester resin. The phenolic resin foam modified by the cyanate ester resin comprises a phenolic compound, an aldehyde compound, a modifying agent, a catalyst, a surfactant and a foaming agent. The preparation method has the advantages that since cyanate-ester thermoplastic phenolic resin which is highly resistant to heat, low in water absorption rate and moisture content, capable of achieving an intrinsic toughening effect, beneficial to increase of percentage of close area and excellent in mechanical property is added into a foaming process of expandable phenolic resin by serving as the modifying agent, the modified phenolic resin foam is of low heat conductivity coefficient, high resistance to heat, high percentage of close area, high dimensional stability and excellent mechanical properties and can be widely applied to the fields of heat insulation and heat preservation of buildings, internal and external fireproof wallboards, central air-conditioning air tube heat preservation materials and aerospace.

Description

A kind of cyanic acid ester group resin modified phenolic resin foam preparation method
Technical field
The present invention relates to a kind of resin foam preparation method, particularly relate to a kind of cyanic acid ester group resin modified phenolic aldehyde tree Fat foam preparation processes.
Background technology
Phenolic foam is a kind of novel difficult combustion, low cigarette insulation material of preventing fires, it be by phenolic resin add fire retardant, The closed pore rigid foam that smoke suppressant, foaming agent, firming agent and other auxiliary agent are made.Its most prominent feature is difficult combustion, low Cigarette, high temperature resistance distortion.Phenolic foam starting materials abundance, cheap, and also production and processing is simple, and product purpose is extensive.But Phenol formaldehyde foam toughness is poor, the percent opening of foam is higher, and these shortcomings limit its application.
Cyanic acid ester group phenolic resin is with linear phenol-aldehyde resin as skeleton, and phenolic hydroxyl group is substituted and shape by cyanate functional group , there are three cyclizations in the formaldehyde-phenol resin derivative become under heat and catalyst action, generates the height crosslinking containing triazine ring close Degree network structure macromole.Its curing reaction is self-curing system, during solidification the little molecule of non-volatility produce, shrinkage factor low.Tool There are excellent thermostability, prominent heat and thermo oxidative stability, and there is good mechanical property.
Chinese patent CN 105601856A discloses the preparation method of a kind of isocyanate-modified phenolic resin foam, should Invention introduces isocyanates during Foaming of phenolic resin, is generated with isocyanates generation chemical reaction by phenolic resin A kind of flame retarding construction, compared with tradition phenolic resin foam, fire resistance is greatly improved.But this invented technology difficulty is higher, instead Difficulty should control, and the product strength prepared is relatively low.Chinese patent CN 103724931A discloses a kind of cyanic acid ester group phenolic aldehyde Resin and span propargyl phenolic resin composite, this invention is Novolac Cyanate Eater Resin and span propargyl phenolic resin to be existed Stir under uniform temperature, obtain resin prepreg material, then coated with in quartz fiber cloth, solidify, the phenol of gained Urea formaldehyde material rate of closed hole is high, the most still can have preferable mechanical property.Chinese patent CN 104327451A is public Having opened a kind of Aromatic Polyester Polyols as toughening agent modified phenol formaldehyde foam and preparation method thereof, this invention is at Foaming of phenolic resin During add Aromatic Polyester Polyols and improve significantly as intrinsic toughening agent phenol-formaldehyde resin modified, phenol formaldehyde foam toughness, Comprehensive mechanical property is good, and expansion rate is easy to control, but heat conductivity is higher, limits its range of application, the most involved In patent field, the most not phenolic resin modified to cyanic acid ester group phenol formaldehyde foam is probed into, based on cyanic acid ester group phenolic resin Various superior functions, the present invention relates to the phenolic resin modified expandable phenolic resin foam of a kind of cyanic acid ester group and preparation side Method.
Summary of the invention
It is an object of the invention to provide a kind of cyanic acid ester group resin modified phenolic resin foam preparation method, the present invention By the method mixing solidification, during tradition Foaming of phenolic resin, addition cyanic acid ester group phenolic resin is as modifying agent, To a kind of phenolic resin foam composite, improve the spies such as tradition phenolic resin percent opening height, poor toughness, efflorescence degree be low Point.
It is an object of the invention to be achieved through the following technical solutions:
A kind of cyanic acid ester group resin modified phenolic resin foam preparation method, is prepared by following method:
(1) preparation method of expandable phenolic resin:
(1-1) get the raw materials ready by following components and weight portion content: phenol 100, paraformaldehyde 40-60, catalyst A1, PH regulator,
(1-2) bath temperature is arranged on 60 DEG C, the phenol of thawing is joined equipped with thermometer and magnetic rotor by proportioning In there-necked flask, add the 1% of catalyst A(phenol addition) stir, about 5min, make phenol be activated, more in batches Add paraformaldehyde, add in controlling half an hour, be incubated half an hour after all adding and make paraformaldehyde fully react;Fully reaction After gradually rise temperature to 90 DEG C, isothermal reaction about an and a half hours, use PH regulator regulation PH to 7-8, by synthetic Phenolic resin cooling 24h can obtain basic expandable phenolic resin;
(2) cyanic acid ester group phenolic resin and the mixed foaming of expandable phenolic resin:
(2-1) get the raw materials ready by following components and weight portion content: expandable phenolic resin 100, cyanic acid ester group phenolic resin 10-40, Catalyst B4-12, foaming agent 5-10, surfactant 8-10;
(2-2) expandable phenolic resin is added surfactant, foaming agent quickly stirs, then adds cyanic acid ester group phenolic aldehyde tree The fat uniform stirring 20-30 second, the rear catalyst B that adds carries out continuing to stir;Pour mould into and put in 70 DEG C of baking ovens the most very Take out after clock, obtain the phenol formaldehyde foam that cyanic acid ester group is phenolic resin modified.
Described cyanic acid ester group resin modified phenolic resin foam preparation method, used catalyst A is sodium hydroxide.
Described cyanic acid ester group resin modified phenolic resin foam preparation method, PH regulator used is acetic acid.
Described cyanic acid ester group resin modified phenolic resin foam preparation method, used catalyst B is organic acid, logical It is often the one in oxalic acid, adipic acid, toluenesulfonic acid, benzenesulfonic acid, preferably benzenesulfonic acid or toluenesulfonic acid.
Described cyanic acid ester group resin modified phenolic resin foam preparation method, foaming agent used is pentane or isoamyl One or more in alkane.
Described cyanic acid ester group resin modified phenolic resin foam preparation method, surfactant used is nonionic The one of surfactant, preferably tween 80 or span.
Described cyanic acid ester group resin modified phenolic resin foam preparation method, cyanic acid ester group phenolic resin used is city Sell the one in model PT-15 or PT-30.
Advantages of the present invention with effect is:
The present invention is added in foaming process at expandable phenolic resin as modifying agent by cyanate based thermoplastic phenolic resin, Therefore fine heat-resisting performance, water absorption rate is low, self has intrinsic toughening effect, and moisture content is low, is conducive to improving rate of closed hole, and has Excellent mechanical property, has through modified phenolic resin foam that heat conductivity is low, heat-resist, rate of closed hole is high, size is steady The features such as qualitative good and good mechanical performance.Can be widely applied to building insulation, be incubated, inside and outside wall board of preventing fires, central air-conditioning The fields such as pipe insulation material and Aero-Space.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is described in detail.
Below in conjunction with being embodied as example, the present invention will be further described, not limiting of its scope.Simultaneously Experimental technique described in following embodiment, if no special instructions, is conventional method;Described reagent and material, as without special Illustrate, the most commercially obtain.
Embodiment 1
The present invention is a kind of resin modified phenolic resin foam of cyanic acid ester group and preparation method, comprises the following steps:
(1) bath temperature is arranged on about 60 DEG C, 100 parts of phenol are joined three mouthfuls of burnings equipped with thermometer and magnetic rotor In Ping, add 1 part of sodium hydroxide and stir, about 5min, make phenol be activated, then add 40 parts of paraformaldehydes in batches, Add in controlling half an hour, be incubated half an hour after all adding and make paraformaldehyde fully react.Fully gradually rise temperature after reaction Degree is to 90 DEG C, and isothermal reaction about an and a half hours, use acetic acid regulation PH to 7-8, synthetic phenolic resin is cooled down 24h can Obtain basic expandable phenolic resin.
(2) in 100 parts of expandable phenolic resins obtained above, span 10 parts, 8 parts of quick stirrings of pentane are added equal Even, add 20 parts of cyanic acid ester group phenolic resin uniform stirring 20-30 seconds, 8 parts of benzenesulfonic acids of rear addition carry out continuing to stir. Pour mould into and put into taking-up after about ten minutes in 70 DEG C of baking ovens, obtain the phenol formaldehyde foam that cyanic acid ester group is phenolic resin modified.
Embodiment 2
The present invention is a kind of resin modified phenolic resin foam of cyanic acid ester group and preparation method, comprises the following steps:
(1) bath temperature is arranged on about 60 DEG C, 100 parts of phenol are joined three mouthfuls of burnings equipped with thermometer and magnetic rotor In Ping, add 1 part of sodium hydroxide and stir, about 5min, make phenol be activated, then add 50 parts of paraformaldehydes in batches, Add in controlling half an hour, be incubated half an hour after all adding and make paraformaldehyde fully react.Fully gradually rise temperature after reaction Degree is to 90 DEG C, and isothermal reaction about an and a half hours, use acetic acid regulation PH to 7-8, synthetic phenolic resin is cooled down 24h can Obtain basic expandable phenolic resin.
(2) add tween 80 8 parts in 100 parts of expandable phenolic resins obtained above, pentane 10 parts quickly stirs Mixing uniformly, add 30 parts of cyanic acid ester group phenolic resin uniform stirring 40-50 seconds, 10 parts of toluenesulfonic acids of rear addition carry out continuing to stir Mix uniformly.Pour mould into and put into taking-up after about ten minutes in 70 DEG C of baking ovens, obtain the phenolic aldehyde bubble that cyanic acid ester group is phenolic resin modified Foam.
Embodiment 3
The present invention is a kind of resin modified phenolic resin foam of cyanic acid ester group and preparation method, comprises the following steps:
(1) bath temperature is arranged on about 60 DEG C, 100 parts of phenol are joined three mouthfuls of burnings equipped with thermometer and magnetic rotor In Ping, add 1 part of sodium hydroxide and stir, about 5min, make phenol be activated, then add 45 parts of paraformaldehydes in batches, Add in controlling half an hour, be incubated half an hour after all adding and make paraformaldehyde fully react.Fully gradually rise temperature after reaction Degree is to 90 DEG C, and isothermal reaction about an and a half hours, use acetic acid regulation PH to 7-8, synthetic phenolic resin is cooled down 24h can Obtain basic expandable phenolic resin.
(2) add tween 80 10 parts in 100 parts of expandable phenolic resins obtained above, pentane 88 parts quickly stirs Mixing uniformly, add 40 parts of cyanic acid ester group phenolic resin uniform stirring 20-30 seconds, rear 10 parts of benzenesulfonic acids of addition carry out continuing stirring Uniformly.Pour mould into and put into taking-up after about ten minutes in 70 DEG C of baking ovens, obtain the phenol formaldehyde foam that cyanic acid ester group is phenolic resin modified.
Embodiment 4
The present invention is a kind of resin modified phenolic resin foam of cyanic acid ester group and preparation method, comprises the following steps:
(1) bath temperature is arranged on about 60 DEG C, 100 parts of phenol are joined three mouthfuls of burnings equipped with thermometer and magnetic rotor In Ping, add 1 part of sodium hydroxide and stir, about 5min, make phenol be activated, then add 55 parts of paraformaldehydes in batches, Add in controlling half an hour, be incubated half an hour after all adding and make paraformaldehyde fully react.Fully gradually rise temperature after reaction Degree is to 90 DEG C, and isothermal reaction about an and a half hours, use acetic acid regulation PH to 7-8, synthetic phenolic resin is cooled down 24h can Obtain basic expandable phenolic resin.
(2) add tween 80 10 parts in 100 parts of expandable phenolic resins, isopentane 8 parts quickly stirs, then adds Entering 40 parts of cyanic acid ester group phenolic resin uniform stirring 20-30 seconds, 30 parts of toluenesulfonic acids of rear addition carry out continuing to stir.Pour into Mould is put in 70 DEG C of baking ovens and is taken out after about ten minutes, obtains the phenol formaldehyde foam that cyanic acid ester group is phenolic resin modified.
Following table is the Performance comparision of each embodiment and tradition phenol formaldehyde foam:
The phenolic resin foam that the present invention is produced, improves during traditional Foaming of phenolic resin, is prepared for cyanic acid The phenolic resin foam that ester group is phenolic resin modified, owing to cyanic acid self water absorption rate of ester group phenolic resin is low, itself has interior increasing Moulding effect, on the other hand moisture content is low, is conducive to improving rate of closed hole, and the addition of cyanic acid ester group phenolic resin makes system thermostability good Good, good through testing whole Miscibility, it is easy to industrialization, to apply quite varied, whole technical process is released without toxic solvent Put, be the environmental friendliness shaped material of a kind of nontoxic pollution-free.

Claims (7)

1. a cyanic acid ester group resin modified phenolic resin foam preparation method, it is characterised in that prepared by following method:
The preparation method of expandable phenolic resin:
(1-1) get the raw materials ready by following components and weight portion content: phenol 100, paraformaldehyde 40-60, catalyst A1, PH regulator,
(1-2) bath temperature is arranged on 60 DEG C, the phenol of thawing is joined equipped with thermometer and magnetic rotor by proportioning In there-necked flask, add the 1% of catalyst A(phenol addition) stir, about 5min, make phenol be activated, more in batches Add paraformaldehyde, add in controlling half an hour, be incubated half an hour after all adding and make paraformaldehyde fully react;Fully reaction After gradually rise temperature to 90 DEG C, isothermal reaction about an and a half hours, use PH regulator regulation PH to 7-8, by synthetic Phenolic resin cooling 24h can obtain basic expandable phenolic resin;
Cyanic acid ester group phenolic resin and the mixed foaming of expandable phenolic resin:
(2-1) get the raw materials ready by following components and weight portion content: expandable phenolic resin 100, cyanic acid ester group phenolic resin 10-40, Catalyst B4-12, foaming agent 5-10, surfactant 8-10;
(2-2) expandable phenolic resin is added surfactant, foaming agent quickly stirs, then adds cyanic acid ester group phenolic aldehyde tree The fat uniform stirring 20-30 second, the rear catalyst B that adds carries out continuing to stir;Pour mould into and put in 70 DEG C of baking ovens the most very Take out after clock, obtain the phenol formaldehyde foam that cyanic acid ester group is phenolic resin modified.
Cyanic acid ester group the most according to claim 1 resin modified phenolic resin foam preparation method, it is characterised in that institute It is sodium hydroxide with catalyst A.
Cyanic acid ester group the most according to claim 1 resin modified phenolic resin foam preparation method, it is characterised in that institute It is acetic acid with PH regulator.
Cyanic acid ester group the most according to claim 1 resin modified phenolic resin foam preparation method, it is characterised in that institute Be organic acid with catalyst B, the usually one in oxalic acid, adipic acid, toluenesulfonic acid, benzenesulfonic acid, preferably benzenesulfonic acid or Toluenesulfonic acid.
Cyanic acid ester group the most according to claim 1 resin modified phenolic resin foam preparation method, it is characterised in that institute It is one or more in pentane or isopentane with foaming agent.
Cyanic acid ester group the most according to claim 1 resin modified phenolic resin foam preparation method, it is characterised in that institute By the one that surfactant is nonionic surfactant, preferably tween 80 or span.
Cyanic acid ester group the most according to claim 1 resin modified phenolic resin foam preparation method, it is characterised in that institute It is the one in commercially available model PT-15 or PT-30 with cyanic acid ester group phenolic resin.
CN201610809906.7A 2016-09-08 2016-09-08 A kind of resin modified phenolic resin foam preparation method of cyanic acid ester group Active CN106317766B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113981707A (en) * 2021-06-30 2022-01-28 航天特种材料及工艺技术研究所 Cyanate ester modified bimaleyl-propargyl phenolic resin based wave-transparent composite material and preparation method thereof

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101885856A (en) * 2010-07-02 2010-11-17 北京化工大学 Method for preparing isocyanate terminated polyether/phenolic resin foamed plastic
CN103131126A (en) * 2011-11-25 2013-06-05 湖北金虎新材节能科技有限公司 Organic-inorganic composite fire retardation polymer foam material and preparation method thereof
CN104086794A (en) * 2014-07-01 2014-10-08 中国林业科学研究院林产化学工业研究所 Preparation method of polyurethane prepolymer-toughened modified phenolic foam plastic
CN104262671A (en) * 2014-09-01 2015-01-07 中国林业科学研究院林产化学工业研究所 Preparation method of hydroxyl-terminated polyurethane prepolymer toughening-modified phenolic foam
CN105315612A (en) * 2015-11-06 2016-02-10 芜湖市伟华泡塑有限公司 High-inflaming-retarding modified phenolic resin foamed plastic and preparation method thereof
CN105601856A (en) * 2016-02-15 2016-05-25 安徽美克思科技有限公司 Preparation method of isocyanate modified phenolic resin foam

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101885856A (en) * 2010-07-02 2010-11-17 北京化工大学 Method for preparing isocyanate terminated polyether/phenolic resin foamed plastic
CN103131126A (en) * 2011-11-25 2013-06-05 湖北金虎新材节能科技有限公司 Organic-inorganic composite fire retardation polymer foam material and preparation method thereof
CN104086794A (en) * 2014-07-01 2014-10-08 中国林业科学研究院林产化学工业研究所 Preparation method of polyurethane prepolymer-toughened modified phenolic foam plastic
CN104262671A (en) * 2014-09-01 2015-01-07 中国林业科学研究院林产化学工业研究所 Preparation method of hydroxyl-terminated polyurethane prepolymer toughening-modified phenolic foam
CN105315612A (en) * 2015-11-06 2016-02-10 芜湖市伟华泡塑有限公司 High-inflaming-retarding modified phenolic resin foamed plastic and preparation method thereof
CN105601856A (en) * 2016-02-15 2016-05-25 安徽美克思科技有限公司 Preparation method of isocyanate modified phenolic resin foam

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113981707A (en) * 2021-06-30 2022-01-28 航天特种材料及工艺技术研究所 Cyanate ester modified bimaleyl-propargyl phenolic resin based wave-transparent composite material and preparation method thereof
CN113981707B (en) * 2021-06-30 2023-09-15 航天特种材料及工艺技术研究所 Cyanate modified bismaleimide-propargyl phenolic resin matrix wave-transparent composite material and preparation method thereof

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