CN106316392B - A kind of technique that environmentally protective semisolid method prepares yttrium zirconium powder body - Google Patents

A kind of technique that environmentally protective semisolid method prepares yttrium zirconium powder body Download PDF

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CN106316392B
CN106316392B CN201610789888.0A CN201610789888A CN106316392B CN 106316392 B CN106316392 B CN 106316392B CN 201610789888 A CN201610789888 A CN 201610789888A CN 106316392 B CN106316392 B CN 106316392B
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yttrium
zirconium
powder body
technique
environmentally protective
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CN106316392A (en
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李大光
徐欣
邱日安
王越红
黄日平
段汉清
管露森
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Quannan Jingxin Environmental Protection Material Co Ltd
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/48Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zirconium or hafnium oxides, zirconates, zircon or hafnates
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62625Wet mixtures
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62645Thermal treatment of powders or mixtures thereof other than sintering
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3225Yttrium oxide or oxide-forming salts thereof

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Abstract

The invention belongs to rare earth field of compounding, the technique that a kind of environmentally protective semisolid method prepares yttrium zirconium powder body is provided, including following process flow: preparation, yttrium stabilization, zirconium stabilization, precipitating, hybrid reaction, the drying of zirconium solution roasts, milled, obtaining yttrium stabilised zirconia product.It can effectively ensure that in production process of the present invention using oxalic acid precipitation agent and do not generate waste water, reduce maturing temperature, process flow is short, and with short production cycle, equipment investment and its occupied area are few, reduce later period thermal decomposition temperature, reaches energy-efficient requirement.In addition, the mass-energy density of filler and the zirconium dioxide in zirconates ensures the structure of yttrium zirconium powder body in the present invention, production efficiency and quality are improved.

Description

A kind of technique that environmentally protective semisolid method prepares yttrium zirconium powder body
Technical field
The invention belongs to rare earth field of compounding, in particular to a kind of environmentally protective semisolid method prepares the work of yttrium zirconium powder body Skill.
Background technique
Zirconia ceramics, which has been obtained, to be widely applied, and by its excellent performance, is had become at present using most One of wide oxide ceramics, most widely used toughened ceramic material are the cubic polycrystal zirconia (Y- of stabilized with yttrium oxide TZP), yttrium stabilised zirconia is strong with heat resistanceheat resistant vibration property, high temperature resistant, chemical stability are good, Material cladding is prominent.
The method for preparing yttrium zirconium at present is broadly divided into wet chemical methods, solid phase the preparation method, gas-phase preparation method, wet chemical methods The shortcomings that for preparation with washing process in generate a large amount of waste water (cl, NH4 containing high concentration+), cost of sewage disposal zirconium and pollution Environment;The shortcomings that prepared by solid phase method is not easy uniformly for material, and particle is easy to reunite, and particle diameter distribution is wide;Vapor phase method prepares disadvantage To be also easy to produce different byproducts and equipment valuableness, it is generally used for scientific research, unsuitable large-scale industrial production.
Summary of the invention
It is an object of the invention to solve upper technical problem, a kind of environmentally protective semisolid method is provided and prepares yttrium zirconium powder body Technique.
Technical problem of the invention is mainly addressed by following technical proposals:
A kind of environmentally protective semisolid method prepares the technique of yttrium zirconium powder body, and specific technical solution is divided into following steps:
(1) preparation of zirconium solution: zirconates investment is dissolved equipped with stirring at normal temperature in the reaction kettle of solvent, stirring and dissolving is prepared At 150~300g/l zirconium solution;
(2) yttrium is stablized: yttrium salt being put into reaction kettle, the molar ratio of yttrium and zirconium is 1:10~1:20, is continued stirring until Material is uniformly mixed;Or the weight ratio of yttrium oxide and zirconium in zirconates is maintained at the section 1:5~1:20 in yttrium salt;
(3) filler stablizes (zirconium stablize): filler is put into reaction kettle, the quality and zirconates of filler its be converted to dioxy The mass ratio for changing zirconium content is 1:1~1:9, to ensure the structure of yttrium zirconium powder body.Then dispersing agent is added, continues stirring until material It is uniformly mixed;
(4) it precipitates: precipitating reagent is put into reaction kettle, precipitating reagent is added, zirconium yttrium is precipitated completely;
(5) hybrid reaction: after mixing is added in all materials, 1~6h is persistently stirred, so that material sufficiently reacts;
(6) drying roasting: material pp spoon made of step (5) is fitted into roasting pan, by calcining kiln 100~ 300 DEG C of low temperature dryings, using the yttrium stabilised zirconia product for obtaining stable structure after 600~1000 DEG C of high-temperature roastings;
(7) acid mist that high-temperature calcination process generates is absorbed using acid fog absorption tower;
(8) increase milling work order, according to demand to reach different yttrium stabilised zirconia granularities.
Further, zirconates described in step (1) be zirconium carbonate, zirconium sulfate, zirconium oxychloride, zirconium nitrate any one.
Further, solvent described in step (1) be water, hydrochloric acid, sulfuric acid any one.
Further, yttrium salt described in step (2) be yttrium carbonate, yttrium oxalate, yttrium chloride any one.
Further, filler is zirconium dioxide in step (3).
Further, dispersing agent is pure water in step (3).
Further, precipitating reagent is oxalic acid in step (4).
Beneficial effects of the present invention: can effectively ensure that using oxalic acid precipitation agent in production process and do not generate waste water, drop Low maturing temperature, process flow is short, with short production cycle, and equipment investment and its occupied area are few, reduces later period thermal decomposition temperature, Reach energy-efficient requirement.In addition, the mass-energy density of filler and the zirconium dioxide in zirconates ensures the knot of yttrium zirconium powder body in the present invention Structure improves production efficiency and quality.
Detailed description of the invention
Fig. 1 is process flow chart of the invention.
Specific embodiment
Below by embodiment, the technical solutions of the present invention will be further described.
Embodiment 1:
1. the preparation of zirconium solution: 150kg zirconium oxychloride being put into stirring at normal temperature in the 500l reaction kettle of dress solvent and is dissolved, is stirred It mixes dissolution and is configured to zirconium solution 220g/l;2. yttrium is stablized: yttrium oxalate (conversion yttria levels are 7kg) is put into reaction kettle In, it continues stirring until material and is uniformly mixed;3. filler is stablized: 10kg zirconia filler being put into reaction kettle, is persistently stirred It mixes to material and is uniformly mixed;4. precipitating: 90kg precipitating reagent (oxalic acid) is put into reaction kettle, it is lasting to stir;5. hybrid reaction: After mixing is added in all materials, 1~6h is persistently stirred, so that material sufficiently reacts.6. drying roasting: by the object in step 1.5 Material is put down, and is fitted into roasting pan with pp spoon, by 200 DEG C of low temperature drying 6h of electric calcining kiln, enters back into 800 DEG C of high temperature roastings of high temperature The yttrium stabilised zirconia product of stable structure is obtained after burning 8h.7. the acid mist that high-temperature calcination process generates is absorbed using acid fog absorption tower. 8. milling work order can be increased according to customer demand, to reach the yttrium stabilised zirconia granularity of customer demand.
Embodiment 2:
1. the preparation of zirconium solution: 150kg zirconium carbonate is put into stirring at normal temperature in the 500l reaction kettle of dress solvent and is dissolved, stirring Dissolution is configured to zirconium solution 200g/l;2. yttrium is stablized: yttrium carbonate (conversion yttria levels are 6kg) is put into reaction kettle, Material is continued stirring until to be uniformly mixed;3. filler is stablized: 10kg zirconia filler being put into reaction kettle, is continued stirring until Material is uniformly mixed;4. precipitating: 50kg precipitating reagent (oxalic acid) is put into reaction kettle, it is lasting to stir;5. hybrid reaction: all After mixing is added in material, 1~6h is persistently stirred, so that material sufficiently reacts.6. drying roasting: the material in step 1.5 is put Under, it is fitted into roasting pan with pp spoon, by 200 DEG C of low temperature drying 6h of electric calcining kiln, enters back into 800 DEG C of high-temperature roasting 8h of high temperature The yttrium stabilised zirconia product of stable structure is obtained afterwards.7. the acid mist that high-temperature calcination process generates is absorbed using acid fog absorption tower.8. piece Milling work order can be increased according to customer demand, to reach the yttrium stabilised zirconia granularity of customer demand.
Example applies 3:
1. the preparation of zirconium solution: 150kg zirconium oxychloride being put into stirring at normal temperature in the 500l reaction kettle of dress solvent and is dissolved, is stirred It mixes dissolution and is configured to zirconium solution 280g/l;2. yttrium is stablized: yttrium chloride (conversion yttria levels are 7.5kg) is put into reaction kettle In, it continues stirring until material and is uniformly mixed;3. filler is stablized: 10kg zirconia filler being put into reaction kettle, is persistently stirred It mixes to material and is uniformly mixed;4. precipitating: 60kg precipitating reagent (oxalic acid) is put into reaction kettle, it is lasting to stir;5. hybrid reaction: After mixing is added in all materials, 1~6h is persistently stirred, so that material sufficiently reacts.6. drying roasting: by the object in step 1.5 Material is put down, and is fitted into roasting pan with pp spoon, by 200 DEG C of low temperature drying 6h of electric calcining kiln, enters back into 800 DEG C of high temperature roastings of high temperature The yttrium stabilised zirconia product of stable structure is obtained after burning 8h.7. the acid mist that high-temperature calcination process generates is absorbed using acid fog absorption tower. 8. milling work order can be increased according to customer demand, to reach the yttrium stabilised zirconia granularity of customer demand.
The present embodiment is the exemplary embodiment of the present invention, for those skilled in the art, in the present invention On the basis of disclosing application method and principle, it is easy to make various types of improvement, be not limited solely to the above-mentioned tool of the present invention Method described in body embodiment, structure, technique, therefore previously described mode is preferred embodiment, and and do not have limit The meaning of property processed, it is all according to equivalence changes made by the present invention and modification, all model is protected in the range of claims of the present invention In enclosing.

Claims (6)

1. a kind of technique that environmentally protective semisolid method prepares yttrium zirconium powder body, which comprises the following steps:
(1) preparation of zirconium solution: zirconates investment is dissolved equipped with stirring at normal temperature in the reaction kettle of solvent, stirring and dissolving is configured to 150~300g/l zirconium solution;
(2) yttrium is stablized: yttrium salt being put into reaction kettle, the molar ratio of yttrium and zirconium is 1:10~1:20, continues stirring until material It is uniformly mixed;
(3) filler is stablized: filler is zirconium dioxide, and filler is put into reaction kettle, the quality and zirconates of filler its be converted to The mass ratio of zirconium dioxide content is 1:1~1:5, and dispersing agent is then added, and continues stirring until material and is uniformly mixed;
(4) it precipitates: precipitating reagent is put into reaction kettle, precipitating reagent is added, zirconium yttrium is precipitated completely;
(5) hybrid reaction: after mixing is added in all materials, 1~6h is persistently stirred, so that material sufficiently reacts;
(6) drying roasting: material pp spoon made of step (5) is fitted into roasting pan, by 100~300 DEG C of calcining kiln Low temperature drying, using the yttrium stabilised zirconia product for obtaining stable structure after 600~1000 DEG C of high-temperature roastings;
(7) acid mist that high-temperature calcination process generates is absorbed using acid fog absorption tower;
(8) increase milling work order, according to demand to reach different yttrium stabilised zirconia granularities.
2. the technique that a kind of environmentally protective semisolid method according to claim 1 prepares yttrium zirconium powder body, which is characterized in that step Suddenly zirconates described in (1) be zirconium carbonate, zirconium sulfate, zirconium oxychloride, zirconium nitrate any one.
3. the technique that a kind of environmentally protective semisolid method according to claim 1 prepares yttrium zirconium powder body, which is characterized in that step Suddenly solvent described in (1) be water, hydrochloric acid, sulfuric acid any one.
4. the technique that a kind of environmentally protective semisolid method according to claim 1 prepares yttrium zirconium powder body, which is characterized in that step Suddenly yttrium salt described in (2) be yttrium carbonate, yttrium oxalate, yttrium chloride any one.
5. the technique that a kind of environmentally protective semisolid method according to claim 1 prepares yttrium zirconium powder body, which is characterized in that step Suddenly dispersing agent is pure water in (3).
6. the technique that a kind of environmentally protective semisolid method according to claim 1 prepares yttrium zirconium powder body, which is characterized in that step Suddenly precipitating reagent is oxalic acid in (4).
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5122317A (en) * 1990-01-12 1992-06-16 The Regents Of The University Of Michigan Method of superplastically deforming zirconia materials
CN101628733A (en) * 2008-07-14 2010-01-20 东北大学 Method for preparing magnesia partially-stabilized monoclinic zirconia powder under normal pressure and at low temperature
CN101993248A (en) * 2009-08-10 2011-03-30 上海锦奕新材料科技有限公司 Additive for sintering yttrium-stabilized zirconia at low temperature

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5122317A (en) * 1990-01-12 1992-06-16 The Regents Of The University Of Michigan Method of superplastically deforming zirconia materials
CN101628733A (en) * 2008-07-14 2010-01-20 东北大学 Method for preparing magnesia partially-stabilized monoclinic zirconia powder under normal pressure and at low temperature
CN101993248A (en) * 2009-08-10 2011-03-30 上海锦奕新材料科技有限公司 Additive for sintering yttrium-stabilized zirconia at low temperature

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