CN106315489A - Big data tracking sliding ultraviolet sterilization pharmaceutical production line - Google Patents
Big data tracking sliding ultraviolet sterilization pharmaceutical production line Download PDFInfo
- Publication number
- CN106315489A CN106315489A CN201610957896.1A CN201610957896A CN106315489A CN 106315489 A CN106315489 A CN 106315489A CN 201610957896 A CN201610957896 A CN 201610957896A CN 106315489 A CN106315489 A CN 106315489A
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- Prior art keywords
- ultraviolet
- sterilization
- internal
- horizontal
- fixedly mounted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses a big data tracking sliding ultraviolet sterilization pharmaceutical production line. The production line comprises a ring-shaped support, wherein the double-ring-shaped support is fixed installed on the ground; a chain type double-ring-shaped conveyer belt mechanism is arranged in the double-ring-shaped support; the front end of the double-ring-shaped support is provided with a sliding ultraviolet sterilization mechanism; one central ring part of the double-ring-shaped support is provided with a multifunctional liquid drug filling mechanism, and the other central ring part of the double-ring-shaped support is provided with a ring-shaped bottle cap hot pressing and sealing mechanism; a control device is arranged on the ground; and the control device is electrically connected with electrical elements of the chain type double-ring-shaped conveyer belt mechanism, the sliding ultraviolet sterilization mechanism, the multifunctional liquid drug filling mechanism and the ring-shaped bottle cap hot pressing and sealing mechanism respectively. The production line has the beneficial effects of simple structure and high practicality.
Description
Technical field
The present invention relates to pharmaceutical manufacturing line, particularly a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line.
Background technology
In pharmaceutical machine industry, filling machine for by medicinal liquid from container containing through filling mechanism pours into medicine bottle.A kind of
Filling mechanism in pharmaceutical machine, including surge tank, feed tube and filling needle assembly.Feed tube inserts from the upper end of surge tank
To carry out feed flow, fill needle assembly and access so that the medicine liquid irrigation surge tank is entered medicine bottle from the lower end of surge tank.In pouring process,
Because buffering filling need to rotate, pollute in surge tank for avoiding the fixtures such as its tank mouth and feed tube to produce friction particles
Medicinal liquid, it is generally the case that the tank mouth that buffering fills is set to opened type.But, the surge tank of opened type, because communicating with air, is easily led
Cause buffering fill in medicinal liquid occur that biochemical reaction affects quality of liquid medicine, one by one carry out fill and hot pressing, lose time very much,
Relatively costly, meanwhile, in heating process, owing to heat can rise, control without the reflection of inner bag directivity again, heat is the most all
Can exist in inner bag.First half temperature is higher, and lower half temperature is low, and overall disinfection effect is difficult to control to.For ensureing Disinfection Effect,
Must continuous heating, to ensure the temperature of lower half, but this not only power consumption, and easily cause first half thermo-field thoery, there is damage
Bad disinfecting mechanism structure inner bag and have fire risk.
Summary of the invention
The invention aims to solve the problems referred to above, devise a kind of big data tracking slip ultraviolet-sterilization pharmacy raw
Produce line.
Realize above-mentioned purpose the technical scheme is that, a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line,
Including ring support, described Crossed Circle support fixedly mounts on the ground, is provided with chain type Crossed Circle and passes in described Crossed Circle support
Tape-feed, the front end of described Crossed Circle support is provided with slip ultraviolet-sterilization mechanism, and described slip ultraviolet-sterilization mechanism is by fixing
It is arranged on ground, Crossed Circle support both sides and ultraviolet-sterilization casing that both sides are through, is opened in the outer side surface of ultraviolet-sterilization casing
Its horizontally arranged multiple horizontal openings upper, be fixedly mounted on ultraviolet-sterilization case-side surface and with horizontal opening one_to_one corresponding
Horizontal positioned box body, the horizontal slide rail being fixedly mounted on horizontal positioned box body inner surface, the ultraviolet that is positioned at outside horizontal slide rail
Line lasing device A, it is positioned at ultraviolet lasing signal within ultraviolet lasing device A and receives starter A, be positioned at ultraviolet and swash
Horizontal drive motor within injection device A, the horizontal drive starter being positioned at horizontal drive motor internal and horizontal drive electricity
The drive end of horizontal transformation mechanism and horizontal transformation mechanism that machine round end fixes connection fixes level connection joint axle, the position being connected
In level connection joint axle two ends and be inlaid in horizontal slide rail horizontal trolley, be opened on the outer opposite side surface of ultraviolet-sterilization casing it
Horizontally arranged multiple vertical openings, it is fixedly mounted on ultraviolet-sterilization case-side surface and erects one to one with vertical opening
Directly place box body, be fixedly mounted on the upright slide rail of side surface in vertical container body, the ultraviolet that is positioned at outside upright slide rail swashs
Injection device B, it is positioned at ultraviolet lasing signal within ultraviolet lasing device B and receives starter B, be positioned at ultraviolet lasing dress
Put vertically driving motor, be positioned at and vertically drive vertically driving starter and vertically driving motor rotation of motor internal within B
Turn the fixing vertical mapping device connected of end fix with the drive end of vertically mapping device be connected vertical connecting shaft, be positioned at perpendicular
Direct-connected spindle two ends and the vertical pulley that is inlaid in upright slide rail and be positioned at that to be fixedly mounted on ultraviolet-sterilization casing both sides through
Anti-ultraviolet on the crossbeam of face reveal curtain collectively form, be provided with at one of them center ring of described Crossed Circle support multi-functional
Liquid medicine filling mechanism, is provided with annular bottle cap hot sealing mechanism, described annular at another center ring of described Crossed Circle support
Bottle cap hot sealing mechanism by be fixedly connected on ground vertical column, fixedly mount the lift cylinder A within vertical column,
Be positioned at lift cylinder starter A within lift cylinder A, the lifter plate being connected is fixed, with lift cylinder A telescopic end, in center
A, the disc type hot pressing mounting box being fixedly mounted on lifter plate A lower surface, it is opened at hot pressing mounting box lower surface edge and limit
Along place with the annular opening of rectangle draw-in groove, it is fixedly mounted on the thermocouple within hot pressing mounting box, is positioned at inside thermocouple
The thermocouple of one end adds heat regulating device, part is inlaid in annular opening and edge is with the metal pattern of rectangle buckle
Tool, the temperature sensor being positioned on hot pressing mounting box inner surface, it is positioned at temperature data temperature sensor within and launches and feed back
Device and be positioned at what the photoreceptors of edge bottom hot pressing mounting box collectively formed, described ground is provided with control device,
Described control device respectively with chain type dicyclo conveyer mechanism, slip ultraviolet-sterilization mechanism, Multifunctional medicinal liquid filling mechanism, annular
The electric elements electrical connection of bottle cap hot sealing mechanism.
Described metal die lower surface is provided with multiple circular bottle cap hot pressing groove.
The number of described circular bottle cap hot pressing groove is 20.
Described rectangle draw-in groove is identical with rectangle buckle size, position is corresponding.
Described chain type Crossed Circle conveyer mechanism by the many groups bearing being positioned on Crossed Circle support medial wall, be inserted into bearing
In rotating shaft, the gear that is fixedly set in rotating shaft with each gear phase and be engaged Crossed Circle width formula conveyer chain, fixed installation
Two driving motors being connected at Crossed Circle support two ends and fixing with the rotating shaft at two ends, it is positioned at the same of each driving motor internal
Step joint starter collectively forms.
Described Multifunctional medicinal liquid filling mechanism is ground by one of them center ring being fixedly connected on Crossed Circle support
Column, fixed installation lift cylinder B within column, it is positioned at lift cylinder starter B within lift cylinder B, center
Fix with lift cylinder B telescopic end be connected lifter plate B, at the cylindrical buffer tank body being fixedly mounted on lifter plate B, be positioned at
Connection fixture is run through in connection fixture, one end that the movable filling mouth on cylindrical buffer tank body top matches with movable filling mouth
Surface and stretch into the feed tube of cylindrical buffer tank interior, one end pipe runs through connection fixture surface and stretches into cylindrical buffer
The inert gas inleting pipe of tank interior, the pressure transmission device being positioned on inert gas inleting pipe, it is positioned at inside pressure transmission device
Pressure-regulating device, be positioned at buffering tank base and multiple circular opens of annular array, fixing be inserted into circular open
Multiple tank needle tubings, be positioned at each tank needle tubing bottom Intelligent throttle valve, be positioned within Intelligent throttle valve throttle data feedback
Device collectively forms.
The other end of described feed tube is fixing with the pharmacy liquid machine of peripheral hardware to be connected.
The other end of described inert gas inleting pipe is fixing with the spray tank processed of peripheral hardware to be connected.
Described control device is connect by the civil power being fixedly mounted on ground control casing, be positioned on control chamber external surface
Mouthful and control to touch capacitance plate, be positioned at and control the PLC control system of box house and collectively form.
The model of described PLC control system is SIEMENS S7-300.
Utilizing the big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line that technical scheme makes, simple in construction is tight
Gather, with low cost, by increasing noble gas filling assembly, and its outlet side is connected into the tank mouth of surge tank, it is ensured that slow
Irrigation is in positive pressure environment, and then blocking-up communicates with ambient atmosphere, uses reliable, can to ensure medicinal liquid fill quality, leads to simultaneously
Cross chain type endless belt conveyer mechanism, can disposable many bottles carry out fill and hot pressing, the saving time reduces cost of labor, also can
The equilibrium degree of the ultraviolet in raising cavity, such Disinfection Effect is more preferable.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention;
Fig. 2 is the slip ultraviolet-sterilization mechanism of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Top view;
Fig. 3 is the slip ultraviolet-sterilization mechanism of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Side view;
Fig. 4 is the Multifunctional medicinal liquid filling machine of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Structure front view;
Fig. 5 is the Multifunctional medicinal liquid filling machine of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Structure top view;
Fig. 6 is the Multifunctional medicinal liquid filling machine of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Structure close-up schematic view;
Fig. 7 is the Multifunctional medicinal liquid filling machine of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Structure close-up schematic view;
Fig. 8 is the annular bottle cap hot sealing of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Mechanism's front view;
Fig. 9 is the annular bottle cap hot sealing of a kind of big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line of the present invention
Mechanism's top view;
In figure, 1, ring support;2, ultraviolet-sterilization casing;3, horizontal opening;4, horizontal positioned box body;5, horizontal slide rail;
6, ultraviolet lasing device A;7, ultraviolet lasing signal receives starter A;8, horizontal drive motor;9, horizontal drive starts
Device;10, horizontal transformation mechanism;11, level connection joint axle;12, horizontal trolley;13, vertical opening;14, box body is vertically placed;
15, upright slide rail;16, ultraviolet lasing device B;17, ultraviolet lasing signal receives starter B;18, electricity is vertically driven
Machine;19, starter is vertically driven;20, vertical mapping device;21, vertical connecting shaft;22, vertical pulley;23, anti-ultraviolet
Reveal curtain;24, vertical column;25, lift cylinder A;26, lift cylinder starter A;27, lifter plate A;28, disc type heat
Pressure mounting box;29, PLC control system;30, rectangle draw-in groove;31, annular opening;32, thermocouple;33, thermocouple adds thermal conditioning
Device;34, rectangle buckle;35, metal die;36, temperature sensor;37, temperature data launches feedback device;38, photoreceptors;
39, circular bottle cap hot pressing groove;40, bearing;41, rotating shaft;42, gear;43, Crossed Circle width formula conveyer chain;44, motor is driven;45、
Adjusted in concert starter;46, column;47, lift cylinder B;48, lift cylinder starter B;49, lifter plate B;50, cylinder
Shape buffering tank body;51, movable filling mouth;52, connection fixture;53, feed tube;54, inert gas inleting pipe;55, pressure speed change
Device;56, pressure-regulating device;57, buffering tank body;58, circular open;59, tank needle tubing;60, Intelligent throttle valve;61, throttling number
According to feedback device;62, casing is controlled;63, commercial power interface;64, control to touch capacitance plate.
Detailed description of the invention
Being specifically described the present invention below in conjunction with the accompanying drawings, as shown in figs 1-9, a kind of big data tracking slip ultraviolet is killed
Bacterium pharmaceutical manufacturing line, including ring support (1), described Crossed Circle support (1) fixedly mounts on the ground, described Crossed Circle support
(1) being provided with chain type Crossed Circle conveyer mechanism in, the front end of described Crossed Circle support (1) is provided with slip ultraviolet-sterilization mechanism, institute
State slip ultraviolet-sterilization mechanism by the ultraviolet-sterilization casing being fixedly mounted on Crossed Circle support (1) ground, both sides and both sides are through
(2), it is opened in multiple horizontal openings (3) that on ultraviolet-sterilization casing (2) side surface outward, it is horizontally arranged, is fixedly mounted on ultraviolet
Put on sterilization casing (2) side surface and with horizontal opening (3) horizontal positioned box body (4), the level of being fixedly mounted on one to one
Put the horizontal slide rail (5) of box body (4) inner surface, be positioned at outer ultraviolet lasing device A (6) of horizontal slide rail (5), be positioned at ultraviolet
The ultraviolet lasing signal of line lasing device A (6) inside receives starter A (7), is positioned at ultraviolet lasing device A (6) inside
Horizontal drive motor (8), be positioned at the internal horizontal drive starter (9) of horizontal drive motor (8) and horizontal drive motor
(8) drive end of horizontal transformation mechanism (10) and horizontal transformation mechanism (10) that round end fixes connection fixes the level being connected
Connecting shaft (11), it is positioned at level connection joint axle (11) two ends and is inlaid in the horizontal trolley (12) of horizontal slide rail (5), is opened in ultraviolet
Sterilization casing (2) outer opposite side surface on its horizontally arranged multiple vertical openings (13), be fixedly mounted on ultraviolet-sterilization casing
(2) the most vertically place box body (14), be fixedly mounted on and vertically place box body on side surface and with vertical opening (13)
(14) inner surface upright slide rail (15), be positioned at outer ultraviolet lasing device B (16) of upright slide rail (15), be positioned at ultraviolet
The ultraviolet lasing signal of lasing device B (16) inside receives starter B (17), is positioned at ultraviolet lasing device B (16)
Portion vertically drives motor (18), is positioned at and vertically drives internal vertically the driving starter (19) and vertically driving of motor (18)
The drive end of vertical mapping device (20) and vertically mapping device (20) that galvanic electricity machine (18) round end fixes connection is fixed and is connected
Vertical connecting shaft (21), be positioned at vertical connecting shaft (21) two ends and be inlaid in upright slide rail (15) vertical pulley (22) and
Be positioned at the anti-ultraviolet that is fixedly mounted on the through-plane crossbeam of ultraviolet-sterilization casing (2) both sides reveal curtain (23) collectively form,
Multifunctional medicinal liquid filling mechanism it is provided with at one of them center ring of described Crossed Circle support (1), described Crossed Circle support (1)
Being provided with annular bottle cap hot sealing mechanism at another center ring, described annular bottle cap hot sealing mechanism is by being fixedly connected on ground
Vertical column (24) on face, fixedly mount the internal lift cylinder A (25) of vertical column (24), be positioned at lift cylinder A (25)
Internal lift cylinder starter A (26), center fix with lift cylinder A (25) telescopic end be connected lifter plate A (27),
Disc type hot pressing mounting box (28) that is fixedly mounted on lifter plate A (27) lower surface, it is opened in hot pressing mounting box (28) lower surface
Edge and edge with rectangle draw-in groove (30) annular opening (31), to be fixedly mounted on hot pressing mounting box (28) internal
Thermocouple (32), the thermocouple being positioned at the internal one end of thermocouple (32) adds heat regulating device (33), part is inlaid in annular and opens
In mouthful (31) and edge with rectangle buckle (34) metal die (35), be positioned on hot pressing mounting box (28) inner surface
Temperature sensor (36), it is positioned at the internal temperature data of temperature sensor (36) and launches feedback device (37) and be positioned at hot pressing peace
The photoreceptors (38) of edge, mounted box (28) bottom collectively forms, and described ground is provided with control device, described control
Device respectively with chain type dicyclo conveyer mechanism, slip ultraviolet-sterilization mechanism, Multifunctional medicinal liquid filling mechanism, annular bottle cap hot pressing
The electric elements electrical connection of sealing mechanism;Described metal die (35) lower surface is provided with multiple circular bottle cap hot pressing groove (39);
The number of described circular bottle cap hot pressing groove (39) is 20;Described rectangle draw-in groove (30) is identical with rectangle buckle (34) size,
Position is corresponding;Described chain type Crossed Circle conveyer mechanism by the many groups bearing (40) being positioned on Crossed Circle support (1) medial wall,
The rotating shaft (41) that is inserted in bearing (40), the gear (42) being fixedly set in rotating shaft (41) and each gear (42) mutually and
Crossed Circle width formula conveyer chain (43) of occlusion, it is fixedly mounted on Crossed Circle support (1) two ends and fixes with the rotating shaft (41) at two ends
Two the driving motors (44) connected, the adjusted in concert starter (45) being positioned at each driving motor (44) internal collectively form
's;Described Multifunctional medicinal liquid filling mechanism is ground vertical by one of them center ring being fixedly connected on Crossed Circle support (1)
The internal lift cylinder B (47) of post (46), fixed installation column (46), it is positioned at lift cylinder internal for lift cylinder B (47) and opens
Dynamic device B (48), center fix with lift cylinder B (47) telescopic end be connected lifter plate B (49), be fixedly mounted on lifting
Cylindrical buffer tank body (50) on plate B (49), movable filling mouth (51) being positioned at cylindrical buffer tank body (50) top and activity
Connection fixture (52), one end that filling mouth (51) matches are run through connection fixture (52) surface and stretch into cylindrical buffer tank body
(50) internal feed tube (53), one end pipe run through connection fixture (52) surface and stretch into cylindrical buffer tank body (50) inside
Inert gas inleting pipe (54), the pressure transmission device (55) being positioned on inert gas inleting pipe (54), be positioned at pressure transmission device
(55) internal pressure-regulating device (56), be positioned at buffering tank body (57) bottom and multiple circular opens (58) of annular array,
Fix the multiple tank needle tubings (59) being inserted in circular open (58), the Intelligent throttle valve being positioned at each tank needle tubing (59) bottom
(60), it is positioned at what the internal throttle data feedback device (61) of Intelligent throttle valve (60) collectively formed;Described feed tube (53)
The other end is fixing with the pharmacy liquid machine of peripheral hardware to be connected;The other end of described inert gas inleting pipe (54) and the pharmacy liquid of peripheral hardware
Case is fixing even;Described control device is by being fixedly mounted on ground control casing (62), being positioned at control casing (62) outer surface
On commercial power interface (63) and controlling touch capacitance plate (64), be positioned at and control the internal PLC control system (29) of casing (62) altogether
With constitute;The model of described PLC control system (29) is SIEMENS S7-300.
The feature of the present embodiment is, including ring support, Crossed Circle support fixedly mounts on the ground, Crossed Circle support
Inside being provided with chain type Crossed Circle conveyer mechanism, the front end of Crossed Circle support is provided with slip ultraviolet-sterilization mechanism, slip ultraviolet-sterilization
Mechanism is by being fixedly mounted on ground, Crossed Circle support both sides and ultraviolet-sterilization casing that both sides are through, being opened in ultraviolet-sterilization casing
Multiple horizontal openings that on an outer side surface, it is horizontally arranged, it is fixedly mounted on ultraviolet-sterilization case-side surface and opens with level
Mouth horizontal positioned box body one to one, to be fixedly mounted on the horizontal slide rail of horizontal positioned box body inner surface, the level that is positioned at sliding
Ultraviolet lasing device A outside rail, it is positioned at the ultraviolet lasing signal within ultraviolet lasing device A and receives starter A, position
In the horizontal drive motor within ultraviolet lasing device A, be positioned at horizontal drive motor internal horizontal drive starter and
The drive end of horizontal transformation mechanism and horizontal transformation mechanism that horizontal drive motor round end fixes connection fixes the level being connected
Connecting shaft, be positioned at level connection joint axle two ends and be inlaid in horizontal slide rail horizontal trolley, be opened in ultraviolet-sterilization casing outer another
Multiple vertical openings that on side surface, it is horizontally arranged, be fixedly mounted on ultraviolet-sterilization case-side surface and with vertical opening one
Vertically the placing box body, be fixedly mounted on the upright slide rail of side surface in vertical container body, be positioned at outside upright slide rail of one correspondence
Ultraviolet lasing device B, be positioned at ultraviolet lasing signal within ultraviolet lasing device B and receive starter B, be positioned at purple
Within outside line lasing device B vertically drive motor, be positioned at vertically drive motor internal vertically drive starter and vertically
The vertical mapping device driving motor round end to fix connection fixes the vertical connection being connected with the drive end of vertically mapping device
Axle, it is positioned at vertical connecting shaft two ends and is inlaid in the vertical pulley of upright slide rail and is positioned at and is fixedly mounted on ultraviolet-sterilization casing
Anti-ultraviolet on the through-plane crossbeam of both sides reveal curtain collectively form, be provided with at one of them center ring of Crossed Circle support many
Functional liquid medicine filling mechanism, is provided with annular bottle cap hot sealing mechanism, annular bottle cap at another center ring of Crossed Circle support
Hot sealing mechanism is by being fixedly connected on ground vertical column, fixedly mounting the lift cylinder A within vertical column, be positioned at
Lift cylinder starter A within lift cylinder A, center fix the lifter plate A, solid being connected with lift cylinder A telescopic end
Disc type hot pressing mounting box that Dingan County is contained on lifter plate A lower surface, it is opened at hot pressing mounting box lower surface edge and edge
With rectangle draw-in groove annular opening, be fixedly mounted on the thermocouple within hot pressing mounting box, be positioned at the internal one end of thermocouple
Thermocouple add heat regulating device, part is inlaid in annular opening and edge is with the metal die of rectangle buckle, position
Temperature sensor on hot pressing mounting box inner surface, be positioned at the temperature data within temperature sensor launch feedback device,
Be positioned at what the photoreceptors of edge bottom hot pressing mounting box collectively formed, ground is provided with control device, controls device
Respectively with chain type dicyclo conveyer mechanism, slip ultraviolet-sterilization mechanism, Multifunctional medicinal liquid filling mechanism, annular bottle cap hot sealing
The electric elements electrical connection of mechanism, simple and compact for structure, with low cost, by increasing noble gas filling assembly, and by it
Outlet side is connected into the tank mouth of surge tank, it is ensured that buffering filling is in positive pressure environment, and then blocking-up communicates with ambient atmosphere, uses
Reliably, the fill quality of medicinal liquid can be ensured, simultaneously by chain type endless belt conveyer mechanism, can disposable many bottles carry out fill and
Hot pressing, the saving time reduces cost of labor, also can improve the equilibrium degree of ultraviolet in cavity, and such Disinfection Effect is more preferable.
In the present embodiment, whole device, when this device of initial start-up, by commercial power interface, is carried out by staff
Energising, starts this device, and owing to being this device of initial start-up, the PLC Ore-controlling Role controlled in device is Raw Data System, so
Need technician or staff required data to be input in PLC control system, many numbers of device will be controlled simultaneously
According to connecting end being connected in all electric elements in this device successively, at this moment, then by controlling the control on device touch
Capacitance plate carries out primary operational and shows various data, is adjusted timely by data, reaches the most convenient and grasp accurately
Make, reduce work mistake rate, improve yield.It is double that drug bottle to be filled, packaging is placed on chain type by plant operations staff
On the conveyer belt of endless belt conveyer mechanism, chain type Crossed Circle conveyer mechanism, it is conveyed in slip ultraviolet-sterilization mechanism enter
Row sterilizing, when, in drug bottle ultraviolet-sterilization casing in slip ultraviolet-sterilization mechanism, enabling signal is passed through by PLC control system
Data wire passes the signal to ultraviolet lasing signal and receives starter A, opens ultraviolet lasing device A, PLC control system
Enabling signal is passed the signal to horizontal drive starter by data wire, opens horizontal drive motor, make horizontal trolley
Moving along horizontal slide rail, thus drive ultraviolet lasing device A horizontal movement, enabling signal is passed through number by PLC control system
Passing the signal to ultraviolet lasing signal according to line and receive starter B, open ultraviolet lasing device B, PLC control system will
Enabling signal passes the signal to horizontal drive starter by data wire, opens horizontal drive motor, makes vertical pulley edge
Upright slide rail to move, thus drive ultraviolet lasing device B vertically movable, swashed by ultraviolet lasing device A and ultraviolet
The omnibearing movable of injection device B, makes the drug bottle in ultraviolet-sterilization casing carry out omnibearing sterilization, because ultraviolet has by force
Strong zest, irradiate excess has certain harm to health, and anti-ultraviolet is revealed curtain and be can ensure that ultraviolet is from ozone
Leaking out in sterilizing casing, protection staff's is healthy, thus drug bottle is completed sterilization, is again started up chain
Formula Crossed Circle conveyer mechanism, takes to the drug bottle after sterilization and carries out medicine fill below Multifunctional medicinal liquid filling mechanism.Will
Drug bottle after canned is transported to below annular bottle cap hot sealing mechanism carry out bottle by chain type Crossed Circle conveyer mechanism again
The sealing of lid, and then PLC control system starts the thermocouple in bottle cap hot sealing mechanism, carries out the preheating of all metal dies,
Transmitted by PLC control system and start data to lift cylinder starter A, start lift cylinder A, thus drive hot pressing beam to
Lower motion, the metal die after preheating carries out port hot means of press seals to the bottleneck bottle cap of drug bottle, after hot sealing, then by rising
Sending down the abnormal ascending QI cylinder A moves upward, and by whole for hot pressing mounting box lifting, wherein metal die is can to enter according to the size of drug bottle bottleneck
Row is replaced, and meanwhile, PLC control system can also add heat regulating device by thermocouple and thermocouple carries out the regulation of temperature, then
Secondary unlatching chain type Crossed Circle conveyer mechanism, the drug bottle after sealing is transported to FCL packaging area, so complete that
Whole sterilizing, fill, the operating process of hot pressing.
In the present embodiment, when drug bottle moves to below Multifunctional medicinal liquid filling mechanism, by the company of feed tube
Connect and the medicinal liquid in pharmacy liquid machine be injected in surge tank body, wait to be filled, by by inert gas inleting pipe by peripheral hardware
Inert gas storage tank is connected with buffering tank body, and startup data are sent to miniature straight line by data wire by PCL control system
In motor starting device, thus starting each miniature linear, each miniature linear drives on its corresponding telescopic end
Promoting ring, in the drug bottle after making tank needle tubing stretch into sterilization, then pass through, regulation signal data is passed through data by PCL control system
Line is sent in pressure-regulating device, opens pressure transmission device, and regulation noble gas enters the pressure of buffering tank body, makes surge tank
Internal formation is intrinsic pressure, is thus pressed in drug bottle by medicinal liquid, completes fill, can regulate flow by Intelligent throttle valve simultaneously
Effect, use noble gas do not result in the gas reaction to medicine, owing to being provided with telescoping tube, it is ensured that stretch at tank needle tubing
Flexible range demands during contracting, by being provided with movable filling mouth, can replace different medicinal liquids, simultaneously in Intelligent throttle valve
Throttle data feedback device can be by data feedback to PLC control system, not just to the statistics of data, it is also possible to will
Data carry out summing up analysis, it is simple to later stage technical staff is to the improvement of device and upgrading.
In the present embodiment, through data wire, enabling signal is sent to speed regulation by PLC control system and starts dress
In putting, thus opening driving motor, driven gear rotates, thus drives Crossed Circle width formula conveyer chain to move, by two synchronizations
Regulation starter coordinates, and transfers data to be analyzed in PLC control system, makes the data of PLC control system transmit again
By adjusted in concert starter, the rotating speed of driving motor is adjusted speed, or is directly touched by the control on control chamber
Touch capacitance plate it is controlled, make PLC control system carry out artificial regulatory system.
In the present embodiment, metal die is can be replaced according to the size of drug bottle bottleneck, is by by gold
The rectangle buckle of genus mould edge is withheld in the rectangle draw-in groove of rectangular aperture edge, is replaced, and this mode can
To provide the multiple choices of metal die, expand the range of work of factory, so that the range of work of factory more adapts to market
Demand, increase economic benefit.
In the present embodiment, controlling to touch capacitance plate model is SIEMEN 6AV6643-0CB01-1AX1.
Technique scheme only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art
Some variations may made some of which part all embody the principle of the present invention, belong to protection scope of the present invention it
In.
Claims (10)
1. a big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, including ring support (1), described Crossed Circle support (1)
Fixed installation on the ground, is provided with chain type Crossed Circle conveyer mechanism, described Crossed Circle support in described Crossed Circle support (1)
(1) front end is provided with slip ultraviolet-sterilization mechanism, and described slip ultraviolet-sterilization mechanism is by being fixedly mounted on Crossed Circle support (1) two
The through ultraviolet-sterilization casing (2) on ground, side and both sides, to be opened on ultraviolet-sterilization casing (2) side surface outward it horizontally arranged
Multiple horizontal openings (3), be fixedly mounted on ultraviolet-sterilization casing (2) side surface and with horizontal opening (3) one to one
Horizontal positioned box body (4), it is fixedly mounted on the horizontal slide rail (5) of horizontal positioned box body (4) inner surface, is positioned at horizontal slide rail
(5) outer ultraviolet lasing device A (6), be positioned at the internal ultraviolet lasing signal of ultraviolet lasing device A (6) and receive and start
Device A (7), be positioned at the internal horizontal drive motor (8) of ultraviolet lasing device A (6), to be positioned at horizontal drive motor (8) internal
Horizontal drive starter (9) fix the horizontal transformation mechanism (10) being connected and water with horizontal drive motor (8) round end
The drive end of flat mapping device (10) is fixed the level connection joint axle (11) of connection, is positioned at level connection joint axle (11) two ends and is inlaid in
Horizontal trolley (12) in horizontal slide rail (5), to be opened on ultraviolet-sterilization casing (2) outer opposite side surface it horizontally arranged multiple
Vertical opening (13), it is fixedly mounted on ultraviolet-sterilization casing (2) side surface and the most vertical with vertical opening (13)
Place box body (14), be fixedly mounted on and vertically place the upright slide rail (15) of box body (14) inner surface, be positioned at upright slide rail
(15) outer ultraviolet lasing device B (16), be positioned at the internal ultraviolet lasing signal of ultraviolet lasing device B (16) and receive and open
Dynamic device B (17), it is positioned at internal vertically the driving motor (18), be positioned at and vertically drive motor of ultraviolet lasing device B (16)
(18) internal vertically drive starter (19) and vertically drive motor (18) round end and fix the vertical mapping device being connected
(20) drive end with vertically mapping device (20) fix be connected vertical connecting shaft (21), be positioned at vertical connecting shaft (21) two
End and the vertical pulley (22) that is inlaid in upright slide rail (15) and be positioned at that to be fixedly mounted on ultraviolet-sterilization casing (2) both sides through
Anti-ultraviolet on the crossbeam of face is revealed curtain (23) and is collectively formed, sets at one of them center ring of described Crossed Circle support (1)
There is Multifunctional medicinal liquid filling mechanism, at another center ring of described Crossed Circle support (1), be provided with annular bottle cap hot-press sealing machine
Structure, described annular bottle cap hot sealing mechanism is by being fixedly connected on ground vertical column (24), fixedly mounting vertical column
(24) internal lift cylinder A (25), be positioned at internal for lift cylinder A (25) lift cylinder starter A (26), center with
Lifter plate A (27) that lift cylinder A (25) telescopic end fixes connection, the disk being fixedly mounted on lifter plate A (27) lower surface
Formula hot pressing mounting box (28), it is opened at hot pressing mounting box (28) lower surface edge and edge is with the annulus of rectangle draw-in groove (30)
Shape opening (31), it is fixedly mounted on the internal thermocouple (32) of hot pressing mounting box (28), is positioned at the internal one end of thermocouple (32)
Thermocouple adds heat regulating device (33), part is inlaid in annular opening (31) and edge is with the gold of rectangle buckle (34)
Belong to mould (35), be positioned on hot pressing mounting box (28) inner surface temperature sensor (36), be positioned at temperature sensor (36)
The temperature data in portion is launched feedback device (37) and is positioned at the photoreceptors (38) of edge, hot pressing mounting box (28) bottom altogether
With constitute, described ground is provided with control device, described control device respectively with chain type dicyclo conveyer mechanism, slip ultraviolet
Sterilization mechanism, Multifunctional medicinal liquid filling mechanism, the electric elements electrical connection of annular bottle cap hot sealing mechanism.
One the most according to claim 1 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
Metal die (35) lower surface is provided with multiple circular bottle cap hot pressing groove (39).
One the most according to claim 1 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
The number of circular bottle cap hot pressing groove (39) is 20.
One the most according to claim 1 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
Rectangle draw-in groove (30) is identical with rectangle buckle (34) size, position is corresponding.
One the most according to claim 1 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
Chain type Crossed Circle conveyer mechanism by the many groups bearing (40) being positioned on Crossed Circle support (1) medial wall, be inserted into bearing (40)
In rotating shaft (41), the gear (42) that is fixedly set in rotating shaft (41) and each gear (42) mutually and the Crossed Circle width that is engaged
Formula conveyer chain (43), it is fixedly mounted on Crossed Circle support (1) two ends and two drivings being connected fixing with the rotating shaft (41) at two ends
Motor (44), it is positioned at what the internal adjusted in concert starter (45) of each driving motor (44) collectively formed.
One the most according to claim 1 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
Multifunctional medicinal liquid filling mechanism by be fixedly connected on Crossed Circle support (1) the ground column of one of them center ring (46),
Fixedly mount the internal lift cylinder B (47) of column (46), be positioned at internal lift cylinder starter B of lift cylinder B (47)
(48), center fix with lift cylinder B (47) telescopic end be connected lifter plate B (49), be fixedly mounted on lifter plate B (49)
On cylindrical buffer tank body (50), be positioned at cylindrical buffer tank body (50) top movable and fill mouth (51) and movable fill mouth
(51) connection fixture (52), one end of matching are run through connection fixture (52) surface and stretch into cylindrical buffer tank body (50)
Internal feed tube (53), one end pipe run through connection fixture (52) surface and stretch into the lazy of cylindrical buffer tank body (50) inside
Property gas inlet pipe (54), the pressure transmission device (55) being positioned on inert gas inleting pipe (54), it is positioned at pressure transmission device (55)
Internal pressure-regulating device (56), it is positioned at buffering tank body (57) bottom and multiple circular opens (58) of annular array, fixing
The multiple tank needle tubings (59) being inserted in circular open (58), the Intelligent throttle valve (60) being positioned at each tank needle tubing (59) bottom,
It is positioned at what the internal throttle data feedback device (61) of Intelligent throttle valve (60) collectively formed.
One the most according to claim 6 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
The other end of feed tube (53) is fixing with the pharmacy liquid machine of peripheral hardware to be connected.
One the most according to claim 6 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
The other end of inert gas inleting pipe (54) is fixing with the spray tank processed of peripheral hardware even.
One the most according to claim 1 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that described
Control device by being fixedly mounted on ground control casing (62), being positioned at the commercial power interface controlled on casing (62) outer surface
(63) touch capacitance plate (64) with control, be positioned at what the internal PLC control system (29) of control casing (62) collectively formed.
One the most according to claim 9 big data tracking slip ultraviolet-sterilization pharmaceutical manufacturing line, it is characterised in that institute
The model stating PLC control system (29) is SIEMENS S7-300.
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CN201610957896.1A CN106315489A (en) | 2016-11-03 | 2016-11-03 | Big data tracking sliding ultraviolet sterilization pharmaceutical production line |
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CN112645262A (en) * | 2020-11-04 | 2021-04-13 | 福建智罗科技有限公司 | Aseptic cold filling equipment of plant extraction concentrate |
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