CN106315426B - A kind of assembling flat-top tower crane for building is installed, jacking method - Google Patents

A kind of assembling flat-top tower crane for building is installed, jacking method Download PDF

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Publication number
CN106315426B
CN106315426B CN201610795175.5A CN201610795175A CN106315426B CN 106315426 B CN106315426 B CN 106315426B CN 201610795175 A CN201610795175 A CN 201610795175A CN 106315426 B CN106315426 B CN 106315426B
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China
Prior art keywords
tower crane
installation
crane
tower
section
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CN201610795175.5A
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CN106315426A (en
Inventor
吴晓东
赵业荣
冯海荣
曹生财
魏乾
马成
张华翠
花程
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ANHUI TONGJI CONSTRUCTION GROUP Co Ltd
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ANHUI TONGJI CONSTRUCTION GROUP Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/18Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
    • B66C23/26Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
    • B66C23/28Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels
    • B66C23/283Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels with frameworks composed of assembled elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Transportation (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a kind of assembling flat-top tower crane installation for building, jacking methods.It includes the following steps:S1, basic engineering and construction;S2, tower crane component assembly;S3, the installation of tower crane main body;S4, lifting guide support adding;S5, debugging and inspection.In step S3 tower crane main body installation processes and during step S4 lifting guide support addings, the perpendicularity deviation of control tower owner's body is less than or equal to 2/1000.The present invention proposes a kind of installation and application of large-scale flat-top tower crane, and this method has the safety of superelevation, system the operation is stable, reliable, long lifespan;It is easy and safe to operate, construction quality can be effectively ensured, shorten the construction period.

Description

A kind of assembling flat-top tower crane for building is installed, jacking method
Technical field
The present invention relates to a kind of assembling flat-top tower crane installation for building, jacking methods, belong to the realm of building construction.
Background technology
In building industrialization, monomer members are increasingly heavier, and construction technology becomes increasingly complex, and the construction period is more and more tighter. In order to ensure construction safety and quality, shorten construction period, raising construction production efficiency, selection is advanced in performance, elevating capacity is big Lifting vertical transport equipment, it has also become the first choice in the construction of large-scale assembled architecture.And traditional tower crane wherein load is small, arm Long shorter, low construction efficiency, security performance and stability are poor, it is difficult to meet the construction requirement of assembled architecture.Therefore, it is assembling In formula building, it is necessary to using a kind of dedicated large-scale flat-top tower crane of architectural industrialization, installing and dismounting and jack-up construction side Method has larger difference with traditional tower crane construction method.
Invention content
The present invention proposes a kind of assembling flat-top tower crane installation for building, jacking method, solves large-scale flat-top tower crane Installation question.
The technical proposal of the invention is realized in this way:A kind of assembling flat-top tower crane for building is installed, jacking method, packet Include following steps:
S1, basic engineering and construction
First determine foundation for tower crane position, the ground of foundation for tower crane position need to be arranged on silty strata, in ground reinforcing bar packet After the completion of bundle, casting concrete and pre-buried supporting leg are removed the sundries around foundation for tower crane, and will be set as around foundation for tower crane alert Region is guarded against, caution notice is hung, sends special messenger's supervision and management;
S2, tower crane component assembly
Tower crane component first is marched into the arena, and to be joined during marching into the arena according to list of delivery order and receipt, using truck crane by tower crane structure Part, which is unloaded, is positioned over preset region, reexamines the number of components and quality, finally completes tower crane component using truck crane Assembly makes tower crane component avoid the Secondary Transport at scene in the range of truck crane lifting as possible during assembly;
S3, the installation of tower crane main body
Base section is lifted on pre-buried supporting leg first, using being bolted base section and supporting leg, then install one successively Section strengthens section, jacking stock assembly, rotating assembly, first segment balance arm assembly, first segment lifting arm assembly, the second section crane arm Assembly, third section lifting arm assembly, first piece of balance weight, the remaining lifting arm assembly of installation, are then existed with haulage cable again It after being passed around on luffing pulley blocks, is connect with variable-amplitude steel wire rope, luffing is completed using effective cooperation of master winch and luffing elevator Steel wire rope passes around, and the fag end of hoist rope is sling, and is slowly drawn from reel, and hoist rope is led from crane arm It guides in the pulley at arm end and is put into ground again, put on suspension hook, remaining balance weight is finally installed;
S4, lifting guide support adding
First check that hydraulic system and the safety of attached wall part, the placement position of check criteria section are total according to the object for treating lifting Weight lifts by crane the counterweight of corresponding weight, then removes axis pin, installs standard knot, jacking is determined according to the height of required jacking Tower body joint number amount is subsequently mounted first segment tower body section, then removes axis pin, installation standard knot, installation the second section tower body section, in repetition It states installation first segment tower body section and saves tower body section process to installing second, until tower body section is all installed, then start debugging process, It after the completion of debugging, carries out examination and hangs, be finally grounded tower crane by multiple band steels, adjust each limiting, fastening bolt is completed jacking and added Section process;
S5, debugging and inspection
First debugging limiting, then check comprehensively and carry out load test, last inspection declaration, i.e. installation terminates after inspection declaration.
Preferably, truck crane payload ratings described in step S2 are not less than 50t.
Preferably, in step S3 tower crane main body installation processes and during step S4 lifting guide support addings, control tower owner The perpendicularity deviation of body is less than or equal to 2/1000.
Preferably, in step S3 tower crane main body installation processes, after first piece of balance weight is installed, installation it is remaining The total length of lifting arm assembly is not less than 55m.
Preferably, in step S1 basic engineerings and work progress, the bearing capacity of ground is more than or equal to 0.2MP.
The beneficial effects of the invention are as follows:The present invention proposes a kind of installation and application of large-scale flat-top tower crane, the party Method has the safety of superelevation;System the operation is stable, reliable, long lifespan;It is easy and safe to operate, can be effectively ensured construction quality, Shorten the construction period.
Description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention, for those of ordinary skill in the art, without creative efforts, can be with Other attached drawings are obtained according to these attached drawings.
Fig. 1 is assembling proposed by the present invention flat-top tower crane installation for building, the flow diagram of jacking method.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without making creative work Embodiment shall fall within the protection scope of the present invention.
With reference to Fig. 1, a kind of assembling flat-top tower crane for building is installed, jacking method, is included the following steps:
S1, basic engineering and construction
First determine foundation for tower crane position, the ground of foundation for tower crane position need to be arranged on silty strata, the bearing capacity of ground More than or equal to 0.2MP, after the completion of the wrapping of ground reinforcing bar, casting concrete and pre-buried supporting leg are removed miscellaneous around foundation for tower crane Object, and warning region will be set as around foundation for tower crane, caution notice is hung, sends special messenger's supervision and management.
S2, tower crane component assembly
Tower crane component first is marched into the arena, and to be joined during marching into the arena according to list of delivery order and receipt, is not less than using payload ratings The truck crane of 50t, which unloads tower crane component, is positioned over preset region, reexamines the number of components and quality, finally utilizes vapour Vehicle hangs the assembly for completing tower crane component, and tower crane component is made to avoid scene in the range of truck crane lifting as possible during assembly Secondary Transport.
S3, the installation of tower crane main body
Base section is lifted on pre-buried supporting leg first, using being bolted base section and supporting leg, then install one successively Section strengthens section, jacking stock assembly, rotating assembly, first segment balance arm assembly, first segment lifting arm assembly, the second section crane arm Assembly, third section lifting arm assembly, first piece of balance weight, the remaining total length of installation are not less than the lifting arm assembly of 55m, then It after being passed around on luffing pulley blocks with haulage cable again, is connect with variable-amplitude steel wire rope, utilizes having for master winch and luffing elevator Effect coordinates to complete passing around for variable-amplitude steel wire rope, and the fag end of hoist rope is sling, and is slowly drawn from reel, by lifting steel Cord is drawn in the pulley at arm end from crane arm and is put into ground again, puts on suspension hook, remaining balance weight is finally installed, at this In tower crane main body installation process, the perpendicularity deviation of control tower owner's body is less than or equal to 2/1000.
S4, lifting guide support adding
First check that hydraulic system and the safety of attached wall part, the placement position of check criteria section are total according to the object for treating lifting Weight lifts by crane the counterweight of corresponding weight, then removes axis pin, installs standard knot, jacking is determined according to the height of required jacking Tower body joint number amount is subsequently mounted first segment tower body section, then removes axis pin, installation standard knot, installation the second section tower body section, in repetition It states installation first segment tower body section and saves tower body section process to installing second, until tower body section is all installed, then start debugging process, It after the completion of debugging, carries out examination and hangs, be finally grounded tower crane by multiple band steels, adjust each limiting, fastening bolt is completed jacking and added Section process, during the lifting guide support adding, the perpendicularity deviation of control tower owner's body is less than or equal to 2/1000.
S5, debugging and inspection
First debugging limiting, then check comprehensively and carry out load test, last inspection declaration, i.e. installation terminates after inspection declaration.
It is basic engineering and construction first, because of side proposed by the present invention during method proposed by the present invention is implemented The object that method is implemented is the dedicated large-scale flat-top tower crane of architectural industrialization, needs to take into account the operating radius of tower crane, place It needs to carry out cure process, followed by tower crane component assembly, needs the auxiliary of truck crane in this process, then be tower crane main body peace Dress, followed by lifting guide support adding process, it is specific to include jacking preparation, tower crane load-carrying trim, lifting guide support adding, debugging and examination It hangs, jack and terminate, finally debug and check, check comprehensively, load test, inspection declaration, i.e. installation terminates after inspection declaration.This method has The safety of superelevation;System the operation is stable, reliable, long lifespan;It is easy and safe to operate, construction quality can be effectively ensured, shorten and apply The work duration.
In addition, the assembled architecture is the reverse reverse of installation method proposed by the present invention with flat-top tower crane disassembly process Process, not described here any more.
The foregoing is merely a prefered embodiment of the invention, is not intended to limit the invention, it is all the present invention spirit and Within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.

Claims (5)

1. a kind of assembling flat-top tower crane for building is installed, jacking method, which is characterized in that is included the following steps:
S1, basic engineering and construction
First determine foundation for tower crane position, the ground of foundation for tower crane position need to be arranged on silty strata, wrapped up in ground reinforcing bar Cheng Hou, casting concrete and pre-buried supporting leg remove the sundries around foundation for tower crane, and will be set as security area around foundation for tower crane Domain hangs caution notice, sends special messenger's supervision and management;
S2, tower crane component assembly
Tower crane component first is marched into the arena, and to be joined during marching into the arena according to list of delivery order and receipt, is unloaded tower crane component using truck crane Vehicle is positioned over preset region, reexamines the number of components and quality, and the assembly of tower crane component is finally completed using truck crane, Tower crane component is made to avoid the Secondary Transport at scene in the range of truck crane lifting as possible during assembly;
S3, the installation of tower crane main body
Base section is lifted on pre-buried supporting leg first, using being bolted base section and supporting leg, then successively one section of installation plus Qiang Jie, jacking stock assembly, rotating assembly, first segment balance arm assembly, first segment lifting arm assembly, the second section crane arm are total Into, third section lifting arm assembly, first piece of balance weight, the remaining lifting arm assembly of installation, then become again with haulage cable It after being passed around on width pulley blocks, is connect with variable-amplitude steel wire rope, luffing steel is completed using effective cooperation of master winch and luffing elevator Cord passes around, and the fag end of hoist rope is sling, and is slowly drawn from reel, and hoist rope is drawn from crane arm It is put into ground again in the pulley at arm end, puts on suspension hook, remaining balance weight is finally installed;
S4, lifting guide support adding
First check the safety of hydraulic system and attached wall part, the placement position of check criteria section, according to the object total weight for treating lifting, The counterweight of corresponding weight is lifted by crane, then removes axis pin, standard knot is installed, jacking tower body section is determined according to the height of required jacking Quantity is subsequently mounted first segment tower body section, then removes axis pin, installs standard knot, and installation the second section tower body section repeats above-mentioned installation First segment tower body section, until tower body section is all installed, then start debugging process, has been debugged to the second section tower body section process is installed Cheng Hou carries out examination and hangs, is finally grounded tower crane by multiple band steels, adjusts each limiting, and fastening bolt completes lifting guide support adding mistake Journey;
S5, debugging and inspection
First debugging limiting, then check comprehensively and carry out load test, last inspection declaration, i.e. installation terminates after inspection declaration.
2. flat-top tower crane for building installation, jacking method are assembled as described in claim 1, which is characterized in that in step S2 The truck crane payload ratings are not less than 50t.
3. flat-top tower crane for building installation, jacking method are assembled as described in claim 1, which is characterized in that in step S3 In tower crane main body installation process and during step S4 lifting guide support addings, the perpendicularity deviation of control tower owner's body is less than or equal to 2/ 1000。
4. flat-top tower crane for building installation, jacking method are assembled as described in claim 1, which is characterized in that in step S3 In tower crane main body installation process, after first piece of balance weight is installed, the total length of the remaining lifting arm assembly of installation is not low In 55m.
5. flat-top tower crane for building installation, jacking method are assembled as described in claim 1, which is characterized in that in step S1 In basic engineering and work progress, the bearing capacity of ground is more than or equal to 0.2MP.
CN201610795175.5A 2016-08-31 2016-08-31 A kind of assembling flat-top tower crane for building is installed, jacking method Active CN106315426B (en)

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CN107165421A (en) * 2017-06-12 2017-09-15 江苏建科建设监理有限公司 A kind of construction method of concrete assembled building
CN107697818B (en) * 2017-10-17 2023-10-17 郑州科润机电工程有限公司 Construction method and special construction equipment for wall of prestressed concrete wind power tower
CN110745718B (en) * 2019-09-19 2020-09-18 珠海鉴安检测技术有限公司 Deviation rectifying method for tower crane
CN111039197B (en) * 2019-12-30 2021-04-23 广州市第三建筑工程有限公司 Construction method for reverse-order joint addition of jacking of internal-climbing tower crane

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