Oil circuit breaker polishing assembly integrated mechanism
Technical field
The invention belongs to field of plastics processing, and in particular to a kind of oil circuit breaker polishing assembly integrated mechanism.
Background technology
Assembly line is that enterprise is indispensable in batch production, current production line be transport system, pallet,
The organic assembling of detection device and manpower, it can effectively reduce manpower consumption, to meet the matching requirements of multi-assortment production.
Assembling line is broadly divided into hand assembled, semi-automatic assembly and Automated assembly, and enterprise is in product line, more frequently
Use hand assembled and automanual both patterns of assembly.
Switch main body and oil pipe involved in oil circuit breaker assembly are all comparatively fine parts, and cooperation between the two is closed
System is more accurate, if selection hand assembled pattern, the precision of assembly are difficult to reach, and needed for the mode of semi-automatic assembly
Human cost cost is higher, and the efficiency of work is also relatively low.What the polishing and assembly of previous oil circuit breaker were kept completely separate for two
Step, after the polishing of oil circuit breaker ontology, a lot of oil circuit breaker ontologies is packed together, and cannot achieve direct assembly, is reduced
Production efficiency.
Invention content
The invention is intended to provide a kind of oil circuit breaker polishing assembly integrated mechanism, with separator and the Automated assembly of polishing
The combination of line is completed at the same time the polishing to oil circuit breaker ontology and assembly.
In order to achieve the above object, base case of the invention is as follows:A kind of oil circuit breaker polishing assembly integrated mechanism, packet
Grinding device and assembly device are included, the grinding device includes grinder station, shake table, vibrating motor and abrasive material, the vibration
Motor connects shake table, and shake table connects grinder station, and the abrasive material is placed in grinder station, further includes separator, institute
Separator is stated in grinding device, the assembly device includes rack, hold-down mechanism, the first control unit, the second control
Unit processed, third control unit, first position sensor, second position sensor, for grip the first of oil circuit breaker ontology with
Row fixture and the second pallet for gripping oil pipe are equipped with rotation in first pallet and the second pallet
Frame, the first position sensor connect the first control unit, and the second position sensor connects the second control unit, described
First control unit connects the first pallet, and second control unit connects the second pallet, the hold-down mechanism with
Third control unit connects, and first control unit is connect with third control unit, and the second control unit and third control are single
Member connection.
The principle of base case:When operation, oil circuit breaker ontology is placed into the grinder station of grinding device, startup is shaken
Dynamic motor, driven by vibrating motors shake table, effect of vibration are transmitted on the abrasive material in grinder station, and abrasive material is to oil circuit breaker ontology
Surface carries out vibration polishing, and separator detaches the oil circuit breaker ontology that polishing is completed with abrasive material;First position sensor at this time
The first pallet is measured at a distance from the oil circuit breaker ontology after detaching, feedback signal gives the first control unit, the first control single
Member sends out displacement signal, makes the oil and gas switch ontology after the completion of the movement gripping polishing of the first pallet;The second position passes simultaneously
Sensor measures the second pallet at a distance from oil pipe, and feedback signal gives the second control unit, the second control unit to send out displacement
Signal makes the second pallet movement gripping oil pipe;Then first position sensor measures the first pallet and the second retinue
The distance of fixture, feedback signal give the first control unit, the first control unit to send out displacement signal, and the first pallet is made to move
At the oil and gas switch ontology to the second pallet of gripping, the first control unit controls the rotating turret turn of the first pallet at this time
It is dynamic, keep oil circuit breaker ontology corresponding with the assembly of oil pipe point;Then, first position sensor measures the first pallet and compacting machine
The distance of structure, second position sensor measure the second pallet at a distance from hold-down mechanism, and feedback signal is single to the first control
Member and the second control unit, the first control unit and the second control unit send out displacement signal, make the first pallet gripping oil
Switch main body is moved at hold-down mechanism, and the second pallet grips at oil pipe to hold-down mechanism, and first position sensor is to the
One control unit sends out arrival command signal, and second position sensor sends out arrival command signal to the second control unit, and first
Control unit and the second control unit give third control unit signal, third control unit to send out execution signal to hold-down mechanism,
Oil circuit breaker ontology and oil pipe are carried out compression fit by hold-down mechanism, and after hold-down mechanism completes assembly, third control unit gives first
Control unit and the second control unit send out feedback signal, and the first control unit controls the first pallet and unclamps oil circuit breaker sheet
Body, the second control unit control the second pallet pine tar pipe, and whole process completes polishing and assembly to oil circuit breaker.
The advantages of base case:1, grinding device and assembly device are integrated, by the polishing and assembly of oil circuit breaker
Process simplification improves the efficiency of production, realizes automated production assembly;2, separator is set in grinding device so that
Oil circuit breaker ontology is efficiently separated with abrasive material so that the first pallet can fast and easy accurately grip oil and gas switch sheet
Body quickly carries out next assembling stage, simplifies the bruting process of oil circuit breaker ontology;3, the first control unit, the second control
Unit, third control unit, the first pallet, the second pallet, first position sensor, second position sensor and pressure
It is mutual between tight mechanism to accurately control, the Automated assembly of oil circuit breaker ontology and oil pipe is realized, participates in, reduces without artificial
Human cost, also increases on assembly precision.
Preferred embodiment one:As the preferred embodiment of basic scheme, the separator includes transmission mechanism and allows to accommodate
The receiving frame of single oil circuit breaker ontology, the receiving frame are equipped with several through-holes that abrasive material can be made to pass through, and the transmission mechanism connects
Connect receiving frame.By above-mentioned setting, single switch ontology corresponds to single receiving frame, and multiple oil circuit breaker ontologies is avoided to polish together
When, oil circuit breaker stacks, and polishing is incomplete, and when Switch main body is clamped in the first pallet, single clamping easy to implement;Hold
It receives to be provided on frame to enter to accommodate by the through-hole of abrasive material, abrasive material and can realize polishing in frame, and accommodate frame and be detached from and grind
When material, the abrasive material accommodated in frame can also be returned to by through-hole in grinder station, realize the cycle of oil circuit breaker ontology polishing operation,
Oil circuit breaker ontology and abrasive material can also be efficiently separated.
Preferred embodiment two:Preferably one preferred embodiment, the receiving frame are interior equipped with this position of limitation oil circuit breaker
The snap ring set, the snap ring are integrally formed with frame is accommodated.By above-mentioned setting, snap ring blocks the end of oil circuit breaker sheet, passes through card
The setting of ring limits the position and direction of oil circuit breaker ontology, can ensure that first position sensor sentences oil circuit breaker body position
Disconnected, the accuracy of the gripping of the first pallet can be promoted, and reduce error for subsequent assembling process.
Preferred embodiment three:Further include detection device as the preferred embodiment of basic scheme, the detection device is examined for laser
Instrument is surveyed, the laser detecting apparatus is connect with third control unit, and the laser detecting apparatus connects the first control unit and the second control
Unit processed.By above-mentioned setting, when the compression that third control unit is sent out completes signal, laser detecting apparatus is opened, laser inspection
Surveying instrument can detect at the assembly of oil circuit breaker ontology and oil pipe, and in place whether thus detection assemble, if detection assembly is unqualified, first
The release command signal failure that control unit and the second control unit are sent out, while third control unit will continue to hold-down mechanism
Compression signal is sent out, until assembling qualified, defective work is continued to be machined to acceptable level, is effectively reduced unqualified
Product.
Preferred embodiment four:As the preferred embodiment of basic scheme, further include the 4th control unit, the third place sensor and
Third pallet, third pallet of the 4th control unit connection for gripping the oil circuit breaker ontology that do not polish, institute
It states the 4th control unit to connect with the first control unit, the third place sensor is connect with the 4th control unit.By upper
Setting is stated, after the oil circuit breaker ontology after the completion of polishing is gripped by the first pallet, accommodates frame vacancy;The 4th control is single simultaneously
Member also receives the gripping signal that third control unit is sent out, and then the third place sensor instrument distance, feeds back to the 4th control unit,
4th control unit sends out gripping signal to third pallet, and the Switch main body that the gripping of third pallet is not polished is placed into
In idle receiving frame, realize the feeding polishing operation of automation, without human intervention, can realize at the same replacement.
Preferred embodiment five:Preferably one preferred embodiment, the transmission mechanism include rotary electric machine, rotation axis and
Several drive links, the rotary electric machine connect rotation axis, and one end of the drive link is fixedly connected with receiving frame, drive link it is another
End is fixedly connected with transmission shaft.By above-mentioned setting, rotary electric machine drives shaft autobiography, the drive link being connected in shaft is allowed to do
Circular motion, so accommodate frame move in a circle in grinder station, accommodate frame rotation when, experience into abrasive material, polishing and
The process detached with abrasive material realizes the automation of bruting process.
Description of the drawings
Fig. 1 is the structural schematic diagram of oil circuit breaker of the present invention polishing assembly integrated mechanism embodiment;
Fig. 2 is the partial schematic diagram of oil circuit breaker of the present invention polishing assembly integrated mechanism embodiment.
Specific implementation mode
Below by specific implementation mode, the present invention is described in further detail:
Reference numeral in Figure of description includes:Assemble device 1, rack 10, the 4th control unit 101, the third place
Sensor 102, third pallet 103, the first control unit 104, first position sensor 105, the first pallet 106,
Second control unit 107, second position sensor 108, the second pallet 109, grinding device 2, vibrating motor 201, pedestal
202, shake table 203, grinder station 204, accommodate frame 205, hold-down mechanism 30, third control unit 301, oil circuit breaker ontology 40,
Oil pipe 50, laser detecting apparatus 60, separator 70, rotary electric machine 701, rotation axis 702, drive link 703.
Embodiment 1 is substantially as shown in Figure 1 and Figure 2:A kind of oil circuit breaker polishing assembly 20 structure of integral machine, including polishing
Device 2 and assembly device 1.It includes rack 10, hold-down mechanism 30, the first control unit 104, the second control unit to assemble device 1
107, third control unit 301, first position sensor 105, second position sensor 108, for gripping oil circuit breaker ontology 40
The first pallet 106 and the second pallet 109 for gripping oil pipe 50, be mounted with multiple control units in rack 10
And position sensor, and the upper end of hold-down mechanism 30 is also connect with rack 10, the left end of the first pallet 106 connects first
Sensor 105 is set, the right end of the first pallet 106 connects the first control unit 104, the first control of first position sensor connection
The left end of unit 104 processed, the second pallet 109 connects the second control unit 107, the right end connection of the second pallet 109
Second position sensor 108, second position sensor 108 connect the second control unit 107, hold-down mechanism 30 setting first with
The centre of row fixture 106 and the second pallet 109, hold-down mechanism 30 are connect with third control unit 301, the first control unit
104 and second control unit 107 connect with third control unit 301.
Grinding device 2 includes grinder station 204, shake table 203, vibrating motor 201 and abrasive material, 2 cloth of entire grinding device
10 lower section of ability rack is set, vibrating motor 201 connects shake table 203, and shake table 203 connects grinder station 204, and abrasive material, which is placed on, to be ground
In grinding machine platform 204, separator 70 is provided in grinding device 2, the amount of abrasive material has reached 204 saturation of entire grinder station
Half, enough abrasive materials can make entire oil circuit breaker ontology 40 adequately polish, separator 70 include transmission mechanism and appearance
Receive frame 205.
It accommodates frame 205 to connect with the free end of the drive link 703 of transmission mechanism, 703 other end of drive link is uniformly installed
In rotation axis 702, rotation axis 702 is connect with rotary electric machine 701, and one end that rotation axis 702 is connected with drive link 703 is mounted on
In grinder station 204,702 other end of rotation axis is mounted on outside the shell of grinder station 204, and the accommodation space for accommodating frame 205 permits
Perhaps accommodate single oil circuit breaker ontology 40, accommodate the snap ring for being equipped with the position that limitation oil circuit breaker ontology 40 is placed in frame 205, snap ring with
It accommodates frame 205 to be integrally formed, accommodates frame 205 and be equipped with several through-holes that abrasive material can be made to pass through, transmission mechanism can drive receiving
Frame 205 rotates, and the entire frame 205 that accommodates is allowed to submerge in abrasive material, and through-hole enters abrasive material, and vibration polishing oil circuit breaker ontology 40 is realized
The polishing of automation.
In addition, further including the 4th control unit 101, the third place sensor 102, third pallet 103 and laser inspection
Survey instrument 60, third pallet 103 of the 4th control unit 101 connection for gripping the oil circuit breaker ontology 40 that do not polish, the 4th
Control unit 101 is connect with the first control unit 104, and the third place sensor 102 is connect with the 4th control unit 101, and the 4th
Control unit 101, the third place sensor 102, third pallet 103 are arranged in the surface of grinder station 204, convenient for folder
Take the oil circuit breaker that do not polish;Laser detecting apparatus 60 is connect with third control unit 301, and first control of the control of laser detecting apparatus 60 is single
Member 104 and the second control unit 107, laser detecting apparatus 60 are arranged in the both sides of hold-down mechanism 30, can detect assembly in real time
Whether in place, additionally it is possible to be fed back in time to hold-down mechanism 30.
In the present embodiment, when operation, oil circuit breaker ontology 40 is placed into the receiving frame 205 of separator 70, is being driven
Under the action of mechanism, the rotation in grinder station 204 of frame 205, Vibration on Start-up motor 201, the driving vibration of vibrating motor 201 are accommodated
Platform 203, effect of vibration are transmitted on the abrasive material in grinder station 204, and abrasive material is entered by through-hole to be accommodated in frame 205, to oil
40 surface of Switch main body carries out vibration polishing, and transmission mechanism constantly rotates, and receiving frame 205 is driven to be detached with abrasive material.
First position sensor 105 measures the first pallet 106 at a distance from the oil circuit breaker ontology 40 after polishing at this time,
Feedback signal gives the first control unit 104, the first control unit 104 to send out displacement signal, makes the first pallet 106 movement folder
Take the oil and gas switch ontology after the completion of polishing;Second position sensor 108 measures the second pallet 109 and oil pipe 50 simultaneously
Distance, feedback signal give the second control unit 107, the second control unit 107 to send out displacement signal, make the second pallet 109
Mobile gripping oil pipe 50;Fixture is started to work at any time for the 4th control unit 101, the third place sensor 102, third simultaneously, the
The signal of gripping is passed to the 4th control unit 101, the 4th control unit 101 and the third place control by one control unit 104
Sensor co- controlling third pallet 103 grips the oil circuit breaker ontology 40 that do not polish and is placed in receiving frame 205;Then
First position sensor 105 measures the first pallet 106 and the second pallet 109, and feedback signal gives the first control unit
104, the first control unit 104 sends out displacement signal, makes the oil and gas switch ontology that the movement of the first pallet 106 grips to second
At pallet 109, the first control unit 104 controls the rotating turret rotation of the first pallet 106 at this time, makes oil circuit breaker ontology
40 is corresponding with the assembly of oil pipe 50 point.
Then, first position sensor 105 measures second position sensor 108 and measures the first pallet 106 and second
Pallet 109 at a distance from hold-down mechanism 30, feedback signal give the first control unit 104 and the second control unit 107, first
Control unit 104 and the second control unit 107 send out displacement signal, make gripping oil circuit breaker ontology 40 and oil pipe 50 to compacting machine
At structure 30, first position sensor 105 sends out the signal for reaching designated position, second position sensing to the first control unit 104
Device 108 sends out the signal for reaching designated position, the first control unit 104 and the second control unit 107 to the second control unit 107
Signal is sent out to third control unit 301, third control unit 301 sends out assembly to hold-down mechanism 30 and executes signal, compacting machine
Oil circuit breaker ontology 40 and oil pipe 50 are carried out compression fit by structure 30, and after hold-down mechanism 30 completes assembly, third control unit 301 is given
First control unit 104 and the second control unit 107 send out feedback signal, while laser detecting apparatus 60 is opened, laser detecting apparatus
60 can detect at the assembly of oil circuit breaker ontology 40 and oil pipe 50, and in place whether thus detection assemble, if detection assembly is unqualified, the
The release Signal Fail that one control unit 104 and the second control unit 107 are sent out, while third control unit 301 will continue to pair
Hold-down mechanism 30 sends out compression signal, until assembling qualified, can effectively reduce defective work, and then the first control is single
Member 104 controls the first pallet 106 and unclamps oil circuit breaker ontology 40, and the second control unit 107 controls 109 pine of the second pallet
Oil pipe 50 is opened, whole process completes polishing and assembly to oil circuit breaker.
Above-described is only the embodiment of the present invention, and the common sense such as well known concrete structure and/or characteristic are herein in scheme
It does not describe excessively.It should be pointed out that for those skilled in the art, without departing from the structure of the invention, also
Several modifications and improvements can be made, these should also be considered as protection scope of the present invention, these all do not interfere with of the invention real
The effect and patent practicability applied.The scope of protection required by this application should be based on the content of the claims, specification
In the records such as specific implementation mode can be used for explaining the content of claim.