CN106304435B - A kind of waterproof Electric radiant Heating Film and its production method based on graphene - Google Patents

A kind of waterproof Electric radiant Heating Film and its production method based on graphene Download PDF

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CN106304435B
CN106304435B CN201610975798.0A CN201610975798A CN106304435B CN 106304435 B CN106304435 B CN 106304435B CN 201610975798 A CN201610975798 A CN 201610975798A CN 106304435 B CN106304435 B CN 106304435B
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graphene
weight
parts
electric heating
radiant heating
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CN106304435A (en
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王书传
何文龙
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Fujian Jiuxin Technology Co., Ltd.
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Quanzhou Letter And Graphene Research Institute Co Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/21Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/263Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings

Abstract

The present invention relates to a kind of Electric radiant Heating Films, a kind of waterproof Electric radiant Heating Film and preparation method thereof based on graphene is provided, solve the problems, such as that Electric radiant Heating Film preparation process in the prior art is dangerous not environmentally, including following preparation step: (1) in water by graphene dispersion, it is mixed with resin emulsion and auxiliary agent, obtains graphene-based water-based electric heating slurry;(2) non-woven fabrics is immersed in the graphene water-based electric heating slurry, then dries, electric heating non-woven cloth is prepared;(3) copper-foil conducting electricity is sticked at electric heating non-woven cloth both ends;(4) the electric heating non-woven cloth upper and lower surface covering polyester plastics film of copper-foil conducting electricity and hot clamping are posted among polyester plastics film.

Description

A kind of waterproof Electric radiant Heating Film and its production method based on graphene
Technical field
The present invention relates to a kind of Electric radiant Heating Film more particularly to a kind of waterproof Electric radiant Heating Films and its production method based on graphene.
Background technique
Electric radiant Heating Film is the film that can be generated heat after a kind of energization, be by conductive special ink, metal current-carrying item it is processed, Hot pressing is made between insulation polyester film.Electric radiant Heating Film is divided into for the high-temperature electric heating membrane of electronic apparatus, military affairs etc. and civilian low Warm Electric radiant Heating Film.Conventional cryogenic Electric radiant Heating Film for floor heating could use after having to pass through heat resistant plastics' vacuum envelope, to protect Demonstrate,prove service life and safety.
The conductive filler that Electric radiant Heating Film generallys use has carbon dust (graphite powder, conductive black), metal powder (nickel, silver etc.).Metal Powder density is big, price is high, oxidizable and influence service life;The additive amount of carbon dust is big, resistance is high thus is higher than peace using voltage Full voltage, dangerous, for a long time using aging is easy, electric arc changes, eventually leads to heating efficiency and be greatly reduced.
Graphene is the most thin two-dimensional material found so far, the two-dimensional and periodic knot being made of carbon hexatomic ring Structure, physics, in terms of there is unique, excellent performance, such as: excellent conductivity, higher specific surface area, compared with High tensile strength, higher light transmission rate, higher stability, higher thermal conductivity etc..In recent years, graphene is as novel At home and abroad thermo electric material field has all started research boom and has achieved the achievement to attract people's attention for the research of conductive filler.
It being seen in the graphene Electric radiant Heating Film patent of report at present, the graphene conductive slurry of preparation is nearly all solvent type, Such as CN 105188164A, CN 104517664A, CN 103607795A.Solvent type graphene conductive slurry not environmentally, largely The volatilization of combustible solvent also makes the preparation process of Electric radiant Heating Film very dangerous.Therefore, it is badly in need of developing a kind of safe preparation process at present The graphene Electric radiant Heating Film of environmental protection.
Summary of the invention
Therefore, for the above content, the present invention provides a kind of waterproof Electric radiant Heating Film and preparation method thereof based on graphene, solution Electric radiant Heating Film preparation process certainly in the prior art it is dangerous not environmentally the problem of.
In order to achieve the above objectives, the present invention is achieved by the following technical solutions: a kind of anti-water power based on graphene The preparation method of hotting mask, including following preparation step:
(1) in water by graphene dispersion, it is mixed with resin emulsion and auxiliary agent, obtains graphene-based water-based electric heating slurry;
(2) non-woven fabrics is immersed in the graphene water-based electric heating slurry, is then dried, electric heating nonwoven is prepared Cloth;
(3) copper-foil conducting electricity is sticked at electric heating non-woven cloth both ends;
(4) the electric heating non-woven cloth upper and lower surface covering polyester plastics film of copper-foil conducting electricity and hot clamping are posted in polyester plastics film It is intermediate.
A further improvement is that: the graphene is to be produced using mechanical stripping graphite method, by the few layer stone of single layer and part Powder made of black alkene accumulation;With following technical indicator: appearance, black gray expandable powder;Thickness < 5nm, 5~20nm of diameter contain Water rate < 2%;0.02~0.04g/ml of bulk density.
A further improvement is that: the resin emulsion is polyacrylate dispersion.
A further improvement is that: the auxiliary agent includes dispersing agent, defoaming agent, preservative, coalescing agent.
A further improvement is that: the non-woven fabrics is hydrophilic nonwoven fabrics.
A kind of waterproof Electric radiant Heating Film based on graphene, the waterproof Electric radiant Heating Film are covered with polyester plastics film by upper and lower surface The electric heating non-woven cloth composition of copper-foil conducting electricity is posted, the electric heating non-woven cloth is immersed in electric heating slurry by non-woven fabrics to be handled and obtains, The electric heating slurry is formed comprising following raw material: graphene, polyacrylate emulsion, dispersing agent, defoaming agent, preservative, film forming help Agent, the graphene are to be produced using mechanical stripping graphite method, the powder as made of single layer and the accumulation of part form the few-layer graphene alkene;Tool There are following technical indicator: appearance, black gray expandable powder;Thickness < 5nm, 5~20nm of diameter, moisture content < 2%;Bulk density 0.02 ~0.04g/ml.
A further improvement is that: the raw material components of the electric heating slurry are formed by following parts by weight: 3~5 weight of graphene Part, 50~60 parts by weight of polyacrylate emulsion, 20~30 parts by weight of dispersing agent, 5~10 parts by weight of defoaming agent, 3~8 weight of preservative Measure part, 10~15 parts by weight of coalescing agent.
A further improvement is that: the raw material components of the electric heating slurry are formed by following parts by weight: 4 parts by weight of graphene, 50 parts by weight of polyacrylate emulsion, 26 parts by weight of dispersing agent, 5 parts by weight of defoaming agent, 5 parts by weight of preservative, 10 weight of coalescing agent Measure part.
A further improvement is that: the dispersing agent is 3- aminopropyl triethoxysilane, the defoaming agent is mineral oil, institute Stating coalescing agent is neopelex.
A further improvement is that: the preservative is potassium sorbate.
By using preceding solution, the beneficial effects of the present invention are: the waterproof electric heating of the invention based on graphene Film, safe preparation process environmental protection, obtained Electric radiant Heating Film can quickly heat under safe voltage, Electric radiant Heating Film folding, pressure resistance, can It folds, waterproof performance is good, can use as usual under wet environment.It can be widely used for civilian electric heater, electrothermal component, infrared reason The fields such as treatment, road winter snow melt deicing.Electric radiant Heating Film of the invention does not need addition solvent, required raw material group in preparation process Divide environmental protection, efficiently solving solvent volatilization in traditional Electric radiant Heating Film preparation process causes to occur to human body, to ambient enviroment nocuousness The problem of.
Specific embodiment
Carry out the embodiment that the present invention will be described in detail below with reference to specific embodiment, how skill is applied to the present invention whereby Art means solve technical problem, and the realization process for reaching technical effect can fully understand and implement.
Unless otherwise specified, the conventional hand that technological means employed in embodiment is well known to those skilled in the art Section, used reagent and product are also available commercial.The source of agents useful for same, trade name and it is necessary to list it Constituent person is indicated on the first occurrence.
Embodiment one
A kind of waterproof Electric radiant Heating Film based on graphene, the waterproof Electric radiant Heating Film are covered with polyester plastics film by upper and lower surface The electric heating non-woven cloth composition of copper-foil conducting electricity is posted, the electric heating non-woven cloth is immersed in electric heating slurry by non-woven fabrics to be handled and obtains, The electric heating slurry includes that each raw material of following parts by weight forms: 3 parts by weight of graphene, 50 parts by weight of polyacrylate emulsion, 3- 20 parts by weight of aminopropyl triethoxysilane, 5 parts by weight of mineral oil, 3 parts by weight of potassium sorbate, 10 weight of neopelex Measure part;The graphene is to be produced using mechanical stripping graphite method, powder made of being accumulated as single-layer graphene;With following skill Art index: appearance, black gray expandable powder;Thickness=4nm, diameter 15nm, moisture content=1%;Bulk density 0.02g/ml.
Preparation method, including following preparation step:
(1) in water by graphene dispersion, with polyacrylate dispersion and dispersing agent, defoaming agent, preservative, coalescing agent Mixing, obtains graphene-based water-based electric heating slurry;
(2) hydrophilic nonwoven fabrics are immersed in the graphene water-based electric heating slurry, are then dried, be prepared electric heating without Woven fabric;
(3) copper-foil conducting electricity is sticked at electric heating non-woven cloth both ends;
(4) the electric heating non-woven cloth upper and lower surface covering polyester plastics film of copper-foil conducting electricity and hot clamping are posted in polyester plastics film It is intermediate.
Embodiment two
A kind of waterproof Electric radiant Heating Film based on graphene, the waterproof Electric radiant Heating Film are covered with polyester plastics film by upper and lower surface The electric heating non-woven cloth composition of copper-foil conducting electricity is posted, the electric heating non-woven cloth is immersed in electric heating slurry by non-woven fabrics to be handled and obtains, The electric heating slurry includes that each raw material of following parts by weight forms: the raw material components of the electric heating slurry press following parts by weight group At: 4 parts by weight of graphene, 50 parts by weight of polyacrylate emulsion, 26 parts by weight of 3- aminopropyl triethoxysilane, 5 weight of mineral oil Measure part, 5 parts by weight of potassium sorbate, 10 parts by weight of neopelex;The graphene is using mechanical stripping graphite method Production, powder made of being accumulated as single-layer graphene;With following technical indicator: appearance, black gray expandable powder;Thickness=3nm, directly Diameter 10nm, moisture content=0.5%;Bulk density 0.03g/ml.
Preparation method, including following preparation step:
(1) in water by graphene dispersion, with polyacrylate dispersion and dispersing agent, defoaming agent, preservative, coalescing agent Mixing, obtains graphene-based water-based electric heating slurry;
(2) hydrophilic nonwoven fabrics are immersed in the graphene water-based electric heating slurry, are then dried, be prepared electric heating without Woven fabric;
(3) copper-foil conducting electricity is sticked at electric heating non-woven cloth both ends;
(4) the electric heating non-woven cloth upper and lower surface covering polyester plastics film of copper-foil conducting electricity and hot clamping are posted in polyester plastics film It is intermediate.
Embodiment three
A kind of waterproof Electric radiant Heating Film based on graphene, the waterproof Electric radiant Heating Film are covered with polyester plastics film by upper and lower surface The electric heating non-woven cloth composition of copper-foil conducting electricity is posted, the electric heating non-woven cloth is immersed in electric heating slurry by non-woven fabrics to be handled and obtains, The electric heating slurry includes that each raw material of following parts by weight forms: 5 parts by weight of graphene, 60 parts by weight of polyacrylate emulsion, 3- 30 parts by weight of aminopropyl triethoxysilane, 10 parts by weight of mineral oil, 8 parts by weight of potassium sorbate, neopelex 15 Parts by weight;The graphene is to be produced using mechanical stripping graphite method, powder made of being accumulated as single-layer graphene;With following Technical indicator: appearance, black gray expandable powder;Thickness=2nm, diameter 20nm, moisture content=1.8%;Bulk density 0.04g/ml.
Preparation method, including following preparation step:
(1) in water by graphene dispersion, with polyacrylate dispersion and dispersing agent, defoaming agent, preservative, coalescing agent Mixing, obtains graphene-based water-based electric heating slurry;
(2) hydrophilic nonwoven fabrics are immersed in the graphene water-based electric heating slurry, are then dried, be prepared electric heating without Woven fabric;
(3) copper-foil conducting electricity is sticked at electric heating non-woven cloth both ends;
(4) the electric heating non-woven cloth upper and lower surface covering polyester plastics film of copper-foil conducting electricity and hot clamping are posted in polyester plastics film It is intermediate.
Wherein, in the present invention, the graphene is produced using mechanical stripping graphite method can be achieved the purpose of the present invention, The powder as made of single layer and the accumulation of part form the few-layer graphene alkene;With following technical indicator: appearance, black gray expandable powder;Thickness < 5nm, 5~20nm of diameter, moisture content < 2%;This can be achieved in above parameter range in 0.02~0.04g/ml of bulk density The purpose of invention.The purpose of the present invention: stone can be achieved in the raw material components of the electric heating slurry within the scope of following parts by weight Black 3~5 parts by weight of alkene, 50~60 parts by weight of polyacrylate emulsion, 20~30 parts by weight of 3- aminopropyl triethoxysilane, mineral Oily 5~10 parts by weight, 3~8 parts by weight of potassium sorbate, 10~15 parts by weight of neopelex.
The foregoing descriptions are merely the embodiment using this origination techniques content, any those skilled in the art use this wound Make done modifications and changes, all belong to the scope of the patents of this creation opinion, and is not limited to those disclosed embodiments.

Claims (10)

1. a kind of preparation method of the waterproof Electric radiant Heating Film based on graphene, which is characterized in that including following preparation step:
(1) in water by graphene dispersion, it is mixed with resin emulsion and auxiliary agent, obtains graphene-based water-based electric heating slurry;
(2) non-woven fabrics is immersed in the graphene-based water-based electric heating slurry, then dries, electric heating non-woven cloth is prepared;
(3) copper-foil conducting electricity is sticked at electric heating non-woven cloth both ends;
(4) the electric heating non-woven cloth upper and lower surface covering polyester plastics film of copper-foil conducting electricity and hot clamping are posted in polyester plastics film Between.
2. the preparation method of the waterproof Electric radiant Heating Film according to claim 1 based on graphene, it is characterised in that: the graphite Alkene is to be produced using mechanical stripping graphite method, the powder as made of single layer and the accumulation of part form the few-layer graphene alkene;With following technology Index: appearance, black gray expandable powder;Thickness < 5nm, 5~20nm of diameter, moisture content < 2%;0.02~0.04 g/ of bulk density ml。
3. the preparation method of the waterproof Electric radiant Heating Film according to claim 1 or 2 based on graphene, it is characterised in that: described Resin emulsion is polyacrylate dispersion.
4. the preparation method of the waterproof Electric radiant Heating Film according to claim 1 or 2 based on graphene, it is characterised in that: described Auxiliary agent includes dispersing agent, defoaming agent, preservative, coalescing agent.
5. the preparation method of the waterproof Electric radiant Heating Film according to claim 4 based on graphene, it is characterised in that: the nonwoven Cloth is hydrophilic nonwoven fabrics.
6. a kind of waterproof Electric radiant Heating Film based on graphene, which is characterized in that the waterproof Electric radiant Heating Film is covered with poly- by upper and lower surface The electric heating non-woven cloth composition for posting copper-foil conducting electricity of ester plastic foil, the electric heating non-woven cloth are immersed in electric heating slurry by non-woven fabrics It handles and obtains, the electric heating slurry includes that following raw material forms: graphene, polyacrylate emulsion, dispersing agent, defoaming agent, anti-corrosion Agent, coalescing agent, the graphene are to be produced using mechanical stripping graphite method, are accumulated by single layer and part form the few-layer graphene alkene Powder;With following technical indicator: appearance, black gray expandable powder;Thickness < 5nm, 5~20nm of diameter, moisture content < 2%;Accumulation 0.02~0.04 g/ml of density.
7. the waterproof Electric radiant Heating Film according to claim 6 based on graphene, it is characterised in that: the raw material of the electric heating slurry Component is formed by following parts by weight: 3~5 parts by weight of graphene, 50~60 parts by weight of polyacrylate emulsion, 20~30 weight of dispersing agent Measure part, 5~10 parts by weight of defoaming agent, 3~8 parts by weight of preservative, 10~15 parts by weight of coalescing agent.
8. the waterproof Electric radiant Heating Film according to claim 7 based on graphene, it is characterised in that: the raw material of the electric heating slurry Component is formed by following parts by weight: 4 parts by weight of graphene, 50 parts by weight of polyacrylate emulsion, 26 parts by weight of dispersing agent, defoaming agent 5 parts by weight, 5 parts by weight of preservative, 10 parts by weight of coalescing agent.
9. the waterproof Electric radiant Heating Film described according to claim 6 or 7 or 8 based on graphene, it is characterised in that: the dispersing agent is 3- aminopropyl triethoxysilane, the defoaming agent are mineral oil, the coalescing agent is neopelex.
10. the waterproof Electric radiant Heating Film according to claim 9 based on graphene, it is characterised in that: the preservative is sorb Sour potassium.
CN201610975798.0A 2016-11-07 2016-11-07 A kind of waterproof Electric radiant Heating Film and its production method based on graphene Active CN106304435B (en)

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Address after: 362000 Fifth Floor of Tangxi Industrial Zone Office Building, Wanhong Road, Luojiang District, Quanzhou City, Fujian Province

Patentee after: Fujian Jiuxin Technology Co., Ltd.

Address before: 362000 Tangxi Industrial Zone of Wanhong Highway, Luojiang District, Quanzhou City, Fujian Province

Patentee before: Quanzhou letter and graphene Research Institute Co., Ltd.