CN106300889A - A kind of Surface Mount Halbach array formula permanent-magnet surface gear train for normal axis transmission - Google Patents

A kind of Surface Mount Halbach array formula permanent-magnet surface gear train for normal axis transmission Download PDF

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Publication number
CN106300889A
CN106300889A CN201610897492.8A CN201610897492A CN106300889A CN 106300889 A CN106300889 A CN 106300889A CN 201610897492 A CN201610897492 A CN 201610897492A CN 106300889 A CN106300889 A CN 106300889A
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China
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permanent magnet
type
tile shape
wheel
magnet
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CN106300889B (en
Inventor
徐永向
高放
邹继斌
王骞
赵博
王宝超
江善林
赵猛
李勇
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Beijing Bohao Intelligent Technology Co.,Ltd.
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Harbin Institute of Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/10Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K51/00Dynamo-electric gears, i.e. dynamo-electric means for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Dynamo-Electric Clutches, Dynamo-Electric Brakes (AREA)

Abstract

A kind of Surface Mount Halbach array formula permanent-magnet surface gear train for normal axis transmission, the present invention relates to Mechanical & Electrical Transmission field.In order to solve to be currently used for the permanent-magnet planar gear of normal axis transmission and bevel gear structure complexity, manufacture and assemble difficult problem.The Surface Mount Halbach array formula permanent-magnet surface gear train for normal axis transmission of the present invention, its composition includes two wheels, two wheels are magnetic gear, two wheels are cylinder wheel and face wheel respectively, face wheel is horizontally disposed with, cylinder wheel is arranged on above face wheel, and cylinder wheel is mutually orthogonal with the axle centre of face wheel, leaves air gap between cylinder wheel and face wheel;When one of them is taken turns as drivewheel, another one wheel is driven pulley, and described drivewheel drives driven pulley to rotate by magnetive attraction.The gear train simple in construction of the present invention, compact, convenient for assembly, it is adaptable to and occasion that two axle system mutually isolated higher to noise, cleanliness factor and reliability requirement.

Description

A kind of Surface Mount for normal axis transmission-Halbach array formula permanent-magnet surface gear train
Technical field
The present invention relates to Mechanical & Electrical Transmission field, particularly to a kind of Surface Mount for normal axis transmission-Halbach array formula Permanent-magnet surface gear train.
Background technology
The transmission of normal axis at present more uses bevel gear dough-making powder gear.The tooth surface shape of bevel gear is complicated, and processing and manufacturing is stranded Difficulty, the bevel gear parameter of different brands is the most different, and many employing pairings manufacture in manufacturing process, this processing to bevel gear Manufacture, overhaul and keep in repair and cause very burden.The roller gear that the tool dimension that face gear needs due to processing engages with reality Identical, the number of cutters required for the face gear of processing different size and parameter is more, and processing cost is higher;It addition, face gear Inner radius has Undercutting Phenomenon, outer radius to have wedge angle phenomenon, and therefore the facewidth can not be designed to oversize, and transmission intensity is limited.
In the last few years, the magnetic gear relying on magnetive attraction to carry out power transmission has a great development.Magnetic gear can Realize contactless transmission, it is to avoid driving shaft contacts with the direct mechanical of driven between centers, can reduce noise and vibration, to work Environmental nonpollution, and there is the features such as overload protection.
According to the feature of bevel gear dough-making powder gear, people is had correspondingly to propose the permanent-magnet planar being capable of normal axis transmission Gear and permanent magnetism conical gear.The permanent-magnet planar gear using the coupling of multi-turn magnetic pole have employed a fairly large number of permanent magnet, structure More complicated, assembling trouble;The permanent magnet of permanent magnetism conical gear magnetize mode and assembling the most relatively difficult.
Summary of the invention
The invention aims to solve to be currently used for the permanent-magnet planar gear of normal axis transmission and bevel gear structure is multiple Problem miscellaneous, that manufacture and assemble difficulty, it is provided that a kind of Surface Mount for normal axis transmission-Halbach array formula permanent-magnet surface tooth Wheels.
Realizing above-mentioned purpose, the present invention adopts the technical scheme that:
A kind of Surface Mount for normal axis transmission-Halbach array formula permanent-magnet surface gear train, its composition includes two wheels, described Two wheels be magnetic gear, two wheel be respectively cylinder wheel and face wheel, described face wheel is horizontally disposed with, described circle Post wheel is arranged on above face wheel, and cylinder wheel is mutually orthogonal with the axle centre of face wheel, stays between cylinder wheel and face wheel There is air gap;When one of them is taken turns as drivewheel, another one wheel for driven pulley, described drivewheel by magnetive attraction drive from Wheel rotation.
The present invention provides the benefit that relative to prior art:
1, due to cylinder wheel and face wheel there is no direct Mechanical Contact, this gear train without abrasion, noise is little, transmission efficiency is high, There is the advantages such as high, non-maintaining, the overload protection of reliability;
2, due to tight in the spacing between the first type tile shape permanent magnet and the Second-Type tile shape permanent magnet being often disposed adjacent Close it is provided with a tile shape filler body so that the consumption of permanent magnet is greatly decreased, and cost is reduced;
3, use Halbach array formula that permanent magnet is installed and can produce higher air-gap field, therefore the performance of gear train is had Bigger lifting.
To sum up, the simple in construction of this gear train, compact, convenient for assembly, it is adaptable to noise, cleanliness factor and reliability requirement Higher and that two axle systems are mutually isolated occasion.
Accompanying drawing explanation
Fig. 1 is that the axle of a kind of Surface Mount for normal axis transmission of the present invention-Halbach array formula permanent-magnet surface gear train is surveyed Figure;
Fig. 2 is the parts explosion of cylinder wheel;
Fig. 3 is the front view of cylinder wheel;
Fig. 4 is the A-A sectional view of Fig. 3;
Fig. 5 be surface-mount type cylinder wheel multiple tile shape permanent magnets and multiple tile shape filler body be arranged in cylinder wheel yoke portion Front view on outer circumference surface;
Fig. 6 is that multiple tile shape permanent magnets of Halbach array formula cylinder wheel are arranged on the outer circumference surface in cylinder wheel yoke portion Front view;
Fig. 7 is the parts explosion of face wheel;
Fig. 8 is the top view of face wheel;
Fig. 9 is the B-B sectional view of Fig. 8;
Figure 10 is the outward flange that the multiple fan-shaped permanent magnets of Halbach array formula face wheel are arranged in the upper surface in face wheel yoke portion The front view at place;
Figure 11 is the multiple fan-shaped filler body of surface-mount type face wheel and multiple fan-shaped permanent magnet is arranged in the upper of face wheel yoke portion The front view of the outer edge on surface;
Figure 12 is the top view of Fig. 1;
Figure 13 is the left view of Fig. 1.
In figure: cylinder wheel 1, face wheel 2, front end ring 3-1, rear end ring 3-2, cylinder wheel yoke portion 4, axial center hole one 4-1, Keyway one 4-2, tile shape permanent magnet the 5, first type tile shape permanent magnet 5-1, Second-Type tile shape permanent magnet 5-2, the 3rd type watt Sheet shape permanent magnet 5-3, the 4th type tile shape permanent magnet 5-4, tile shape filler body 6, protection body 7, top ring 8, sector are forever Magnet the 9, first type sector permanent magnet 9-1, Second-Type sector permanent magnet 9-2, the 3rd type sector permanent magnet 9-3, the 4th type are fan-shaped Permanent magnet 9-4, outer jointing jacket 10, face wheel yoke portion 11, axial center hole two 11-1, keyway two 11-2, internal protective cover 12, plane Wheel yoke portion 13, axial center hole two 13-1, axial center hole two 13-1, fan-shaped filler body 14.
Detailed description of the invention
Detailed description of the invention one: as shown in Fig. 1, Figure 12 and Figure 13, a kind of Surface Mount-Halbach for normal axis transmission Array permanent magnetic face gear train, its composition includes that two wheels, two described wheels are magnetic gear, and two wheels are cylinder respectively Wheel 1 and face wheel 2, described face wheel 2 is horizontally disposed with, and described cylinder wheel 1 is arranged on above face wheel 2, and cylinder wheel 1 He The axle centre of face wheel 2 is mutually orthogonal, and (in theory, air gap is the least, it is possible to pass to leave air gap between cylinder wheel 1 and face wheel 2 The torque passed is the biggest, but comprehensively should determine in conjunction with the level of torque in actual installation space and required transmission);When one of them take turns into During drivewheel, another one wheel is driven pulley, and described drivewheel drives driven pulley to rotate by magnetive attraction.
Two wheels are mounted on permanent magnet, and the mounting means according to permanent magnet is different, is divided into surface-mount type and Halbach array Formula two kinds.Mounting means according to permanent magnet is combined, and the present invention can have two kinds of combinative structure forms: surface-mount type cylinder wheel is joined Close Halbach array formula face wheel structure and Halbach array formula cylinder wheel coordinates surface-mount type face wheel structure.
Detailed description of the invention two: as shown in Fig. 1 ~ Fig. 5 and Figure 10, the one described in detailed description of the invention one is used for normal axis The Surface Mount of transmission-Halbach array formula permanent-magnet surface gear train, described cylinder wheel 1 is surface-mount type cylinder wheel, described face wheel 2 is Halbach array formula face wheel;
Described surface-mount type cylinder wheel includes cylinder wheel yoke portion 4, multiple tile shape permanent magnet 5 and multiple tile shape filler body 6;
Described cylinder wheel yoke portion 4 uses magnetic conductivity ferromagnetic material (such as pure iron or mild steel) to make (for adjacent tiles shape permanent magnetism Body 5 provides magnetic circuit), described cylinder wheel yoke portion 4 is provided with axial center hole one 4-1, axial center hole one 4-in cylinder wheel yoke portion 4 Keyway one 4-2 for coordinating with axle system one is offered vertically on the inwall of 1;Described multiple tile shape permanent magnets 5 include Multiple first type tile shape permanent magnet 5-1 and multiple Second-Type tile shape permanent magnet 5-2, described multiple first type tile shapes are forever Magnet 5-1 and multiple Second-Type tile shape permanent magnet 5-2 is successively alternately and spaced set being all fixed on by bonding mode On the outer circumference surface in cylinder wheel yoke portion 4 (formation magnet steel), the first type tile shape permanent magnet 5-1 and the Second-Type watt being often disposed adjacent A tile shape filler body 6, described multiple tile shape implants closely it are provided with in spacing between sheet shape permanent magnet 5-2 Body 6 all uses non-permeable material (such as plastics) to make, and described multiple tile shape filler body 6 are all fixed by bonding mode On the outer circumference surface in cylinder wheel yoke portion 4, multiple first type tile shape permanent magnet 5-1 and multiple Second-Type tile shape permanent magnet 5- 2 all use radial magnetizing or parallel magnetization, and the first type tile shape permanent magnet 5-1 of being often disposed adjacent and Second-Type tile shape are forever The magnetizing direction of magnet 5-2 is contrary;
Described Halbach array formula face wheel includes face wheel yoke portion 11 and multiple fan-shaped permanent magnet 9;Described face wheel yoke Portion 11 is provided with axial center hole two 11-1, and the inwall of axial center hole two 11-1 in face wheel yoke portion 11 offers use vertically In keyway two 11-2 coordinated with axle system two;Described multiple fan-shaped permanent magnets 9 include multiple first type sector permanent magnet 9-1, Multiple Second-Type sector permanent magnet 9-2, multiple 3rd type sector permanent magnet 9-3 and multiple 4th type sector permanent magnet 9-4;Described Multiple first type sector permanent magnet 9-1, multiple Second-Type sector permanent magnet 9-2, multiple 3rd type sector permanent magnet 9-3 and many Individual 4th type sector permanent magnet 9-4 is all vertically arranged and is fixed on by bonding mode the outside of the upper surface in face wheel yoke portion 11 At edge, and multiple first type sector permanent magnet 9-1, multiple Second-Type sector permanent magnet 9-2, multiple 3rd type sector permanent magnet 9- 3 and multiple 4th type sector permanent magnet 9-4 successively according to the first type sector permanent magnet 9-1, Second-Type sector permanent magnet 9-2, The cycle arrangement that puts in order of three type sector permanent magnet 9-3 and the 4th type sector permanent magnet 9-4 arranges and (i.e. uses Halbach battle array Row form) form cylindric permanent magnet, multiple first type sector permanent magnet 9-1 and multiple 3rd type sector permanent magnet 9-3 are equal Using cutting orientation magnetizing and the two magnetizing direction contrary, the Second-Type sector permanent magnet 9-2 being often disposed adjacent and the 4th type sector are forever Magnet 9-4 magnetizing direction is contrary with the axially in parallel of Halbach array formula face wheel and the two magnetizing direction (owing to permanent magnet is adopted By Halbach array, form single-edge magnetic field distribution), face wheel yoke portion 11 uses non-permeable material (such as plastics) to make.
Detailed description of the invention three: as shown in Fig. 1 ~ Fig. 5, Fig. 7 and Figure 10, the one described in detailed description of the invention two is for just The Surface Mount of quadrature axis transmission-Halbach array formula permanent-magnet surface gear train, described surface-mount type cylinder wheel also include front end ring 3-1, after End ring 3-2 and protection body 7;Described front end ring 3-1 and rear end ring 3-2 is all fixedly installed on multiple tile by bonding mode Before and after shape permanent magnet 5 and multiple tile shape filler body 6 on two end faces, described protection body 7 is sleeved on multiple watts admittedly Sheet shape permanent magnet 5 and the outside of multiple tile shape filler body 6, front end ring 3-1, rear end ring 3-2 and protection body 7 all use non- Magnetic conductive material (such as rustless steel or glass tape) make (make tile shape permanent magnet 5 it can be avoided that structural failure, oxidation, to watt Sheet shape permanent magnet 5 forms effectively protection);
Described Halbach array formula face wheel also includes top ring 8, outer jointing jacket 10 and internal protective cover 12;Described outer guarantor Sheath 10 and internal protective cover 12 are separately positioned on outside and the inner side of multiple fan-shaped permanent magnet 9, and described top ring 8 is by bonding Mode is fixed on the upper surface of multiple fan-shaped permanent magnet 9, and top ring 8, outer jointing jacket 10 and internal protective cover 12 all use non-magnetic Property material (such as rustless steel or glass tape) make and (make fan-shaped permanent magnet 9 it can be avoided that structural failure, oxidation, to fan-shaped permanent magnetism Body 9 forms effectively protection).
The effect of top ring 8, internal protective cover 12 and outer jointing jacket 10 is all the main part to Halbach array formula face wheel (including face wheel yoke portion 11 and multiple fan-shaped permanent magnet 9) is divided to protect.The main part of Halbach array formula face wheel simultaneously The protection structure divided also is not limited to this structure, can be varied.
Detailed description of the invention four: as shown in Fig. 5 and Figure 10, the one described in detailed description of the invention two or three is used for normal axis The Surface Mount of transmission-Halbach array formula permanent-magnet surface gear train, tile shape permanent magnet 5 number of pole-pairs of described surface-mount type cylinder wheelFan-shaped permanent magnet 9 number of pole-pairs with Halbach array formula face wheel, should meet following relational expression:
In formula,WithIt is respectively surface-mount type cylinder wheel and the rotating speed of Halbach array formula face wheel,For gear ratio.
Present embodiment provides the benefit that: can make gear train in running, torque and gear ratio keep constant, real The smooth transfer of existing torque.
Detailed description of the invention five: as shown in Figures 2 and 6, the one described in detailed description of the invention two is used for normal axis transmission Surface Mount-Halbach array formula permanent-magnet surface gear train, described multiple tile shape permanent magnets 5 and multiple tile shape filler body 6 The most equal with the thickness of multiple fan-shaped permanent magnets 9, multiple tile shape permanent magnets 5 and the axial length of multiple tile shape filler body 6 Spend the most equal with the radical length of multiple fan-shaped permanent magnets 9.
Detailed description of the invention six: as shown in Fig. 1 ~ 4, Fig. 6 ~ Fig. 9 and Figure 11, the one described in detailed description of the invention one is used for The Surface Mount of normal axis transmission-Halbach array formula permanent-magnet surface gear train, described cylinder wheel 1 is Halbach array formula cylinder Wheel, described face wheel is surface-mount type face wheel;
Described Halbach array formula cylinder wheel includes cylinder wheel yoke portion 4 and multiple tile shape permanent magnet 5;Described cylinder wheel Yoke portion 4 is provided with axial center hole one 4-1, the inwall of axial center hole one 4-1 in cylinder wheel yoke portion 4 offers vertically for Keyway one 4-2 coordinated with axle system one;
Described multiple tile shape permanent magnets 5 include multiple first type tile shape permanent magnet 5-1, multiple Second-Type tile shape permanent magnetism Body 5-2, multiple 3rd type tile shape permanent magnet 5-3 and multiple 4th type tile shape permanent magnet 5-4, described multiple first types watt Sheet shape permanent magnet 5-1, multiple Second-Type tile shape permanent magnet 5-2, multiple 3rd type tile shape permanent magnet 5-3 and multiple 4th type Tile shape permanent magnet 5-4 is all fixed on by bonding mode on the outer circumference surface in cylinder wheel yoke portion 4, and multiple first type tile shape Permanent magnet 5-1, multiple Second-Type tile shape permanent magnet 5-2, multiple 3rd type tile shape permanent magnet 5-3 and multiple 4th type tile Shape permanent magnet 5-4 is successively according to the first type tile shape permanent magnet 5-1, Second-Type tile shape permanent magnet 5-2, the 3rd type tile shape forever The cycle arrangement that puts in order of magnet 5-3 and the 4th type tile shape permanent magnet 5-4 arranges (i.e. using Halbach array form) shape Circular permanent magnet, multiple first type tile shape permanent magnet 5-1 and multiple 3rd type tile shape permanent magnet 5-3 is become all to use and cut To magnetizing, and the first type tile shape permanent magnet 5-1 of being often disposed adjacent and the magnetizing direction phase of the 3rd type tile shape permanent magnet 5-3 Instead, described multiple Second-Type tile shape permanent magnet 5-2 and the 4th type tile shape permanent magnet 5-4 all use radially or parallel fill Magnetic, and the magnetizing direction of the Second-Type tile shape permanent magnet 5-2 that is often disposed adjacent and the 4th type tile shape permanent magnet 5-4 is contrary (owing to permanent magnet uses Halbach array, form single-edge magnetic field distribution);
Described surface-mount type face wheel includes face wheel yoke portion 13, multiple fan-shaped filler body 14 and multiple fan-shaped permanent magnet 9;Institute The face wheel yoke portion 13 stated uses magnetic conductive material (such as pure iron or mild steel) to make and (provides magnetic for adjacent fan-shaped permanent magnet 9 Road), face wheel yoke portion 13 is provided with axial center hole two 13-1, edge on the inwall of axial center hole two 13-1 in face wheel yoke portion 13 Axially offer keyway two 13-2 for coordinating with axle system two;Described multiple fan-shaped permanent magnet 9 includes multiple first type fan Shape permanent magnet 9-1 and multiple Second-Type sector permanent magnet 9-2, described multiple first type sector permanent magnet 9-1 and multiple second Type sector permanent magnet 9-2 replaces the most successively and is equidistantly vertically arranged and is fixed on the upper of face wheel yoke portion 13 by bonding mode At the neighboring on surface, between the first type sector permanent magnet 9-1 and the Second-Type sector permanent magnet 9-2 that are often disposed adjacent between Closely being provided with a fan-shaped filler body 14 away from interior, described multiple fan-shaped filler body 14 all uses non-permeable material (such as plastics etc.) are made, and described multiple fan-shaped filler body 14 is all fixed on the upper table in face wheel yoke portion 13 by bonding mode At the neighboring in face, multiple first type sector permanent magnet 9-1 and the magnetizing direction of multiple Second-Type sector permanent magnet 9-2 and table Mounted face wheel axially in parallel, and the first type sector permanent magnet 9-1 of being often disposed adjacent and Second-Type sector permanent magnet 9-2 Magnetizing direction is contrary, each fan-shaped filler body 14 and the first type sector permanent magnet 9-1 or the Second-Type fan that are adjacent setting Shape permanent magnet 9-2 constitutes a pole span, the pole embrace of multiple tile shape permanent magnets 5 between 0.3-0.5, multiple fan-shaped permanent magnetism The pole embrace of body 9 keeps consistent with the pole embrace of multiple tile shape filler body 6.
Detailed description of the invention seven: as shown in Fig. 2, Fig. 4, Fig. 7 and Fig. 9, the one described in detailed description of the invention six is for just The Surface Mount of quadrature axis transmission-Halbach array formula permanent-magnet surface gear train, described Halbach array formula cylinder wheel also includes front end Ring 3-1, rear end ring 3-2 and protection body 7;Described front end ring 3-1 and rear end ring 3-2 is all fixedly installed on by bonding mode Before and after multiple tile shape permanent magnets 5 on two end faces, described protection body 7 is sleeved on multiple tile shape permanent magnet 5 admittedly Outside, front end ring 3-1, rear end ring 3-2 and protection body 7 all use non-permeable material (such as rustless steel or glass tape) to make (making tile shape permanent magnet 5 it can be avoided that structural failure, oxidation, tile shape permanent magnet 5 is formed effectively protection);
Described surface-mount type face wheel also includes top ring 8, outer jointing jacket 10 and internal protective cover 12;Described outer jointing jacket 10 He Internal protective cover 12 is separately positioned on multiple fan-shaped filler body 14 and the outside of multiple fan-shaped permanent magnet 9 and inner side, and described is upper End ring 8 is fixed on multiple fan-shaped filler body 14 and the upper surface of multiple fan-shaped permanent magnet 9 by bonding mode, top ring 8, outer Protection set 10 and internal protective cover 12 all use non-permeable material (such as rustless steel or glass tape) to make and (make fan-shaped permanent magnet 9 It can be avoided that structural failure, oxidation, fan-shaped permanent magnet 9 is formed effectively protection).
Detailed description of the invention eight: as shown in Fig. 6 and Figure 11, the one described in detailed description of the invention six or seven is used for normal axis The Surface Mount of transmission-Halbach array formula permanent-magnet surface gear train, the tile shape permanent magnet 5 of described Halbach array formula cylinder wheel Number of pole-pairsFan-shaped permanent magnet 9 number of pole-pairs with surface-mount type face wheel, should meet following relational expression:
In formula,WithIt is respectively Halbach array formula cylinder wheel and the rotating speed of surface-mount type face wheel,For gear ratio.
Present embodiment provides the benefit that: can make gear train in running, torque and gear ratio keep constant, real The smooth transfer of existing torque.
Detailed description of the invention nine: as shown in Fig. 2 and Fig. 7, the one described in detailed description of the invention six is used for normal axis transmission Surface Mount-Halbach array formula permanent-magnet surface gear train, described multiple tile shape permanent magnets 5 and multiple fan-shaped permanent magnets 9 and The thickness of multiple fan-shaped filler body 14 is the most equal, the axial length of multiple tile shape permanent magnets 5 and multiple fan-shaped permanent magnets 9 and The radical length of multiple fan-shaped filler body 14 is the most equal.
Detailed description of the invention ten: as shown in FIG. 12 and 13, the one described in detailed description of the invention one passes for normal axis Dynamic Surface Mount-Halbach array formula permanent-magnet surface gear train, before and after described cylinder wheel 1, two end faces and face wheel 2 is inside and outside Article two, circular arc line alignment (tangent) is arranged.
Present embodiment provides the benefit that: guarantees that coupling regime is the biggest, can transmit bigger torque.
Operation principle: two wheels of this kind of structure are directly produced air-gap flux by permanent magnet, surface-mount type structure directly by Tile shape permanent magnet 5 produces air-gap flux, and the fan-shaped permanent magnet 9 of Halbach array formula structure is by the tangential magnetic of adjacent pole Lead to and concentrate on a fan-shaped permanent magnet subsequently into air gap.So during work, upper lower whorl directly produces two of air-gap flux forever Magnet is relative, produces magnetive attraction.
Due to the magnetive attraction produced between two-wheeled, the rotation of drivewheel can drive driven pulley to rotate.Negative when having on driven pulley During load, in coupling regime, Halbach array formula face wheel structure coordinates for surface-mount type cylinder wheel, its tile shape permanent magnet 5 with Multiple fan-shaped permanent magnet 9 centers be not just to, can stagger certain angle, loads the biggest, and the angle staggered is the biggest.When During the 90 ° of electrical angles that stagger, it is possible to the torque of transmission reaches maximum, when load exceedes torque capacity now, two-wheeled will produce " relatively slide ", gear train cisco unity malfunction, namely there occurs overload protection.
And Halbach array formula face wheel structure is coordinated for surface-mount type cylinder wheel, its fan-shaped permanent magnet 9 is with tile shape forever The center of magnet 5 be not just to, can stagger certain angle, loads the biggest, and the angle staggered is the biggest.When staggering 90 ° During electrical angle, it is possible to the torque of transmission reaches maximum, when load exceedes torque capacity now, two-wheeled will produce " the most sliding Dynamic ", gear train cisco unity malfunction, namely there occurs overload protection.

Claims (10)

1. Surface Mount-Halbach array formula permanent-magnet surface the gear train for normal axis transmission, it is characterised in that: it forms bag Including two wheels, two described wheels are magnetic gear, and two wheels are that cylinder takes turns (1) and face wheel (2), described plane respectively Wheel (2) is horizontally disposed with, and described cylinder wheel (1) is arranged on face wheel (2) top, and cylinder wheel (1) and the wheel shaft of face wheel (2) Centrage is mutually orthogonal, leaves air gap between cylinder wheel (1) and face wheel (2);When one of them is taken turns as drivewheel, another one Wheel is driven pulley, and described drivewheel drives driven pulley to rotate by magnetive attraction.
A kind of Surface Mount for normal axis transmission the most according to claim 1-Halbach array formula permanent-magnet surface gear train, It is characterized in that: described cylinder wheel (1) is surface-mount type cylinder wheel, and described face wheel (2) is Halbach array formula plane Wheel;
Described surface-mount type cylinder wheel includes cylinder wheel yoke portion (4), multiple tile shape permanent magnet (5) and multiple tile shape implant Body (6);Described cylinder wheel yoke portion (4) uses magnetic conductivity ferromagnetic material to make, during described cylinder wheel yoke portion (4) is provided with axially Central hole one (4-1), cylinder wheel yoke portion (4) axial center hole one (4-1) inwall on offer vertically for axle system one The keyway one (4-2) coordinated;Described multiple tile shape permanent magnets (5) include multiple first type tile shape permanent magnet (5-1) and Multiple Second-Types tile shape permanent magnet (5-2), described multiple first types tile shape permanent magnet (5-1) and multiple Second-Type tile Shape permanent magnet (5-2) is successively alternately and spaced set be all fixed on cylinder by bonding mode and take turns the excircle in yoke portion (4) On face, in the spacing between the first type tile shape permanent magnet (5-1) and Second-Type tile shape permanent magnet (5-2) that are often disposed adjacent Closely being provided with a tile shape filler body (6), described multiple tile shape filler body (6) all use non-permeable material Making, described multiple tile shape filler body (6) are all fixed on the outer circumference surface of cylinder wheel yoke portion (4) by bonding mode On, multiple first types tile shape permanent magnet (5-1) and multiple Second-Type tile shape permanent magnet (5-2) all use radial magnetizing or flat Row magnetizes, and the first type tile shape permanent magnet (5-1) of being often disposed adjacent and the side of magnetizing of Second-Type tile shape permanent magnet (5-2) To on the contrary;
Described Halbach array formula face wheel includes face wheel yoke portion (11) and multiple fan-shaped permanent magnet (9);Described plane Wheel yoke portion (11) is provided with axial center hole two (11-1), edge on the inwall of the axial center hole two (11-1) in face wheel yoke portion (11) Axially offer the keyway two (11-2) for coordinating with axle system two;Described multiple fan-shaped permanent magnet (9) includes multiple first Type sector permanent magnet (9-1), multiple Second-Type sector permanent magnet (9-2), multiple 3rd type sector permanent magnet (9-3) and multiple Four types sector permanent magnet (9-4);Described multiple first types sector permanent magnet (9-1), multiple Second-Type sector permanent magnet (9- 2), multiple 3rd types sector permanent magnet (9-3) and multiple 4th type sector permanent magnet (9-4) are all vertically arranged and by bonding side Formula is fixed on the outer edge of the upper surface in face wheel yoke portion (11), and multiple first type sector permanent magnet (9-1), multiple second Type sector permanent magnet (9-2), multiple 3rd type sector permanent magnet (9-3) and multiple 4th type sector permanent magnet (9-4) are pressed successively Fan according to the first type sector permanent magnet (9-1), Second-Type sector permanent magnet (9-2), the 3rd type sector permanent magnet (9-3) and the 4th type The cycle arrangement that puts in order of shape permanent magnet (9-4) arranges and forms cylindric permanent magnet, multiple first type sector permanent magnet (9- 1) the and multiple 3rd type sector permanent magnet (9-3) all uses cutting orientation magnetizing and the two magnetizing direction contrary, be often disposed adjacent Two types sector permanent magnet (9-2) and the 4th type sector permanent magnet (9-4) magnetizing direction are axial with Halbach array formula face wheel Parallel and the two magnetizing direction is contrary, and face wheel yoke portion (11) uses non-permeable material to make.
A kind of Surface Mount for normal axis transmission the most according to claim 2-Halbach array formula permanent-magnet surface gear train, It is characterized in that: described surface-mount type cylinder wheel also includes front end ring (3-1), rear end ring (3-2) and protection body (7);Described Front end ring (3-1) and rear end ring (3-2) be all fixedly installed on multiple tile shape permanent magnet (5) and multiple watts by bonding mode Before and after sheet shape filler body (6) on two end faces, described protection body (7) is sleeved on multiple tile shape permanent magnet (5) admittedly And the outside of multiple tile shape filler body (6), front end ring (3-1), rear end ring (3-2) and protection body (7) all use non-leading Magnetic material is made;
Described Halbach array formula face wheel also includes top ring (8), outer jointing jacket (10) and internal protective cover (12);Described Outer jointing jacket (10) and internal protective cover (12) be separately positioned on outside and the inner side of multiple fan-shaped permanent magnet (9), described is upper End ring (8) is fixed on the upper surface of multiple fan-shaped permanent magnet (9) by bonding mode, top ring (8), outer jointing jacket (10) and interior Protection set (12) all uses non-permeable material to make.
4. according to a kind of Surface Mount for normal axis transmission described in Claims 2 or 3-Halbach array formula permanent-magnet surface gear Group, it is characterised in that: tile shape permanent magnet (5) number of pole-pairs of described surface-mount type cylinder wheelWith Halbach array formula plane Fan-shaped permanent magnet (9) number of pole-pairs of wheel, should meet following relational expression:
In formula,WithIt is respectively surface-mount type cylinder wheel and the rotating speed of Halbach array formula face wheel,For gear ratio.
A kind of Surface Mount for normal axis transmission the most according to claim 2-Halbach array formula permanent-magnet surface gear train, It is characterized in that: described multiple tile shape permanent magnets (5) and multiple tile shape filler body (6) and multiple fan-shaped permanent magnets (9) thickness is the most equal, the axial length of multiple tile shape permanent magnets (5) and multiple tile shape filler body (6) and multiple fans The radical length of shape permanent magnet (9) is the most equal.
A kind of Surface Mount for normal axis transmission the most according to claim 1-Halbach array formula permanent-magnet surface gear train, It is characterized in that: described cylinder wheel (1) is Halbach array formula cylinder wheel, and described face wheel is surface-mount type face wheel;
Described Halbach array formula cylinder wheel includes cylinder wheel yoke portion (4) and multiple tile shape permanent magnet (5);Described circle Post wheel yoke portion (4) is provided with axial center hole one (4-1), along axle on the inwall of the axial center hole one (4-1) of cylinder wheel yoke portion (4) To the keyway one (4-2) offered for coordinating with axle system one;
Described multiple tile shape permanent magnets (5) include multiple first type tile shape permanent magnet (5-1), multiple Second-Type tile shape Permanent magnet (5-2), multiple 3rd type tile shape permanent magnet (5-3) and multiple 4th type tile shape permanent magnet (5-4) are described many Individual first type tile shape permanent magnet (5-1), multiple Second-Type tile shape permanent magnet (5-2), multiple 3rd type tile shape permanent magnet (5-3) and multiple 4th type tile shape permanent magnet (5-4) all by bonding mode be fixed on cylinder wheel yoke portion (4) outer circumference surface On, and multiple first type tile shape permanent magnet (5-1), multiple Second-Type tile shape permanent magnet (5-2), multiple 3rd type tile shape Permanent magnet (5-3) and multiple 4th type tile shape permanent magnet (5-4) successively according to the first type tile shape permanent magnet (5-1), second The arrangement of type tile shape permanent magnet (5-2), the 3rd type tile shape permanent magnet (5-3) and the 4th type tile shape permanent magnet (5-4) is suitable Sequence cycle arrangement arranges and forms circular permanent magnet, multiple first types tile shape permanent magnet (5-1) and multiple 3rd type tile Shape permanent magnet (5-3) all uses cutting orientation magnetizing, and the first type tile shape permanent magnet (5-1) being often disposed adjacent and the 3rd type tile The magnetizing direction of shape permanent magnet (5-3) is contrary, and described multiple Second-Types tile shape permanent magnet (5-2) and the 4th type tile shape are forever Magnet (5-4) all uses radially or parallel magnetization, and Second-Type tile shape permanent magnet (5-2) being often disposed adjacent and the 4th type watt The magnetizing direction of sheet shape permanent magnet (5-4) is contrary;
Described surface-mount type face wheel includes face wheel yoke portion (13), multiple fan-shaped filler body (14) and multiple fan-shaped permanent magnet (9);Described face wheel yoke portion (13) uses magnetic conductive material to make, and face wheel yoke portion (13) is provided with axial center hole two (13- 1), the inwall of the axial center hole two (13-1) of face wheel yoke portion (13) offers the key for coordinating with axle system two vertically Groove two (13-2);Described multiple fan-shaped permanent magnet (9) includes multiple first types sector permanent magnet (9-1) and multiple Second-Type fan Shape permanent magnet (9-2), described multiple first types sector permanent magnet (9-1) and multiple Second-Type sector permanent magnet (9-2) all depend on At the neighboring of the secondary upper surface alternately and being equidistantly vertically arranged and being fixed on face wheel yoke portion (13) by bonding mode, Closely arrange in spacing between the first type sector permanent magnet (9-1) and Second-Type sector permanent magnet (9-2) that are often disposed adjacent Having a fan-shaped filler body (14), described multiple fan-shaped filler body (14) all uses non-permeable material to make, described Multiple fan-shaped filler body (14) be all fixed at the neighboring of upper surface in face wheel yoke portion (13) by bonding mode, The magnetizing direction of multiple first types sector permanent magnet (9-1) and multiple Second-Type sector permanent magnet (9-2) and surface-mount type face wheel Axially in parallel, and the first type sector permanent magnet (9-1) of being often disposed adjacent and the side of magnetizing of Second-Type sector permanent magnet (9-2) To on the contrary, each fan-shaped filler body (14) and be adjacent the first type sector permanent magnet (9-1) or the Second-Type sector of setting Permanent magnet (9-2) constitutes a pole span, and the pole embrace of multiple tile shape permanent magnets (5) is between 0.3-0.5, and multiple sectors are forever The pole embrace of magnet (9) keeps consistent with the pole embrace of multiple tile shape filler body (6).
A kind of Surface Mount for normal axis transmission the most according to claim 6-Halbach array formula permanent-magnet surface gear train, It is characterized in that: described Halbach array formula cylinder wheel also includes front end ring (3-1), rear end ring (3-2) and protection body (7);Described front end ring (3-1) and rear end ring (3-2) are all fixedly installed on multiple tile shape permanent magnet (5) by bonding mode Before and after on two end faces, described protection body (7) is sleeved on the outside of multiple tile shape permanent magnet (5), front end ring (3-admittedly 1), rear end ring (3-2) and protection body (7) all use non-permeable material to make;
Described surface-mount type face wheel also includes top ring (8), outer jointing jacket (10) and internal protective cover (12);Described outer protection Set (10) and internal protective cover (12) be separately positioned on the outside of multiple fan-shaped filler body (14) and multiple sector permanent magnet (9) with Inner side, described top ring (8) is fixed on multiple fan-shaped filler body (14) and multiple fan-shaped permanent magnet (9) by bonding mode Upper surface, top ring (8), outer jointing jacket (10) and internal protective cover (12) all use non-permeable material to make.
8. according to a kind of Surface Mount for normal axis transmission described in claim 6 or 7-Halbach array formula permanent-magnet surface gear Group, it is characterised in that: tile shape permanent magnet (5) number of pole-pairs of described Halbach array formula cylinder wheelWith surface-mount type plane Fan-shaped permanent magnet (9) number of pole-pairs of wheel, should meet following relational expression:
In formula,WithIt is respectively Halbach array formula cylinder wheel and the rotating speed of surface-mount type face wheel,For gear ratio.
A kind of Surface Mount for normal axis transmission the most according to claim 6-Halbach array formula permanent-magnet surface gear train, It is characterized in that: described multiple tile shape permanent magnets (5) and multiple fan-shaped permanent magnets (9) and multiple fan-shaped filler body (14) thickness is the most equal, and the axial length of multiple tile shape permanent magnets (5) is filled out with multiple fan-shaped permanent magnets (9) and multiple sector The radical length filling object (14) is the most equal.
A kind of Surface Mount for normal axis transmission the most according to claim 1-Halbach array formula permanent-magnet surface gear train, It is characterized in that: before and after described cylinder wheel (1), two end faces align with inside and outside two circular arc lines of face wheel (2) setting.
CN201610897492.8A 2016-10-15 2016-10-15 A kind of Surface Mount-Halbach array formula permanent-magnet surface gear set for quadrature axis transmission Active CN106300889B (en)

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CN111037468A (en) * 2019-12-30 2020-04-21 枣庄北航机床创新研究院有限公司 Staggered shaft magnetic transmission device for polishing angle head

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