A kind of Surface Mount for normal axis transmission-Halbach array formula permanent-magnet surface gear train
Technical field
The present invention relates to Mechanical & Electrical Transmission field, particularly to a kind of Surface Mount for normal axis transmission-Halbach array formula
Permanent-magnet surface gear train.
Background technology
The transmission of normal axis at present more uses bevel gear dough-making powder gear.The tooth surface shape of bevel gear is complicated, and processing and manufacturing is stranded
Difficulty, the bevel gear parameter of different brands is the most different, and many employing pairings manufacture in manufacturing process, this processing to bevel gear
Manufacture, overhaul and keep in repair and cause very burden.The roller gear that the tool dimension that face gear needs due to processing engages with reality
Identical, the number of cutters required for the face gear of processing different size and parameter is more, and processing cost is higher;It addition, face gear
Inner radius has Undercutting Phenomenon, outer radius to have wedge angle phenomenon, and therefore the facewidth can not be designed to oversize, and transmission intensity is limited.
In the last few years, the magnetic gear relying on magnetive attraction to carry out power transmission has a great development.Magnetic gear can
Realize contactless transmission, it is to avoid driving shaft contacts with the direct mechanical of driven between centers, can reduce noise and vibration, to work
Environmental nonpollution, and there is the features such as overload protection.
According to the feature of bevel gear dough-making powder gear, people is had correspondingly to propose the permanent-magnet planar being capable of normal axis transmission
Gear and permanent magnetism conical gear.The permanent-magnet planar gear using the coupling of multi-turn magnetic pole have employed a fairly large number of permanent magnet, structure
More complicated, assembling trouble;The permanent magnet of permanent magnetism conical gear magnetize mode and assembling the most relatively difficult.
Summary of the invention
The invention aims to solve to be currently used for the permanent-magnet planar gear of normal axis transmission and bevel gear structure is multiple
Problem miscellaneous, that manufacture and assemble difficulty, it is provided that a kind of Surface Mount for normal axis transmission-Halbach array formula permanent-magnet surface tooth
Wheels.
Realizing above-mentioned purpose, the present invention adopts the technical scheme that:
A kind of Surface Mount for normal axis transmission-Halbach array formula permanent-magnet surface gear train, its composition includes two wheels, described
Two wheels be magnetic gear, two wheel be respectively cylinder wheel and face wheel, described face wheel is horizontally disposed with, described circle
Post wheel is arranged on above face wheel, and cylinder wheel is mutually orthogonal with the axle centre of face wheel, stays between cylinder wheel and face wheel
There is air gap;When one of them is taken turns as drivewheel, another one wheel for driven pulley, described drivewheel by magnetive attraction drive from
Wheel rotation.
The present invention provides the benefit that relative to prior art:
1, due to cylinder wheel and face wheel there is no direct Mechanical Contact, this gear train without abrasion, noise is little, transmission efficiency is high,
There is the advantages such as high, non-maintaining, the overload protection of reliability;
2, due to tight in the spacing between the first type tile shape permanent magnet and the Second-Type tile shape permanent magnet being often disposed adjacent
Close it is provided with a tile shape filler body so that the consumption of permanent magnet is greatly decreased, and cost is reduced;
3, use Halbach array formula that permanent magnet is installed and can produce higher air-gap field, therefore the performance of gear train is had
Bigger lifting.
To sum up, the simple in construction of this gear train, compact, convenient for assembly, it is adaptable to noise, cleanliness factor and reliability requirement
Higher and that two axle systems are mutually isolated occasion.
Accompanying drawing explanation
Fig. 1 is that the axle of a kind of Surface Mount for normal axis transmission of the present invention-Halbach array formula permanent-magnet surface gear train is surveyed
Figure;
Fig. 2 is the parts explosion of cylinder wheel;
Fig. 3 is the front view of cylinder wheel;
Fig. 4 is the A-A sectional view of Fig. 3;
Fig. 5 be surface-mount type cylinder wheel multiple tile shape permanent magnets and multiple tile shape filler body be arranged in cylinder wheel yoke portion
Front view on outer circumference surface;
Fig. 6 is that multiple tile shape permanent magnets of Halbach array formula cylinder wheel are arranged on the outer circumference surface in cylinder wheel yoke portion
Front view;
Fig. 7 is the parts explosion of face wheel;
Fig. 8 is the top view of face wheel;
Fig. 9 is the B-B sectional view of Fig. 8;
Figure 10 is the outward flange that the multiple fan-shaped permanent magnets of Halbach array formula face wheel are arranged in the upper surface in face wheel yoke portion
The front view at place;
Figure 11 is the multiple fan-shaped filler body of surface-mount type face wheel and multiple fan-shaped permanent magnet is arranged in the upper of face wheel yoke portion
The front view of the outer edge on surface;
Figure 12 is the top view of Fig. 1;
Figure 13 is the left view of Fig. 1.
In figure: cylinder wheel 1, face wheel 2, front end ring 3-1, rear end ring 3-2, cylinder wheel yoke portion 4, axial center hole one 4-1,
Keyway one 4-2, tile shape permanent magnet the 5, first type tile shape permanent magnet 5-1, Second-Type tile shape permanent magnet 5-2, the 3rd type watt
Sheet shape permanent magnet 5-3, the 4th type tile shape permanent magnet 5-4, tile shape filler body 6, protection body 7, top ring 8, sector are forever
Magnet the 9, first type sector permanent magnet 9-1, Second-Type sector permanent magnet 9-2, the 3rd type sector permanent magnet 9-3, the 4th type are fan-shaped
Permanent magnet 9-4, outer jointing jacket 10, face wheel yoke portion 11, axial center hole two 11-1, keyway two 11-2, internal protective cover 12, plane
Wheel yoke portion 13, axial center hole two 13-1, axial center hole two 13-1, fan-shaped filler body 14.
Detailed description of the invention
Detailed description of the invention one: as shown in Fig. 1, Figure 12 and Figure 13, a kind of Surface Mount-Halbach for normal axis transmission
Array permanent magnetic face gear train, its composition includes that two wheels, two described wheels are magnetic gear, and two wheels are cylinder respectively
Wheel 1 and face wheel 2, described face wheel 2 is horizontally disposed with, and described cylinder wheel 1 is arranged on above face wheel 2, and cylinder wheel 1 He
The axle centre of face wheel 2 is mutually orthogonal, and (in theory, air gap is the least, it is possible to pass to leave air gap between cylinder wheel 1 and face wheel 2
The torque passed is the biggest, but comprehensively should determine in conjunction with the level of torque in actual installation space and required transmission);When one of them take turns into
During drivewheel, another one wheel is driven pulley, and described drivewheel drives driven pulley to rotate by magnetive attraction.
Two wheels are mounted on permanent magnet, and the mounting means according to permanent magnet is different, is divided into surface-mount type and Halbach array
Formula two kinds.Mounting means according to permanent magnet is combined, and the present invention can have two kinds of combinative structure forms: surface-mount type cylinder wheel is joined
Close Halbach array formula face wheel structure and Halbach array formula cylinder wheel coordinates surface-mount type face wheel structure.
Detailed description of the invention two: as shown in Fig. 1 ~ Fig. 5 and Figure 10, the one described in detailed description of the invention one is used for normal axis
The Surface Mount of transmission-Halbach array formula permanent-magnet surface gear train, described cylinder wheel 1 is surface-mount type cylinder wheel, described face wheel
2 is Halbach array formula face wheel;
Described surface-mount type cylinder wheel includes cylinder wheel yoke portion 4, multiple tile shape permanent magnet 5 and multiple tile shape filler body 6;
Described cylinder wheel yoke portion 4 uses magnetic conductivity ferromagnetic material (such as pure iron or mild steel) to make (for adjacent tiles shape permanent magnetism
Body 5 provides magnetic circuit), described cylinder wheel yoke portion 4 is provided with axial center hole one 4-1, axial center hole one 4-in cylinder wheel yoke portion 4
Keyway one 4-2 for coordinating with axle system one is offered vertically on the inwall of 1;Described multiple tile shape permanent magnets 5 include
Multiple first type tile shape permanent magnet 5-1 and multiple Second-Type tile shape permanent magnet 5-2, described multiple first type tile shapes are forever
Magnet 5-1 and multiple Second-Type tile shape permanent magnet 5-2 is successively alternately and spaced set being all fixed on by bonding mode
On the outer circumference surface in cylinder wheel yoke portion 4 (formation magnet steel), the first type tile shape permanent magnet 5-1 and the Second-Type watt being often disposed adjacent
A tile shape filler body 6, described multiple tile shape implants closely it are provided with in spacing between sheet shape permanent magnet 5-2
Body 6 all uses non-permeable material (such as plastics) to make, and described multiple tile shape filler body 6 are all fixed by bonding mode
On the outer circumference surface in cylinder wheel yoke portion 4, multiple first type tile shape permanent magnet 5-1 and multiple Second-Type tile shape permanent magnet 5-
2 all use radial magnetizing or parallel magnetization, and the first type tile shape permanent magnet 5-1 of being often disposed adjacent and Second-Type tile shape are forever
The magnetizing direction of magnet 5-2 is contrary;
Described Halbach array formula face wheel includes face wheel yoke portion 11 and multiple fan-shaped permanent magnet 9;Described face wheel yoke
Portion 11 is provided with axial center hole two 11-1, and the inwall of axial center hole two 11-1 in face wheel yoke portion 11 offers use vertically
In keyway two 11-2 coordinated with axle system two;Described multiple fan-shaped permanent magnets 9 include multiple first type sector permanent magnet 9-1,
Multiple Second-Type sector permanent magnet 9-2, multiple 3rd type sector permanent magnet 9-3 and multiple 4th type sector permanent magnet 9-4;Described
Multiple first type sector permanent magnet 9-1, multiple Second-Type sector permanent magnet 9-2, multiple 3rd type sector permanent magnet 9-3 and many
Individual 4th type sector permanent magnet 9-4 is all vertically arranged and is fixed on by bonding mode the outside of the upper surface in face wheel yoke portion 11
At edge, and multiple first type sector permanent magnet 9-1, multiple Second-Type sector permanent magnet 9-2, multiple 3rd type sector permanent magnet 9-
3 and multiple 4th type sector permanent magnet 9-4 successively according to the first type sector permanent magnet 9-1, Second-Type sector permanent magnet 9-2,
The cycle arrangement that puts in order of three type sector permanent magnet 9-3 and the 4th type sector permanent magnet 9-4 arranges and (i.e. uses Halbach battle array
Row form) form cylindric permanent magnet, multiple first type sector permanent magnet 9-1 and multiple 3rd type sector permanent magnet 9-3 are equal
Using cutting orientation magnetizing and the two magnetizing direction contrary, the Second-Type sector permanent magnet 9-2 being often disposed adjacent and the 4th type sector are forever
Magnet 9-4 magnetizing direction is contrary with the axially in parallel of Halbach array formula face wheel and the two magnetizing direction (owing to permanent magnet is adopted
By Halbach array, form single-edge magnetic field distribution), face wheel yoke portion 11 uses non-permeable material (such as plastics) to make.
Detailed description of the invention three: as shown in Fig. 1 ~ Fig. 5, Fig. 7 and Figure 10, the one described in detailed description of the invention two is for just
The Surface Mount of quadrature axis transmission-Halbach array formula permanent-magnet surface gear train, described surface-mount type cylinder wheel also include front end ring 3-1, after
End ring 3-2 and protection body 7;Described front end ring 3-1 and rear end ring 3-2 is all fixedly installed on multiple tile by bonding mode
Before and after shape permanent magnet 5 and multiple tile shape filler body 6 on two end faces, described protection body 7 is sleeved on multiple watts admittedly
Sheet shape permanent magnet 5 and the outside of multiple tile shape filler body 6, front end ring 3-1, rear end ring 3-2 and protection body 7 all use non-
Magnetic conductive material (such as rustless steel or glass tape) make (make tile shape permanent magnet 5 it can be avoided that structural failure, oxidation, to watt
Sheet shape permanent magnet 5 forms effectively protection);
Described Halbach array formula face wheel also includes top ring 8, outer jointing jacket 10 and internal protective cover 12;Described outer guarantor
Sheath 10 and internal protective cover 12 are separately positioned on outside and the inner side of multiple fan-shaped permanent magnet 9, and described top ring 8 is by bonding
Mode is fixed on the upper surface of multiple fan-shaped permanent magnet 9, and top ring 8, outer jointing jacket 10 and internal protective cover 12 all use non-magnetic
Property material (such as rustless steel or glass tape) make and (make fan-shaped permanent magnet 9 it can be avoided that structural failure, oxidation, to fan-shaped permanent magnetism
Body 9 forms effectively protection).
The effect of top ring 8, internal protective cover 12 and outer jointing jacket 10 is all the main part to Halbach array formula face wheel
(including face wheel yoke portion 11 and multiple fan-shaped permanent magnet 9) is divided to protect.The main part of Halbach array formula face wheel simultaneously
The protection structure divided also is not limited to this structure, can be varied.
Detailed description of the invention four: as shown in Fig. 5 and Figure 10, the one described in detailed description of the invention two or three is used for normal axis
The Surface Mount of transmission-Halbach array formula permanent-magnet surface gear train, tile shape permanent magnet 5 number of pole-pairs of described surface-mount type cylinder wheelFan-shaped permanent magnet 9 number of pole-pairs with Halbach array formula face wheel, should meet following relational expression:
In formula,WithIt is respectively surface-mount type cylinder wheel and the rotating speed of Halbach array formula face wheel,For gear ratio.
Present embodiment provides the benefit that: can make gear train in running, torque and gear ratio keep constant, real
The smooth transfer of existing torque.
Detailed description of the invention five: as shown in Figures 2 and 6, the one described in detailed description of the invention two is used for normal axis transmission
Surface Mount-Halbach array formula permanent-magnet surface gear train, described multiple tile shape permanent magnets 5 and multiple tile shape filler body 6
The most equal with the thickness of multiple fan-shaped permanent magnets 9, multiple tile shape permanent magnets 5 and the axial length of multiple tile shape filler body 6
Spend the most equal with the radical length of multiple fan-shaped permanent magnets 9.
Detailed description of the invention six: as shown in Fig. 1 ~ 4, Fig. 6 ~ Fig. 9 and Figure 11, the one described in detailed description of the invention one is used for
The Surface Mount of normal axis transmission-Halbach array formula permanent-magnet surface gear train, described cylinder wheel 1 is Halbach array formula cylinder
Wheel, described face wheel is surface-mount type face wheel;
Described Halbach array formula cylinder wheel includes cylinder wheel yoke portion 4 and multiple tile shape permanent magnet 5;Described cylinder wheel
Yoke portion 4 is provided with axial center hole one 4-1, the inwall of axial center hole one 4-1 in cylinder wheel yoke portion 4 offers vertically for
Keyway one 4-2 coordinated with axle system one;
Described multiple tile shape permanent magnets 5 include multiple first type tile shape permanent magnet 5-1, multiple Second-Type tile shape permanent magnetism
Body 5-2, multiple 3rd type tile shape permanent magnet 5-3 and multiple 4th type tile shape permanent magnet 5-4, described multiple first types watt
Sheet shape permanent magnet 5-1, multiple Second-Type tile shape permanent magnet 5-2, multiple 3rd type tile shape permanent magnet 5-3 and multiple 4th type
Tile shape permanent magnet 5-4 is all fixed on by bonding mode on the outer circumference surface in cylinder wheel yoke portion 4, and multiple first type tile shape
Permanent magnet 5-1, multiple Second-Type tile shape permanent magnet 5-2, multiple 3rd type tile shape permanent magnet 5-3 and multiple 4th type tile
Shape permanent magnet 5-4 is successively according to the first type tile shape permanent magnet 5-1, Second-Type tile shape permanent magnet 5-2, the 3rd type tile shape forever
The cycle arrangement that puts in order of magnet 5-3 and the 4th type tile shape permanent magnet 5-4 arranges (i.e. using Halbach array form) shape
Circular permanent magnet, multiple first type tile shape permanent magnet 5-1 and multiple 3rd type tile shape permanent magnet 5-3 is become all to use and cut
To magnetizing, and the first type tile shape permanent magnet 5-1 of being often disposed adjacent and the magnetizing direction phase of the 3rd type tile shape permanent magnet 5-3
Instead, described multiple Second-Type tile shape permanent magnet 5-2 and the 4th type tile shape permanent magnet 5-4 all use radially or parallel fill
Magnetic, and the magnetizing direction of the Second-Type tile shape permanent magnet 5-2 that is often disposed adjacent and the 4th type tile shape permanent magnet 5-4 is contrary
(owing to permanent magnet uses Halbach array, form single-edge magnetic field distribution);
Described surface-mount type face wheel includes face wheel yoke portion 13, multiple fan-shaped filler body 14 and multiple fan-shaped permanent magnet 9;Institute
The face wheel yoke portion 13 stated uses magnetic conductive material (such as pure iron or mild steel) to make and (provides magnetic for adjacent fan-shaped permanent magnet 9
Road), face wheel yoke portion 13 is provided with axial center hole two 13-1, edge on the inwall of axial center hole two 13-1 in face wheel yoke portion 13
Axially offer keyway two 13-2 for coordinating with axle system two;Described multiple fan-shaped permanent magnet 9 includes multiple first type fan
Shape permanent magnet 9-1 and multiple Second-Type sector permanent magnet 9-2, described multiple first type sector permanent magnet 9-1 and multiple second
Type sector permanent magnet 9-2 replaces the most successively and is equidistantly vertically arranged and is fixed on the upper of face wheel yoke portion 13 by bonding mode
At the neighboring on surface, between the first type sector permanent magnet 9-1 and the Second-Type sector permanent magnet 9-2 that are often disposed adjacent between
Closely being provided with a fan-shaped filler body 14 away from interior, described multiple fan-shaped filler body 14 all uses non-permeable material
(such as plastics etc.) are made, and described multiple fan-shaped filler body 14 is all fixed on the upper table in face wheel yoke portion 13 by bonding mode
At the neighboring in face, multiple first type sector permanent magnet 9-1 and the magnetizing direction of multiple Second-Type sector permanent magnet 9-2 and table
Mounted face wheel axially in parallel, and the first type sector permanent magnet 9-1 of being often disposed adjacent and Second-Type sector permanent magnet 9-2
Magnetizing direction is contrary, each fan-shaped filler body 14 and the first type sector permanent magnet 9-1 or the Second-Type fan that are adjacent setting
Shape permanent magnet 9-2 constitutes a pole span, the pole embrace of multiple tile shape permanent magnets 5 between 0.3-0.5, multiple fan-shaped permanent magnetism
The pole embrace of body 9 keeps consistent with the pole embrace of multiple tile shape filler body 6.
Detailed description of the invention seven: as shown in Fig. 2, Fig. 4, Fig. 7 and Fig. 9, the one described in detailed description of the invention six is for just
The Surface Mount of quadrature axis transmission-Halbach array formula permanent-magnet surface gear train, described Halbach array formula cylinder wheel also includes front end
Ring 3-1, rear end ring 3-2 and protection body 7;Described front end ring 3-1 and rear end ring 3-2 is all fixedly installed on by bonding mode
Before and after multiple tile shape permanent magnets 5 on two end faces, described protection body 7 is sleeved on multiple tile shape permanent magnet 5 admittedly
Outside, front end ring 3-1, rear end ring 3-2 and protection body 7 all use non-permeable material (such as rustless steel or glass tape) to make
(making tile shape permanent magnet 5 it can be avoided that structural failure, oxidation, tile shape permanent magnet 5 is formed effectively protection);
Described surface-mount type face wheel also includes top ring 8, outer jointing jacket 10 and internal protective cover 12;Described outer jointing jacket 10 He
Internal protective cover 12 is separately positioned on multiple fan-shaped filler body 14 and the outside of multiple fan-shaped permanent magnet 9 and inner side, and described is upper
End ring 8 is fixed on multiple fan-shaped filler body 14 and the upper surface of multiple fan-shaped permanent magnet 9 by bonding mode, top ring 8, outer
Protection set 10 and internal protective cover 12 all use non-permeable material (such as rustless steel or glass tape) to make and (make fan-shaped permanent magnet 9
It can be avoided that structural failure, oxidation, fan-shaped permanent magnet 9 is formed effectively protection).
Detailed description of the invention eight: as shown in Fig. 6 and Figure 11, the one described in detailed description of the invention six or seven is used for normal axis
The Surface Mount of transmission-Halbach array formula permanent-magnet surface gear train, the tile shape permanent magnet 5 of described Halbach array formula cylinder wheel
Number of pole-pairsFan-shaped permanent magnet 9 number of pole-pairs with surface-mount type face wheel, should meet following relational expression:
In formula,WithIt is respectively Halbach array formula cylinder wheel and the rotating speed of surface-mount type face wheel,For gear ratio.
Present embodiment provides the benefit that: can make gear train in running, torque and gear ratio keep constant, real
The smooth transfer of existing torque.
Detailed description of the invention nine: as shown in Fig. 2 and Fig. 7, the one described in detailed description of the invention six is used for normal axis transmission
Surface Mount-Halbach array formula permanent-magnet surface gear train, described multiple tile shape permanent magnets 5 and multiple fan-shaped permanent magnets 9 and
The thickness of multiple fan-shaped filler body 14 is the most equal, the axial length of multiple tile shape permanent magnets 5 and multiple fan-shaped permanent magnets 9 and
The radical length of multiple fan-shaped filler body 14 is the most equal.
Detailed description of the invention ten: as shown in FIG. 12 and 13, the one described in detailed description of the invention one passes for normal axis
Dynamic Surface Mount-Halbach array formula permanent-magnet surface gear train, before and after described cylinder wheel 1, two end faces and face wheel 2 is inside and outside
Article two, circular arc line alignment (tangent) is arranged.
Present embodiment provides the benefit that: guarantees that coupling regime is the biggest, can transmit bigger torque.
Operation principle: two wheels of this kind of structure are directly produced air-gap flux by permanent magnet, surface-mount type structure directly by
Tile shape permanent magnet 5 produces air-gap flux, and the fan-shaped permanent magnet 9 of Halbach array formula structure is by the tangential magnetic of adjacent pole
Lead to and concentrate on a fan-shaped permanent magnet subsequently into air gap.So during work, upper lower whorl directly produces two of air-gap flux forever
Magnet is relative, produces magnetive attraction.
Due to the magnetive attraction produced between two-wheeled, the rotation of drivewheel can drive driven pulley to rotate.Negative when having on driven pulley
During load, in coupling regime, Halbach array formula face wheel structure coordinates for surface-mount type cylinder wheel, its tile shape permanent magnet 5 with
Multiple fan-shaped permanent magnet 9 centers be not just to, can stagger certain angle, loads the biggest, and the angle staggered is the biggest.When
During the 90 ° of electrical angles that stagger, it is possible to the torque of transmission reaches maximum, when load exceedes torque capacity now, two-wheeled will produce
" relatively slide ", gear train cisco unity malfunction, namely there occurs overload protection.
And Halbach array formula face wheel structure is coordinated for surface-mount type cylinder wheel, its fan-shaped permanent magnet 9 is with tile shape forever
The center of magnet 5 be not just to, can stagger certain angle, loads the biggest, and the angle staggered is the biggest.When staggering 90 °
During electrical angle, it is possible to the torque of transmission reaches maximum, when load exceedes torque capacity now, two-wheeled will produce " the most sliding
Dynamic ", gear train cisco unity malfunction, namely there occurs overload protection.