CN106299034B - A kind of semi-automatic flexible battery component film sticking apparatus - Google Patents

A kind of semi-automatic flexible battery component film sticking apparatus Download PDF

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Publication number
CN106299034B
CN106299034B CN201610947636.6A CN201610947636A CN106299034B CN 106299034 B CN106299034 B CN 106299034B CN 201610947636 A CN201610947636 A CN 201610947636A CN 106299034 B CN106299034 B CN 106299034B
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Prior art keywords
battery component
film
flexible battery
cut
fixed
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CN201610947636.6A
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CN106299034A (en
Inventor
赵亮
夏颖
吴浩
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Jiangsu Jihui New Energy Technology Co ltd
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Anhui Cdh Amperex Technology Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Abstract

The invention discloses a kind of semi-automatic flexible battery component film sticking apparatus, belong to equipment Filming Technology field, including defeated film machine and cutting membrane element, on defeated film machine framework mounted externally, the hollow drum of PE films is fixed in external frame, and PE films drive output by conveyer belt in defeated film machine, cut membrane element and connect external frame by support frame, the transport of flexible battery component is placed on the lower section pad pasting for cutting backing plate to cutting in membrane element, edge cuts backing plate streaks completion and cut film.The present invention to flexible battery component pad pasting, cuts film by setting defeated film machine and film cutting machine, and surface easily scratches after can solving the problems, such as the production of flexible battery component to assembly surface pad pasting.In terms of the convenience and controllability of pad pasting, existing can be precisely controlled the present invention using stepper motor to the length of film simultaneously, and the undamaged tripping protection film of assembly surface is may be implemented in addition, and otch is smooth, neat.

Description

A kind of semi-automatic flexible battery component film sticking apparatus
Technical field
The invention belongs to equipment Filming Technology field, it is related to battery component pad pasting direction, and in particular to a kind of semi-automatic soft Property battery component film sticking apparatus.
Background technology
In recent years, accelerated development various regenerative resources in countries in the world substituted traditional fossil energy, to solve day increasingly The global crisis such as acute greenhouse effects, environmental pollution and lack of energy.Used as preferable clean energy resource, solar energy is never exhausted, Just turn into one of most potential industry in the world today.At present, solar cell market major product is monocrystalline silicon and many Crystal silicon solar batteries, account for more than the 80% of total market.Due to the high pollution of the high cost and production process of crystal silicon battery, into The more environmentally-friendly thin-film solar cells of this lower, production process is rapidly developed.At this stage, there is the film of market prospects too Positive energy battery has 3 kinds, is respectively non-crystalline silicon, cadmium telluride (CdTe) and CIGS (CuInGaSe2, general abbreviation CIGS) film Solar cell.
Hull cell piece mainly has following two techniques when encapsulation:1st class is safety glass/glued membrane/thin-film electro Pond piece/glued membrane/safety glass/aluminium frame/terminal box, the 2nd class be water-separating film/glued membrane/hull cell piece/EVA adhesive film/backboard/ Terminal box, because the rigid material without use glass, aluminium frame class in the 2nd class wrapper, therefore component of its encapsulation is otherwise known as Flexible solar battery pack is (hereinafter referred to as:Flexible unit).
Flexible battery component is because without using rigid materials such as glass, aluminium frames, flexible battery component is in the later stage Processing, transportation in (for example sew, turnover, vanning) easily reduce its service life because water proof membrane material is scratched And Consumer's Experience.In addition the surface tear of flexible unit often inadvertently occurs, it is generally difficult to discover, usual until finding All it is bulk quality accident, is also inestimable to the damage that manufacturing enterprise brings.
The content of the invention
According to above the deficiencies in the prior art, the technical problems to be solved by the invention are to propose a kind of semi-automatic flexible electrical Pond component film sticking apparatus, by setting defeated film machine and film cutting machine, to flexible battery component pad pasting, cut film, give assembly surface pad pasting Surface easily scratches after the production of flexible battery component can be solved the problems, such as.While convenience and controllability of the present invention in pad pasting Aspect, existing can be precisely controlled using stepper motor to the length of film;And be provided with can reverse functions, last time The smooth rollback of film, using more facilitating, can in addition be may be implemented in the undamaged tripping protection film of assembly surface after having pasted film, and Otch is smooth, neat.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:A kind of semi-automatic flexible battery component patch Film device, the semi-automatic flexible battery component film sticking apparatus include defeated film machine and cut membrane element, defeated film machine frame mounted externally On frame, the hollow drum of PE films is fixed in external frame, and PE films drive output by conveyer belt in defeated film machine, cuts membrane element by branch Support connects external frame, and the transport of flexible battery component is placed on the lower section pad pasting for cutting backing plate to cutting in membrane element, edge cuts Backing plate streaks completion and cuts film.
In said apparatus, the top of the external frame is provided with a round metal bars, and the hollow drum of PE films passes through round metal Rod is fixed on the top of external frame, and round metal bars are respectively fixed at two ends with a round platform fixator.The external frame Active rubber axle and fixed rubber axis are provided between bottom, in fixed rubber axis framework mounted externally, active rubber axle is installed In the top of fixed rubber axis, PE films are through active rubber axle and fixed rubber axis.Stepping is provided with the external frame The unidirectional end of motor, stepper motor connection conveyer belt, conveyer belt connection round metal bars and fixed rubber axis.It is described outer Stepper motor is provided with portion's framework, stepper motor connection conveyer belt, conveyer belt connects round metal bars and fixes rubber axis respectively Unidirectional end.The membrane element of cutting includes film sticking plate, cuts backing plate and cutter, and film sticking plate is placed on external frame Front, support frame is fixed on film sticking plate, is cut backing plate and is fixed in support frame, and flexible battery component is placed on and cuts backing plate Lower section, PE films are passed through cut and be covered in above backing plate on flexible battery component.
Present invention has the advantages that:1. as the shared proportion in photovoltaic module of flexible unit is increasing, flexible group In the processing in rear road, transportation, surface easily scratches on part surface, usually component also not in client's hand just all over body squama Wound, the loss brought to company or even client is all inestimable, and the present invention suits the remedy to the case, and for flexible unit, solves component The problem of the surface tear for occurring in road processing, transportation afterwards.2. the present invention is passed using stepper motor and simple machinery Dynamic structure allows the pad pasting on flexible unit surface to become simpler, efficiently.Because flexible unit surface water-separating film is nonrigid material, Easily scratched by blade etc., so how the film that will be attached on component has cut into a great problem, the present invention utilizes rigid material Cleverly avoid the scuffing that blade is caused when film is cut to flexible unit surface.
Brief description of the drawings
The mark in the content and figure expressed by this specification accompanying drawing is briefly described below:
Fig. 1 is the structural representation of the defeated film machine of specific embodiment of the invention.
Fig. 2 is the structural representation of the semi-automatic flexible battery component film sticking apparatus of specific embodiment of the invention.
Fig. 3 is the structural representation for cutting membrane element of specific embodiment of the invention.
Fig. 4 is the structural representation of the embodiment one of specific embodiment of the invention.
In figure:1st, defeated film machine;2nd, external frame;3rd, round metal bars;4th, fixator;5th, active rubber axle;6th, fixed rubber Axle;7th, conveyer belt;8th, stepper motor;9th, film sticking plate;10th, backing plate is cut;11st, cutter;12nd, support frame;13rd, block;14th, it is recessed Groove;15 first rubber axis;16th, the second rubber axis;17th, flexible battery component.
Specific embodiment
Below against accompanying drawing, by the description to embodiment, specific embodiment of the invention such as involved each component Shape, the mutual alignment between construction, each several part and annexation, the effect of each several part and operation principle, manufacturing process and Operate with method etc., is described in further detail, to help those skilled in the art to inventive concept of the invention, technology Scheme has more complete, accurate and deep understanding.
A kind of semi-automatic flexible battery component film sticking apparatus, including defeated film machine 1 and membrane element is cut, PE films are defeated by defeated film machine 1 Go out, be attached to the surface of flexible battery component, after completing pad pasting, flexible battery component (abbreviation flexible unit) transport is to cutting film portion Under part, to post completed by streaked along the backing plate groove cut in membrane element with cutter 11 after film and cut film work, will not scratch soft PE films on property component.
As Figure 1-3, defeated film machine 1 builds basic external frame 2 using aluminium section bar, is installed on the top of external frame 2 One round metal bars 3, the hollow drum of PE films is fixed on the top of external frame 2, the two ends of round metal bars 3 through round metal bars 3 A round platform fixator 4 is respectively fixed with, active rubber axle 5 and fixed rubber axis 6 are provided between the bottom of external frame 2, Gu Determine in the framework 2 mounted externally of rubber axis 6, the end of round metal bars 3 is connected the end of rubber axis 6 by conveyer belt 7, outward Stepper motor 8 is provided with portion's framework 2, the connection conveyer belt 7 of stepper motor 8 provides power to conveyer belt 7.Conveyer belt 7 can be connected The unidirectional end of round metal bars 3 and fixed rubber axis 6, it is ensured that transmission work, round metal bars 3 and fixed rubber axis 6 Both sides end can also be connected respectively conveyer belt 7, while transmission work is completed, the motion stabilization of fixed rubber axis 6 Property more preferably, reduce the generation for blocking etc. unilateral stall condition suddenly.
When using, round platform fixator 4 is arranged on the end of round metal bars 3 by bolt, and round metal bars 3 are hollow through PE films Drum, with the clamping hollow drum of PE films of round platform fixator 4 at the two ends of round metal bars 3, the bolt on twisting round platform fixator 4 will circle Platform fixator 4 is locked in round metal bars 3.PE films are laid on flexible electrical through active rubber axle 5 and fixed rubber axis 6 On the component of pond, the effect of active rubber axle 5 is to compress PE films, strengthens frictional force, below the effect of a fixed rubber axis 6 be Gearing, be connected the gearing played to PE films with top metal pole 3, promotes the fortune of flexible battery component and PE films OK.
Before defeated film machine 1 is operated, alcohol washes rubber axis are first used, when defeated film machine 1 is operated, PE films pass through the He of active rubber axle 5 Between fixed rubber axis 6, according to the setting of stepper motor 8, timed motion is precisely controlled the length of PE films.PE films are moved to be cut On the film sticking plate 9 of membrane element, flexible battery component is placed on film sticking plate 9, is carried out pad pasting and is cut membrane process.
Cutting membrane element includes film sticking plate 9, support frame 12, cuts backing plate 10 and cutter 11, and film sticking plate 9 is placed on external frame The front of frame 2, film sticking plate is the smooth plate in acclive surface, and highly small one end is referred to as to place end, highly big one end Referred to as tache motorice, flexible battery component is put down by tache motorice, and stopping is fixed on placement end.Support frame 12 is fixed on placement end and connects External frame 2 is connect, support frame 12 is the clinohedral of central hollow, be fixed on placement end, cut the erection of backing plate 10 and be fixed on support In frame 12, cut and spacing space is formed between backing plate 10 and film sticking plate 9, spacing is highly more than or equal to the thickness of flexible battery component Degree, one end of flexible battery component is placed on the lower section for cutting backing plate 10.Cut backing plate 10 rear (PE films elongation direction be Front) it is provided with block 13.Prevent flexible battery component from passing and cut backing plate 10, so setting one at the rear for cutting backing plate 10 Block 13, block 13 selects T-shaped entity block, and erection is fixed in support frame 12.
Cut backing plate 10 to be made up of rigid material and plastic strip, the modeling of the stainless steel thin slice and 5mm of 1mm is selected in the present invention Material strip, stainless steel thin slice is pasted onto on plastic strip, and plastic strip and flexible battery component touch will not scratch flexible battery component, is used Be fixed on plastic strip in aluminum alloy frame by silica gel, and aluminum alloy frame wraps up the lateral edges of plastic strip, and stainless steel thin slice is pasted onto plastics In the top aluminum alloy frame of bar, and the brim height of aluminum alloy frame forms a groove 14, and the bottom of groove 14 is Thin Stainless Steel Piece, side wall is aluminum alloy frame, and the bottom for cutting backing plate is that plastic strip will not scratch flexible unit.Flexible unit is placed during pad pasting Cut on film sticking plate 9 under backing plate 10, to post completed by streaked along groove 14 with cutter 11 after film and cut membrane process.Because soft Property assembly surface PE films are nonrigid materials, are easily scratched by blade etc., so how the film that will be attached on component cuts into A great problem, the present invention cleverly avoids the scuffing that blade is caused when film is cut to flexible unit surface using rigid material.
Embodiment one
As described above, difference is to fix the structure of rubber axis 6 not to the structure of semi-automatic flexible battery component film sticking apparatus Together, other structures are all identical.As shown in figure 4,6 points of fixed rubber axis are the first shorter rubber axis 15 of two length and the second rubber Glue axle 16, the first rubber axis 15 and the second rubber axis 16 are fixed on below active rubber axle 5.First rubber axis 15 and the second rubber Less than the length of active rubber axle 5, can thus reduce PE films sticks contact of the face with rubber axis to the length sum of glue axle 16 Area.Because PE films are attached on flexible battery component by after the extruding of fixed rubber axis 6 and active rubber axle 5, must The clean degree problem of PE films need be considered, dust is reduced and be attached on flexible battery assembly surface, by reducing the fixed He of rubber axis 6 The contact area of PE films can reduce dust sticking probability.Fixed rubber axis 6 are reduced with PE films contact surface, so as to improve PE films Cleannes, rubber axis must be cleaned so as to ensure that the cleannes of PE can be guaranteed using alcohol before pad pasting. First rubber axis 15 and the second rubber axis 16 are fixed in external frame 2, and conveyer belt 7 connects unidirectional round metal bars respectively 3 and the end of fixed rubber axis 6, it is ensured that the both sides end of transmission work, round metal bars 3 and fixed rubber axis 6 is right respectively Conveyer belt 7 should be connected, while transmission work is completed, the kinetic stability of fixed rubber axis 6 is more preferably reduced and blocked suddenly The generation of unilateral stall condition.
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented and do not receive aforesaid way Limitation, as long as employing the improvement of various unsubstantialities that method of the present invention design and technical scheme are carried out, or without changing Enter and design of the invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.This hair Bright protection domain should be determined by the scope of protection defined in the claims.

Claims (6)

1. a kind of semi-automatic flexible battery component film sticking apparatus, it is characterised in that the semi-automatic flexible battery component pad pasting dress Put including defeated film machine and cut membrane element, on defeated film machine framework mounted externally, the hollow drum of PE films is fixed in external frame, PE Film drives output by conveyer belt in defeated film machine, cuts membrane element and connects external frame by support frame, and the transport of flexible battery component is arrived Cut and the lower section pad pasting for cutting backing plate is placed in membrane element, film is cut along cutting backing plate and streaking completion;Backing plate is cut by rigid material With plastic strip composition, rigid material is pasted onto on plastic strip, plastic strip and flexible battery component touch.
2. semi-automatic flexible battery component film sticking apparatus according to claim 1, it is characterised in that the external frame Top is provided with a round metal bars, and the hollow drum of PE films is fixed on the top of external frame through round metal bars, round metal bars It is respectively fixed at two ends with a round platform fixator.
3. semi-automatic flexible battery component film sticking apparatus according to claim 1, it is characterised in that the external frame Active rubber axle and fixed rubber axis are provided between bottom, in fixed rubber axis framework mounted externally, active rubber axle is installed In the top of fixed rubber axis, PE films are through active rubber axle and fixed rubber axis.
4. semi-automatic flexible battery component film sticking apparatus according to claim 3, it is characterised in that in the external frame It is provided with stepper motor, stepper motor connection conveyer belt, conveyer belt is connected an end of rubber axis.
5. semi-automatic flexible battery component film sticking apparatus according to claim 3, it is characterised in that in the external frame Stepper motor is provided with, stepper motor connects conveyer belt, and the both ends of fixed rubber axis all connect conveyer belt.
6. semi-automatic flexible battery component film sticking apparatus according to claim 1, it is characterised in that described to cut membrane element bag Include film sticking plate, cut backing plate and cutter, film sticking plate is placed on the front of external frame, support frame is fixed on film sticking plate, cut out Cut backing plate to be fixed in support frame, flexible battery component is placed on the lower section for cutting backing plate, PE films pass through the top for cutting backing plate It is covered on flexible battery component.
CN201610947636.6A 2016-10-26 2016-10-26 A kind of semi-automatic flexible battery component film sticking apparatus Active CN106299034B (en)

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CN106299034B true CN106299034B (en) 2017-06-06

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5508508B1 (en) * 2012-12-04 2014-06-04 大宮工業株式会社 Sheet sticking device
CN203945396U (en) * 2014-07-25 2014-11-19 临海市海昌塑胶有限公司 Plastic sheet apparatus for production line
CN204021298U (en) * 2014-08-11 2014-12-17 格力电器(石家庄)有限公司 Film sticking device
CN205033690U (en) * 2015-09-16 2016-02-17 浙江清泰包装科技有限公司 Automatic laminating machine of improvement structure

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6373076B2 (en) * 2014-06-10 2018-08-15 東京応化工業株式会社 Sticking device and sticking method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5508508B1 (en) * 2012-12-04 2014-06-04 大宮工業株式会社 Sheet sticking device
CN203945396U (en) * 2014-07-25 2014-11-19 临海市海昌塑胶有限公司 Plastic sheet apparatus for production line
CN204021298U (en) * 2014-08-11 2014-12-17 格力电器(石家庄)有限公司 Film sticking device
CN205033690U (en) * 2015-09-16 2016-02-17 浙江清泰包装科技有限公司 Automatic laminating machine of improvement structure

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