CN106285727B - Anti- viscous formula splash guard - Google Patents

Anti- viscous formula splash guard Download PDF

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Publication number
CN106285727B
CN106285727B CN201610672010.9A CN201610672010A CN106285727B CN 106285727 B CN106285727 B CN 106285727B CN 201610672010 A CN201610672010 A CN 201610672010A CN 106285727 B CN106285727 B CN 106285727B
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weight
parts
self
layer
splash guard
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CN106285727A (en
Inventor
韩自力
马伟斌
马荣田
祝和权
杜存山
林传年
郭小雄
马超锋
付兵先
王志伟
安哲立
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China Academy of Railway Sciences Corp Ltd CARS
Railway Engineering Research Institute of CARS
China Railway Economic and Planning Research Institute
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China Academy of Railway Sciences Corp Ltd CARS
Railway Engineering Research Institute of CARS
China Railway Economic and Planning Research Institute
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • E21D11/383Waterproofing; Heat insulating; Soundproofing; Electric insulating by applying waterproof flexible sheets; Means for fixing the sheets to the tunnel or cavity wall
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0011Combinations of extrusion moulding with other shaping operations combined with compression moulding
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/18Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
    • C09J123/20Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
    • C09J123/22Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/003Linings or provisions thereon, specially adapted for traffic tunnels, e.g. with built-in cleaning devices
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/062HDPE

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Geology (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Civil Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

A kind of anti-viscous formula splash guard, including the waterproof sheet layer, self-adhesive glue layer and anti-sticking film layer successively to fit, the anti-viscous formula splash guard overall thickness is 0.61mm -2.1mm, and the thickness of the waterproof sheet layer, the self-adhesive glue layer and the anti-sticking film layer is sequentially reduced.

Description

Anti- viscous formula splash guard
Technical field
This disclosure relates to a kind of building board more particularly to a kind of anti-viscous formula splash guard and its manufacturing method.
Background technique
The built railway tunnel quantity in China and length occupy first place in the world at present.But due to geology, design, construction, The reason of maintenance management etc., tunnel defect problem become increasingly conspicuous.The disease in some tunnels has seriously affected tunnel Normal use, or even jeopardize traffic safety.According to relevant statistics, railway tunnel disease is mainly manifested at present: percolating water, lining Build rhegma and burn into lining cutting back cavity, inverted arch or shop fixtures deformed damaged etc..But almost all of tunnel defect all with percolating water There is direct or indirect relationship.
Summary of the invention
The embodiment of the present invention provides a kind of anti-viscous formula splash guard, including waterproof sheet layer, self-adhesive glue layer and anti-sticking film Layer, the waterproof sheet layer, the self-adhesive glue layer and the anti-sticking film layer are successively complex as a whole.
A kind of embodiment according to the present invention, for example, the anti-viscous formula splash guard overall thickness is 0.61mm -2.1mm, institute The thickness for stating waterproof sheet layer, the self-adhesive glue layer and the anti-sticking film layer is sequentially reduced.
A kind of embodiment according to the present invention, for example, the waterproof sheet layer with a thickness of 0.5mm -1.5mm and/or The self-adhesive glue layer with a thickness of 0.1mm -0.5mm and/or the anti-sticking film layer with a thickness of 0.01mm -0.1mm.
A kind of embodiment according to the present invention, for example, the material of the waterproof sheet layer includes high density polyethylene (HDPE), line Property low density polyethylene (LDPE), metallocene PE, ethylene-vinyl acetate copolymer and ethylene-vinyl acetate copolymer it is modified poly- Ethylene.
A kind of embodiment according to the present invention, for example, the material of the waterproof sheet layer includes that 20-40 parts by weight are highly dense Spend polyethylene, 10-30 parts by weight linear low density polyethylene, 10-20 parts by weight metallocene PE, 15-30 parts by weight of ethylene- Acetate ethylene copolymer and 15-30 parts by weight of ethylene-vinyl acetate co-polymer modified poly ethylene.
A kind of embodiment according to the present invention, for example, the self-adhesive glue layer include viscosity average molecular weigh be 400000~ 500000 high molecular weight butyl rubber, the middle-molecular-weihydroxyethyl polyisobutene that viscosity average molecular weigh is 45000~95000, the equal molecule of number Low molecular weight polyisobutene, elastomer-modified resin and the C5 Petropols that amount is 1000~2500.
A kind of embodiment according to the present invention, for example, the self-adhesive glue layer further comprises that antioxidant and ultraviolet light are inhaled Receive agent.
A kind of embodiment according to the present invention, for example, the self-adhesive glue layer includes that 5-20 parts by weight viscosity average molecular weigh is 400000~500000 high molecular weight butyl rubber, the middle molecule that 10-30 parts by weight viscosity average molecular weigh is 45000~95000 Measure polyisobutene, the low molecular weight polyisobutene that 20-40 parts by weight average molecular weight is 1000~2500,20-40 parts by weight bullet The modifies resin of property and 5-15 parts by weight C5 Petropols, 0.5-1 parts by weight antioxidant and 0.5-1 parts by weight ultraviolet radiation absorption Agent.
A kind of embodiment according to the present invention, for example, the anti-sticking film layer includes polyvinyl alcohol, dehydrated alcohol, two Silica and alcohol-soluble acrylic resin.
A kind of embodiment according to the present invention, for example, the anti-sticking film layer further comprises titanium dioxide and ultraviolet light Absorbent.
A kind of embodiment according to the present invention, for example, the anti-sticking film layer include 10-20 weight account polyethylene alcohol, 40-60 parts by weight dehydrated alcohol, 5-10 parts by weight of silica, 20-40 parts by weight alcohol-soluble acrylic resin, 1-5 parts by weight Titanium dioxide and 1-2 parts by weight ultraviolet absorbing agent.
The embodiment of the present invention also provides a kind of complex waterproof layer comprising: waterproof sheet layer, self-adhesive glue layer are described multiple Close waterproof layer further include: anti-sticking membrane coat, wherein the waterproof sheet layer, the self-adhesive glue layer and the anti-sticking membrane coat according to It is secondary to be complex as a whole.
A kind of embodiment according to the present invention, for example, the waterproof sheet layer is high-density polyethylene resin coiled material layer.
A kind of embodiment according to the present invention, for example, the self-adhesive glue layer is butyl type rubber pressure sensitive elasticity self-adhesion Adhesive film.
A kind of embodiment according to the present invention, for example, the anti-sticking membrane coat is to be with elastomeric propylene acid emulsion resin The dope layer of base-material.
A kind of embodiment according to the present invention, for example, non-one to connect with the self-adhesive glue layer of the waterproof sheet layer Facing towards a lining concrete, and two that non-one to connect with the self-adhesive glue layer of the anti-sticking membrane coat pours after serve as a contrast coagulations Soil.
A kind of embodiment according to the present invention, for example, the self-adhesive glue layer can closely bond the two linings concrete, And seal the surface of the two linings concrete.
A kind of embodiment according to the present invention, for example, the anti-sticking membrane coat brushing is on the surface of the self-adhesive glue layer, Can play the role of it is anti-sticking, also can with it is described two lining concrete react, raising concrete surface compaction rate.
A kind of embodiment according to the present invention, for example, by scratching mixing material to the table of the waterproof sheet layer Form the self-adhesive glue layer behind face, then by by coating be coated in the self-adhesive glue layer do not connect with the waterproof sheet layer it is another The anti-sticking membrane coat is formed on side surface.
A kind of embodiment according to the present invention, for example, the complex waterproof layer with a thickness of 0.95~1.2mm.
A kind of embodiment according to the present invention, for example, the waterproof sheet layer with a thickness of 0.6~0.7mm.
A kind of embodiment according to the present invention, for example, the self-adhesive glue layer with a thickness of 0.3~0.4mm.
A kind of embodiment according to the present invention, for example, the anti-sticking membrane coat with a thickness of 0.05~0.1mm.
A kind of embodiment according to the present invention, for example, the complex waterproof layer with a thickness of 1.0~1.1mm.
A kind of embodiment according to the present invention, for example, the waterproof sheet layer with a thickness of 0.7mm, the self-adhesive Layer with a thickness of 0.3mm, the anti-sticking membrane coat with a thickness of 0.1mm.
A kind of embodiment according to the present invention, for example, a lining concrete of the complex waterproof layer for railway tunnel With the waterproof between two lining concrete.
The embodiment of the present invention also provides a kind of waterproof roll, including complex waterproof layer as described above.
A kind of embodiment according to the present invention, for example, the waterproof roll is prespreading adhesive waterproof coil.
The embodiment of the present invention also provides a kind of manufacturing method of anti-viscous formula splash guard, comprising: by high molecular material through list Screw extruder squeezes out traction and rolls to form waterproof sheet layer through tri-roll press machine again;Pass through hot melt on the waterproof sheet layer The gluing die head of coating apparatus is coated with self-adhesive, and blade coating is formed uniformly self-adhesive glue layer;Anti- snearing is sprayed on the self-adhesive glue layer Material forms anti-sticking film layer after the release coating is dry;Winding, packaging form anti-viscous formula flashing products.
A kind of embodiment according to the present invention, for example, in the above-mentioned methods, the high molecular material is high score seed Material, the macromolecule pellet is by pellets of high density polyethylene, linear low density polyethylene pellet, metallocene PE pellet, second Alkene-acetate ethylene copolymer pellet and ethylene-vinyl acetate copolymer modified poly ethylene pellet are squeezed out through double screw extruder It is granulated.
A kind of embodiment according to the present invention, for example, in the above-mentioned methods, the self-adhesive is by viscosity average molecular weigh 400000~500000 high molecular weight butyl rubber, the middle-molecular-weihydroxyethyl polyisobutene that viscosity average molecular weigh is 45000~95000, Low molecular weight polyisobutene, elastomer-modified resin and the C5 Petropols that number-average molecular weight is 1000~2500 are stirred through hot melt It mixes.
A kind of embodiment according to the present invention, for example, in the above-mentioned methods, the release coating is by polyvinyl alcohol, nothing Water-ethanol, silica and alcohol-soluble acrylic resin are ground through high speed dispersion.
A kind of embodiment according to the present invention, for example, in the above-mentioned methods, the anti-viscous formula splash guard overall thickness control It is sequentially reduced in the thickness of 0.61mm -2.1mm, the waterproof sheet layer, the self-adhesive glue layer and the anti-sticking film layer.
A kind of embodiment according to the present invention, for example, in the above-mentioned methods, the thickness control of the waterproof sheet layer exists The thickness control of 0.5mm -1.5mm and/or the self-adhesive glue layer is in 0.1mm -0.5mm and/or the thickness of the anti-sticking film layer Control is in 0.01mm -0.1mm.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, the attached drawing to embodiment is simply situated between below It continues, it should be apparent that, the accompanying drawings in the following description merely relates to some embodiments of the present invention, rather than limitation of the present invention.
Fig. 1 is the structural schematic diagram of the anti-viscous formula splash guard of the present invention.
Specific embodiment
It in order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below will be to the embodiment of the present invention Technical solution is clearly and completely described.Obviously, described embodiment is a part of the embodiments of the present invention, rather than Whole embodiments.Based on described the embodiment of the present invention, those of ordinary skill in the art are without creative work Under the premise of every other embodiment obtained, shall fall within the protection scope of the present invention.
Unless otherwise defined, technical term or scientific term used in the disclosure are should be in fields of the present invention The ordinary meaning that personage with general technical ability is understood.Unless stated otherwise, " part " alleged by the present invention refers to parts by weight.
The railway tunnel built both at home and abroad at present is generally used composite lining, that is, in a combined bolting and shotcrete layer (lining Concrete) and concrete lining (two lining concrete) between cushion and waterproof layer are set.Cushion is by geotechnological non-woven fabrics It is formed with plastic spacer, plastic spacer and geotechnological non-woven fabrics is fixed to a lining concrete with nail, play the guarantor to waterproof layer Shield effect.Waterproof layer is ethylene-vinyl acetate copolymer (EVA) splash guard, plays waterproof, water proof, drainage, prevents water enchroachment (invasion) Two lining concrete of erosion.
Waterproof layer used in railway tunnel is mainly EVA splash guard at present, and the splash guard two sides is smooth, without any compound Layer, for overlap edge mainly using welding machine sweat soldering processing is climbed, the temperature for climbing welding machine setting is different, has a fixing to weldquality It rings, there are burn-through or not prison welding the phenomenon that not tight due to controlling in welding temperature and traveling speed, serves as a contrast concrete in casting two When welding position be easy by spreading.When splash guard being fixed on same material gasket on non-woven fabrics using manual spot welding, due to temperature With time bad grasp, welding quality unstable has the phenomenon that burn-through or not prison welding.Splash guard is punctured again by the hard object such as reinforcing bar One piece of repair welding the phenomenon that, is more universal, and the quality of repair welding can only be assert by observation, is not easy to check.In subsequent lining construction, also can Appearance punctures phenomenon.These problems lead to splash guard leak and channeling water, and waterproof layer damage inactivation, two lining concrete can be by water enchroachment (invasion) It loses and performance decline.
Therefore developing the novel splash guard waterproof layer of one kind is urgently to study and solve the problems, such as, the new waterproof layer of development It needs to adhere well on two lining concrete surfaces, it is not easy to which removing falls off, and overlapping part is avoided that welding bring is asked Topic, while also there is excellent mechanical property such as intensity and elasticity, water-tolerant is heat-resist, and low temperature flexibility is good, heat-resisting old Change, acid-alkali salt aged properties are stablized, and can substitute existing EVA splash guard waterproof layer for railway tunnel.
For the deficiency of existing railway tunnel EVA splash guard waterproof layer, the present invention provides a kind of anti-viscous formula splash guard and Its manufacturing method, which includes the waterproof sheet layer, self-adhesive glue layer and anti-sticking film layer successively to fit.Example Such as, which can be advantageously applied in railway tunnel.The waterproof layer not instead of homogenous material, including successively phase Waterproof sheet layer, self-adhesive glue layer and the anti-sticking film layer of fitting, the anti-viscous formula splash guard overall thickness is 0.91mm -2.1mm, institute The thickness for stating waterproof sheet layer, the self-adhesive glue layer and the anti-sticking film layer is sequentially reduced.This compound anti-viscous formula splash guard It is constructed using pre-laid method, for high molecular material sheet material facing towards a lining concrete, anti-sticking film layer serves as a contrast concrete towards two, and two Lining concrete is directly poured into the surface of anti-sticking film layer, and anti-sticking film layer is dissolved in mixed after can reacting with liquid concrete In solidifying soil, and self-adhesive glue layer can form firm bonding with the concrete after final set, while it is close to play surface to two lining concrete Envelope effect, this self-adhesive have elasticity well, can effectively prevent channeling water.When overlap joint, using the anti-sticking film of a width coiled material Layer docks the waterproof sheet layer of another width coiled material, climbs welding machine automatic welding with hot melt, self-adhesive is allowed to be bonded together with sheet material, by It is lower in self-adhesive glue layer hot melting temperature, it can effectively prevent weldering bad burn-through, while self-adhesive glue layer has elasticity well, can also prevent Weld is failed when casting two serves as a contrast concrete by spreading.Gasket spot welding sheet material mode is used when fixed, due to there is self-adhesive Layer, can effectively prevent burn-through leak.This novel paving formula waterproof roll waterproof layer is not necessarily to isolation film, saves material and takes off film work Sequence improves construction efficiency.Anti-sticking film layer can protect self-adhesion glue surface to pollute from dust, water, silt etc. in tunnel well And it fails.Compared with existing EVA splash guard, the anti-viscous formula splash guard of this NEW TYPE OF COMPOSITE can sufficiently solve splash guard and two lining coagulations Channeling water problem between soil, welding destruction problem, concreting rise brokenly problem etc., play the waterproof of real meaning.
Technical solution of the present invention is illustrated below by embodiment.
Embodiment 1
Generally, the method for the anti-viscous formula splash guard of manufacture includes: 1) to squeeze out high molecular material through single screw extrusion machine Traction rolls to form waterproof sheet layer through tri-roll press machine again;2) pass through the painting of heat seeling coating equipment on the waterproof sheet layer Rubber moulding head is coated with self-adhesive, and blade coating is formed uniformly self-adhesive glue layer;3) release coating is sprayed on the self-adhesive glue layer, it is described anti-sticking Anti-sticking film layer is formed after coating is dry;4) it winds, pack, form anti-viscous formula flashing products.It is illustrated step by step below.
High molecular material is squeezed out to draw and rolls to form flashing through tri-roll press machine again by step 1) through single screw extrusion machine Material layer.
1.1. the preparation of PE modified pellet
PE modified pellet is mixed to get by following component proportion, is matched as 20~40 weight of high density polyethylene (HDPE) Part, 10~30 parts by weight of linear low density polyethylene, 10~20 parts by weight of metallocene PE, ethylene-vinyl acetate copolymer (VA content 12~28%) 15~30 parts by weight, ethylene-vinyl acetate copolymer modified polyethylene (VA content 3~6%) 15~ 30 parts by weight.Above-specified high density polyethylene for example can be blown film level high-density polyethylene, above-mentioned linear low density polyethylene example It such as can be blown film grade linear low density polyethylene.Preferably, PE modified pellet is mixed to get by following component proportion , 25~35 parts by weight of blown film level high-density polyethylene, 15~25 parts by weight of blown film grade linear low density polyethylene, metallocene are poly- 10~15 parts by weight of ethylene, ethylene-vinyl acetate copolymer (VA content 14%) 20~25 parts by weight, ethene-vinyl acetate are total 20~25 parts by weight of polymerized polyethylene (VA content 3~6%).
Above-mentioned each component is put into high-speed stirred blending tank, is delivered to the material of dedicated plate squeezing production line after mixing evenly PE modified pellet is produced in storehouse.
1.2. above-mentioned PE modified pellet is added in single screw extrusion machine, that opens single screw extrusion machine adds hot and cold But system, is arranged each area's temperature, and host temperature controls 190~240 DEG C, and die head temperature control is at 210~220 DEG C, middle roll temperature 50~70 DEG C of control, bottom roller temperature are controlled at 35~45 DEG C, after setting temperature reaches, open host, stack, dragger is received Cut roll is packaged to be waterproof sheet layer after cutting.
Step 2) is coated with self-adhesive by the gluing die head of heat seeling coating equipment on the waterproof sheet layer, and blade coating is uniform Form self-adhesive glue layer.
2.1. self-adhesive is mixed to get by following component proportion through heating: the height that viscosity average molecular weigh is 400000~500000 5~20 parts by weight of molecular weight butyl rubber, 10~30 weight of middle-molecular-weihydroxyethyl polyisobutene that viscosity average molecular weigh is 45000~95000 Measure part, number-average molecular weight be 1000~2500 20~40 parts by weight of low molecular weight polyisobutene, elastomer-modified resin 20~ 40 parts by weight, 5~15 parts by weight of Petropols (C5), 0.5~1 parts by weight of antioxidant, 0.5~1 parts by weight of ultraviolet absorbing agent. Optimum ratio is 10~15 parts by weight of high molecular weight butyl rubber, 15~25 parts by weight of middle-molecular-weihydroxyethyl polyisobutene, low molecular weight 25~35 parts by weight of polyisobutene, 25~35 parts by weight of elastomer-modified resin, 5~15 parts by weight of Petropols (C5), antioxygen 0.5~1 parts by weight of agent, 0.5~1 parts by weight of ultraviolet absorbing agent.
2.2. the preparation method of self-adhesive.Self-adhesion pressure sensitive adhesive preparation the following steps are included:
(1) high molecular weight butyl rubber is cut into the fritter of thumb lid size, is put into double planetary mixer;
(2) by middle-molecular-weihydroxyethyl polyisobutene, low molecular weight polyisobutene, elastomer-modified resin, Petropols, antioxygen Agent, ultraviolet absorbing agent are put into double planetary mixer, and 0.05~0.09MPa, pressure maintaining are evacuated to, and temperature of charge is maintained at 120~130 DEG C, stirring is opened, is stirred at low speed 60 minutes, open high speed disperser, revolving speed is 100 revs/min, is kept for 20 points Clock, adjusting revolving speed is 300 revs/min, is kept for 20 minutes, and adjusting revolving speed is 600 revs/min, is kept for 20 minutes, adjusts revolving speed and is 800 revs/min, adjusting mixing speed is to be kept for 600 minutes;
(3) open in double planetary mixer whether observation material is uniform, can discharge after uniform, if there is little particle, then It need to continue to be dispersed with stirring to observe after twenty minutes.
2.3. self-adhesion is coated with by the gluing die head of heat seeling coating equipment on the waterproof sheet layer that step 1 obtains Glue, blade coating are formed uniformly self-adhesive glue layer.
Step 3) sprays release coating on the self-adhesive glue layer, forms anti-sticking film layer after the release coating is dry.
3.1. release coating is dispersed agitation grinding by following component proportion and obtains: pva powder (PVA1788) 10 ~20 parts by weight, 40~60 parts by weight of dehydrated alcohol, 5~10 parts by weight of fumed silica antisettling agent (R972), alcohol are molten Property acrylic resin (RT900) 20~40 parts by weight, 1~5 parts by weight of weather-resistant titanium dioxide (R706), ultraviolet absorbing agent (UV327) 1~2 parts by weight.Optimum ratio: 15~20 parts by weight of pva powder (PVA1788), 45~55 weight of dehydrated alcohol Measure part, 5~10 parts by weight of fumed silica antisettling agent (R972), 25~35 weight of alcohol-soluble acrylic resin (RT900) Measure part, 2~5 parts by weight of weather-resistant titanium dioxide (R706), 1~2 parts by weight of ultraviolet absorbing agent (UV327).
3.2. release coating preparation includes the following steps
(1) dehydrated alcohol, fumed silica, alcohol-soluble acrylic resin are put into high-speed dispersing kettle, is opened Agitating paddle, keep moderate-speed mixer (70~80 revs/min), open high speed dispersion paddle, mixing speed be maintained at 800~1000 turns/ Minute, it stirs 30~40 minutes;
(2) be kept stirring and high speed dispersion, be added into the material of the step (1) pva powder, titanium dioxide and Ultraviolet absorbing agent, high speed dispersion stir 50~60 minutes, filtering and discharging;
(3) will the step (2) resulting material be added horizontal sand mill in be ground to fineness of materials up to 100 μm and hereinafter, It discharges after filtering.
3.3. above-mentioned release coating, shape after the release coating is dry are sprayed on the self-adhesive glue layer that step 2) obtains At anti-sticking film layer.
Step 4) winding, packaging form anti-viscous formula flashing products.
Anti- viscous formula flashing products are prepared by following technique:
(1) hot melt coating machine, including unwinding system, coating system spray release coating system, drying system, winding System;
(2) high molecular material sheet material is put into unwinding system, self-adhesive is put into glue melting box fastly, keeping temperature is 170 ~180 DEG C, until blob of viscose melts, release coating is put into discharge tank;
(3) open unwinding system, open coating system, by gluing die head on high molecular material sheet material gluing, blade coating Uniformly, glue-spread is 0.25~0.35KG/m2, hauling speed is 3~5m/min;
(4) coated face moves upwards through spraying release coating system, opens spray equipment, and spray paint is 0.1~0.25KG/ m2
(5) drying unit, room temperature forced air drying are opened, the coiled material for being sprayed with anti-sticking film leads to drying tunnel (stroke 10m);
(6) wrap-up, winding, metering are opened.
Finally obtained anti-viscous formula water prevention plate structure is as shown in Figure 1, be arranged a layer self-adhered adhesive above high molecular material lamella One layer of anti-sticking film layer is arranged in layer above self-adhesive glue layer.
Embodiment 2
The preparation of high molecular material sheet material.
(1) by 30 parts of high density polyethylene (HDPE)s (Shanghai match section HD5502FA), 10 parts of linear low density polyethylene (Ningxia Baofeng DFDA7042), 15 parts of metallocene PEs (american exxon 1018HA), 25 parts of ethylene-vinyl acetate copolymer (Yangtze stones Change BASF V5110J), 20 parts of ethylene-vinyl acetate copolymer modified poly ethylenes (Jiangsu and are added supreme into HEP-HJ18) In fast mixer, high-speed stirred 15~20 minutes, stir evenly;
(2) mixture of the step (1) is added in the feed bin of special plastic sheet extrusion production line;
(3) mold is adjusted, extrusion board thickness control is within the scope of 0.95~1.1mm;
(4) heating and cooling system for opening single screw extrusion machine, is arranged each area's temperature;The area host temperature 1-7 is respectively 190 DEG C, 198 DEG C, 205 DEG C, 215 DEG C, 220 DEG C, 230 DEG C, 235 DEG C, the temperature difference range (± 5 DEG C);Subsidiary engine temperature is 190 DEG C, 195 DEG C, 205 DEG C, 210 DEG C, 215 DEG C, 220 DEG C, 230 DEG C, the temperature difference range (± 5 DEG C);215 DEG C of die head temperature, 205 DEG C, 210 DEG C, 210 DEG C, 213 DEG C, 215 DEG C, 220 DEG C, 215 DEG C, 210 DEG C, 215 DEG C, 210 DEG C, 205 DEG C, 215 DEG C, the temperature difference range (± 10 DEG C); Middle roll temperature controls 50~70 DEG C, and bottom roller temperature is controlled at 35~45 DEG C;Hauling speed is controlled in 18~35HZ, rolling velocity control System is in 18~25HZ;
(5) after setting temperature reaches, host, stack are opened, dragger is packed after winding cutting.
Embodiment 3
Self-adhesive preparation.
(1) 10 parts of high molecular weight butyl rubber (Yanshan Petrochemical IIR1751) are cut into the fritter of thumb lid size, are put into Into double planetary mixer;
(2) by 20 parts of middle-molecular-weihydroxyethyl polyisobutene (HRD-550 of Shandong Hong Rui new material Science and Technology Ltd. production), 30 Part low molecular weight polyisobutene (HRD-24 of Shandong Hong Rui new material Science and Technology Ltd. production), 30 parts of elastomers improve resins (trade mark of Cray Valleylad Inc. production is for the H2100 of production (Beijing Bo Ruizhongcheng Science and Technology Ltd.), 10 parts of C5 PetropolsRWT7850 resin, softening temperature be 102 DEG C, number-average molecular weight 1000), (Beijing adds 1 part of antioxidant At auxiliary agent research institute KY1010), 0.5 part of ultraviolet absorbing agent (Beijing addition auxiliary agent research institute GW327) puts into double-planet and stirs It mixes in machine, is evacuated to 0.05MPa~0.09MPa, pressure maintaining, temperature of charge is maintained at 120~130 DEG C, opens stirring, and low speed stirs It mixes 60 minutes, opens high speed disperser, revolving speed is 100 revs/min, is kept for 20 minutes, and adjusting revolving speed is 300 revs/min, is kept 20 minutes, adjusting revolving speed was 600 revs/min, is kept for 20 minutes, and adjusting revolving speed is 800 revs/min, and adjusting mixing speed is to protect It holds 600 minutes;
(3) open in double planetary mixer whether observation material is uniform, can discharge after uniform, if there is little particle, then It need to continue to be dispersed with stirring to observe after twenty minutes.
Embodiment 4
The preparation of release coating.
(1) 50 parts of dehydrated alcohols, 8 parts of fumed silicas, 30 parts of alcohol-soluble acrylic resins are put into high speed point It dissipates in kettle, opens agitating paddle, keep moderate-speed mixer (70~80 revs/min), open high speed dispersion paddle, mixing speed is maintained at It 800~1000 revs/min, stirs 30~40 minutes;
(2) it is kept stirring and high speed dispersion, 15 parts of pva powders, 2 parts of titaniums is added into the material of the step (1) White powder and 1 part of ultraviolet absorbing agent, high speed dispersion stir 50~60 minutes, filtering and discharging;
(3) will the step (2) resulting material be added horizontal sand mill in be ground to fineness of materials up to 100 μm and hereinafter, It discharges after filtering.
Embodiment 5
The preparation of anti-viscous formula splash guard.
(1) coating composite production device uses the JYT280 adhesive polymer glue of Ruian Jiayuan Machinery Co., Ltd.'s production Film waterproof roll production line, including unwinding system, coating system, spraying release coating system, drying system and winding system;
(2) by the high molecular material sheet material prepared by examples detailed above 2 (width 2.8m, length 300m, thickness 0.95~ 1.05mm) it is put into unwinding system;
(3) the self-adhesion blob of viscose prepared by examples detailed above 3 is put into glue melting box, keeping temperature is 170 DEG C~180 DEG C, directly It is melted to blob of viscose, the release coating for having examples detailed above 4 to prepare is put into discharge tank;
(4) unwinding system is opened, opens coating system, high molecular material sheet material is by gluing die head, and blade coating is uniform, gluing Amount is 0.25~0.35KG/m2, hauling speed is 3~5m/min;
(5) coated face moves upwards through spraying release coating system, opens spray equipment, and spray paint is 0.1~0.25KG/ m2
(6) drying unit, room temperature forced air drying are opened, the coiled material for being sprayed with anti-sticking film leads to drying tunnel (stroke 10m);
(7) wrap-up, winding, metering are opened.
Embodiment 6
Waterproof sheet layer performance test.
By the high molecular material sheet material for thering is examples detailed above 2 to prepare according to TB/T 3360.1-2014 railway tunnel waterproof material The requirement of " first part: splash guard " is tested, as a result as follows, and requires to be compared with current art.
Pass through the above results, it can be seen that the performance of high molecular material sheet material prepared by example 2 fully meets railway tunnel The requirement of road current specifications.
Embodiment 7
Self-adhesive performance test.
The physical property test result of the self-adhesion pressure sensitive adhesive made of embodiment 3 is as shown in the table.
The self-adhesive made of example 3 through hot melt coating machine heat seeling coating in the surface PET base material (0.075mm thick), then It is covered with isolation film, self-adhesion film thickness is 0.2mm~0.3mm thick, is made a service test.
From the above results, self-adhesive performance also meets standard requirements.
Embodiment 8
Anti-sticking film performance test.
The performance test of anti-sticking film made of embodiment 4, as a result as follows:
From the above results, anti-sticking film performance also meets standard requirements.
Embodiment 9
Anti- viscous formula splash guard performance test.
The anti-viscous formula splash guard as made by example 4 is tested for the property, and sample preparation, maintenance, test are according to GB/T 23457-2009 overlays the requirement of wet-laying waterproof roll and GB/T 328-2007 building waterproof coil test method to carry out performance Test result is as follows table:
Embodiment 10
Anti- viscous formula splash guard of the invention is compared with existing EVA splash guard performance.
Anti- viscous splash guard is made of example 5, and EVA splash guard provides performance test item by Nanjing Zhen Ye Trade Co., Ltd. Mesh, sample preparation, test according to the requirement of TB/T 3360.1-2014 " railway tunnel waterproof material first part: splash guard " into Row, as a result as follows:
By Comparative result, the performance indexes of anti-viscous formula splash guard of the invention is all larger than existing EVA splash guard It is required that while can with it is cast-in-place two lining concrete be adhered to each other, play the role of good water-impervious and channeling water.
The above is only exemplary embodiment of the invention, protection scope and is not intended to limit the present invention, this hair Bright protection scope is determined by the attached claims.
This application claims preferential on March 17th, 2016 Chinese patent application submitted the 201620208177.5th The content of above-mentioned Chinese patent application publication is cited in full text using a part as the application in power herein.

Claims (13)

1. a kind of anti-viscous formula splash guard, including waterproof sheet layer, self-adhesive glue layer and anti-sticking film layer, the waterproof sheet layer, institute It states self-adhesive glue layer and the anti-sticking film layer is successively complex as a whole;The self-adhesive glue layer include viscosity average molecular weigh be 400000~ 500000 high molecular weight butyl rubber, the middle-molecular-weihydroxyethyl polyisobutene that viscosity average molecular weigh is 45000~95000, the equal molecule of number Low molecular weight polyisobutene, elastomer-modified resin and the C5 Petropols that amount is 1000~2500;The anti-sticking film layer packet Include polyvinyl alcohol, dehydrated alcohol, silica and alcohol-soluble acrylic resin.
2. anti-viscous formula splash guard according to claim 1, which is characterized in that the anti-viscous formula splash guard overall thickness is 0.61mm -2.1mm, the thickness of the waterproof sheet layer, the self-adhesive glue layer and the anti-sticking film layer are sequentially reduced.
3. anti-viscous formula splash guard according to claim 1 or 2, which is characterized in that the waterproof sheet layer with a thickness of 0.5mm -1.5mm and/or the self-adhesive glue layer with a thickness of 0.1mm -0.5mm and/or the anti-sticking film layer with a thickness of 0.01mm–0.1mm。
4. anti-viscous formula splash guard according to claim 1 or 2, which is characterized in that the material of the waterproof sheet layer includes High density polyethylene (HDPE), linear low density polyethylene, metallocene PE, ethylene-vinyl acetate copolymer and ethene-vinyl acetate Ester copolymer modified poly ethylene.
5. anti-viscous formula splash guard according to claim 4, which is characterized in that the material of the waterproof sheet layer includes 20- 40 parts by weight high density polyethylene (HDPE)s, 10-30 parts by weight linear low density polyethylene, 10-20 parts by weight metallocene PE, 15- 30 parts by weight of ethylene-acetate ethylene copolymer and 15-30 parts by weight of ethylene-vinyl acetate co-polymer modified poly ethylene.
6. anti-viscous formula splash guard according to claim 1, which is characterized in that the self-adhesive glue layer further comprises antioxidant And ultraviolet absorbing agent.
7. anti-viscous formula splash guard according to claim 1 or 2, which is characterized in that the self-adhesive glue layer includes 5-20 weight High molecular weight butyl rubber that part viscosity average molecular weigh is 400000~500000,10-30 parts by weight viscosity average molecular weigh be 45000~ 95000 middle-molecular-weihydroxyethyl polyisobutene, the low molecular weight polyisobutene that 20-40 parts by weight average molecular weight is 1000~2500, 20-40 weight parts of elastomer modified resin and 5-15 parts by weight C5 Petropols, 0.5-1 parts by weight antioxidant and 0.5-1 weight Part ultraviolet absorbing agent.
8. anti-viscous formula splash guard according to claim 1, which is characterized in that the anti-sticking film layer further comprises titanium white Powder and ultraviolet absorbing agent.
9. anti-viscous formula splash guard according to claim 1 or 2, which is characterized in that the anti-sticking film layer includes 10-20 weight Measure part polyvinyl alcohol, 40-60 parts by weight dehydrated alcohol, 5-10 parts by weight of silica, 20-40 parts by weight alcohol-soluble acrylic acid tree Rouge, 1-5 parts by weight titanium dioxide and 1-2 parts by weight ultraviolet absorbing agent.
10. a kind of manufacturing method of anti-viscous formula splash guard, comprising: high molecular material is squeezed out traction through single screw extrusion machine and is passed through again Tri-roll press machine rolls to form waterproof sheet layer;It is coated on the waterproof sheet layer by the gluing die head of heat seeling coating equipment Self-adhesive, blade coating are formed uniformly self-adhesive glue layer;Release coating, shape after the release coating is dry are sprayed on the self-adhesive glue layer At anti-sticking film layer;Winding, packaging form anti-viscous formula flashing products;The self-adhesive by viscosity average molecular weigh be 400000~ 500000 high molecular weight butyl rubber, the middle-molecular-weihydroxyethyl polyisobutene that viscosity average molecular weigh is 45000~95000, the equal molecule of number Amount for 1000~2500 low molecular weight polyisobutene, elastomer-modified resin and C5 Petropols through hot melt be stirred and At;The release coating by polyvinyl alcohol, dehydrated alcohol, silica and alcohol-soluble acrylic resin through high speed dispersion grind and At.
11. according to the method described in claim 10, it is characterized in that, the high molecular material is macromolecule pellet, the height Molecule pellet is by pellets of high density polyethylene, linear low density polyethylene pellet, metallocene PE pellet, ethyl vinyl acetate second Alkene copolymer pellet and ethylene-vinyl acetate copolymer modified poly ethylene pellet are formed through double screw extruder extruding pelletization.
12. the described in any item methods of 0-11 according to claim 1, which is characterized in that the anti-viscous formula splash guard overall thickness control In 0.61mm -2.1mm, the thickness of the waterproof sheet layer, the self-adhesive glue layer and the anti-sticking film layer is sequentially reduced system.
13. the described in any item methods of 0-11 according to claim 1, which is characterized in that the thickness control of the waterproof sheet layer The thickness control of 0.5mm -1.5mm and/or the self-adhesive glue layer 0.1mm -0.5mm and/or the anti-sticking film layer thickness Degree control is in 0.01mm -0.1mm.
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