CN106285725B - A kind of stopper structure and its installation method being mounted between formwork jumbo and country rock - Google Patents

A kind of stopper structure and its installation method being mounted between formwork jumbo and country rock Download PDF

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Publication number
CN106285725B
CN106285725B CN201610968788.4A CN201610968788A CN106285725B CN 106285725 B CN106285725 B CN 106285725B CN 201610968788 A CN201610968788 A CN 201610968788A CN 106285725 B CN106285725 B CN 106285725B
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CN
China
Prior art keywords
layer
air bag
stopper structure
country rock
formwork jumbo
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Expired - Fee Related
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CN201610968788.4A
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Chinese (zh)
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CN106285725A (en
Inventor
李富友
何波兵
石向东
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Sichuan Haodesi New Material Technology Co Ltd
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Sichuan Haodesi New Material Technology Co Ltd
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Priority to CN201610968788.4A priority Critical patent/CN106285725B/en
Publication of CN106285725A publication Critical patent/CN106285725A/en
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Publication of CN106285725B publication Critical patent/CN106285725B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The present invention relates to tunnel construction apparatus fields, disclose a kind of stopper structure and its installation method being mounted between formwork jumbo and country rock.The stopper structure is to be equipped with the first elastomeric layer, inner ring reinforcing bar, the second elastomeric layer, middle buried water stop, third elastomeric layer, outer shroud reinforcing bar and inflatable layer towards country rock direction successively circumferential direction in the end of formwork jumbo.It utilizes the resilient characteristic of the blowing pressure and multiple elastomeric layers of inflatable layer, it can be by the interlayer structure squeezed tight of plug together, thus reinforcing bar and waterstop can not only be exposed in stopper structure, facilitate and close mould construction, prevents waterstop from misplacing, it can also be ensured that in stopper structure, there is no any gaps, it avoids occurring spillage in model forming, while any damage will not be caused to the splash guard under the country rock of top, potential tunnel leak hidden danger can be eliminated.

Description

A kind of stopper structure and its installation method being mounted between formwork jumbo and country rock
Technical field
The present invention relates to tunnel construction apparatus fields, and in particular, to one kind be mounted on formwork jumbo and country rock it Between stopper structure and its installation method.
Background technology
Road and rail tunnel is built frequently with New Austrian Tunneling Method, and engineering method is as follows:Crown is disposed first, and sprays dry-mixed mortar, Waterproof country rock is formed, then the preset secondary lining framework of steel reinforcement between formwork jumbo and waterproof country rock, finally by the side of pouring Formula is in waterproof country rock, the secondary lining side poured in advance(That is construction joint side)Secondary lining is formed between formwork jumbo to pour Build model(About 12 meters or so of the longitudinal length of mould is closed every time).At secondary lining model side to be poured, due to having A large amount of vertical exposed reinforcing bars, Guan Mo are more difficult.
Generally use bar shaped plank is axially blocked along ring tunnel, this conventional method has the following problems:(1)For in template The stopper structure that the end of trolley is laid with, not only heavy workload(It is laid with a circle and usually requires four 8 hours workloads of people), remove The problem of mould is also cumbersome, and there is also heavy workloads;(2)Process of deployment complexity bothers, and not only wastes a large amount of timber(Timber Recycling rate of waterused is low), and since to imitate fruit poor for the pass of timber, also easily there is a large amount of hole leak source, especially in reinforcing bar Place is not easy to seal, and the later stage is needed to use other soft object blocking holes, nonetheless, cannot still avoid the occurrence of cement mortar leakage waste Problem;(3)Mould is closed using plank, needs to fold middle buried water stop along plank, in Guan Mo, so to easily cause There is the problem of waterstop location dislocation between pouring model in adjacent secondary lining, does not have due water-stagnating effect;(4)Plank Splash guard below the easy damaged waterproof country rock of corner, causes tunnel leak hidden danger.
Foregoing problems are existing tunnel construction common problems, asking for leak occur simultaneously for present a large amount of tunnels Splash guard under topic, with country rock when closing mould, which is destroyed, to have some relations.Also have using steel form as the technical solution of end mould plug, But there are template heaviness, it is not easy to operate the defects of.Such as utility model patent《A kind of Tunnel Second Lining formwork jumbo plug Plate》(Application number:201520472105.7 )A kind of bulkhead installed on formwork jumbo is provided, is fixed by bulkhead Waterstop, and carry out pass molding and block up, but complexity is designed, while there is also be not easy to bypass the problem of appearing reinforcing bar.
Invention content
For aforementioned problem of the prior art, the present invention provides a kind of plugs being mounted between formwork jumbo and country rock Structure and its installation method can be by plugs using the resilient characteristic of the blowing pressure and multiple elastomeric layers of inflatable layer Interlayer structure squeezed tight together, reinforcing bar and waterstop thus can be not only exposed in stopper structure, facilitates Guan Moshi Work prevents waterstop from misplacing, it can also be ensured that in stopper structure, any gap is not present, avoids occurring in model forming Spillage, while any damage will not be caused to the splash guard under the country rock of top, potential tunnel leak hidden danger can be eliminated.In addition, The stopper structure also has the characteristics that easy for assemble or unload, component reuse rate is high, simple in structure and at low cost, convenient for real Border promotion and application.
On the one hand the technical solution adopted by the present invention provides the stopper structure between formwork jumbo and country rock, In the end of formwork jumbo the first elastomeric layer, inner ring reinforcing bar, the second elastic material are equipped with towards country rock direction successively circumferential direction Layer, middle buried water stop, third elastomeric layer, outer shroud reinforcing bar and inflatable layer.
Optimization, the inflatable layer is the long band structure of integration being made of air bag, air bag protective layer and charge and discharge gas nozzle; The air bag protective layer coats the air bag, and the two is closely coupled does not depart from;The charge and discharge gas nozzle is coated embedded in the air bag In layer, and it is connected to the air bag.
It advanced optimizes, the charge and discharge gas nozzle is embedded in the wherein side of the air bag protective layer in the direction of the width.
It advanced optimizes, the air bag is rectangular air bag, cylindrical airbag or elliptical cylinder-shape air bag.
It advanced optimizes, the width W2 of the air bag protective layer is between 10~15cm, and height D2 is between 5~10cm Between.
Optimization, first elastomeric layer, the second elastomeric layer or third elastomeric layer are rectangular by several pieces Blown rubber it is brick at.
It advanced optimizes, is respectively equipped with and can cooperate in two two relative side of one pair of which of the blown rubber brick Male lap joint and female overlap joint slot.
Advanced optimize, the length L1 of the blown rubber brick between 1~3M, width W1 between 8~15cm it Between, height D1 is between 5~15cm.
The technical solution adopted by the present invention, on the other hand provide it is a kind of realize it is aforementioned be mounted on formwork jumbo and country rock it Between stopper structure installation method, include the following steps:S101. make inflatable layer in a deflated state;S102. in Schaltisch The end of vehicle towards country rock direction successively it is circumferential be laid with the first elastomeric layer, inner ring reinforcing bar, the second elastomeric layer, in it is buried only Water band, third elastomeric layer, outer shroud reinforcing bar and the inflatable layer;S103. the inflatable layer is inflated, until each Layer is firmly pressed together.
To sum up, using a kind of stopper structure and its installation mounted between formwork jumbo and country rock provided by the present invention Method has the advantages that:(1)The stopper structure utilizes the bullet of the blowing pressure and multiple elastomeric layers of inflatable layer Property feature, can by the interlayer structure squeezed tight of plug together, it is possible thereby to expose reinforcing bar and waterstop in stopper structure, The placement standard for simplifying inner and outer ring reinforcing bar and middle buried water stop facilitates and closes mould construction;(2)It can ensure in stopper structure, It there is no any gap, avoids occurring spillage in model forming, and then can be improved to close mould leakproofness and close and imitate fruit;(3)No Any damage can be caused to the splash guard under the country rock of top, potential tunnel leak hidden danger can be eliminated;(4)It is buried in being fixed easily to stop The position of water band can prevent from causing the problem of waterstop location dislocation occur between adjacent secondary lining pours model;(5)Institute It is easy for assemble or unload to state stopper structure, workload is small, only needs 4 working hours that installation or removal can be completed, is greatly improved work efficiency; (6)The components such as inflatable layer and blown rubber brick in the stopper structure are reused, and are recycled rate height, can be reduced construction Cost;(7)The stopper structure also have the characteristics that it is simple in structure and at low cost, be convenient for practical promotion and application.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with Obtain other attached drawings according to these attached drawings.
Fig. 1 is the cross-sectional structure schematic diagram of stopper structure provided by the invention.
Fig. 2 is the vertical section structure schematic diagram of stopper structure provided by the invention.
Fig. 3 is the cross-sectional structure schematic diagram of inflatable layer in stopper structure provided by the invention.
Fig. 4 is the vertical section structure schematic diagram of inflatable layer in stopper structure provided by the invention.
Fig. 5 is the dimensional structure diagram of blown rubber brick in stopper structure provided by the invention.
In above-mentioned attached drawing:1, formwork jumbo 2, the first elastomeric layer 3, inner ring reinforcing bar 4, the second elastomeric layer 5, Middle buried water stop 6, third elastomeric layer 7, outer shroud reinforcing bar 8, inflatable layer 801, air bag 802, air bag protective layer 803, charge and discharge gas nozzle 9, country rock 10, blown rubber brick 101, male lap joint 102, female overlap joint slot.
Specific implementation mode
Hereinafter reference will be made to the drawings, and describing provided by the invention be mounted in detail by way of example formwork jumbo and encloses Stopper structure between rock and its installation method.It should be noted that being used to help for the explanation of these way of example Assistant solves the present invention, but does not constitute limitation of the invention.
The terms "and/or", only a kind of incidence relation of description affiliated partner, indicates that there may be three kinds of passes System, for example, A and/or B, can indicate:Individualism A, individualism B exist simultaneously tri- kinds of situations of A and B, the terms "/and " it is another affiliated partner relationship of description, indicate may exist two kinds of relationships, for example, A/ and B, can indicate:Individually deposit In A, two kinds of situations of individualism A and B, in addition, character "/" herein, it is a kind of "or" pass to typically represent forward-backward correlation object System.
Embodiment one
Fig. 1 shows the cross-sectional structure schematic diagram of stopper structure provided by the invention, and Fig. 2 shows provided by the invention The vertical section structure schematic diagram of stopper structure, Fig. 3 show the cross section knot of inflatable layer in stopper structure provided by the invention Structure schematic diagram, Fig. 4 show that the vertical section structure schematic diagram of inflatable layer in stopper structure provided by the invention, Fig. 5 are shown The dimensional structure diagram of blown rubber brick in stopper structure provided by the invention.
The stopper structure being mounted between formwork jumbo and country rock provided in this embodiment, i.e., at the end of formwork jumbo Portion towards country rock direction successively circumferential direction be equipped with the first elastomeric layer 2, inner ring reinforcing bar 3, the second elastomeric layer 4, in it is buried only Water band 5, third elastomeric layer 6, outer shroud reinforcing bar 7 and inflatable layer 8.
As illustrated in fig. 1 and 2, in the stopper structure, the inner ring reinforcing bar 3, the middle buried water stop 5 and described outer Ring reinforcing bar 7 is the necessary component in secondary lining pours model, to play the purpose that model is reinforced and prevents water penetration.Institute The generation component that inflatable layer 8 is interlayer extruding force is stated, when in a pre-installation or dismantling, needs deflation to install or remove, It needs to be filled with enough air after installation to generate the blowing pressure, and then interlayer extruding force is generated to each layer, on the one hand reinforce On the other hand stopper structure utilizes the resilient characteristic of multiple elastomeric layers, can closely be extruded in the interlayer structure of plug Together.
The installation method for realizing the stopper structure being mounted between formwork jumbo and country rock, can be, but not limited to include Following steps:S101. make inflatable layer in a deflated state;S102. circumferential successively towards country rock direction in the end of formwork jumbo It is laid with the first elastomeric layer, inner ring reinforcing bar, the second elastomeric layer, middle buried water stop, third elastomeric layer, outer shroud steel Muscle and the inflatable layer;S103. the inflatable layer is inflated, until each layer is firmly pressed together.Thus Reinforcing bar and waterstop can not only be exposed in stopper structure, facilitate and close mould construction, prevent waterstop from misplacing, it can also be ensured that In stopper structure, any gap is not present, avoids occurring spillage in model forming, while will not be to the waterproof under the country rock of top Plate(Splash guard is attached on country rock internal face, is being not shown in figure due to relatively thin, and damage is cause tunnel leak main Reason)Any damage is caused, potential tunnel leak hidden danger can be eliminated.In addition, the stopper structure also has installing and dismounting side Just the features such as, component reuse rate is high, simple in structure and at low cost is convenient for practical promotion and application.
Optimization, the inflatable layer 8 is the one being made of air bag 801, air bag protective layer 802 and charge and discharge gas nozzle 803 Change long band structure;The air bag protective layer 802 coats the air bag 801, and the two is closely coupled does not depart from;The charge and discharge gas nozzle 803 in the air bag clad 802, and is connected to the air bag 801.Inflatable layer structure as shown in Figures 3 and 4, it is described Built in air bag 801, for sealing the gas being filled with, by the selection to existing material, can make it have good air-tightness and Air pressure resistance can at least bear 5MPa air pressures below without bursting, can be, but not limited to as rectangular air bag, cylindrical airbag Or the air bag of the shapes such as elliptical cylinder-shape air bag.The air bag protective layer 802 passes through for protecting the air bag 801 to be not punctured Selection to existing material, can make it have good being folded without breaking characteristic, while by the air bag protective layer 802 and the air bag 801 are designed as the closely coupled structure not departed from of the two, the air bag protective layer 802 can be enable to follow institute when deflating The contraction of air bag 801 is stated, the thickness of the air bag protective layer is effectively reduced, it is easy to disassemble.It advanced optimizes, the air bag protection The width W2 of layer 802 is between 10~15cm, and height D2 is between 5~10cm.The length L2 of the air bag protective layer 802 Between 5~20m.
It advanced optimizes, the charge and discharge gas nozzle 803 is embedded in wherein one of the air bag protective layer 802 in the direction of the width Side.As shown in figure 3, the number of the charge and discharge gas nozzle 803 can also be multiple with one, to improve inflation/deflation efficiency, simultaneously It is arranged by aforementioned location, can be conveniently inflated after mounting or bleed air operation.
Optimization, first elastomeric layer 2, the second elastomeric layer 4 or third elastomeric layer 6 are by several pieces of sides The blown rubber brick 10 of shape is built into.Blown rubber brick 10 as described in Figure 5, can adapt to elastomeric layer by way of laying bricks Demand in width, thickness and/or circumferential length, application are more flexible and convenient.It advanced optimizes, the blown rubber The length L1 of brick 10 is between 1~3M, and width W1 is between 8~15cm, and height D1 is between 5~15cm.
It advanced optimizes, being respectively equipped in two two relative side of one pair of which of the blown rubber brick 10 can phase interworking The male lap joint 101 of conjunction and female overlap joint slot 102.As shown in figure 5, by configuring the male lap joint 101 and female overlap joint slot 102, the connection relation of adjacent two blown rubbers brick can be improved by male and female matching structure, further increase the steady of stopper structure Solidity.
To sum up, the stopper structure and its installation method being mounted between formwork jumbo and country rock that the present embodiment is provided, It has the advantages that:(1)The stopper structure utilizes the blowing pressure of inflatable layer, can be by multiple elastomeric layers, inside and outside Ring reinforcing bar and middle buried water stop press together, it is possible thereby to expose reinforcing bar and waterstop in stopper structure, inside and outside simplification The placement standard of ring reinforcing bar and middle buried water stop facilitates and closes mould construction;(2)It can ensure in stopper structure, there is no appoint What gap, avoids occurring spillage in model forming, and then can be improved to close mould leakproofness and close and imitate fruit;(3)It will not be to top Splash guard under country rock causes any damage, can eliminate potential tunnel leak hidden danger;(4)It is fixed easily the position of middle buried water stop It sets, can prevent from causing the problem of waterstop location dislocation occur between adjacent secondary lining pours model;(5)The plug knot Structure is easy for assemble or unload, and workload is small, only needs 4 working hours that installation or removal can be completed, is greatly improved work efficiency;(6)It is described The components such as inflatable layer and blown rubber brick in stopper structure are reused, and are recycled rate height, can be reduced construction cost; (7)The stopper structure also have the characteristics that it is simple in structure and at low cost, be convenient for practical promotion and application.
As described above, the present invention can be realized preferably.For a person skilled in the art, religion according to the present invention It leads, designs various forms of stopper structures being mounted between formwork jumbo and country rock and its installation method does not need to create The labour of property.These embodiments are changed without departing from the principles and spirit of the present invention, are changed, are replaced, is whole It closes and modification is still fallen in protection scope of the present invention.

Claims (7)

1. a kind of stopper structure being mounted between formwork jumbo and country rock, which is characterized in that in the end of formwork jumbo, court encloses Rock direction successively circumferential direction be equipped with the first elastomeric layer (2), inner ring reinforcing bar (3), the second elastomeric layer (4), in it is buried only Water band (5), third elastomeric layer (6), outer shroud reinforcing bar (7) and inflatable layer (8), wherein first elastomeric layer (2), the second elastomeric layer (4) or third elastomeric layer (6) are built by several pieces of rectangular blown rubber bricks (10);
The inflatable layer (8) is the integration length being made of air bag (801), air bag protective layer (802) and charge and discharge gas nozzle (803) Band structure, wherein the air bag protective layer (802) coats the air bag (801), and the two is closely coupled does not depart from, described to fill Deflating valve (803) is embedded in the air bag protective layer (802), and is connected to the air bag (801).
2. a kind of stopper structure being mounted between formwork jumbo and country rock as described in claim 1, which is characterized in that described Charge and discharge gas nozzle (803) is embedded in the wherein side of the air bag protective layer (802) in the direction of the width.
3. a kind of stopper structure being mounted between formwork jumbo and country rock as described in claim 1, which is characterized in that described Air bag (801) is rectangular air bag, cylindrical airbag or elliptical cylinder-shape air bag.
4. a kind of stopper structure being mounted between formwork jumbo and country rock as described in claim 1, which is characterized in that described The width W2 of air bag protective layer (802) is between 10~15cm, and height D2 is between 5~10cm.
5. a kind of stopper structure being mounted between formwork jumbo and country rock as described in claim 1, which is characterized in that in institute State blown rubber brick (10) two two relative side of one pair of which be respectively equipped with can mutually matched male lap joint (101) and mother take Access slot (102).
6. a kind of stopper structure being mounted between formwork jumbo and country rock as described in claim 1, which is characterized in that described The length L1 of blown rubber brick (10) between 1~3M, width W1 between 8~15cm, height D1 between 5~15cm it Between.
7. a kind of realize as described in claim 1~6 any one mounted on the stopper structure between formwork jumbo and country rock Installation method, which is characterized in that include the following steps:
S101. make inflatable layer in a deflated state;
S102. the first elastomeric layer, inner ring reinforcing bar, the second bullet are laid with towards country rock direction is circumferential successively in the end of formwork jumbo Property material layer, middle buried water stop, third elastomeric layer, outer shroud reinforcing bar and the inflatable layer;
S103. the inflatable layer is inflated, until each layer is firmly pressed together.
CN201610968788.4A 2016-10-27 2016-10-27 A kind of stopper structure and its installation method being mounted between formwork jumbo and country rock Expired - Fee Related CN106285725B (en)

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CN107035388B (en) * 2017-05-19 2023-07-18 四川皓德斯新材料科技有限公司 Tunnel secondary lining composite rubber lifting plug template and application method thereof
CN107060828B (en) * 2017-05-19 2023-07-18 四川皓德斯新材料科技有限公司 Composite rubber vertical rod telescopic plug board and use method thereof
CN107269301A (en) * 2017-08-17 2017-10-20 中铁局集团有限公司 A kind of Tunnel Second Lining Construction air bag termination device and end-blocking construction method
CN108533292B (en) * 2018-06-21 2024-03-15 中铁第四勘察设计院集团有限公司 Tunnel secondary lining reinforced concrete section end mould structure and installation method
CN108716412B (en) * 2018-06-21 2024-03-15 中铁第四勘察设计院集团有限公司 Tunnel secondary lining concrete section end mold structure and installation method
CN116374483B (en) * 2023-06-05 2023-08-04 四川皓德斯新材料科技有限公司 Conveyor

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