CN106284855B - 一种复合型曲面光电一体板及其制备方法 - Google Patents
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Abstract
一种复合型曲面光电一体板,其特征在于,上部为不规则的曲面结构形式,侧面为“凸”字或“凹”字结构形式,下部找平;横向尺寸为300~500mm,纵向尺寸为300~500mm,厚度为50~80mm;保温板由太阳能转换装置(1)、基板(2)、胶砂层(3)、纤维框架体(4)、接槎部(5)以及混合材料(6)组成;所述的太阳能转换装置(1)粘结于基板(2)上面,所述基板(2)经所述胶砂层(3)与所述纤维框架体(4)、位于纤维框架体(4)两侧的“凸”字或“凹”字形的接槎部(5)以及填充在纤维框架体(4)内部的混合材料(6)浇筑成的块体粘结成整体,形成复合型曲面光电一体板。
Description
技术领域
本发明属于建筑材料技术领域,具体涉及一种复合型曲面光电一体板。
背景技术
传统建筑行业使用的屋面板往往功能单一,主要以防水为主;使用保温板时,往往需要在其上面加设防水层,施工工艺繁琐且增加能耗;规则的相邻板块间接缝不宜控制,会出现雨水渗漏的情况,降低建筑物的使用寿命;目前全球范围内水资源匮乏,规则的屋面板不能有效的富集雨水,容易造成大量雨水资源流失。
复合型曲面保温板集保温隔热、防水、隔声、利用太阳能发电等功能为一体,有利于减少屋面雨水渗漏现象发生,同时具有有效富集雨水的功能,合理利用水资源,有助于减小“城市热岛效应”,契合“海绵城市”的发展号召;结构牢固自重小,外形美观。
发明内容
本发明的目的在于提供一种复合型曲面光电一体板,集保温隔热、防水、隔声、利用太阳能发电等功能为一体,有利于减少屋面雨水渗漏的现象,同时能够有效的富集雨水,结构牢固自重小,外形美观。
本发明解决其技术问题所采用的技术方案如下:一种复合型曲面光电一体板,其特征在于,上部为不规则的曲面结构形式,侧面为“凸”字或“凹”字结构形式,下部找平;横向尺寸为300~500mm,纵向尺寸为300~500mm,厚度为50~80mm;保温板由太阳能转换装置1、基板2、胶砂层3、纤维框架体4、接槎部5以及混合材料6组成;所述的太阳能转换装置1粘结于基板2上面,所述基板2经所述胶砂层3与所述纤维框架体4、位于纤维框架体4两侧的“凸”字或“凹”字形的接槎部5以及填充在纤维框架体4内部的混合材料6浇筑成的块体粘结成整体,形成复合型曲面光电一体板;
所述的太阳能转换装置1由曲面结构和柔性薄膜太阳能电池板两部分组成,曲面结构表层粘贴柔性薄膜太阳能电池板,电池板为多晶硅材质,所述太阳能转换装置1设有接线口7;
所述接线口7用于与建筑物内的蓄电池连接,或利用光伏并网逆变器与电网连接;
所述的曲面结构形式是由5个以上相同半径的半圆弧和位于两端是2个1/4圆弧无缝连接而成,材质为不锈钢板、彩钢板;
所述的基板2选用工程塑料、透明树脂材料,将太阳能转换装置1粘贴于基板2上,胶黏剂优选为聚乙烯醇、聚酯、环氧树脂其中的一种或多种,与水混合后使用,其中水的质量分数为60~80%;
所述的胶砂层3由的细砂、水泥和水充分搅拌而成,其中,细砂与水泥的比例为1:2.5-1:3;
所述的纤维框架体4是由横向纤维体和竖向纤维体组成,所述纤维体为三维玻璃纤维、三维植物纤维等;所述纤维框架体4的外侧为保护层8;所述保护层8的厚度为5~10mm,所述护层8为水泥砂浆,水灰比为0.35~0.5。
所述的接槎部5是由“凸”和“凹”两种结构形式构成,且此两部分粘结纤维增强塑料进行加固处理;运用在屋面外边缘时可以将任一侧面抹平;
所述的混合材料6选用发泡混凝土、发泡石膏或发泡水泥与轻质陶粒的混合物;发泡剂选用浓度为20%~30%的H2O2溶液,所述发泡剂的温度为40℃~50℃。
一种复合型曲面光电一体板的制备方法,其特征在于,按以下步骤进行制作:
一、采用现场浇筑的方式,制作等体积的试模;
二、制作太阳能转换装置:
a.选用不锈钢板、彩钢板等加工成5个以上相同半径的半圆弧和2个位于两端是上1/4圆弧,无缝连接制成成曲面结构;
b.将多晶硅材质的柔性薄膜太阳能电池板粘贴于步骤a所述的曲面结构上;
c.将粘贴有太阳能电池板的曲面结构固定于工程塑料材质或透明树脂材质的基板上;
三、制作纤维框架体,并在模具中排列好,外边缘距离模具5~10mm为宜;同时,两侧“凹”“凸”面须进行加固处理;
四、将混合材料装入试模,捣实并用抹刀抹平;当混合材料中有陶粒等颗粒状物质时需放在振动台上,振动捣实并用抹刀抹平;
五、自然状态下静置24h后拆模,进入标准养护室进行养护;
六、在养护好的保温板表层浇筑水泥砂浆拌合物,制胶砂层;
七、将制作好的太阳能转换装置固定于已浇筑好的胶砂层上,养护既得复合型曲面光电一体板。
附图说明
图1为本发明的结构示意图。
图2为本发明的搭接效果图。
1-太阳能转换装置,2-基板,3-胶砂层,4-纤维框架体-,5-接槎部,6-混合材料,7-接线口,8-保护层。
具体实施方式
结合附图对本发明作进一步的说明。
实施例1
一种复合型曲面光电一体板,其特征在于,上部为不规则的曲面结构形式,侧面为“凸”字或“凹”字结构形式,下部找平;横向尺寸为300mm,纵向尺寸为300mm,厚度为50mm;保温板由太阳能转换装置1、基板2、胶砂层3、纤维框架体4、接槎部5以及混合材料6组成;所述的太阳能转换装置1粘结于基板2上面,所述基板2经所述胶砂层3与所述纤维框架体4、位于纤维框架体4两侧的“凸”字或“凹”字形的接槎部5以及填充在纤维框架体4内部的混合材料6浇筑成的块体粘结成整体,形成复合型曲面光电一体板;
所述的太阳能转换装置1由曲面结构和柔性薄膜太阳能电池板两部分组成,曲面结构表层粘贴柔性薄膜太阳能电池板,电池板为多晶硅材质,所述太阳能转换装置1设有接线口7;
所述的曲面结构形式是由5个相同半径的半圆弧和位于两端是2个1/4圆弧无缝连接而成,材质为不锈钢板;
所述的基板2选用工程塑料,将太阳能转换装置1粘贴于基板2上,胶黏剂优选为聚乙烯醇,与水混合后使用,其中水的质量分数为60%;
所述的胶砂层3由的细砂、水泥和水充分搅拌而成,其中,细砂与水泥的比例为1:2.5;
所述的纤维框架体4是由横向纤维体和竖向纤维体组成,所述纤维体为三维玻璃纤维;所述纤维框架体4的外侧为保护层8;所述保护层8的厚度为5mm,所述护层8为水泥砂浆,水灰比为0.35。
所述的接槎部5是由“凸”和“凹”两种结构形式构成,且此两部分粘结纤维增强塑料进行加固处理;运用在屋面外边缘时可以将任一侧面抹平;
所述的混合材料6选用发泡混凝土、发泡石膏的混合物;发泡剂选用浓度为20%的H2O2溶液,所述发泡剂的温度为50℃。
一种复合型曲面光电一体板的制备方法,按以下步骤进行制作:
一、采用现场浇筑的方式,制作横向尺寸为300mm,纵向尺寸为300mm,厚度为50mm的试模;
二、制作太阳能转换装置:
a.选用不锈钢板加工成5个相同半径的半圆弧和2个位于两端是上1/4圆弧,无缝连接制成成曲面结构;
b.将多晶硅材质的柔性薄膜太阳能电池板粘贴于步骤a所述的曲面结构上;
c.将粘贴有太阳能电池板的曲面结构固定于工程塑料材质基板2上;
三、制作纤维框架体4,并在模具中排列好,外边缘距离模具5mm;同时,两侧“凹”“凸”面须进行加固处理;
四、将混合材料6装入试模,捣实并用抹刀抹平;4
五、自然状态下静置24h后拆模,进入标准养护室进行养护;
六、在养护好的保温板表层浇筑水泥砂浆拌合物,制胶砂层3;
七、将制作好的太阳能转换装置1固定于已浇筑好的胶砂层3上,养护既得复合型曲面光电一体板。
实施例2
一种复合型曲面光电一体板,其特征在于,上部为不规则的曲面结构形式,侧面为“凸”字或“凹”字结构形式,下部找平;横向尺寸为400mm,纵向尺寸为400mm,厚度为65mm;保温板由太阳能转换装置1、基板2、胶砂层3、纤维框架体4、接槎部5以及混合材料6组成;所述的太阳能转换装置1粘结于基板2上面,所述基板2经所述胶砂层3与所述纤维框架体4、位于纤维框架体4两侧的“凸”字或“凹”字形的接槎部5以及填充在纤维框架体4内部的混合材料6浇筑成的块体粘结成整体,形成复合型曲面光电一体板;
所述的太阳能转换装置1由曲面结构和柔性薄膜太阳能电池板两部分组成,曲面结构表层粘贴柔性薄膜太阳能电池板,电池板为多晶硅材质,所述太阳能转换装置1设有接线口7;
所述的曲面结构形式是由10个相同半径的半圆弧和位于两端是2个1/4圆弧无缝连接而成,材质为彩钢板;
所述的基板2选用透明树脂材料,将太阳能转换装置1粘贴于基板2上,胶黏剂优选为环氧树脂,与水混合后使用,其中水的质量分数为70%;
所述的胶砂层3由的细砂、水泥和水充分搅拌而成,其中,细砂与水泥的比例为1:2.8;
所述的纤维框架体4是由横向纤维体和竖向纤维体组成,所述纤维体为三维植物纤维;所述纤维框架体4的外侧为保护层8;所述保护层8的厚度为8mm,所述护层8为水泥砂浆,水灰比为0.4。
所述的接槎部5是由“凸”和“凹”两种结构形式构成,且此两部分粘结纤维增强塑料进行加固处理;运用在屋面外边缘时可以将任一侧面抹平;
所述的混合材料6选用发泡水泥与轻质陶粒的混合物;发泡剂选用浓度为25%的H2O2溶液,所述发泡剂的温度为45℃。
一种复合型曲面光电一体板的制备方法,按以下步骤进行制作:
一、采用现场浇筑的方式,制作横向尺寸为400mm,纵向尺寸为400mm,厚度为65mm的试模;
二、制作太阳能转换装置:
a.选用彩钢板加工成10个相同半径的半圆弧和2个位于两端是上1/4圆弧,无缝连接制成成曲面结构;
b.将多晶硅材质的柔性薄膜太阳能电池板粘贴于步骤a所述的曲面结构上;
c.将粘贴有太阳能电池板的曲面结构固定于透明树脂材质的基板2上;
三、制作纤维框架体4,并在模具中排列好,外边缘距离模具8mm;同时,两侧“凹”“凸”面须进行加固处理;
四、将发泡水泥与轻质陶粒的混合物组成的混合材料6装入试模,并放在振动台上,振动捣实并用抹刀抹平;
五、自然状态下静置24h后拆模,进入标准养护室进行养护;
六、在养护好的保温板表层浇筑水泥砂浆拌合物,制胶砂层3;
七、将制作好的太阳能转换装置1固定于已浇筑好的胶砂层3上,养护既得复合型曲面光电一体板。
实施例3
一种复合型曲面光电一体板,其特征在于,上部为不规则的曲面结构形式,侧面为“凸”字或“凹”字结构形式,下部找平;横向尺寸为500mm,纵向尺寸为500mm,厚度为80mm;保温板由太阳能转换装置1、基板2、胶砂层3、纤维框架体4、接槎部5以及混合材料6组成;所述的太阳能转换装置1粘结于基板2上面,所述基板2经所述胶砂层3与所述纤维框架体4、位于纤维框架体4两侧的“凸”字或“凹”字形的接槎部5以及填充在纤维框架体4内部的混合材料6浇筑成的块体粘结成整体,形成复合型曲面光电一体板;
所述的太阳能转换装置1由曲面结构和柔性薄膜太阳能电池板两部分组成,曲面结构表层粘贴柔性薄膜太阳能电池板,电池板为多晶硅材质,所述太阳能转换装置1设有接线口7;
所述的曲面结构形式是由25个相同半径的半圆弧和位于两端是2个1/4圆弧无缝连接而成,材质为不锈钢板;
所述的基板2选用工程塑料,将太阳能转换装置1粘贴于基板2上,胶黏剂优选为聚乙烯醇、聚酯、环氧树脂按任意比例混合,与水混合后使用,其中水的质量分数为80%;
所述的胶砂层3由的细砂、水泥和水充分搅拌而成,其中,细砂与水泥的比例为1:3;
所述的纤维框架体4是由横向纤维体和竖向纤维体组成,所述纤维体为三维玻璃纤维;所述纤维框架体4的外侧为保护层8;所述保护层8的厚度为10mm,所述护层8为水泥砂浆,水灰比为0.5。
所述的接槎部5是由“凸”和“凹”两种结构形式构成,且此两部分粘结纤维增强塑料进行加固处理;运用在屋面外边缘时可以将任一侧面抹平;
所述的混合材料6选用发泡混凝土、发泡石膏的混合物;发泡剂选用浓度为30%的H2O2溶液,所述发泡剂的温度为40℃。
一种复合型曲面光电一体板的制备方法,按以下步骤进行制作:
一、采用现场浇筑的方式,制作横向尺寸为500mm,纵向尺寸为500mm,厚度为80mm的试模;
二、制作太阳能转换装置:
a.选用不锈钢板加工成25个相同半径的半圆弧和2个位于两端是上1/4圆弧,无缝连接制成成曲面结构;
b.将多晶硅材质的柔性薄膜太阳能电池板粘贴于步骤a所述的曲面结构上;
c.将粘贴有太阳能电池板的曲面结构固定于工程塑料材质基板2上;
三、制作纤维框架体4,并在模具中排列好,外边缘距离模具10mm;同时,两侧“凹”“凸”面须进行加固处理;
四、将混合材料6装入试模,捣实并用抹刀抹平;
五、自然状态下静置24h后拆模,进入标准养护室进行养护;
六、在养护好的保温板表层浇筑水泥砂浆拌合物,制胶砂层3;
七、将制作好的太阳能转换装置1固定于已浇筑好的胶砂层3上,养护既得复合型曲面光电一体板。
上述实施例只为说明本发明的技术构思及特点,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换等,均应包含在本发明的保护范围之内。
Claims (9)
1.一种复合型曲面光电一体板,其特征在于,上部为不规则的曲面结构形式,侧面为“凸”字或“凹”字结构形式,下部找平;横向尺寸为300~500mm,纵向尺寸为300~500mm,厚度为50~80mm;保温板由太阳能转换装置(1)、基板(2)、胶砂层(3)、纤维框架体(4)、接槎部(5)以及混合材料(6)组成;所述的太阳能转换装置(1)粘结于基板(2)上面,所述基板(2)经所述胶砂层(3)与所述纤维框架体(4)、位于纤维框架体(4)两侧的“凸”字或“凹”字形的接槎部(5)以及填充在纤维框架体(4)内部的混合材料(6)浇筑成的块体粘结成整体,形成复合型曲面光电一体板。
2.如权利要求1所述的一种复合型曲面光电一体板,其特征在于,所述的太阳能转换装置(1)由曲面结构和柔性薄膜太阳能电池板两部分组成,曲面结构表层粘贴柔性薄膜太阳能电池板,电池板为多晶硅材质,所述太阳能转换装置(1)设有接线口(7);所述接线口(7)用于与建筑物内的蓄电池连接,或利用光伏并网逆变器与电网连接。
3.如权利要求1所述的一种复合型曲面光电一体板,其特征在于,所述的曲面结构形式是由5个以上相同半径的半圆弧和位于两端是2个1/4圆弧无缝连接而成,材质为不锈钢板、彩钢板。
4.如权利要求1所述的一种复合型曲面光电一体板,其特征在于,所述的基板(2)选用工程塑料、透明树脂材料,将太阳能转换装置(1)粘贴于基板(2)上,胶黏剂为聚乙烯醇、聚酯、环氧树脂其中的一种或多种,与水混合后使用,其中水的质量分数为60~80%。
5.如权利要求1所述的一种复合型曲面光电一体板,其特征在于,所述的胶砂层(3)由的细砂、水泥和水充分搅拌而成,其中,细砂与水泥的比例为1:2.5-1:3。
6.如权利要求1所述的一种复合型曲面光电一体板,其特征在于,所述的纤维框架体(4)是由横向纤维体和竖向纤维体组成,所述纤维体为三维玻璃纤维、三维植物纤维;所述纤维框架体(4)的外侧为保护层(8);所述保护层(8)的厚度为5~10mm,所述保护层(8)为水泥砂浆,水灰比为0.35~0.5。
7.如权利要求1所述的一种复合型曲面光电一体板,其特征在于,所述的接槎部(5)是由“凸”和“凹”两种结构形式构成,且此两部分粘结纤维增强塑料进行加固处理;运用在屋面外边缘时可以将任一侧面抹平。
8.如权利要求1所述的一种复合型曲面光电一体板,其特征在于,所述的混合材料(6)选用发泡混凝土、发泡石膏或发泡水泥与轻质陶粒的混合物;发泡剂选用浓度为20%~30%的H2O2溶液,所述发泡剂的温度为40℃~50℃。
9.一种复合型曲面光电一体板的制备方法,其特征在于,按以下步骤进行制作:
一、采用现场浇筑的方式,制作等体积的试模;
二、制作太阳能转换装置:
a.选用不锈钢板、彩钢板加工成5个以上相同半径的半圆弧和2个位于两端的1/4圆弧,无缝连接制成曲面结构;
b.将多晶硅材质的柔性薄膜太阳能电池板粘贴于步骤a所述的曲面结构上;
c.将粘贴有太阳能电池板的曲面结构固定于工程塑料材质或透明树脂材质的基板上;
三、制作纤维框架体,并在模具中排列好,外边缘距离模具5~10mm为宜;同时,两侧“凹”“凸”面须进行加固处理;
四、将混合材料装入试模,捣实并用抹刀抹平;当混合材料中有陶粒等颗粒状物质时需放在振动台上,振动捣实并用抹刀抹平;
五、自然状态下静置24h后拆模,进入标准养护室进行养护;
六、在养护好的保温板表层浇筑水泥砂浆拌合物,制胶砂层;
七、将制作好的太阳能转换装置固定于已浇筑好的胶砂层上,养护既得复合型曲面光电一体板。
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