CN106283668A - A kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique - Google Patents

A kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique Download PDF

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Publication number
CN106283668A
CN106283668A CN201610777453.4A CN201610777453A CN106283668A CN 106283668 A CN106283668 A CN 106283668A CN 201610777453 A CN201610777453 A CN 201610777453A CN 106283668 A CN106283668 A CN 106283668A
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China
Prior art keywords
airflow machine
biopolishing
water
airflow
machine
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Pending
Application number
CN201610777453.4A
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Chinese (zh)
Inventor
周文江
董建刚
邹国华
胡杰
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Wuxi red bean textile and Clothing Co., Ltd.
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WUXI HODOHOME GARMENT CO Ltd
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Priority to CN201610777453.4A priority Critical patent/CN106283668A/en
Publication of CN106283668A publication Critical patent/CN106283668A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M16/00Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
    • D06M16/003Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The present invention relates to a kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique, first cylinder capacity is selected according to the weight of polishing fabric, then in airflow machine, it is sequentially added into fabric and the water of polished process, the temperature of water in airflow machine is gone straight up to 50 60 DEG C, add the biopolishing enzyme of 0.6~0.8%o.w.f, be incubated 55 65min, be processed by shot blasting, go straight up to the temperature of solution to 80 85 DEG C carry out high-temperature inactivation biopolishing enzyme, finally biopolishing fabric is washed.Processing method of the present invention is simple, step is easily operated, airflow machine is used to be processed by shot blasting all-cotton fabric to can solve the problem that conventional overflow cylinder bath raio is big, long operational time, speed are slow, cloth cover easily forms fold, polishes the sordid problem of uneven polishing, reduce the consumption of enzyme and water, save the Energy in use of water in processing procedure, electricity, vapour simultaneously.

Description

A kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique
Technical field
The present invention relates to a kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique, locate before belonging to fabric Reason technical field.
Background technology
Biopolishing is the finishing technique that a kind of cellulase improves cellulose fiber composition surface, to reach lasting Anti-fluffing and anti-pilling also increases fineness and the pliability of fabric.Biopolishing is to remove the slight fiber stretched from yarn surface, These fentos be removed would not pilling, color and luster is the brightest, surface fine hair reduce make cloth cover brighter and cleaner.The work of enzyme With being to weaken fento cardinal extremity, but they and yarn not being separated, mechanicals efforts to be leaned on completes this step.Biopolishing be to Giving the persistent finishing effect of fabric, enzyme preparation used herein is native protein, fully biodegradable, usage amount also phase To relatively low.Therefore, enzyme preparation is the slightest to the burden of blowdown, and this makes the biological more corresponding chemicals of clear-cut finish arrange More attractive.
Airflow machine is development in recent years short liquor ratio faster, efficiently dyes new equipment, and this kind of equipment can be used on fabric simultaneously Pre-treatment on.The major impetus that it drives fabric circulation to run is the high-speed circulating air-flow that high-speed centrifugal fan produces, fabric During process, cloth liquid separates, and air-flow and auxiliary agent mixed aerosol, uniformly injection is to fabric face.Airflow machine carries out biology to all-cotton fabric Polishing outstanding feature is exactly that bath raio is little, and energy consumption is low.The power source run due to fabric is air-flow, and water is only used as the load of enzyme Body, eliminates that a part of water driving fabric to run, and therefore bath raio is the least, can as little as 1:4.
In prior art, the polishing of fabric is typically carried out in conventional outflow cylinder, and the drawback existed has: (1) overflow Cylinder bath raio is big, therefore enzyme and water consumption are big, and water, electricity, vapour energy consumption are the biggest simultaneously;(2) the overflow cylinder speed of service is relatively slow, biological throwing The cycle frequency of light liquid is relatively low, and the polishing fineness of fabric face is the poorest;(3) overflow cylinder programming rate is relatively slow, raw The thing polishing time is relatively long, and throws the cleanest;(4) tension force that overflow cylinder makes fabric produce is relatively large, and cloth cover is easy Form fold, polish uneven.
Summary of the invention
The invention aims to solve the problems referred to above, it is provided that a kind of use the airflow machine life to all-cotton fabric surface Thing polishing technique, reduces cellulase and the consumption of water, improves polishing fineness, saves water, electricity, vapour energy consumption.
The present invention adopts the following technical scheme that and a kind of uses airflow machine to science and engineering at the biopolishing on all-cotton fabric surface Skill, comprises the steps:
(1) early stage joins cylinder: airflow machine includes 1-6 pipe type, and Rong Buliang is 225-1350 kg, selects according to the weight of polishing fabric Selecting cylinder capacity, arranging airflow machine air quantity is 80-90%;
(2) polishing: in airflow machine, be sequentially added into fabric and the water of polished process, the temperature of water in airflow machine is gone straight up to 50-60 DEG C, adding the biopolishing enzyme of 0.6~0.8%o.w.f, in employing acid solution regulation airflow machine, the pH value of solution is extremely 4.5~5, it is incubated 55-65min, is processed by shot blasting;
(3) inactivation: go straight up to the temperature of solution in airflow machine to 80-85 DEG C, is incubated 10-15min, to the life in airflow machine solution Thing polishing enzyme carries out high-temperature inactivation;
(4) washing: after being discharged by the solution in airflow machine, uses cold water that polishing fabric spray is washed 10-15min, by shower water Discharge cylinder.
Further, described biopolishing enzyme is cellulase.
Further, the bath raio≤1:4 in described step (2).
Further, in described step (2) acid solution be concentration be the glacial acetic acid solution of 0.45-0.55g/L.
Processing method of the present invention is simple, and step is easily operated, and using airflow machine to be processed by shot blasting all-cotton fabric can The conventional overflow cylinder bath raio of solution is big, long operational time, speed are slow, cloth cover easily forms fold, it is the cleanest to polish uneven polishing Problem, reduce the consumption of enzyme and water, saved the Energy in use of water in processing procedure, electricity, vapour simultaneously.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further illustrated.
The airflow machine used in the present invention is purchased from Shao Yang textile machine Co., Ltd, model M7202 series, cellulose Enzyme is purchased from Jie Neng section (Chinese) biological engineering company limited, model P200.
Embodiment one:
A kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique, comprise the steps:
(1) early stage joins cylinder: check that airflow machine runs the most normal, grey cloth gross weight 520Kg, and cloth is 40s all cotton undershirt cloth, selects 2 Cast air-flow cylinder, arranging airflow machine air quantity is 80%;
(2) polishing: be sequentially added into fabric and the water of polished process in airflow machine, the temperature of water in airflow machine is gone straight up to 55 DEG C, adding the cellulase of 0.6%o.w.f, in the glacial acetic acid solution regulation airflow machine of employing 0.45g/L, the pH value of solution is extremely 4.5, it is incubated 55min, is processed by shot blasting;
(3) inactivation: go straight up to the temperature of solution in airflow machine to 80 DEG C, is incubated 10min, to the cellulase in airflow machine solution Carry out high-temperature inactivation;
(4) washing: after being discharged by the solution in airflow machine, uses cold water that polishing fabric spray is washed 10min, is discharged by shower water Cylinder.
In airflow machine, the cloth cover fineness after polishing is substantially good than in conventional outflow cylinder, has reached at conventional outflow cylinder In polish the effect the most all not reached, and visual assessment fineness substantially exceeds about 30%.Save item visual estimation simultaneously Calculate: enzyme 30%, water 60%, electricity 5%, vapour 30%.
Embodiment two:
A kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique, comprise the steps:
(1) early stage joins cylinder: check that airflow machine runs the most normal, and grey cloth gross weight 960 kg selects 4 cast air-flow cylinders, gas is set Stream fan delivery is 85%;
(2) polishing: being sequentially added into fabric and the water of polished process in airflow machine, bath raio≤1:4, by the temperature of water in airflow machine Degree is gone straight up to 55 DEG C, adds the cellulase of 0.7%o.w.f, uses solution in the glacial acetic acid solution regulation airflow machine of 0.5g/L PH value, to 5, is incubated 60min, is processed by shot blasting;
(3) inactivation: go straight up to the temperature of solution in airflow machine to 82 DEG C, is incubated 12min, to the biopolishing in airflow machine solution Enzyme carries out high-temperature inactivation;
(4) washing: after being discharged by the solution in airflow machine, uses cold water that polishing fabric spray is washed 12min, is discharged by shower water Cylinder.
In airflow machine, the cloth cover fineness after polishing is substantially good than in conventional outflow cylinder, has reached at conventional outflow cylinder In polish the effect the most all not reached, and visual assessment fineness substantially exceeds about 30%.Save item visual estimation simultaneously Calculate: enzyme 30%, water 60%, electricity 5%, vapour 30%.
Embodiment three:
A kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique, comprise the steps:
(1) early stage joins cylinder: check that airflow machine runs the most normal, and grey cloth gross weight 220Kg selects 1 cast air-flow cylinder, arranges air-flow Fan delivery is 90%;
(2) polishing: being sequentially added into fabric and the water of polished process in airflow machine, bath raio≤1:4, by the temperature of water in airflow machine Degree is gone straight up to 60 DEG C, adds the cellulase of 0.8%o.w.f, uses the pH value of solution in acid solution regulation airflow machine to 5, to protect Temperature 65min, is processed by shot blasting;
(3) inactivation: go straight up to the temperature of solution in airflow machine to 85 DEG C, is incubated 15min, to the cellulase in airflow machine solution Carry out high-temperature inactivation;
(4) washing: after being discharged by the solution in airflow machine, uses cold water that polishing fabric spray is washed 15min, is discharged by shower water Cylinder.
In airflow machine, the cloth cover fineness after polishing is substantially good than in conventional outflow cylinder, has reached at conventional outflow cylinder In polish the effect the most all not reached, and visual assessment fineness substantially exceeds about 30%.Save item visual estimation simultaneously Calculate: enzyme 30%, water 60%, electricity 5%, vapour 30%.

Claims (4)

1. one kind uses airflow machine that the biopolishing on all-cotton fabric surface is processed technique, it is characterised in that: comprise the steps:
(1) early stage joins cylinder: airflow machine includes 1-6 pipe type, and Rong Buliang is 225-1350 kg, selects according to the weight of polishing fabric Selecting cylinder capacity, arranging airflow machine air quantity is 80-90%;
(2) polishing: in airflow machine, be sequentially added into fabric and the water of polished process, the temperature of water in airflow machine is gone straight up to 50-60 DEG C, adding the biopolishing enzyme of 0.6~0.8%o.w.f, in employing acid solution regulation airflow machine, the pH value of solution is extremely 4.5~5, it is incubated 55-65min, is processed by shot blasting;
(3) inactivation: go straight up to the temperature of solution in airflow machine to 80-85 DEG C, is incubated 10-15min, to the life in airflow machine solution Thing polishing enzyme carries out high-temperature inactivation;
(4) washing: after being discharged by the solution in airflow machine, uses cold water that polishing fabric spray is washed 10-15min, by shower water Discharge cylinder.
2. employing airflow machine as claimed in claim 1 processes technique to the biopolishing on all-cotton fabric surface, it is characterised in that: Described biopolishing enzyme is cellulase.
3. employing airflow machine as claimed in claim 1 processes technique to the biopolishing on all-cotton fabric surface, it is characterised in that: Bath raio≤1:4 in described step (2).
4. employing airflow machine as claimed in claim 1 processes technique to the biopolishing on all-cotton fabric surface, it is characterised in that: Acid solution in described step (2) be concentration be the glacial acetic acid solution of 0.45-0.55g/L.
CN201610777453.4A 2016-08-31 2016-08-31 A kind of use airflow machine that the biopolishing on all-cotton fabric surface is processed technique Pending CN106283668A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109577013A (en) * 2018-11-27 2019-04-05 杭州卓达染整有限公司 A kind of unhairing technique for fabric
CN110904689A (en) * 2019-12-06 2020-03-24 中纺协检验(泉州)技术服务有限公司 Cotton knitted fabric anti-hair-falling treatment method and hair-falling amount testing method
CN112481918A (en) * 2020-12-16 2021-03-12 浙江灏宇科技有限公司 Method for producing soft and smooth cotton fabric by using intermittent rope-shaped airflow softening finishing machine in cooperation with cellulase treatment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1432681A (en) * 2003-03-05 2003-07-30 山西伯朗服饰有限公司 Hemp yarn and natural color cotton yarn interweaving process to produce knitted clothing
CN101392414A (en) * 2007-09-18 2009-03-25 华纺股份有限公司 Fibrillation processing technique of tencell fabric
CN103397531A (en) * 2013-08-19 2013-11-20 福建众和股份有限公司 Matte finishing method and low-temperature low-alkali production method of cotton fabrics
CN105178037A (en) * 2015-10-12 2015-12-23 江南大学 Method for conducting cotton fabric polishing finishing by modifying neutral cellulase through cationization

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1432681A (en) * 2003-03-05 2003-07-30 山西伯朗服饰有限公司 Hemp yarn and natural color cotton yarn interweaving process to produce knitted clothing
CN101392414A (en) * 2007-09-18 2009-03-25 华纺股份有限公司 Fibrillation processing technique of tencell fabric
CN103397531A (en) * 2013-08-19 2013-11-20 福建众和股份有限公司 Matte finishing method and low-temperature low-alkali production method of cotton fabrics
CN105178037A (en) * 2015-10-12 2015-12-23 江南大学 Method for conducting cotton fabric polishing finishing by modifying neutral cellulase through cationization

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109577013A (en) * 2018-11-27 2019-04-05 杭州卓达染整有限公司 A kind of unhairing technique for fabric
CN110904689A (en) * 2019-12-06 2020-03-24 中纺协检验(泉州)技术服务有限公司 Cotton knitted fabric anti-hair-falling treatment method and hair-falling amount testing method
CN112481918A (en) * 2020-12-16 2021-03-12 浙江灏宇科技有限公司 Method for producing soft and smooth cotton fabric by using intermittent rope-shaped airflow softening finishing machine in cooperation with cellulase treatment

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Effective date of registration: 20180620

Address after: 214199 Jiangsu Wuxi Xishan District Donggang Town port under the red bean industrial city

Applicant after: Wuxi red bean textile and Clothing Co., Ltd.

Address before: 214199 Jiangsu Wuxi Xishan District Donggang Town Port Hong Kong Group Co., Ltd. science and Technology Office

Applicant before: Wuxi Hodohome Garment Co., Ltd.

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