CN106283036A - A kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface - Google Patents

A kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface Download PDF

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Publication number
CN106283036A
CN106283036A CN201610695749.1A CN201610695749A CN106283036A CN 106283036 A CN106283036 A CN 106283036A CN 201610695749 A CN201610695749 A CN 201610695749A CN 106283036 A CN106283036 A CN 106283036A
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China
Prior art keywords
powder
roll collar
coating
collar surface
laser
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CN201610695749.1A
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Chinese (zh)
Inventor
赵仕堂
吴鹏
梁海峰
胡峰
吴迪
郁应海
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Hefei Orient Energy Efficiency Technology Co Ltd
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Hefei Orient Energy Efficiency Technology Co Ltd
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Priority to CN201610695749.1A priority Critical patent/CN106283036A/en
Publication of CN106283036A publication Critical patent/CN106283036A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • B22F1/0003
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface.Including Roll Collar surface preparation;The preparation of composite hard alloy powder;Laser melting coating: send into Roll Collar surface, by laser melting and coating technique cladding on Roll Collar surface by mixed-powder step 2 made.Present invention process has the excellent composite hard alloy powder of heat resistanceheat resistant, anti-wear performance as functional material, the process of application laser melting coating will have the alloy powder cladding equably of performance of well having strong resistance to heat and hard wearing on the surface of roller, form that fine uniform, layer depth be controlled, high-quality and matrix form the hardstanding of good metallurgical binding, are remarkably improved the wearability of Roll Collar and the ability of thermal fatigue resistance.

Description

A kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface
Technical field
The invention belongs to Roll Collar technical field, particularly relate to a kind of by laser melting and coating technique on Roll Collar surface The method preparing wear-resisting heat resistanceheat resistant coating.
Background technology
The equipment dress of the steel rolling that Roll Collar mainly guides, auxiliary rolls blank or finished product runs through, is iron and steel Parts the most crucial on factory's bar and wire rod rolling line, it is desirable to there is warm wearability relatively, only metallurgy industry Need to consume all kinds of roll material about 2,000,000 tons China's year, and performance is difficult to meet requirement, therefore, annual flower multi-billion dollar is from state How outer import, therefore, reduce its cost, improve its performance, become the main contents of future studies.
The main Roll Collar material used has: austenitic heat-resistance steel, martensite heat-resistant steel and hard alloy etc. three Kind.Due to steel bonded carbide existing hard alloy high elastic modulus, high rigidity and the advantage of high-wearing feature, there is again alloy tool Steel machinable and can the feature such as heat treatment, for cold working mould achieved with significant techno-economic effect.
Summary of the invention
It is an object of the invention to provide a kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface, swash by using Light melting and coating technique carries out surface and increases the processing technology of material the surface of Roll Collar, and the process of application laser melting coating will have good The cladding equably of the alloy powder of performance of having strong resistance to heat and hard wearing well, on the surface of roller, improves wearability and the energy of thermal fatigue resistance of Roll Collar Power.
For solving above-mentioned technical problem, the present invention is achieved by the following technical solutions:
The present invention is a kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface, comprises the steps:
Step one, Roll Collar surface preparation: under room temperature, guide and guard surface is carried out oil removing, processing of rust removing, and visits with coloring It is tested by method of hindering, it is desirable to surface flawless, pore, inclusion defect;
Step 2, the preparation of composite hard alloy powder:
A iron(-)base powder chemical composition: Fe, C, Cr, Ni, Mn, Mo, Si, N, Nb, Ta, B;Its chemical analysis is by weight Percentage ratio is: C1.2-1.8%, Cr3.5-4.5%, Ni0.5-1.5%, Mn0.5-0.9%, Mo0.15-0.25%, Si0.5- 0.7, N0.1-0.2%, Nb0.05-0.1%, Ta0.05-0.08%, B0.1-0.21%, surplus is Fe;
B alloy powdered ingredients: titanium carbide powder, WC powder;
C non-metal powder: ceramic powders;
The proportioning of D composite hard alloy powder is A iron(-)base powder 40%-60%;B alloy powder 25%- 35%;Surplus is C non-metal powder;
Powder according to D step proportioning is carried out mixing 4-10 hour by meal mixer by E;
Step 3, laser melting coating: send into Roll Collar surface by mixed-powder step 2 made, pass through laser melting coating Technology cladding is on Roll Collar surface.
Further, described step 3, laser melting coating: send into Roll Collar table by mixed-powder step 2 made Face, by laser melting and coating technique cladding in Roll Collar surface;By regulation automatic powder feeding device, make automatic powder feeding head out Alloy powder just falls in laser molten pool, regulates powder sending quantity, makes the thickness of alloy powder coating reach 0.8-2mm;Select 3.5*1mm broadband integral mirror, and regulate defocusing amount and make focussed laser spot be rectangle, spot size: long * width=(3.5-4.5) * (2.5-3.5)mm。
Further, described laser melting coating selects DL-HL-T5000 type CO2 laser instrument, and workbench is SIMENS numerical control Laser machine, uses synchronous powder feeding system device that alloy powder is automatically fed into laser molten pool, forms uniformly cause on Roll Collar surface Close laser cladding layer;
Melting and coating process parameter is as follows:
Laser power P=3000~4000W, focusing rectangle spot size: long * width=(3.5-4.5) * (2.5-3.5) mm, Scan velocity V=300-600mm/min, overlapping rate 40~60%, coating layer thickness: 0.8-2mm.
The method have the advantages that
1, the laser melting and coating technique used in the present invention carries out surface and increases the processing technology of material the surface of Roll Collar, permissible Roll Collar after damaging is carried out surface reconditioning, with the structure improved.
2, the technique of the present invention has the excellent composite hard alloy powder of heat resistanceheat resistant, anti-wear performance as functional material, should To there is the alloy powder cladding equably of performance of well having strong resistance to heat and hard wearing on the surface of roller by the process of laser melting coating, formed Fine uniform, layer depth are controlled, high-quality and matrix form the hardstanding of good metallurgical binding, are remarkably improved Roll Collar Wearability and the ability of thermal fatigue resistance.
Certainly, the arbitrary product implementing the present invention it is not absolutely required to reach all the above advantage simultaneously.
Detailed description of the invention
Below in conjunction with the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, Obviously, described embodiment is only a part of embodiment of the present invention rather than whole embodiments.Based in the present invention Embodiment, all other embodiments that those of ordinary skill in the art are obtained under not making creative work premise, all Belong to the scope of protection of the invention.
A kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface, comprises the steps:
Step one, Roll Collar surface preparation: under room temperature, guide and guard surface is carried out oil removing, processing of rust removing, and visits with coloring It is tested by method of hindering, it is desirable to surface flawless, pore, inclusion defect;
Step 2, the preparation of composite hard alloy powder:
A iron(-)base powder chemical composition: Fe, C, Cr, Ni, Mn, Mo, Si, N, Nb, Ta, B;Its chemical analysis is by weight Percentage ratio is: C1.2-1.8%, Cr3.5-4.5%, Ni0.5-1.5%, Mn0.5-0.9%, Mo0.15-0.25%, Si0.5- 0.7, N0.1-0.2%, Nb0.05-0.1%, Ta0.05-0.08%, B0.1-0.21%, surplus is Fe;
B alloy powdered ingredients: titanium carbide powder, WC powder;
C non-metal powder: ceramic powders;
The proportioning of D composite hard alloy powder is A iron(-)base powder 40%-60%;B alloy powder 25%- 35%;Surplus is C non-metal powder;
Powder according to D step proportioning is carried out mixing 4-10 hour by meal mixer by E;
Step 3, laser melting coating: send into Roll Collar surface by mixed-powder step 2 made, pass through laser melting coating Technology cladding is on Roll Collar surface.
Wherein, step 3, laser melting coating: send into Roll Collar surface by mixed-powder step 2 made, by swashing Light melting and coating technique cladding is in Roll Collar surface;By regulation automatic powder feeding device, make automatic powder feeding head alloy powder out Just fall in laser molten pool, regulate powder sending quantity, make the thickness of alloy powder coating reach 0.8-2mm;Select 3.5*1mm broadband Integral mirror, and regulate defocusing amount and make focussed laser spot be rectangle, spot size: long * width=(3.5-4.5) * (2.5-3.5) mm。
Wherein, laser melting coating selects DL-HL-T5000 type CO2 laser instrument, and workbench is the processing of SIMENS digital control laser Machine, uses synchronous powder feeding system device that alloy powder is automatically fed into laser molten pool, forms the laser of even compact on Roll Collar surface Cladding layer;
Melting and coating process parameter is as follows:
Laser power P=3000~4000W, focusing rectangle spot size: long * width=(3.5-4.5) * (2.5-3.5) mm, Scan velocity V=300-600mm/min, overlapping rate 40~60%, coating layer thickness: 0.8-2mm.
In the description of this specification, the description of reference term " embodiment ", " example ", " concrete example " etc. means Specific features, structure, material or feature in conjunction with this embodiment or example description is contained at least one enforcement of the present invention In example or example.In this manual, the schematic representation to above-mentioned term is not necessarily referring to identical embodiment or example. And, the specific features of description, structure, material or feature can be to close in any one or more embodiments or example Suitable mode combines.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.Preferred embodiment is the most detailed Describe all of details, be also not intended to the detailed description of the invention that this invention is only described.Obviously, according to the content of this specification, Can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is to preferably explain the present invention Principle and actual application so that skilled artisan can be best understood by and utilize the present invention.The present invention is only Limited by claims and four corner thereof and equivalent.

Claims (3)

1. the method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface, it is characterised in that comprise the steps:
Step one, Roll Collar surface preparation: under room temperature, guide and guard surface is carried out oil removing, processing of rust removing, and use Dye inspectiong It is tested, it is desirable to surface flawless, pore, inclusion defect;
Step 2, the preparation of composite hard alloy powder:
A iron(-)base powder chemical composition: Fe, C, Cr, Ni, Mn, Mo, Si, N, Nb, Ta, B;Its chemical analysis percentage by weight Ratio is: C1.2-1.8%, Cr3.5-4.5%, Ni0.5-1.5%, Mn0.5-0.9%, Mo0.15-0.25%, Si0.5-0.7, N0.1-0.2%, Nb0.05-0.1%, Ta0.05-0.08%, B0.1-0.21%, surplus is Fe;
B alloy powdered ingredients: titanium carbide powder, WC powder;
C non-metal powder: ceramic powders;
The proportioning of D composite hard alloy powder is A iron(-)base powder 40%-60%;B alloy powder 25%-35%;Remaining Amount is C non-metal powder;
Powder according to D step proportioning is carried out mixing 4-10 hour by meal mixer by E;
Step 3, laser melting coating: send into Roll Collar surface by mixed-powder step 2 made, pass through laser melting and coating technique Cladding is on Roll Collar surface.
A kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface the most according to claim 1, it is characterised in that institute State step 3, laser melting coating: send into Roll Collar surface by mixed-powder step 2 made, melted by laser melting and coating technique Overlay in Roll Collar surface;
By regulation automatic powder feeding device, making automatic powder feeding head alloy powder out just fall in laser molten pool, regulation is sent Powder amount, makes the thickness of alloy powder coating reach 0.8-2mm;
Select 3.5*1mm broadband integral mirror, and regulate defocusing amount and make focussed laser spot be rectangle, spot size: long * width= (3.5-4.5)*(2.5-3.5)mm。
A kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface the most according to claim 1, it is characterised in that institute Stating laser melting coating and select DL-HL-T5000 type CO2 laser instrument, workbench is SIMENS CNC laser processing machine, uses and synchronizes Alloy powder is automatically fed into laser molten pool by dust feeder, forms the laser cladding layer of even compact on Roll Collar surface;
Melting and coating process parameter is as follows:
Laser power P=3000~4000W,
Focusing rectangle spot size: long * width=(3.5-4.5) * (2.5-3.5) mm,
Scan velocity V=300-600mm/min,
Overlapping rate 40~60%,
Coating layer thickness: 0.8-2mm.
CN201610695749.1A 2016-08-19 2016-08-19 A kind of method preparing wear-resisting heat resistanceheat resistant coating on Roll Collar surface Pending CN106283036A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106906401A (en) * 2017-03-04 2017-06-30 丹阳嘉伟耐磨材料科技有限公司 A kind of heat-resisting base steel WC40 steel bonded carbide Roll Collar and its manufacture method
CN107686939A (en) * 2017-07-11 2018-02-13 芜湖锐华暖通科技有限公司 A kind of Wear-resistant, high-temperature resistant power supply box shell and preparation method thereof
CN109048199A (en) * 2018-09-18 2018-12-21 湖南红宇耐磨新材料股份有限公司 A kind of restorative procedure of universal rolling mill guide and guard
CN112122559A (en) * 2020-09-24 2020-12-25 安徽中科春谷激光产业技术研究院有限公司 Novel composite material guide for seamless steel pipe threading line
CN113549915A (en) * 2021-06-16 2021-10-26 太原理工大学 Wear-resistant composite coating for toothed rail of mining scraper conveyor and preparation method thereof

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CN101505910A (en) * 2006-08-09 2009-08-12 Ing商事株式会社 Iron-based corrosion resistant wear resistant alloy and deposit welding material for obtaining the alloy
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CN104250805A (en) * 2013-06-28 2014-12-31 沈阳大陆激光成套设备有限公司 Method for preparing wear-resistant heat-resistant coating through laser cladding of surface of guide roller by bar rolling mill

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106906401A (en) * 2017-03-04 2017-06-30 丹阳嘉伟耐磨材料科技有限公司 A kind of heat-resisting base steel WC40 steel bonded carbide Roll Collar and its manufacture method
CN107686939A (en) * 2017-07-11 2018-02-13 芜湖锐华暖通科技有限公司 A kind of Wear-resistant, high-temperature resistant power supply box shell and preparation method thereof
CN109048199A (en) * 2018-09-18 2018-12-21 湖南红宇耐磨新材料股份有限公司 A kind of restorative procedure of universal rolling mill guide and guard
CN112122559A (en) * 2020-09-24 2020-12-25 安徽中科春谷激光产业技术研究院有限公司 Novel composite material guide for seamless steel pipe threading line
CN112122559B (en) * 2020-09-24 2021-11-09 安徽中科春谷激光产业技术研究院有限公司 Novel composite material guide for seamless steel pipe threading line
CN113549915A (en) * 2021-06-16 2021-10-26 太原理工大学 Wear-resistant composite coating for toothed rail of mining scraper conveyor and preparation method thereof

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Application publication date: 20170104