CN106282808A - A kind of bulb flat processing tool - Google Patents

A kind of bulb flat processing tool Download PDF

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Publication number
CN106282808A
CN106282808A CN201610722919.0A CN201610722919A CN106282808A CN 106282808 A CN106282808 A CN 106282808A CN 201610722919 A CN201610722919 A CN 201610722919A CN 106282808 A CN106282808 A CN 106282808A
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cooled
face
bulb flat
mold
processing
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CN106282808B (en
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石亚飞
吴有军
陈恒金
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JIANGSU DAJIN HEAVY INDUSTRY Co Ltd
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JIANGSU DAJIN HEAVY INDUSTRY Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/08—Ferrous alloys, e.g. steel alloys containing nickel
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • C09D4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08—Anti-corrosive paints
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C33/00—Making ferrous alloys
    • C22C33/04—Making ferrous alloys by melting
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/12—Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/14—Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/16—Ferrous alloys, e.g. steel alloys containing copper
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention discloses a kind of bulb flat processing tool, including mold and lower mold, described lower mold includes being weldingly connected by the side of at least three pieces of lower web plates and surrounds lower column structure and be located at the seat board of described lower column structural base, the top of described lower column structure is provided with processing depression end face, and the curve of described processing depression end face is consistent with bulb flat curved surface radian to be processed；Described mold includes being weldingly connected by the side of at least three pieces of upper gussets surrounding upper column structure and being arranged on the top board of described upper column structural top, the lower end of described upper column structure is provided with processing and protrudes end face, and described processing is protruded end face and matched with described processing depression end face radian.Invent the light compliance by ensure that sheet material profile in this frock, reduce the assembling of later process, electric welding and polishing, reduce the fabrication cycle making bulb flat, save the cost of manufacture of bulb flat.

Description

A kind of bulb flat processing tool
Technical field
The present invention relates to a kind of processing unit (plant), a kind of processing tool for three-dimension curved surface bulb flat, belong to Heterotype profiled sheet processing technique field.
Background technology
All cannot directly process for bulb flat at present, reprocess after generally using cutting, but this mode can not Ensure good machining accuracy and well processed line style, add the difficulty of many, serious impact to again the construction of postorder welding equipment The construction produced and progress.And this kind of mode is processed and required high to operator's technical merit, long processing time, work is strong Degree is big.Process technology is difficult, and spherical form cannot ensure, productivity ratio is low, requires strict part for spherical form, it is impossible to reach Required precision.
Summary of the invention
The technical problem to be solved is, the shortcoming overcoming prior art, it is provided that a kind of bulb flat processing tool, Ensure the overall dimensions of bulb flat, decrease manufacturing procedure, improve processing efficiency.
In order to solve above technical problem, the present invention provides a kind of bulb flat processing tool, including mold and lower mold, Described mold is welded by the upper gusset of top board and at least three pieces, and described lower mold includes by the side of at least three pieces of lower web plates Being weldingly connected and surround lower column structure and be located at the seat board of described lower column structural base, the top of described lower column structure is provided with Processing depression end face, the curve of described processing depression end face is consistent with bulb flat curved surface radian to be processed；Described mold includes It is weldingly connected by the side of at least three pieces of upper gussets and surrounds upper column structure and be arranged on the top board of described upper column structural top, The lower end of described upper column structure is provided with processing and protrudes end face, and end face and described processing depression end face radian phase are protruded in described processing Coupling.
The technical scheme that the present invention limits further is: aforesaid bulb flat processing tool, and described mold top board sets The ring flange being connected with oil gear, mold both sides is had to be provided with hole for hoist.
Aforesaid bulb flat processing tool, the gusset between described mold and lower mold is that one_to_one corresponding is arranged.
Further, aforesaid bulb flat processing tool, described upper gusset and lower web plate use high-strength alloy tool steel Being made, described high-strength alloy tool steel includes following concrete component by mass percentage:
C:0.87-1.05%, Ni:11-13%, Cr:0.80-1.10%, Mn:4.5-6.0%, Si:0.15-0.23%, Als: 0.015-0.030%, Mo:0.31-0.43%, Nb:0.15-0.20%, Cu:0.85-0.95%, N:0.08-0.11%, S:0.025- 0.035%, P:0.04-0.05%, Ti:0.13-0.24%, V:0.02-0.03%, B:0.002-0.004%, lanthanide rare: 1.2- 1.4%, surplus is Fe；
The constituent mass percentage ratio of described lanthanide rare is: cerium: 22-27%, praseodymium: 10-17%, holmium: 17-22%, erbium: 14-16%, remaining Amount is lanthanum, and above each component sum is 100%；
The manufacturing process of this high-strength alloy tool steel is as follows:
(1) continuous casting billet heating: continuous blank heating temperature is 1150-1200 DEG C, is incubated 1-2 hour；
(2) hot rolling: carry out roughing in austenite recrystallization district, roughing start rolling temperature is 1020-1100 DEG C, and overall reduction is 50- 70%, reduction in pass is at least 10%；Carrying out finish rolling, start rolling temperature 830-900 DEG C at austenite Unhydrated cement, passage is depressed Amount at least 15%, accumulative reduction ratio is more than 55-70%, and finishing temperature is 800-870 DEG C, and the cold red temperature of layer is 630-700 DEG C；
(3) heat treatment: steel plate is heated to 1150-1170 DEG C by tempering furnace tempering, is quickly cooled down by compressed air after coming out of the stove To 950-970 DEG C, through the first refrigerating work procedure, steel plate fast speed is cooled to 600-620 DEG C online, then by the second cooling technique It is cooled to room temperature；Described first refrigerating work procedure: use water-cooled, air-cooled cooling with aerosol to combine, first use water-cooled with 7-9 DEG C/s's Steel plate water-cooled to 950-970 DEG C, is then used the cooldown rate of air-cooled 5-7 DEG C/s that slab is cooled to 720-780 by cooldown rate DEG C, then use aerosol to cool down the cooldown rate with 1-3 DEG C/s by steel plate water-cooled to 600-620 DEG C；Described second refrigerating work procedure: Use compressed air or vaporific quenching liquid, with the cooldown rate of 12-15 DEG C/s, steel plate is cooled to room temperature.
Aforesaid bulb flat processing tool, wherein goes up gusset and lower web plate surface scribbles corrosion-resistant composite coating；Anticorrosion The mass percent component of composite coating is: 4-isocyanatomethyl: 11～13%, urethanes: 6～8%, α- Linolenic acid: 3～5%, ethoxylated bisphenol A dimethylacrylate: 1～3%, trimethylol-propane trimethacrylate: 2～ 4%, benzoyl peroxide: 3～5%, butyl acrylate: 4～6%, Crosslinkable Acrylic Polymer Emulsion: 5～7%, 2-hydroxyl-1,2-bis- Phenyl ethyl ketone: 0.7～0.9%, dimethylformamide: 1～3%, vinylacetate: 13～15%, antimony doped stannum oxide nano-crystal: 3 ～5%, nano titanium oxide: 2～4%, nanometer silicon carbide: 1～3%, tetramethylolmethane three-(3-'-aziridino)-propionic ester: 5～ 7%, organic fluorine waterproof agent: surplus；By high with upper gusset and lower web plate surface for described corrosion-resistant composite coating under the effect of hot pressing Temperature is bonding, and hot pressing combined temp is 125～127 DEG C, and the time is 1～1.5min, and line pressure is 1.5～1.7 Kg/mm.
The invention has the beneficial effects as follows: the present invention by ensure that the light compliance of sheet material profile, after minimizing in this frock The assembling of procedure, electric welding and polishing, reduce the fabrication cycle making bulb flat, saves the cost of manufacture of bulb flat；Exist simultaneously The high-strength alloy tool steel used in the frock of the present invention, adds a high proportion of nickel element in the present invention, can improve just Intensity and toughness, improve the quenching degree of steel, such that it is able to improve C and the atom active of N element, make the air mass that each atom is formed Strong interaction, pinning dislocation can be formed with dislocation, produce yield point elongation so that need the stress that external world's offer is bigger Dislocation can be started；The present invention utilizes water-cooled, air-cooled carry out Tempering and Quenching with aerosol martemper technique during, maximum Prevent to limit hardening break and implosion, also obtain uniform tiny quenching simultaneously, reduce hardening heat and can be effectively prevented steel Muscle hardening crack is inclined to；Simultaneously carbide can be made the most fully to dissolve, uniformly spread, it is to avoid carbide is made in the precipitation of intergranular Intercrystalline corrosion and spot corrosion is become to exceed standard, it is ensured that the ferrite content of material, about 35%, can make material solid solution fill further Point, it is to avoid heat treatment mode heating inequality, corrosion rate that solid solution inequality is brought exceeds standard and hardness exceeds standard, and has consolidated above smelting The technique effect that refining after-baking technique produces.
The present invention scribbles corrosion-resistant composite coating at upper gusset and lower web plate surface, improves its anticorrosion ability, increases Service life；Additionally, due to the scientific formula of corrosion-resistant composite coating of the present invention, make corrosion-resistant composite coating anti-except having Outside corrosive effect, also there is good antistatic behaviour and absorb thermal insulation, and surface water repellency, and there is soil resistance；Nanometer The addition of material can improve again the mar proof of composite coating, achieves many things at one stroke, it is thus achieved that unexpected less than technique effect.The present invention Upper gusset compared with existing steel plate, can increase service life 2-3 times with lower web plate, have simultaneously antistatic behaviour, absorb heat insulation Property, surface water repellency and soil resistance.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
Embodiment 1
The present embodiment provides a kind of bulb flat processing tool, and structure is as it is shown in figure 1, include mold 1 and lower mold 2, mold 1 Sides by top board 12 with by six pieces of upper gussets 11 are weldingly connected and surround upper column structure welding and form, and lower mold 2 includes by six Under block, the side of muscle 21 plate is weldingly connected and surrounds lower column structure and be located at the seat board 22 of lower column structural base, lower column structure Top be provided with processing depression end face, processing depression end face curve consistent with bulb flat curved surface radian to be processed；Mold bag Including is weldingly connected by the side of six pieces of upper gussets 11 surrounds upper column structure and is arranged on the top board of upper column structural top, upper prop The lower end of shape structure be provided with processing protrude end face, processing protrude end face with processing depression end face radian match, mold with under Gusset between mould is that one_to_one corresponding is arranged, and top board is provided with the ring flange 13 being connected with oil gear, and mold both sides set There is hole for hoist 14.
The upper gusset of the present embodiment and lower web plate use high-strength alloy tool steel to be made, high-strength alloy tool steel Include following concrete component by mass percentage:
C:0.87%, Ni:11%, Cr:0.80%, Mn:4.5%, Si:0.15%, Als:0.015%, Mo:0.33%, Nb:0.15%, Cu:0.85%, N:0.08%, S:0.025%, P:0.04%, Ti:0.13%, V:0.02%, B:0.002%, lanthanide rare: 1.2%, remaining Amount is Fe；
The constituent mass percentage ratio of lanthanide rare is: cerium: 22%, praseodymium: 10%, holmium: 17%, erbium: 14%, and surplus is lanthanum, above each group / and be 100%；
The manufacturing process of this high-strength alloy tool steel is as follows:
(1) continuous casting billet heating: continuous blank heating temperature is 1150 DEG C, is incubated 1 hour；
(2) hot rolling: carry out roughing in austenite recrystallization district, roughing start rolling temperature is 1020 DEG C, and overall reduction is 50%, passage pressure Lower amount is at least 10%；Carrying out finish rolling, start rolling temperature 830 DEG C at austenite Unhydrated cement, reduction in pass is at least 15%, tired Meter reduction ratio is more than 55%, and finishing temperature is 800 DEG C, and the cold red temperature of layer is 630 DEG C；
(3) heat treatment: steel plate is heated to 1150 DEG C by tempering furnace tempering, is cooled fast to 950 by compressed air after coming out of the stove DEG C, through the first refrigerating work procedure, steel plate fast speed is cooled to 600 DEG C online, then is cooled to room temperature by the second cooling technique；The One refrigerating work procedure: use water-cooled, air-cooled cooling with aerosol to combine, first use water-cooled with the cooldown rate of 7 DEG C/s by steel plate water-cooled To 950 DEG C, then use the cooldown rate of air-cooled 5 DEG C/s that slab is cooled to 720 DEG C, then use aerosol cold with 1 DEG C/s of cooling But speed is by steel plate water-cooled to 600 DEG C；Second refrigerating work procedure: use compressed air or vaporific quenching liquid with the cooling of 12 DEG C/s Steel plate is cooled to room temperature by speed.
In the present embodiment, upper gusset and lower web plate surface scribble corrosion-resistant composite coating；The quality hundred of corrosion-resistant composite coating Proportion by subtraction component is: 4-isocyanatomethyl: 11%, urethanes: 6%, alpha-linolenic acid: 3%, ethoxylated bisphenol A bis- Methacrylate: 1%, trimethylol-propane trimethacrylate: 2%, benzoyl peroxide: 3, butyl acrylate: 4%, hand over Connection type acrylic acid ester emulsion: 5%, 2-hydroxyl-1,2-diphenylethan: 0.7%, dimethylformamide: 1%, vinylacetate: 13%, antimony doped stannum oxide nano-crystal: 3%, nano titanium oxide: 2%, nanometer silicon carbide: 1%, tetramethylolmethane three-(3-aziridine Base)-propionic ester: 5%, organic fluorine waterproof agent: surplus；Under the effect of hot pressing by described corrosion-resistant composite coating and upper gusset and Lower web plate surface high-temp is bonding, and hot pressing combined temp is 125 DEG C, and the time is 1min, and line pressure is 1.5 Kg/mm.
Embodiment 2
The structure of the present embodiment is identical with embodiment 1 structure, distinguishes and is using high intensity with gusset on the present embodiment and lower web plate The component of alloy tool steel and the difference of face coat, the high-strength alloy tool steel of the present embodiment wraps by mass percentage Include following concrete component:
C:0.95%, Ni:12%, Cr:0.91%, Mn:5.3%, Si:0.19%, Als:0.024%, Mo:0.37%, Nb:0.18%, Cu:0.91%, N:0.09%, S:0.032%, P:0.05%, Ti:0.18%, V:0.03%, B:0.003%, lanthanide rare: 1.3%, remaining Amount is Fe；
The constituent mass percentage ratio of lanthanide rare is: cerium: 25%, praseodymium: 14%, holmium: 19%, erbium: 15%, and surplus is lanthanum, above each group / and be 100%；
The manufacturing process of this high-strength alloy tool steel is as follows:
(1) continuous casting billet heating: continuous blank heating temperature is 1180 DEG C, is incubated 1.5 hours；
(2) hot rolling: carry out roughing in austenite recrystallization district, roughing start rolling temperature is 1080 DEG C, and overall reduction is 60%, passage pressure Lower amount is at least 10%；Carrying out finish rolling, start rolling temperature 870 DEG C at austenite Unhydrated cement, reduction in pass is at least 15%, tired Meter reduction ratio is more than 62%, and finishing temperature is 850 DEG C, and the cold red temperature of layer is 660 DEG C；
(3) heat treatment: steel plate is heated to 1160 DEG C by tempering furnace tempering, is cooled fast to 960 by compressed air after coming out of the stove DEG C, through the first refrigerating work procedure, steel plate fast speed is cooled to 610 DEG C online, then is cooled to room temperature by the second cooling technique；The One refrigerating work procedure: use water-cooled, air-cooled cooling with aerosol to combine, first use water-cooled with the cooldown rate of 8 DEG C/s by steel plate water-cooled To 960 DEG C, then use the cooldown rate of air-cooled 6 DEG C/s that slab is cooled to 750 DEG C, then use aerosol cold with 2 DEG C/s of cooling But speed is by steel plate water-cooled to 610 DEG C；Second refrigerating work procedure: use compressed air or vaporific quenching liquid with the cooling of 14 DEG C/s Steel plate is cooled to room temperature by speed.
In the present embodiment, upper gusset and lower web plate surface scribble corrosion-resistant composite coating；The quality hundred of corrosion-resistant composite coating Proportion by subtraction component is: 4-isocyanatomethyl: 13%, urethanes: 7%, alpha-linolenic acid: 4%, ethoxylated bisphenol A bis- Methacrylate: 2%, trimethylol-propane trimethacrylate: 3%, benzoyl peroxide: 4%, butyl acrylate: 5%, Crosslinkable Acrylic Polymer Emulsion: 6%, 2-hydroxyl-1,2-diphenylethan: 0.8%, dimethylformamide: 2%, vinylacetate: 14%, antimony doped stannum oxide nano-crystal: 4%, nano titanium oxide: 3%, nanometer silicon carbide: 2%, tetramethylolmethane three-(3-aziridine Base)-propionic ester: 6%, organic fluorine waterproof agent: surplus；Under the effect of hot pressing by described corrosion-resistant composite coating and upper gusset and Lower web plate surface high-temp is bonding, and hot pressing combined temp is 126 DEG C, and the time is 1min, and line pressure is 1.6 Kg/mm.
Embodiment 3
The structure of the present embodiment is identical with embodiment 1 structure, distinguishes and is using high intensity with gusset on the present embodiment and lower web plate The component of alloy tool steel and the difference of face coat, the high-strength alloy tool steel of the present embodiment wraps by mass percentage Include following concrete component:
C:1.05%, Ni:13%, Cr:1.10%, Mn:6.0%, Si:0.23%, Als:0.030%, Mo:0.43%, Nb:0.20%, Cu:0.95%, N:0.11%, S:0.035%, P:0.05%, Ti:0.24%, V:0.03%, B:0.004%, lanthanide rare: 1.4%, Surplus is Fe；
The constituent mass percentage ratio of lanthanide rare is: cerium: 27%, praseodymium: 17%, holmium: 22%, erbium: 16%, and surplus is lanthanum, above each group / and be 100%；
The manufacturing process of this high-strength alloy tool steel is as follows:
(1) continuous casting billet heating: continuous blank heating temperature is 1200 DEG C, is incubated 2 hours；
(2) hot rolling: carry out roughing in austenite recrystallization district, roughing start rolling temperature is 1100 DEG C, and overall reduction is 50%, passage pressure Lower amount is at least 10%；Carrying out finish rolling, start rolling temperature 900 DEG C at austenite Unhydrated cement, reduction in pass is at least 15%, tired Meter reduction ratio is more than 70%, and finishing temperature is 870 DEG C, and the cold red temperature of layer is 700 DEG C；
(3) heat treatment: steel plate is heated to 1170 DEG C by tempering furnace tempering, is cooled fast to 970 by compressed air after coming out of the stove DEG C, through the first refrigerating work procedure, steel plate fast speed is cooled to 620 DEG C online, then is cooled to room temperature by the second cooling technique；The One refrigerating work procedure: use water-cooled, air-cooled cooling with aerosol to combine, first use water-cooled with the cooldown rate of 9 DEG C/s by steel plate water-cooled To 970 DEG C, then use the cooldown rate of air-cooled 7 DEG C/s that slab is cooled to 780 DEG C, then use aerosol cold with 3 DEG C/s of cooling But speed is by steel plate water-cooled to 620 DEG C；Second refrigerating work procedure: use compressed air or vaporific quenching liquid with the cooling of 15 DEG C/s Steel plate is cooled to room temperature by speed.
In the present embodiment, upper gusset and lower web plate surface scribble corrosion-resistant composite coating；The quality hundred of corrosion-resistant composite coating Proportion by subtraction component is: 4-isocyanatomethyl: 13%, urethanes: 8%, alpha-linolenic acid: 5%, ethoxylated bisphenol A bis- Methacrylate: 3%, trimethylol-propane trimethacrylate: 4%, benzoyl peroxide: 5%, butyl acrylate: 6%, Crosslinkable Acrylic Polymer Emulsion: 7%, 2-hydroxyl-1,2-diphenylethan: 0.9%, dimethylformamide: 3%, vinylacetate: 15%, antimony doped stannum oxide nano-crystal: 5%, nano titanium oxide: 4%, nanometer silicon carbide: 3%, tetramethylolmethane three-(3-aziridine Base)-propionic ester: 7%, organic fluorine waterproof agent: surplus；Under the effect of hot pressing by described corrosion-resistant composite coating and upper gusset and Lower web plate surface high-temp is bonding, and hot pressing combined temp is 127 DEG C, and the time is 1.5min, and line pressure is 1.7 Kg/mm.
Above example is only the technological thought that the present invention is described, it is impossible to limit protection scope of the present invention with this, every The technological thought proposed according to the present invention, any change done on the basis of technical scheme, each fall within scope Within.

Claims (6)

1. a bulb flat processing tool, including mold and lower mold, it is characterised in that: described mold is by top board and at least Three pieces of upper gussets are welded, and described lower mold includes being weldingly connected by the side of at least three pieces of lower web plates surrounding lower column structure Be located at the seat board of described lower column structural base, the top of described lower column structure is provided with processing depression end face, described processing The curve of depression end face is consistent with bulb flat curved surface radian to be processed；Described mold includes by the side of at least three pieces of upper gussets Being weldingly connected and surround column structure and be arranged on the top board of described upper column structural top, the lower end of described upper column structure sets Having processing to protrude end face, described processing is protruded end face and is matched with described processing depression end face radian.
Bulb flat processing tool the most according to claim 1, it is characterised in that: described top board is provided with and oil gear phase Ring flange even.
Bulb flat processing tool the most according to claim 1, it is characterised in that: described mold both sides are provided with hole for hoist.
Bulb flat processing tool the most according to claim 1, it is characterised in that: the muscle between described mold and lower mold Plate is that one_to_one corresponding is arranged.
Bulb flat processing tool the most according to claim 1, it is characterised in that: described upper gusset and lower web plate use high-strength Degree alloy tool steel is made, and described high-strength alloy tool steel includes following concrete component by mass percentage:
C:0.87-1.05%, Ni:11-13%, Cr:0.80-1.10%, Mn:4.5-6.0%, Si:0.15-0.23%, Als: 0.015-0.030%, Mo:0.31-0.43%, Nb:0.15-0.20%, Cu:0.85-0.95%, N:0.08-0.11%, S:0.025- 0.035%, P:0.04-0.05%, Ti:0.13-0.24%, V:0.02-0.03%, B:0.002-0.004%, lanthanide rare: 1.2- 1.4%, surplus is Fe；
The constituent mass percentage ratio of described lanthanide rare is: cerium: 22-27%, praseodymium: 10-17%, holmium: 17-22%, erbium: 14-16%, remaining Amount is lanthanum, and above each component sum is 100%；
The manufacturing process of this high-strength alloy tool steel is as follows:
(1) continuous casting billet heating: continuous blank heating temperature is 1150-1200 DEG C, is incubated 1-2 hour；
(2) hot rolling: carry out roughing in austenite recrystallization district, roughing start rolling temperature is 1020-1100 DEG C, and overall reduction is 50- 70%, reduction in pass is at least 10%；Carrying out finish rolling, start rolling temperature 830-900 DEG C at austenite Unhydrated cement, passage is depressed Amount at least 15%, accumulative reduction ratio is more than 55-70%, and finishing temperature is 800-870 DEG C, and the cold red temperature of layer is 630-700 DEG C；
(3) heat treatment: steel plate is heated to 1150-1170 DEG C by tempering furnace tempering, is quickly cooled down by compressed air after coming out of the stove To 950-970 DEG C, through the first refrigerating work procedure, steel plate fast speed is cooled to 600-620 DEG C online, then by the second cooling technique It is cooled to room temperature；Described first refrigerating work procedure: use water-cooled, air-cooled cooling with aerosol to combine, first use water-cooled with 7-9 DEG C/s's Steel plate water-cooled to 950-970 DEG C, is then used the cooldown rate of air-cooled 5-7 DEG C/s that slab is cooled to 720-780 by cooldown rate DEG C, then use aerosol to cool down the cooldown rate with 1-3 DEG C/s by steel plate water-cooled to 600-620 DEG C；Described second refrigerating work procedure: Use compressed air or vaporific quenching liquid, with the cooldown rate of 12-15 DEG C/s, steel plate is cooled to room temperature.
6. bulb flat processing tool as claimed in claim 5, it is characterised in that: described upper gusset and lower web plate surface scribble anti- Corrosion composite coating；
The mass percent component of described corrosion-resistant composite coating is: 4-isocyanatomethyl: 11～13%, amino first Acetoacetic ester: 6～8%, alpha-linolenic acid: 3～5%, ethoxylated bisphenol A dimethylacrylate: 1～3%, trimethylolpropane tris first Base acrylate: 2～4%, benzoyl peroxide: 3～5%, butyl acrylate: 4～6%, Crosslinkable Acrylic Polymer Emulsion: 5～ 7%, 2-hydroxyl-1,2-diphenylethan: 0.7～0.9%, dimethylformamide: 1～3%, vinylacetate: 13～15%, antimony is mixed Miscellaneous stannum oxide nano-crystal: 3～5%, nano titanium oxide: 2～4%, nanometer silicon carbide: 1～3%, tetramethylolmethane three-(3-aziridine Base)-propionic ester: 5～7%, organic fluorine waterproof agent: surplus；
Under the effect of hot pressing by described corrosion-resistant composite coating with described on gusset and lower web plate surface high-temp bonding, described heat Pressure combined temp is 125～127 DEG C, and the time is 1～1.5min, and line pressure is 1.5～1.7 Kg/mm.
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