CN106279797A - A kind of Low-rolling-resistantire tire tread rubber composition and the tire of manufacture thereof - Google Patents
A kind of Low-rolling-resistantire tire tread rubber composition and the tire of manufacture thereof Download PDFInfo
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- CN106279797A CN106279797A CN201610595437.3A CN201610595437A CN106279797A CN 106279797 A CN106279797 A CN 106279797A CN 201610595437 A CN201610595437 A CN 201610595437A CN 106279797 A CN106279797 A CN 106279797A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/002—Methods
- B29B7/005—Methods for mixing in batches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
- B29B7/286—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/823—Temperature control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/90—Fillers or reinforcements, e.g. fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/0327—Tread patterns characterised by special properties of the tread pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/12—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
- B60C11/1204—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes with special shape of the sipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/12—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
- B60C11/1272—Width of the sipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C2011/0337—Tread patterns characterised by particular design features of the pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/12—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
- B60C11/1204—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes with special shape of the sipe
- B60C2011/1213—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes with special shape of the sipe sinusoidal or zigzag at the tread surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C11/00—Tyre tread bands; Tread patterns; Anti-skid inserts
- B60C11/03—Tread patterns
- B60C11/12—Tread patterns characterised by the use of narrow slits or incisions, e.g. sipes
- B60C11/1272—Width of the sipe
- B60C2011/1286—Width of the sipe being different from sipe to sipe
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Tires In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The present invention relates to the tire of a kind of Low-rolling-resistantire tire tread rubber composition and manufacture thereof, the raw material comprising following weight portion meter: natural rubber STR20 is 50~70, solution polymerized butadiene styrene rubber SSBR4525 is 0~30, neodymium series butadiene rubber BunaNd22EZ is 0~20, guayule is 0~10, white carbon black ECORAX1670 is 20~35, white carbon ULTRASIL 5000GR is 20~35, silane coupler Si69 is 1.5~3.0, silane coupler KH580 is 0.2~0.4 etc.;Its preparation method is: prepared by guayule, the operation such as mixer mixing, mill mixing, prepares Low-rolling-resistantire tire tread rubber composition;By tread patterns designed such as annular ribs, transverse pattern, siping, prepare low rolling resistance tyre.The present invention provides the tire of a kind of Tire tread rubber composition and manufacture thereof, by optimizing tyre surface formula, improving calendering process, improvement tread contour, and make three organically combine, while ensureing the performances such as tyre surface earth-grasping force, wearability and anti-slippery, reduce tire drag.
Description
Technical field
The present invention relates to a kind of tire, specifically a kind of Low-rolling-resistantire tire tread rubber composition and manufacture thereof
Tire, belong to tyre technology.
Background technology
It is known that flourish along with automobile industry, fossil fuel day by day exhausted, and people are to environmental protection and energy saving
The enhancing day by day of consciousness, the fuel oil consumption how reducing automobile becomes automobile industry focus of attention.Along with 2012, European Union was real
Execute mandatory tire tag regulation, reduce tire drag and become a hot issue of tyre industry, the rolling resistance of tire
The oil consumption that power causes accounts for the 15% of total oil consumption, if tire drag reduces by 30%, then reduces oil consumption 4.5%.At all compositions
In the parts such as the tyre surface of tire, sidewall, carcass, the resistance to rolling only produced by tyre surface accounts for about 50%, so research and development tire
Face, the resistance to rolling reducing tire is one of important measures reducing vehicle fuel consumption.
Being found by Indexing of Scien. and Tech. Literature, tire enterprise is mostly from tyre surface formula, preparation method and tyre surface the most both at home and abroad
The one side of decorative pattern or two aspect researchs reduce tire drag, seldom from optimize tyre surface formula, improve calendering process and
Improve three aspects of tread contour to start with simultaneously, make three organically combine, reduce the purpose of tire drag.
By retrieval, find following two patent publication us relevant to present patent application.
1, a kind of super Formula of tread of low-rolling-resistantire tire and preparation method thereof and tire disclosed in CN 105670065 A.
A kind of ultralow rolling resistance tyre tread mix, this tread rubber is by the mixing system of the raw material including following components in parts by weight
: Butadiene-Styrene Rubber 1:40.0-80.0 part;Butadiene-Styrene Rubber 2:10.0-30.0 part;Cis-butadiene cement: 10.0-30.0 part;High dispersive
White carbon: 50.0-110.0 part;Aromatic naphtha: 5.0-40.0 part;Silane coupler: 8.0-17.6 part;Diphenylguanidine PG:1.0-4.0
Part;Described high-dispersion white carbon black N2 adsorption specific surface area (NSA) is between 145-200m2/g.Use the wheel of this tread mix
Tire resistance to rolling reaches less than 6.0, and the every physical and mechanical properties of sizing material and tire are at a high speed, endurance quality meets normal use will
Ask.This patent is by optimizing tyre surface formula, improving calendering process and reduce tire drag.
2, the tire tread of a kind of low-rolling-resistance disclosed in CN104853935A, joins including by least one first rubber
The mid portion (I) that mixed thing is made, and include at least one circumference that multiple pieces (1210) being separated by siping are formed
Rib (121-123);By at least one second and the 3rd rubber compounding thing make the first and second lateral parts (II and III), should
First and second lateral parts (II and III) include at least that multiple pieces (1310,1410) being separated by siping are formed
Individual circumferential rib (131,141);Wherein said at least one second and the 3rd rubber compounding thing there is the value of tan δ < 0.25 (23
At a temperature of DEG C, under the frequency of 10Hz and 10% elongation), the compound die of at least one the first rubber compounding thing wherein said
Amount G* (T) more than described at least one second and the 3rd rubber compounding thing compound die when all temperature of 0 DEG C≤T≤60 DEG C
Amount G* (T).This patent is to reduce tire drag by improvement tread contour.
Summary of the invention
The purpose of the present invention is contemplated to overcome the deficiency of existing technique and technology, it is provided that a kind of tire tread rubber combination
Thing and the tire of manufacture thereof, start with in terms of optimizing tyre surface formula, improving calendering process and improve tread contour three, make three
Organically combine, while ensureing the performances such as tyre surface earth-grasping force, wearability and anti-slippery, reduce tire drag.
The present invention solves above-mentioned technical problem and the technical scheme is that a kind of low rolling resistance tyre tread-rubber combination
Thing, comprises the raw material of following weight portion meter:
Natural rubber STR20 is 50~70, solution polymerized butadiene styrene rubber SSBR4525 is 0~30, neodymium series butadiene rubber
BunaNd22EZ is 0~20, guayule is 0~10, white carbon black ECORAX1670 is 20~35, white carbon ULTRASIL 5000GR
Be 20~35, silane coupler Si69 be 1.5~3.0, silane coupler KH580 be 0.2~0.4, White carbon black dispersant
PEG4000 is 0.5~1.5, naphthenic oil NAP10 is 5.0~7.0, tackifying resin Koresin is 3.0~5.0, ZnO-80 is 5.0
~7.0, stearic acid 1801 be 1.0~3.0, oil-filled type insoluble sulfur S be 1.5~2.5, accelerator TBSI be 1.0~2.0,
Captax is 0.3~0.5, antioxidant A W is 0.5~1.5, antioxidant 4020 is 0.5~1.5, anti-scorching agent CTP-80 be 0.3~
0.5, peptizer DBD is 0.3~0.5;
Described natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ, guayule
Total number of rubber is 100 parts;
Described white carbon black ECORAX1670, total number of white carbon ULTRASIL 5000GR are 55 parts.
Aforesaid a kind of Low-rolling-resistantire tire tread rubber composition, preferred scheme, comprise following weight portion meter
Raw material:
Natural rubber STR20 is 55~60, solution polymerized butadiene styrene rubber SSBR4525 is 20~25, neodymium series butadiene rubber
BunaNd22EZ is 15~20, guayule is 0~5, white carbon black ECORAX1670 is 20~25, white carbon ULTRASIL 5000GR
Be 30~35, silane coupler Si69 be 2.5~3.0, silane coupler KH580 be 0.3~0.4, White carbon black dispersant
PEG4000 is 1~1.5, naphthenic oil NAP10 is 6.0~7.0, tackifying resin Koresin is 4.0~5.0, ZnO-80 be 6.0~
7.0, stearic acid 1801 be 2.0~3.0, oil-filled type insoluble sulfur S be 2.0~2.5, accelerator TBSI is 1.5~2.0, promotees
Enter agent M be 0.4~0.5, antioxidant A W be 1~1.5, antioxidant 4020 be 1~1.5, anti-scorching agent CTP-80 is 0.4~0.5, moulds
Solving agent DBD is 0.4~0.5;
Described natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ, guayule
Total number of rubber is 100 parts;
Described white carbon black ECORAX1670, total number of white carbon ULTRASIL 5000GR are 55 parts.
Aforesaid a kind of Low-rolling-resistantire tire tread rubber composition, more preferably scheme, comprises following weight portion
The raw material of meter:
Natural rubber STR20 is 55, solution polymerized butadiene styrene rubber SSBR4525 is 25, neodymium series butadiene rubber BunaNd22EZ is
15, guayule be 5, white carbon black ECORAX1670 be 20, white carbon ULTRASIL 5000GR be 35, silane coupler Si69 be 3,
Silane coupler KH580 is 0.4, White carbon black dispersant PEG4000 is 1.5, naphthenic oil NAP10 is 6, tackifying resin Koresin
Be 4, ZnO-80 be 6, stearic acid 1801 be 2.5, oil-filled type insoluble sulfur S be 2, accelerator TBSI be 1.5, captax be
0.4, antioxidant A W be 1, antioxidant 4020 be 1, anti-scorching agent CTP-80 be 0.4, peptizer DBD be 0.4;
Aforesaid a kind of Low-rolling-resistantire tire tread rubber composition, the scheme being more highly preferred to, comprise following weight portion
The raw material of meter:
Natural rubber STR20 is 60, solution polymerized butadiene styrene rubber SSBR4525 is 20, neodymium series butadiene rubber BunaNd22EZ is
20, guayule be 0, white carbon black ECORAX1670 be 20, white carbon ULTRASIL 5000GR be 35, silane coupler Si69 be 3,
Silane coupler KH580 is 0.4, White carbon black dispersant PEG4000 is 1.5, naphthenic oil NAP10 is 6, tackifying resin Koresin
Be 4, ZnO-80 be 6, stearic acid 1801 be 2, oil-filled type insoluble sulfur S be 2, accelerator TBSI be 1.5, captax be
0.4, antioxidant A W be 1, antioxidant 4020 be 1, anti-scorching agent CTP-80 be 0.4, peptizer DBD be 0.4;
Aforesaid a kind of Low-rolling-resistantire tire tread rubber composition: the natural rubber STR20 place of production is Thailand;Contain intermingle with fourth
Benzene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ are Lanxess Corporation of Germany product;White carbon black ECORAX1670, white carbon
ULTRASIL 5000GR is Degussa Products;Silane coupler Si69, silane coupler KH580 are Nanjing dawn chemical industry
Product;White carbon black dispersant PEG4000, antioxidant A W are chemical plant, Sinopec Nanjing product;Naphthenic oil NAP10 is Liaohe River stone
Change Products;Tackifying resin Koresin is BASF Corp. of Germany's product;Stearic acid 1801 place of production is Malaysia;ZnO-80、
Oil-filled type insoluble sulfur S, accelerator TBSI, captax, antioxidant 4020, anti-scorching agent CTP-80, peptizer DBD are Shandong
Yanggu Hua Tai chemical inc product;Guayule resin is non-commercially available prod, and oneself is prepared.
Recent domestic tire enterprise is devoted to guayule resin research and development, reduces natural rubber specific resources
Interdependency, avoids its shortage of resources, the surging equivalent risk of price.Being found by research, the rhizome Intradermal of guayule is rich in natural rubber
Glue, and within 1 year, just can gather in the crops (cultivation period of current rubber tree is typically for up to 20 years to 25 years) to 2 years, so greatly developing
Guayule resin, the second Jiao Yuan of natural rubber, has important strategic importance as an alternative.The most external tire enterprise is
Accelerate exploitation guayule resin, achieve phasic results:
(1) " automobile and motion " the 10th phase page 175 " Gu platinum tire guayule substitutes rubber project obtains breakthrough " in 2015:
Late August, in year " research and development of the Biomass Energy Technology " meeting that the U.S. holds, the solid platinum tire exhibition of the Cooper U.S.
Show from guayule, extracted the natural rubber raw material progress for Tire production project, and be positioned at the north of Texas at it
Test center of U.S., its concept tire that multiple parts employ guayule resin raw material completely of rollout carried out dryly,
Wetland and the test of cross-country racing track.This plan is the development project that U.S. government's appropriation is dominated by solid platinum tire.
(2) " BRIDGESTONE company develops first " guayule " " petrochemical industry " 2016 the 2nd phase of volume 45 page 187
Natural rubber tire processed ": BRIDGESTONE company is devoted to the research using natural rubber to replace rubber tree, reaches to make tire with this
The diversified purpose of material.Company has the most successfully developed in the whole world and has used the natural rubber system extracted from " guayule "
The tire become." guayule " natural rubber of this tire used is developed by State of Arizona, US " guayule " research institution
, extract whole technical process all use the proprietary technology of BRIDGESTONE company from cultivating to refine.
Aforesaid a kind of Low-rolling-resistantire tire tread rubber composition, effective raw material is as follows:
(1) natural rubber STR20 is three grades of glue of Thailand's standard rubber, is generally used for making Outer Tyre, and its combination property is excellent
In synthetic rubber, there is the comprehensive physical mechanical performance of excellence, there is higher elasticity, slightly band plasticity at normal temperatures, have non-
The best mechanical strength, hysteresis loss is little, and when repeatedly deforming, heat is low, and therefore its flexible resistance is also fine, electrical insulation capability
Well;There is the characteristics such as excellent resilience, insulating properties, water-resisting property and plasticity, of many uses;There is good processing technique
Performance, natural rubber is due to relative molecular mass molecular vibrational temperature width high, suitable, and strand is prone to fracture, adds rubber
In there is a number of gel molecular, it is easy to carry out plasticating, mixing, extrusion etc..
(2) solution polymerized butadiene styrene rubber SSBR4525 produces tire to have resistance to rolling concurrently little, and anti-slippery is good, and wearability is high and fall
The advantages such as low burn oil consumption, be manufacture green tire, non-skid tyre, the contour performance tire of super lightweight tire extraordinary former
Material;
(3) neodymium series butadiene rubber BunaNd22EZ modification technology can create long chain branching, thus accelerates filler and rubber
Fast and reliable is integrated, and improves processing technique;Additionally, modification technology also enhances the distribution mutually between polymer, filler is in whole refining
Therefore dispersion in compound have also been obtained improvement, is the critical material of the high-performance tire producing low-rolling-resistance.
(4) guayule is the part substitution material of natural rubber STR20, reduces production cost, reduces natural rubber special
Determine the interdependency of resource.
(5) white carbon black ECORAX1670 is the special white carbon black of the low-rolling-resistance for tire tread that Degussa company produces,
Combined by physical absorption, be well applied to tire tread.
(6) white carbon ULTRASIL 5000GR disperses more uniform in sizing material, compared with traditional carbon black filled glue,
White carbon is filled glue and is had preferable wet-sliding resistant performance and relatively low resistance to rolling, becomes the main stuffing manufacturing green tire.
(7) silane coupler Si69 and silane coupler KH580 use, effectively strengthen between rubber and filler is mutual
Effect, improves white carbon black and white carbon dispersion in rubber;White carbon is carried out surface modification, reaches optimum coupling effect.
(8) White carbon black dispersant PEG4000 accelerates white carbon mixing speed, makes white carbon reach optimal dividing in sizing material
Dissipate effect.
(9) antioxidant A W is prevented from the be full of cracks that tyre surface is caused by ozone, is particularly well-suited to the such dynamic condition of tyre surface
The rubber of lower use;With antioxidant 4020 with the use of, strengthen its usefulness.
(10) naphthenic oil NAP10 is environmental tire rubber oil product, has naphthene content high, with natural rubber, butylbenzene
Rubber, butadiene rubber no-float, have the most resistance to ability subduing, dropping compression heat generation, can significantly reduce the spies such as resistance to rolling
Point;Achieve the tire oil application in rubber for tire industry of cycloalkyl first, and take the lead in obtaining European Union's ring at home
Protect monitoring certification.
(11) quasi-viscous effect of tackifying resin Koresin is preferable, and tack retention hour is longer, it is possible to sizing material is greatly reduced
Mooney viscosity, increase the dispersion of elastomeric compound of sizing material;Improve the process industrial art performance of sizing material, be that reasonable processing helps
Agent;Affecting less on the curability of sizing material, the raising to vulcanizating glue physical performance is relatively large, has good comprehensive
Energy.
(12) stearic acid 1801 place of production is Malaysia, is the stearic primes of import, and nontoxic, iodine number is relatively low, purity
Higher, be natural gum, rubber polymer vulcanizing activator it can also be used to plasticizer, also serve as softening agent.
(13) ZnO-80 is a kind of pre-dispersed extraordinary zinc oxide being applicable to rubber industry, is new type rubber processing aid;
Replace traditional ZnO powder with it, dust pollution can be reduced, it is easy to dispersion, reduce energy consumption, it is achieved energy-saving and emission-reduction;It is natural
Rubber and the vulcanizing activator of dience rubber, can improve the crosslink density of vulcanizate, optimize vulcanizate tensile property, resistance to always
Performance and anti-wear performance so that it is there is relatively low resistance to rolling and heat.
(14) oil-filled type insoluble sulfur S has good dispersive property in the sizing material course of processing, in higher processing temperature
Under degree, there is high thermal stability, be not susceptible to heat and revert, effectively prevent sizing material crocking, when postponing bin aging incipient scorch to greatest extent
Between, it is to avoid produce prevulcanization, improve process safety.Oil-filled contribute to improving product operation environment, reduce flying upward property of powder.
(15) accelerator TBSI is a kind of novel environmental protection accelerator, have that easily dispersion, consumption be few, technological operation safely etc.
Feature, has the effect of scorch-delaying, has taken into account scorch-delaying, has improved the characteristic of crosslink density and curingprocess rate faster, glue
The curingprocess rate of material is slow, modulus is high, heat is low, and vulcanizate wearability is good, does not produce carcinogenic nitrosamine under curing temperature;With
Acid accelerator M and with produce synergism, its activity significantly improves, and has both shortened sulfurizing time, when in turn ensure that incipient scorch
Between, also improve the physical property of vulcanized rubber.
(16) anti-scorching agent CTP-80 can the most mixing and fine dispersion and distribution when mixing, it is ensured that CTP's is optimal
Activity, as natural rubber and alkadienes elastomeric sulfuration antiscorching agent.
(17) peptizer DBD is the environmental protection peptizer of natural rubber, synthetic rubber or blend compounds.
The preparation method of aforesaid a kind of Low-rolling-resistantire tire tread rubber composition, comprises the following steps:
(1) guayule is prepared:
1. mechanical activation comminution.The guayule flush with ground that grown 21~24 months is cut off, removes disleaf and flower;By remaining stem
Branch is cleaned, and after-4 DEG C of cold preservations 24 hours, mechanical activation comminution becomes the fritter of 3~5mm;
2. dilution is ground.Guayule stem branch fritter step 1. prepared adds the water of 10~15 times of solid weights to be carried out
Grinding, form homogenate after milled plant tissue, the water of 3~5 times of its weight of homogenate after grinding dilutes;
3. filtering and impurity removing.Homogenate coarse filter step 2. prepared filters, and removes plant residue;
4. adjust PH glue existing.Homogenate pH value step 3. prepared with the sodium hydroxide solution that concentration is 20% is adjusted to 10, quiet
Put 1h, prepare rubber particle suspension;
5. it is centrifuged and anhydrates.Rubber particle suspension step 4. prepared, uses high speed centrifuge method to anhydrate, prepares rubber
Microgranule;
The most mixing drying.Rubber particle step 5. prepared and anti-aging agent RD are mixing according to the mass ratio of 1: 0.005
Uniformly, wide 30cm, the rubber sheet of thick 1cm are prepared;Rubber sheet is placed in 60 DEG C of drying rooms 9h, prepares guayule.
(2) mixer mixing
Calendering process is first carried out in banbury, rotor speed of banbury mixer 55rpm, and on banbury, blast 0.75MPa is fastened on top,
Cooling water of banbury mixer temperature 25~35 DEG C;
The most once pressure is fastened: add natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series from feeder nose of banbury mixer
Butadiene rubber BunaNd22EZ, guayule, pressure fastens 36s;
2. secondary pressure is fastened: mentions top on banbury and fastens, adds white carbon black ECORAX1670, white carbon from feeder nose of banbury mixer
ULTRASIL 5000GR, silane coupler Si69, silane coupler KH580, White carbon black dispersant PEG4000, pressure fastens 48s, close
Refining machine hose lining material temperature degree controls at 138~142 DEG C;
3. three pressures are fastened: mention top on banbury and fasten, add naphthenic oil NAP10, tackifying resin from feeder nose of banbury mixer
Koresin, stearic acid 1801, ZnO-80, antioxidant A W, antioxidant 4020, peptizer DBD, pressure fastens 56s;
4. four pressures are fastened: mentioning top on banbury and fasten, then pressure fastens 20s, is compacted by glue stuff compounding in banbury, in discharging
Portion's bubble;
5. binder removal: when banbury hose lining material temperature degree reaches 158 DEG C, opens banbury discharge gate, discharges banburying sizing material to opening
On refining machine;
(3) mill mixing
Follow-up mixing carrying out on a mill until, banburying glue is discharged from banbury, after falling in mill, and blending 38s, make glue
Material temperature degree is down to 89~99 DEG C;
1. 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion accelerator are added
M, blending 90s;
2. 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion accelerator are added
M, blending 90s;
3. 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion accelerator are added
M, adds anti-scorching agent CTP-80, blending 480s;
4. binder removal: sizing material is from mill fluctuating plate, and temperature controls at 80~85 DEG C;
(4), after the sizing material discharged from mill bottom sheet being cooled to room temperature, low rolling resistance tyre tread-rubber group is prepared
Compound.
A kind of low rolling resistance tyre that aforesaid a kind of Low-rolling-resistantire tire tread rubber composition is made, at tyre surface
Groove it is provided with and by the land portion of this groove zoning in portion;Fetus face includes: be arranged in tire equator is along wheel
The narrow groove of longitudinal direction of the circumferentially continuous extension of tire, it is arranged in outside the two of tire equator and along a pair tire of the circumferentially continuous extension of tire
Hat main line, it is arranged in the outside of a pair crown main line and along a pair shoulder main groove groove, comforter batt of the circumferentially continuous extension of tire
It is preced with a pair tire crown land portion that main line clips, the centering clipped by crown main line and shoulder main groove groove with longitudinal narrow groove
Between land portion and be positioned at a pair tire-shoulder land portion outside the tire axial of shoulder main groove groove;
Longitudinally narrow groove width is 3.0~3.5mm, and crown main line width is 5.0~5.5mm, shoulder main groove well width
Being 5.0~5.5mm, crown main line width is identical with shoulder main groove well width;Longitudinally narrow groove, crown main line and tire shoulder master
Three circumferential tap drains of groove, beneficially tire are run at high speed the anti-slippery become reconciled, and reduce resistance to rolling;
Tire crown land portion is along the circumferentially continuous extension of tire, and middle land portion and tire-shoulder land portion are respectively equipped with: along tire axle
To extending and in the middle transverse groove of the circumferentially spaced setting of tire, tire-shoulder transverse groove;Middle transverse groove is connected with tire-shoulder transverse groove, laterally
Groove to middle part transition, is improve drainage performance and the adhesive force in land portion of tire by shoulder, reduces tire rolling resistance
Power;Middle transverse groove and tire-shoulder transverse groove be relative to tire peripheral, oblique extend a plurality of inclination traverse furrow, by the middle part of tyre surface to tire shoulder
The cross groove of transition increases successively with the angle of centrage, is conducive to increasing the adhesive force of tire, improves drainage performance, fall
Low tire drag;Middle transverse groove width is 4.0~4.5mm, and tire-shoulder transverse groove width is 5.0~7.0mm, tire-shoulder transverse groove width
Gradually broaden outside tire axial;
Tire crown land portion is provided with the first siping, and the first siping and tire axial angle are 30 °;Middle land
Portion is provided with the second siping, and the second siping and tire axial angle are 160 °;Tire-shoulder land portion is provided with the 3rd cutter
Groove decorative pattern, the 3rd siping and tire axial angle are 10 °;
Longitudinally narrow groove, crown main line, shoulder main groove groove, tire crown land portion, middle land portion, tire-shoulder land portion, in
Between traverse furrow, tire-shoulder transverse groove, the first siping, the second siping and the 3rd siping symmetrical along tire equator, quiet
Sound comfortableness is good, and tire drag is little.
As preferably, longitudinally narrow groove is linear type ribs groove;Crown main line is near the side in tire crown land portion
Cell wall is that zigzag extends along tire circumference alternate repetition, and jagged first re-entrant angle is 75 °, and crown main line is near middle land
The side cell wall in ground portion has second re-entrant angle in the portion of each middle land, and the second re-entrant angle is 90 °;Shoulder main groove groove is decorative pattern
The ribs groove that ditch the most slightly staggers, longitudinally narrow groove, crown main line and three kinds of organic knots of decorative pattern groove of shoulder main groove groove
Close, improve the earth-grasping force of tire, reduce tire drag.
Also including that tire wear identifies, tire wear mark is arranged on the tire earth terminal outside along tire axle, tire
It is uniform that abrasion are designated tire circumference 10 decile, and tire earth terminal is arranged in tire-shoulder land portion.
The present invention has the beneficial effects that: the present invention provides a kind of Low-rolling-resistantire tire tread rubber composition and manufacture thereof
Tire, in tread rubber composition, the interphase interaction of each effective raw material, the most mixing, is uniformly dispersed, improves tire material
Viscoelasticity, effectively reduce tire drag;Use the tire manufactured by described Tire tread rubber composition, by improving
Tread patterns designed, reduces tire drag.The present invention provides the tire of a kind of Tire tread rubber composition and manufacture thereof,
By optimizing tyre surface formula, improving calendering process, improve tread contour, and make three organically combine, ensure tyre surface earth-grasping force,
While the performance such as wearability and anti-slippery, reduce the purpose of tire drag.
(1) solution polymerized butadiene styrene rubber SSBR4525 is improving the wet-sliding resistant performance of tire, face, main line and ice in tread rubber
While the earth-grasping force on road surface, reduce tire drag.
(2) solution polymerized butadiene styrene rubber SSBR4525, white carbon ULTRASIL 5000GR, silane coupler Si69 and KH580 tri-
Person's reaction bonded can produce special viscoelastic body rubber, greatly reduces hysteresis loss, reduces resistance to rolling.
(3) neodymium series butadiene rubber BunaNd22EZ can speed up filler and the integration of rubber fast and reliable, strengthens between polymer
Distribution mutually, improve filler dispersion in whole refinery compound, be the critical material of the high-performance tire producing low-rolling-resistance.
(4) white carbon black ECORAX1670 is the special white carbon black of low-rolling-resistance for tire tread, white carbon ULTRASIL
5000GR fills glue and has preferable wet-sliding resistant performance and relatively low resistance to rolling, white carbon black ECORAX1670 and white carbon
ULTRASIL 5000GR use, can improve tyre surface physical property, while improving tire wet-sliding resistant performance, reduces tire
Resistance to rolling.
(5) naphthenic oil NAP10 and natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber
BunaNd22EZ no-float, has the most resistance to ability subduing, dropping compression heat generation, can significantly reduce resistance to rolling.
(6) ZnO-80 is a kind of pre-dispersed extraordinary zinc oxide being applicable to rubber industry, it is easy to dispersion, reduces energy consumption, is
Natural rubber and the vulcanizing activator of dience rubber, can optimize the tensile property of vulcanizate, durability energy and anti-wear performance, make
It has relatively low resistance to rolling and heat.
(7) three circumferential tap drains of tire tread: linear type ribs, with the sawtooth pattern of re-entrant angle and groove
The ribs design relatively slightly staggered, improves the earth-grasping force of tire, the anti-slippery that being conducive to runs at high speed becomes reconciled, and drops
Low-rolling-resistance.
(8) tire tread cross groove by shoulder to middle part transition, and by the middle part of tyre surface to the horizontal flower of tire shoulder transition
Groove increases successively with the angle of centrage, improves drainage performance and the adhesive force in land portion of tire, reduces tire rolling
Dynamic resistance.
(9) tire tread pattern is symmetrical, and quiet comfortableness is good, and tire drag is little.
Accompanying drawing explanation
Fig. 1 is the partial structurtes schematic diagram of tire tread in the embodiment of the present invention;
Symbol description in figure:
1. longitudinal narrow groove;2. crown main line;3. shoulder main groove groove;4. tire crown land portion;Middle land portion;6. tire
Shoulder land portion;7. middle transverse groove;8. tire-shoulder transverse groove;9A. the first siping;9B. the second siping;9C. the 3rd cutter groove flower
Stricture of vagina;10. the first re-entrant angle;11. second re-entrant angles;12. tire wear marks;CL. tire equator;E. tire earth terminal;R. tire
Rotation direction.
Detailed description of the invention
Below by specific embodiment, the invention will be further described, and following example are illustrative, is not limit
Qualitatively, it is impossible to limit protection scope of the present invention with this.
Method used in the present invention if no special requirements, is the production method of routine;The reagent used, such as nothing
Particular provisions, are the commercially available prod of routine.
Comparative example:
A kind of low rolling resistance tyre tread glue formula, comprises the raw material of following weight portion meter:
Styrene butadiene rubber sbr is 8, emulsion polymerized styrene butadiene rubber ESBR is 25, solution polymerized butadiene styrene rubber SSBR is 42, butadiene rubber BR is
25, white carbon black N234 be 30, high-dispersion white carbon black be 40, active dispersing agents PEG be 2.5, organosilicon compound TESPT be 3.2, ring
Guarantor aromatic naphtha RAE is 8, zinc oxide is 3, stearic acid is 1.5, antioxidant 4020 is 2, anti-aging agent RD is 1, protection wax is 1, sulfur
With accelerant CZ be 3.5, anti-scorching agent CTP be 0.15.
The preparation method of above-mentioned a kind of low rolling resistance tyre tread rubber, comprises the following steps:
(1) one section mixing
One section mixing is carried out in GK580E type banbury, and rotor speed is speed change, and ram pressure is 15~18MPa.
Calendering process is: rubber, activator, activation dispersant and age resistor etc. is added in banbury, presses ram 25s;
Mention ram, white carbon black, white carbon are added in banbury, presses ram 30s;Mention ram, RAE is added in banbury, pressure pressure
Stone roller 320s, melting temperature is maintained at 145 DEG C;When banbury hose lining material temperature degree reaches 150 DEG C, discharge one from banbury discharge gate
Section glue stuff compounding.
(2) two-stage mixing
Two-stage mixing is carried out in GK255 type banbury, and rotor speed is 22r min-1, ram pressure is 8~11MPa.
Calendering process is: one section of glue stuff compounding, sulfur, accelerator and antiscorching agent etc. is added in banbury, presses ram
45s;Mention ram, the most again ram 30s;When banbury hose lining material temperature degree reaches 105 DEG C, discharge from banbury discharge gate
Two-stage mixing sizing material.
(3), after two-stage mixing sizing material being cooled to room temperature, low rolling resistance tyre tread rubber is prepared.
Embodiment:
A kind of Low-rolling-resistantire tire tread rubber composition recipe ingredient described in embodiment 1,2,3,4,5 and weight portion
As in table 1:(table 1, each material content unit is: weight portion)
Table 1 Tire tread rubber composition raw material and weight
Recipe ingredient | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 |
Natural rubber STR20 | 50 | 55 | 60 | 65 | 70 |
Solution polymerized butadiene styrene rubber SSBR4525 | 20 | 25 | 20 | 30 | 0 |
Neodymium series butadiene rubber BunaNd22EZ | 20 | 15 | 20 | 0 | 20 |
Guayule | 10 | 5 | 0 | 5 | 10 |
White carbon black ECORAX1670 | 25 | 20 | 20 | 30 | 35 |
White carbon ULTRASIL 5000GR | 30 | 35 | 35 | 25 | 20 |
Silane coupler Si69 | 2.5 | 3 | 3 | 2 | 1.5 |
Silane coupler KH580 | 0.3 | 0.4 | 0.4 | 0.2 | 0.2 |
White carbon black dispersant PEG4000 | 1 | 1.5 | 1.5 | 0.5 | 0.5 |
Naphthenic oil NAP10 | 7 | 6 | 6 | 5 | 5 |
Tackifying resin Koresin | 5 | 4 | 4 | 3 | 3 |
ZnO-80 | 7 | 6 | 6 | 5 | 5 |
Stearic acid 1801 | 3 | 2.5 | 2 | 1.5 | 1 |
Oil-filled type insoluble sulfur S | 2.5 | 2 | 2 | 1.5 | 1.5 |
Accelerator TBSI | 2 | 1.5 | 1.5 | 1 | 1 |
Captax | 0.5 | 0.4 | 0.4 | 0.3 | 0.3 |
Antioxidant A W | 1.5 | 1 | 1 | 0.5 | 0.5 |
Antioxidant 4020 | 1.5 | 1 | 1 | 0.5 | 0.5 |
Anti-scorching agent CTP-80 | 0.5 | 0.4 | 0.4 | 0.3 | 0.3 |
Peptizer DBD | 0.5 | 0.4 | 0.4 | 0.3 | 0.3 |
A kind of Low-rolling-resistantire tire tread rubber composition described in above-described embodiment 1,2,3,4,5, natural rubber
The STR20 place of production is Thailand;Solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ are that Lanxess Corporation of Germany produces
Product;White carbon black ECORAX1670, white carbon ULTRASIL 5000GR are Degussa Products;Silane coupler Si69, silane are even
Connection agent KH580 is Nanjing dawn chemical products;White carbon black dispersant PEG4000, antioxidant A W are chemical plant, Sinopec Nanjing
Product;Naphthenic oil NAP10 is Liaohe River petro-chemical corporation product;Tackifying resin Koresin is BASF Corp. of Germany's product;Stearic acid
1801 places of production are Malaysia;ZnO-80, oil-filled type insoluble sulfur S, accelerator TBSI, captax, antioxidant 4020, anti-
Burnt agent CTP-80, peptizer DBD are Shandong Yanggu Huatai Chemical Industry Co., Ltd's product;Guayule resin is non-commercially available product
Product, oneself is prepared.
The preparation method of a kind of Low-rolling-resistantire tire tread rubber composition described in above-described embodiment 1,2,3,4,5,
Comprise the following steps:
(1) guayule is prepared:
1. mechanical activation comminution.The guayule flush with ground that grown 21~24 months is cut off, removes disleaf and flower;By remaining stem
Branch is cleaned, and after-4 DEG C of cold preservations 24 hours, mechanical activation comminution becomes the fritter of 3~5mm;
2. dilution is ground.Guayule stem branch fritter step 1. prepared adds the water of 10 times of solid weights and grinds
Mill, forms homogenate after milled plant tissue, the water of 5 times of its weight of homogenate after grinding dilutes;
3. filtering and impurity removing.Homogenate coarse filter step 2. prepared filters, and removes plant residue;
4. adjust PH glue existing.Homogenate pH value step 3. prepared with the sodium hydroxide solution that concentration is 20% is adjusted to 10, quiet
Put 1h, prepare rubber particle suspension;
5. it is centrifuged and anhydrates.Rubber particle suspension step 4. prepared, uses high speed centrifuge method to anhydrate, prepares rubber
Microgranule;
The most mixing drying.Rubber particle step 5. prepared and anti-aging agent RD are mixing according to the mass ratio of 1: 0.005
Uniformly, wide 30cm, the rubber sheet of thick 1cm are prepared;Rubber sheet is placed in 60 DEG C of drying rooms 9h, prepares guayule.
(2) mixer mixing
Calendering process is first carried out in banbury, rotor speed of banbury mixer 55rpm, and on banbury, blast 0.75MPa is fastened on top,
Cooling water of banbury mixer temperature 25~35 DEG C;
The most once pressure is fastened: add natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series from feeder nose of banbury mixer
Butadiene rubber BunaNd22EZ, guayule, pressure fastens 36s;
2. secondary pressure is fastened: mentions top on banbury and fastens, adds white carbon black ECORAX1670, white carbon from feeder nose of banbury mixer
ULTRASIL 5000GR, silane coupler Si69, silane coupler KH580, White carbon black dispersant PEG4000, pressure fastens 48s, close
Refining machine hose lining material temperature degree controls at 138~142 DEG C;
3. three pressures are fastened: mention top on banbury and fasten, add naphthenic oil NAP10, tackifying resin from feeder nose of banbury mixer
Koresin, stearic acid 1801, ZnO-80, antioxidant A W, antioxidant 4020, peptizer DBD, pressure fastens 56s;
4. four pressures are fastened: mentioning top on banbury and fasten, then pressure fastens 20s, is compacted by glue stuff compounding in banbury, in discharging
Portion's bubble;
5. binder removal: when banbury hose lining material temperature degree reaches 158 DEG C, opens banbury discharge gate, discharges banburying sizing material to opening
On refining machine;
(3) mill mixing
Follow-up mixing carrying out on a mill until, banburying glue is discharged from banbury, after falling in mill, and blending 38s, make glue
Material temperature degree is down to 89~99 DEG C;
1. 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion accelerator are added
M, blending 90s;
2. 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion accelerator are added
M, blending 90s;
3. 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion accelerator are added
M, adds anti-scorching agent CTP-80, blending 480s;
4. binder removal: sizing material is from mill fluctuating plate, and temperature controls at 80~85 DEG C;
(4), after the sizing material discharged from mill bottom sheet being cooled to room temperature, low rolling resistance tyre tread-rubber group is prepared
Compound.
A kind of Low-rolling-resistantire tire tread rubber composition described in above-mentioned comparative example and embodiment 1,2,3,4,5, its
Vulcanizate test data are as shown in table 2:
Table 2 Tire tread rubber composition vulcanizate test data
From table 2 it can be seen that compared with comparative example, the present invention has superior physical property, generally speaking, embodiment 3
For optimum.
Tyre industry it has been proved that the tread mix hysteresis loss factor (tan δ) when 60 DEG C is relevant with resistance to rolling, 60
DEG C time sizing material tan δ the lowest, the resistance to rolling of tire is the lowest.From table 2 it can be seen that embodiment 3 sizing material tan δ is minimum when 60 DEG C,
Tire drag is the least, and embodiment 2 is taken second place.
The one that a kind of Low-rolling-resistantire tire tread rubber composition described in above-described embodiment 1,2,3,4,5 is made is low
Rolling resistance tyre, the partial structurtes schematic diagram of tire tread as shown in Figure 1:
The direction that tire is installed is designated, and arrow R represents the rotation direction of tire, and CL represents that tire equator, E represent ground connection
End.Groove it is provided with and by the land portion of this groove zoning on this fetus face;This fetus face includes: be arranged in tire equator
(CL) on along the circumferentially continuous extension of tire the narrow groove of longitudinal direction (1), be arranged in outside the two of tire equator (CL) and edge
A pair crown main line (2) of the circumferentially continuous extension of tire, it is arranged in the outside of a pair crown main line (2) and along tire circumference
The a pair shoulder main groove groove (3) extended continuously, a pair tire crown land clipped by crown main line (2) and longitudinal narrow groove (1)
Portion (4), a pair middle land portion (5) clipped by crown main line (2) and shoulder main groove groove (3) and be positioned at shoulder main groove
A pair tire-shoulder land portion (6) outside the tire axial of groove (3).
Longitudinally narrow groove (1) width is 3.2mm, and crown main line (2) width is 5.3mm, and shoulder main groove groove (3) width is
5.3mm;Longitudinally narrow groove (1), crown main line (2) and (3) three circumferential tap drains of shoulder main groove groove, beneficially tire row at a high speed
Sail the anti-slippery become reconciled, and reduce resistance to rolling.
Tire crown land portion (4) is along the circumferentially continuous extension of tire, and middle land portion (5) and tire-shoulder land portion (6) is respectively equipped with:
Extend along tire axial and in the middle transverse groove (7) of the circumferentially spaced setting of tire, tire-shoulder transverse groove (8), transverse pattern road pavement
Earth-grasping force good, wearability is excellent;Middle transverse groove (7) is connected with tire-shoulder transverse groove (8), cross groove by shoulder to middle part mistake
Cross, improve drainage performance and the adhesive force in land portion of tire, reduce tire drag;Middle transverse groove (7) and tire shoulder
Traverse furrow (8) be relative to tire peripheral, oblique extend a plurality of inclination traverse furrow, by the middle part of tyre surface to the transverse pattern of tire shoulder transition
Ditch increases successively with the angle of centrage, is conducive to increasing the adhesive force of tire, improves drainage performance, reduces tire rolling resistance
Power;Middle transverse groove (7) width is 4.2mm, and tire-shoulder transverse groove (8) is 5.0mm near the side width of shoulder main groove groove (3), tire shoulder
Traverse furrow (8) width gradually broadens outside tire axial, and tire-shoulder transverse groove (8) is 7.0mm along the outermost width of tire axial.
Tire crown land portion (4) is provided with the first siping (9A), and the first siping (9A) with tire axial angle is
30°;Middle land portion (5) is provided with the second siping (9B), and the second siping (9B) and tire axial angle are 160 °;
Tire-shoulder land portion (6) is provided with the 3rd siping (9C), and the 3rd siping (9C) and tire axial angle are 10 °, and first
Siping (9A), the second siping (9B) and the 3rd siping (9C) are with tire axial at an angle, it is ensured that tire
Earth-grasping force, shorten braking distance.
Longitudinally narrow groove (1), crown main line (2), shoulder main groove groove (3), tire crown land portion (4), middle land portion
(5), tire-shoulder land portion (6), middle transverse groove (7), tire-shoulder transverse groove (8), the first siping (9A), the second siping (9B) and
3rd siping (9C) is symmetrical along tire equator (CL), and quiet comfortableness is good, and tire drag is little.
Longitudinally narrow groove (1) is linear type ribs groove;Crown main line (2) is near the side in tire crown land portion (4)
Cell wall is that zigzag extends along tire circumference alternate repetition, and jagged first re-entrant angle (10) is 75 °, and crown main line (2) leans on
In the middle of near, the side cell wall of land portion (5) has second re-entrant angle (11), the second re-entrant angle (11) on each middle land portion (5)
It it is 90 °;Shoulder main groove groove (3) is the ribs groove that groove the most slightly staggers.Longitudinally narrow groove (1), crown main line (2)
And (3) three kinds of decorative pattern grooves of shoulder main groove groove organically combine, improve the earth-grasping force of tire, reduce tire drag.
Also including that tire wear identifies (12), tire wear mark (12) is arranged on tire earth terminal (E) along tire axle
Outside, tire wear mark (12) be that tire circumference 10 decile is uniform, tire earth terminal (E) is arranged on tire-shoulder land portion (6)
On.
A kind of Low-rolling-resistantire tire tread rubber composition described in above-described embodiment 1,2,3,4,5 makes specification
175/70R13Q, the low rolling resistance tyre of partial structurtes schematic diagram such as Fig. 1 of tire tread, assembles 5J standard rim, for nothing
Inner tube tyre, carries out end properties test.Through inspection, the high speed performance of embodiment 1,2,3,4,5 tire is all more than 160km/
H, endurance quality reaches more than 35.5h, beyond national standard requirement.
Tire drag is the energy loss of unit operating range, and tire drag coefficient is the rolling that newton represents
The ratio of resistance and the loading of tire represented by newton, coefficient of rolling resistance is the least, and tire drag is the least.Embodiment 1,
2, the coefficient of rolling resistance of 3,4,5 tires is as shown in table 3:
Table 3 embodiment tire drag
From table 3 it can be seen that the coefficient of rolling resistance of embodiment 3 tire is minimum, resistance to rolling is the most minimum, and embodiment 2 is taken turns
Parity it.
Described above to the disclosed embodiments, makes professional and technical personnel in the field be capable of or uses the present invention.
Multiple amendment to these embodiments will be apparent from for those skilled in the art, as defined herein
General Principle can realize without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein and features of novelty phase one
The widest range caused.
Claims (8)
1. a Low-rolling-resistantire tire tread rubber composition, it is characterised in that: comprise the raw material of following weight portion meter:
Natural rubber STR20 is 50~70, solution polymerized butadiene styrene rubber SSBR4525 is 0~30, neodymium series butadiene rubber BunaNd22EZ
Be 0~20, guayule be 0~10, white carbon black ECORAX1670 be 20~35, white carbon ULTRASIL 5000GR be 20~35, silicon
Alkane coupling agent Si69 is 1.5~3.0, silane coupler KH580 is 0.2~0.4, White carbon black dispersant PEG4000 be 0.5~
1.5, naphthenic oil NAP10 be 5.0~7.0, tackifying resin Koresin be 3.0~5.0, ZnO-80 be 5.0~7.0, stearic acid
1801 be 1.0~3.0, oil-filled type insoluble sulfur S be 1.5~2.5, accelerator TBSI be 1.0~2.0, captax be 0.3
~0.5, antioxidant A W be 0.5~1.5, antioxidant 4020 be 0.5~1.5, anti-scorching agent CTP-80 be 0.3~0.5, peptizer
DBD is 0.3~0.5;
Described natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ, guayule resin
Total number be 100 parts;
Described white carbon black ECORAX1670, total number of white carbon ULTRASIL 5000GR are 55 parts.
A kind of Low-rolling-resistantire tire tread rubber composition the most according to claim 1, it is characterised in that: comprise following
The raw material of weight portion meter:
Natural rubber STR20 is 55~60, solution polymerized butadiene styrene rubber SSBR4525 is 20~25, neodymium series butadiene rubber BunaNd22EZ
Be 15~20, guayule be 0~5, white carbon black ECORAX1670 be 20~25, white carbon ULTRASIL 5000GR be 30~35, silicon
Alkane coupling agent Si69 is 2.5~3.0, silane coupler KH580 is 0.3~0.4, White carbon black dispersant PEG4000 is 1~1.5,
Naphthenic oil NAP10 is 6.0~7.0, tackifying resin Koresin is 4.0~5.0, ZnO-80 is 6.0~7.0, stearic acid 1801 is
2.0~3.0, oil-filled type insoluble sulfur S be 2.0~2.5, accelerator TBSI be 1.5~2.0, captax be 0.4~0.5,
Antioxidant A W is 1~1.5, antioxidant 4020 is 1~1.5, anti-scorching agent CTP-80 is 0.4~0.5, peptizer DBD be 0.4~
0.5;
Described natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ, guayule rubber limb
Total number be 100 parts;
Described white carbon black ECORAX1670, total number of white carbon ULTRASIL 5000GR are 55 parts.
A kind of Low-rolling-resistantire tire tread rubber composition the most according to claim 1, it is characterised in that: comprise following
The raw material of weight portion meter:
Natural rubber STR20 is 55, solution polymerized butadiene styrene rubber SSBR4525 is 25, neodymium series butadiene rubber BunaNd22EZ is 15, silver
Chrysanthemum glue is 5, white carbon black ECORAX1670 is 20, white carbon ULTRASIL 5000GR is 35, silane coupler Si69 is 3, silane even
Connection agent KH580 is 0.4, White carbon black dispersant PEG4000 is 1.5, naphthenic oil NAP10 is 6, tackifying resin Koresin is 4,
ZnO-80 is 6, stearic acid 1801 is 2.5, oil-filled type insoluble sulfur S is 2, accelerator TBSI is 1.5, captax is 0.4,
Antioxidant A W is 1, antioxidant 4020 is 1, anti-scorching agent CTP-80 is 0.4, peptizer DBD is 0.4;
Described natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ, guayule resin
Total number be 100 parts;
Described white carbon black ECORAX1670, total number of white carbon ULTRASIL 5000GR are 55 parts.
A kind of Low-rolling-resistantire tire tread rubber composition the most according to claim 1, it is characterised in that: comprise following
The raw material of weight portion meter:
Natural rubber STR20 is 60, solution polymerized butadiene styrene rubber SSBR4525 is 20, neodymium series butadiene rubber BunaNd22EZ is 20, silver
Chrysanthemum glue is 0, white carbon black ECORAX1670 is 20, white carbon ULTRASIL 5000GR is 35, silane coupler Si69 is 3, silane even
Connection agent KH580 is 0.4, White carbon black dispersant PEG4000 is 1.5, naphthenic oil NAP10 is 6, tackifying resin Koresin is 4,
ZnO-80 is 6, stearic acid 1801 is 2, oil-filled type insoluble sulfur S is 2, accelerator TBSI is 1.5, captax is 0.4, prevents
Old agent AW is 1, antioxidant 4020 is 1, anti-scorching agent CTP-80 is 0.4, peptizer DBD is 0.4;
Described natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series butadiene rubber BunaNd22EZ, guayule resin
Total number be 100 parts;
Described white carbon black ECORAX1670, total number of white carbon ULTRASIL 5000GR are 55 parts.
5. according to the preparation method of a kind of Low-rolling-resistantire tire tread rubber composition described in claim 1 or 2 or 3 or 4,
It is characterized in that: comprise the following steps:
(1) guayule is prepared:
1. mechanical activation comminution: the guayule flush with ground that grown 21~24 months is cut off, removes disleaf and flower;Remaining stem branch is washed
Only, after-4 DEG C of cold preservations 24 hours, mechanical activation comminution becomes the fritter of 3~5mm;
2. dilution is ground: guayule stem branch fritter step 1. prepared adds the water of 10~15 times of solid weights and grinds
Mill, forms homogenate after milled plant tissue, the water of 3~5 times of its weight of homogenate after grinding dilutes;
3. filtering and impurity removing: homogenate coarse filter step 2. prepared filters, removes plant residue;
4. adjust PH glue existing: homogenate pH value step 3. prepared with the sodium hydroxide solution that concentration is 20% is adjusted to 10, stands 1h,
Prepare rubber particle suspension;
5. it is centrifuged and anhydrates: the rubber particle suspension that 4. step is prepared, use high speed centrifuge method to anhydrate, prepare rubber micro-
Grain;
The most mixing drying: rubber particle step 5. prepared and anti-aging agent RD are mixing uniformly according to the mass ratio of 1: 0.005,
Prepare wide 30cm, the rubber sheet of thick 1cm;Rubber sheet is placed in 60 DEG C of drying rooms 9h, prepares guayule;
(2) mixer mixing
Calendering process is first carried out in banbury, rotor speed of banbury mixer 55rpm, and on banbury, blast 0.75MPa, banburying are fastened in top
Machine cooling water temperature 25~35 DEG C;
The most once pressure is fastened: add natural rubber STR20, solution polymerized butadiene styrene rubber SSBR4525, neodymium series along fourth from feeder nose of banbury mixer
Rubber BunaNd22EZ, guayule, pressure fastens 36s;
2. secondary pressure is fastened: mentions top on banbury and fastens, adds white carbon black ECORAX1670, white carbon from feeder nose of banbury mixer
ULTRASIL 5000GR, silane coupler Si69, silane coupler KH580, White carbon black dispersant PEG4000, pressure fastens 48s, close
Refining machine hose lining material temperature degree controls at 138~142 DEG C;
3. three pressures are fastened: mention top on banbury and fasten, add naphthenic oil NAP10, tackifying resin from feeder nose of banbury mixer
Koresin, stearic acid 1801, ZnO-80, antioxidant A W, antioxidant 4020, peptizer DBD, pressure fastens 56s;
4. four pressures are fastened: mentioning top on banbury and fasten, then pressure fastens 20s, is compacted by glue stuff compounding in banbury, discharges internal gas
Bubble;
5. binder removal: when banbury hose lining material temperature degree reaches 158 DEG C, opens banbury discharge gate, discharges banburying sizing material to mill
On;
(3) mill mixing
Follow-up mixing carrying out on a mill until, banburying glue is discharged from banbury, after falling in mill, and blending 38s, make sizing material temperature
Degree is down to 89~99 DEG C;
1. add 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion captax, smash
Glue 90s;
2. add 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion captax, smash
Glue 90s;
3. 1/3 weight portion oil-filled type insoluble sulfur S, 1/3 weight portion accelerator TBSI, 1/3 weight portion captax are added, then
Add anti-scorching agent CTP-80, blending 480s;
4. binder removal: sizing material is from mill fluctuating plate, and temperature controls at 80~85 DEG C;
(4), after the sizing material discharged from mill bottom sheet being cooled to room temperature, Low-rolling-resistantire tire tread rubber composition is prepared.
6. the one made according to a kind of Low-rolling-resistantire tire tread rubber composition described in claim 1 or 2 or 3 or 4
Low rolling resistance tyre, is provided with groove and by the land portion of this groove zoning on fetus face;Described fetus face includes: join
Put one in tire equator (CL) the narrow groove of the longitudinal direction (1) along the circumferentially continuous extension of tire, be arranged in tire equator (CL)
Two outside and along the circumferentially continuous extension of tire a pair crown main line (2), be arranged in crown main line (2) described in a pair
Outside and along a pair shoulder main groove groove (3) of the circumferentially continuous extension of tire, by described crown main line (2) and the narrow ditch of described longitudinal direction
A pair tire crown land portion (4) that groove (1) clips, a pair clipped by described crown main line (2) and described shoulder main groove groove (3)
Middle land portion (5) and be positioned at a pair tire-shoulder land portion (6) outside the tire axial of described shoulder main groove groove (3), it is special
Levy and be:
Described longitudinal direction narrow groove (1) width is 3.0~3.5mm, and described crown main line (2) width is 5.0~5.5mm, described
Shoulder main groove groove (3) width is 5.0~5.5mm, described crown main line (2) width and described shoulder main groove groove (3) width phase
With;
Described tire crown land portion (4) is along the circumferentially continuous extension of tire, described middle land portion (5) and described tire-shoulder land portion (6)
It is respectively equipped with: extend along tire axial and in the middle transverse groove (7) of the circumferentially spaced setting of tire, tire-shoulder transverse groove (8);In described
Between traverse furrow (7) be connected with described tire-shoulder transverse groove (8), described middle transverse groove (7) and described tire-shoulder transverse groove (8) are relative to tire
The a plurality of inclination traverse furrow that peripheral, oblique extends;Described middle transverse groove (7) width is 4.0~4.5mm, and described tire-shoulder transverse groove (8) is wide
Degree is 5.0~7.0mm, and described tire-shoulder transverse groove (8) width gradually broadens outside tire axial;
Described tire crown land portion (4) is provided with the first siping (9A), and described first siping (9A) is pressed from both sides with tire axial
Angle is 30 °;Described middle land portion (5) is provided with the second siping (9B), described second siping (9B) and tire axle
It it is 160 ° to angle;Described tire-shoulder land portion (6) is provided with the 3rd siping (9C), described 3rd siping (9C) and wheel
The axial angle of tire is 10 °;
The narrow groove of described longitudinal direction (1), crown main line (2), shoulder main groove groove (3), tire crown land portion (4), middle land portion
(5), tire-shoulder land portion (6), middle transverse groove (7), tire-shoulder transverse groove (8), the first siping (9A), the second siping (9B) and
3rd siping (9C) is symmetrical along described tire equator (CL).
A kind of low rolling resistance tyre the most according to claim 6, it is characterised in that: the narrow groove of described longitudinal direction (1) is straight
Line style ribs groove;Described crown main line (2) is that zigzag is along tire near the side cell wall of described tire crown land portion (4)
Circumference alternate repetition extends, and described jagged first re-entrant angle (10) is 75 °, and described crown main line (2) is near described centre
The side cell wall in land portion (5) has second re-entrant angle (11), described second re-entrant angle on each described middle land portion (5)
(11) it is 90 °;Shoulder main groove groove (3) is the ribs groove that groove the most slightly staggers.
A kind of low rolling resistance tyre the most according to claim 6, it is characterised in that: also include that tire wear identifies
(12), described tire wear mark (12) is arranged on the tire earth terminal (E) outside along tire axle, and described tire wear identifies
(12) being that tire circumference 10 decile is uniform, described tire earth terminal (E) is arranged on described tire-shoulder land portion (6).
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CN109233007A (en) * | 2018-09-11 | 2019-01-18 | 万力轮胎股份有限公司 | A kind of rubber composition and the preparation method and application thereof |
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WO2021004012A1 (en) * | 2019-07-08 | 2021-01-14 | 山东玲珑轮胎股份有限公司 | Winter tire equipped with multilayer stereoscopic steel sheet structure |
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