CN106271546A - A kind of automation equipment for flange with steel ring riveting assembling - Google Patents
A kind of automation equipment for flange with steel ring riveting assembling Download PDFInfo
- Publication number
- CN106271546A CN106271546A CN201610788602.7A CN201610788602A CN106271546A CN 106271546 A CN106271546 A CN 106271546A CN 201610788602 A CN201610788602 A CN 201610788602A CN 106271546 A CN106271546 A CN 106271546A
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- China
- Prior art keywords
- steel ring
- flange
- riveting
- feeding mechanism
- charging tray
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to bathroom part assembling field, rivet, with steel ring, the automation equipment assembled for flange particularly to a kind of, including: flange feeding mechanism, steel ring feeding mechanism, riveting mechanism and transmission mechanism;Steel ring feeding mechanism includes steel ring heap charging tray, and steel ring pushes away fork and pusher servomotor, and pusher servomotor pushes away fork and is connected with steel ring, and steel ring pushes away vent in the bottom of steel ring heap charging tray;Flange and steel ring are delivered to riveting mechanism by transmission mechanism and rivet by flange feeding mechanism and steel ring feeding mechanism respectively;Riveting mechanism includes riveting cylinder and riveting sleeve, and riveting cylinder is connected with riveting sleeve, and riveting sleeve is internally provided with pressing block, pressing block and riveting cylinder and is connected by spring;The product that transmission mechanism has been riveted by riveting mechanism for output.The automation equipment for flange with steel ring riveting assembling using the present invention to provide drastically increases the efficiency of assembling of steel ring and flange, reduces percent defective, significantly increases productivity effect.
Description
Technical field
The present invention relates to bathroom part assembling field, particularly to a kind of automatization for flange with steel ring riveting assembling
Equipment.
Background technology
Bathroom pipeline connect in often use flange, common flange for use rustless steel be integrated into, this with
The own preponderance of flange that rustless steel is made, and with high costs;The flange using plastic production then lacks the gloss of metal
Degree, the most incompatible with modern bathroom environment in appearance.Therefore, usually use on the basis of plastics flange, rivet one
Layer rustless steel steel ring, the most not only alleviate the weight of flange self, reduce manufacturing cost, the most also maintain good outside
See.
But, in existing technology, flange generally uses artificial or semi-automatic mode to assemble with aperture, and one
Aspect cannot accomplish to feed efficiently and accurately, on the other hand also because of steel ring and the putting position control of flange during riveting
Inaccuracy processed, it is impossible to automatically adjust, and cause the probability of product rejection to be greatly increased.The percent defective that efficiency of assembling is low, produce occupies
Height is down the huge difficult problem that prior art faces, and this not only lowers the efficiency of the manufacturing, also substantially increases production
Cost.
Summary of the invention
In order to solve the shortcoming and defect mentioned in above-mentioned prior art, the present invention provides one for flange and steel ring riveting
The automation equipment that tipping is joined, including: flange feeding mechanism, steel ring feeding mechanism, riveting mechanism and transmission mechanism;Wherein:
Described steel ring feeding mechanism includes: steel ring heap charging tray, and steel ring pushes away fork and pusher servomotor, described pusher servo electricity
Machine pushes away fork and is connected with described steel ring, and described steel ring pushes away vent in the bottom of described steel ring heap charging tray;
Described flange feeding mechanism and described steel ring feeding mechanism pass through described transmission mechanism respectively by defeated to flange and steel ring
Deliver to described riveting mechanism rivet;
Described riveting mechanism includes: riveting cylinder and riveting sleeve, described riveting cylinder is connected with described riveting sleeve, described riveting
Female connector is internally provided with pressing block, described pressing block and described riveting cylinder and is connected by spring;
Described transmission mechanism completes the product of riveting for output by described riveting mechanism.
Further, described flange feeding mechanism includes: flange charging tray, flange conveyer belt and flange gripping finger;Described flange
Charging tray is connected with described flange conveyer belt, and described flange gripping finger is positioned at the top of described flange conveyer belt discharging opening.
Further, described steel ring feeding mechanism also includes: position servomotor and to material induction apparatus;Described location servo
Motor is connected with described steel ring heap charging tray, and whether the described steel ring being used for detecting on described steel ring heap charging tray to material induction apparatus moves
To specifying position.
Further, described steel ring feeding mechanism also includes: fixed plate and fixation clamp.
Further, described transmission mechanism includes: conveyer mechanical arm, steel ring detection components, flange sleeve connected components and output
Conveyer belt;
Whether the steel ring that described steel ring detection components is taken out from steel ring heap charging tray by described conveyer mechanical arm for detection
Stack;
Described flange sleeve connected components is for being accomplished by the steel ring that described conveyer mechanical arm is taken out from described steel ring heap charging tray
With nested between the flange that described flange charging tray takes out of described flange gripping finger;
Described exit conveyor completes the product of riveting for output by described riveting mechanism.
Further, the described conveyer mechanical arm in described transmission mechanism includes: connecting rod, steel ring sucker and chuck;Institute
State steel ring sucker and be arranged at described connecting rod one end near described steel ring feeding mechanism, described connecting rod is provided with multiple institute
State chuck.
Further, described chuck is made up of two gripping finger, and described gripping finger is connected through the hinge with described connecting rod.
Further, also include control operating system, described control operating system respectively with described flange feeding mechanism, institute
Stating steel ring feeding mechanism, described riveting mechanism, described transmission mechanism is electrically connected.
A kind of automation equipment for the riveting assembling of flange and steel ring that the present invention provides, by steel ring feeding mechanism and
Flange feeding mechanism is respectively completed the feeding of steel ring and flange, steel ring and flange efficiently and accurately and is transmitted to riveting by transmission mechanism
Connection mechanism rivets, and steel ring and flange are adjusted ajusting by the pressing block within riveting mechanism, makes steel ring nested with flange
Obtain the most intact, to reduce the generation of waste product during riveting.Use the present invention provide for flange and steel ring
The automation equipment of riveting assembling drastically increases the efficiency of assembling of steel ring and flange, reduces percent defective, significantly increases
Productivity effect.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is the present invention
Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to root
Other accompanying drawing is obtained according to these accompanying drawings.
The automation equipment schematic diagram for flange with steel ring riveting assembling that Fig. 1 provides for the present invention;
The structural representation of steel ring feeding mechanism in Fig. 2 Fig. 1;
Fig. 3 is the structural blast figure of riveting mechanism in Fig. 1;
Fig. 4 is the side view of Fig. 1;
Fig. 5 is the top view of Fig. 1;
Fig. 6 is the structural representation of chuck in Fig. 5.
Reference:
100 steel ring heap charging tray 110 steel rings push away fork 120 pusher servomotors
130 location servomotors 140 are to material induction apparatus 150 fixed plate
151 fixation clamps 200 rivet cylinder 210 riveting sleeve
220 pressing block 300 flange charging tray 310 flange conveyer belts
320 flange gripping finger 400 conveyer mechanical arm 401 connecting rods
402 steel ring sucker 403 chuck 410 steel ring detection components
420 flange sleeve connected components 430 exit conveyors 500 control operating system
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
The a part of embodiment of the present invention rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under not making creative work premise, broadly falls into the scope of protection of the invention.
A kind of automation equipment for flange with steel ring riveting assembling that Fig. 1 provides for the present invention, as it is shown in figure 1, bag
Include: flange feeding mechanism, steel ring feeding mechanism, riveting mechanism and transmission mechanism;Described flange feeding mechanism and described steel ring enter
Flange and steel ring are delivered to described riveting mechanism by described transmission mechanism and rivet by material mechanism respectively;Described transmission mechanism
Completed the product of riveting by described riveting mechanism for output.
Fig. 2 is the schematic diagram of steel ring feeding mechanism in Fig. 1, as in figure 2 it is shown, described steel ring feeding mechanism includes: steel ring heap
Charging tray 100, steel ring pushes away fork 110 and pusher servomotor 120, and described pusher servomotor 120 and described steel ring push away fork 110 phases
Even, described steel ring pushes away and pitches 110 bottoms being positioned at described steel ring heap charging tray 100;Fig. 3 is the explosive view of riveting mechanism in Fig. 1, such as figure
Shown in 3, described riveting mechanism includes: riveting cylinder 200 and riveting sleeve 210, described riveting cylinder 200 and described riveting sleeve 210
Connecting, described riveting sleeve 210 is internally provided with pressing block 220, described pressing block 220 and described riveting cylinder 200 and passes through spring
Connect.
Specifically, pusher servomotor 120 drives the steel ring of the bottom of described steel ring heap charging tray 100 to push away fork 110, makes steel ring
Steel ring on heap charging tray 100 up moves, and arrives and treats feeding position, then is completed the feeding process of steel ring by transmission mechanism;With
Time, flange feeding mechanism is being treated after assembly flange carries out putting adjustment, is being completed the feeding process of flange by transmission mechanism;Treat
Transmission mechanism completes steel ring and after flange completes nested procedure, and steel ring and flange are sent at riveting, and riveting cylinder 200 drives punching
Briquetting 220 and riveting sleeve 210 move downward, and pressing block 220 is connected, due to pressing block 220 with riveting cylinder 200 by spring
The height of aspect ratio riveting sleeve 210 is little, the first engagement flange of pressing block 220, and riveting cylinder 200 continues to drive pressing block 220 and riveting
Female connector 210 moves downward, pressing block 220 upwards compression spring, and riveting sleeve 210 continues the vertical edge edge of down punching press steel ring, enters
And complete riveting.Pressing block 220 within riveting mechanism is connected by the piston end of spring with riveting cylinder 200, pressing block 220
Steel ring and flange can be adjusted ajusting by elastic characteristic automatically that have, make steel ring nested with flange the completeest
Good, to reduce the generation of waste product during riveting;After completing riveting inside riveting mechanism, product is completed by transmission mechanism
Draw operation.
By manually assembling flange with steel ring, generally efficiency is only 500 per hour, and also needs to expend
Huge manpower, and the automation equipment for flange with steel ring riveting assembling using the present invention to provide can complete per hour
1200 flanges and the assembling of steel ring, considerably improve the efficiency of assembling of steel ring and flange;General artificial or machinery completes
The assembling of flange and steel ring, its percent defective is up to 30%-50%, and use that the present invention provides for flange and steel ring riveting dress
The automation equipment joined, percent defective between 0-2%, produces waste product hardly, significantly reduces in product riveting process
Percent defective.
Preferably, described flange feeding mechanism includes: flange charging tray 300, flange conveyer belt 310 and flange gripping finger 320;Institute
The discharging opening stating flange charging tray 300 is connected at the charging aperture of described flange conveyer belt 310, and described flange gripping finger 320 is positioned at institute
State the top of flange conveyer belt 310 discharging opening.Described flange charging tray 300 uses vibrations charging, enables flange the most correctly
Putting, when flange is delivered to discharging opening by described flange charging tray 300, flange is sent to institute by described flange conveyer belt 310
State the lower end of flange gripping finger 320, described flange gripping finger 320 and then picked up by flange and deliver to next workshop section.Described flange transmission
It is provided with cylinder and flange upper and lower air cylinders before and after flange on band 310, can be according to practical situation to described flange conveyer belt 310
Position is adjusted flexibly.
On the basis of said structure, further, described steel ring feeding mechanism also includes: location servomotor 130 He
To material induction apparatus 140;Described location servomotor 130 is connected with described steel ring heap charging tray 100, described to material induction apparatus 140
Side in described steel ring heap charging tray 100.As in figure 2 it is shown, steel ring heap charging tray described in five groups placed by described steel ring feeding mechanism
100, it is combo steel ring to be installed near steel ring heap charging tray 100 described in described arrive material induction apparatus 140 one group, described pusher servo electricity
Machine 120 drives described steel ring to push away fork 110 to make the steel ring on described steel ring heap charging tray 100 up move, described to material induction apparatus 140
Whether steel ring being arrived accurate location judge, after determining that steel ring arrives accurate location, described steel ring pushes away fork 110 then to be stopped
Promoting, steel ring is then transferred to next workshop section by described transmission mechanism.After the steel ring on combo steel ring to be installed makes to be finished, described fixed
The steel ring heap charging tray 100 not carrying out assembling then is pushed on combo steel ring position to be installed by position servomotor 130, it is ensured that equipment
The most not interruption of work.
Preferably, described steel ring feeding mechanism also includes: fixed plate 150 and fixation clamp 151, owing to plant equipment is being run
During easily produce vibrations, in order to make described steel ring heap charging tray 100 keep stable, therefore described fixed plate 150 is set, described
Fixed plate 150 is fixed by described fixation clamp 151, and described fixation clamp 151 is removable unloading clip, facilitates described fixed plate 150
Handling.
Fig. 4 is the side view of Fig. 1, as shown in Figure 4, it is preferred that described transmission mechanism includes: conveyer mechanical arm 400, steel ring
Detection components 410, flange sleeve connected components 420 and exit conveyor 430.Steel ring is transferred to described by described conveyer mechanical arm 400
In steel ring detection components 410, described steel ring detection components 410 is provided with induction apparatus, and described induction apparatus is to described steel ring detection group
Steel ring on part 410 whether stack and whether damaging detects.If detection is not passed through, then by described conveyer mechanical arm
Steel ring in described steel ring detection components 410 is unloaded by 400;If detection is passed through, described conveyer mechanical arm 400 is then by described steel ring
Steel ring transmission in detection components 410 is to described flange sleeve connected components 420, and the flange delivered to described flange feeding mechanism is carried out
Assemble, after being completed, riveted to described riveting mechanism by the transmission of described conveyer mechanical arm 400, after having riveted, logical
Cross the transmission of described conveyer mechanical arm 400 to described exit conveyor 430 and then by output of products.
Fig. 5 is the top view of Fig. 1, as it is shown in figure 5, the described biography on the basis of said structure, in described transmission mechanism
Defeated mechanical arm 400 includes: connecting rod 401, steel ring sucker 402 and chuck 403.Described connecting rod 401 feeds near described steel ring
Mechanism end is provided with described steel ring sucker 402, and steel ring transmission is examined to described steel ring by described steel ring sucker 402 by vac sorb
Surveying assembly 410, vac sorb can avoid the outward appearance to steel ring to produce damage.It is provided with described in three in described connecting rod 401
Chuck 403, described chuck 403 is respectively completed steel ring and the gripping of flange and transmits work.
It is preferred that as shown in Figure 6, in order to prevent the oxide-film destroying steel ring surface to be destroyed, described chuck 403 is by two
Gripping finger forms, and described gripping finger is connected through the hinge with described connecting rod 401, when steel ring is gripped by described chuck 403, and two
Individual described gripping finger is closed around hinge by initial straight angle state, the most chimeric with steel ring, thus avoids to produce steel ring surface
Life rubs and damages the outward appearance of steel ring.
It is preferred that the automation equipment for flange with steel ring riveting assembling that the present invention provides also includes controlling operation system
System 500, each process step is set by described control operating system 500, facilitates operator to flange charger simultaneously
Structure, steel ring feeding mechanism, riveting mechanism, transmission mechanism operation is controlled.
Although the most more employs flange feeding mechanism, steel ring feeding mechanism, riveting mechanism and transmission mechanism, steel
Enclose heap charging tray, steel ring pushes away fork, pusher servomotor, riveting cylinder, riveting sleeve, pressing block, and flange charging tray, flange conveyer belt are defeated
Go out conveyer belt, flange gripping finger, cylinder before and after flange, flange upper and lower air cylinders, position servomotor, arrive material induction apparatus, fixed plate, Gu
Clamp, conveyer mechanical arm, steel ring detection components, flange sleeve connected components, connecting rod, steel ring sucker, chuck and control operating system
Deng term, but it is not precluded from using the probability of other term.Use these terms to be only used to more easily and describe reconciliation
Release the essence of the present invention;It is all contrary with spirit of the present invention for being construed as any additional restriction.
Finally it should be noted that various embodiments above, only in order to technical scheme to be described, is not intended to limit;To the greatest extent
The present invention has been described in detail by pipe with reference to foregoing embodiments, it will be understood by those within the art that: it depends on
So the technical scheme described in foregoing embodiments can be modified, or the most some or all of technical characteristic is entered
Row equivalent;And these amendments or replacement, do not make the essence of appropriate technical solution depart from various embodiments of the present invention technology
The scope of scheme.
Claims (8)
1. the automation equipment for flange with steel ring riveting assembling, it is characterised in that including: flange feeding mechanism, steel
Circle feeding mechanism, riveting mechanism and transmission mechanism;Wherein:
Described steel ring feeding mechanism includes: steel ring heap charging tray (100), and steel ring pushes away fork (110) and pusher servomotor (120), institute
Stating pusher servomotor (120) to push away fork (110) with described steel ring and be connected, described steel ring pushes away fork (110) and is positioned at described steel ring windrow
The bottom of dish (100);
Flange and steel ring are delivered to respectively by described flange feeding mechanism and described steel ring feeding mechanism by described transmission mechanism
Described riveting mechanism rivets;
Described riveting mechanism includes: riveting cylinder (200) and riveting sleeve (210), described riveting cylinder (200) and described riveting sleeve
(210) connecting, described riveting sleeve (210) is internally provided with pressing block (220), described pressing block (220) and described riveting cylinder
(200) connected by spring;
Described transmission mechanism completes the product of riveting for output by described riveting mechanism.
Automation equipment for flange with steel ring riveting assembling the most according to claim 1, it is characterised in that described method
Blue feeding mechanism includes: flange charging tray (300), flange conveyer belt (310) and flange gripping finger (320);Described flange charging tray (300)
Being connected with described flange conveyer belt (310), described flange gripping finger (320) is positioned at the upper of described flange conveyer belt (310) discharging opening
Side.
Automation equipment for flange with steel ring riveting assembling the most according to claim 1, it is characterised in that described steel
Circle feeding mechanism also includes: position servomotor (130) and to material induction apparatus (140);Described location servomotor (130) and institute
State steel ring heap charging tray (100) to be connected, described to expecting that induction apparatus (140) is used for detecting the steel ring on described steel ring heap charging tray (100)
Whether move to specifying position.
Automation equipment for flange with steel ring riveting assembling the most according to claim 3, it is characterised in that described steel
Circle feeding mechanism also includes: fixed plate (150) and fixation clamp (151).
Automation equipment for flange with steel ring riveting assembling the most according to claim 2, it is characterised in that described biography
Transfer mechanism includes: conveyer mechanical arm (400), steel ring detection components (410), flange sleeve connected components (420) and exit conveyor
(430);
Described steel ring detection components (410) is taken out from steel ring heap charging tray (100) by described conveyer mechanical arm (400) for detection
Steel ring whether stack;
Described flange sleeve connected components (420) is used for being accomplished by described conveyer mechanical arm (400) from described steel ring heap charging tray (100)
Nested between the flange that described flange charging tray (300) is taken out of steel ring and the described flange gripping finger (320) taken out;
Described exit conveyor (430) completes the product of riveting for output by described riveting mechanism.
Automation equipment for flange with steel ring riveting assembling the most according to claim 5, it is characterised in that described biography
Described conveyer mechanical arm (400) in transfer mechanism including: connecting rod (401), steel ring sucker (402) and chuck (403);Described steel
Circle sucker (402) is arranged at described connecting rod (401) one end near described steel ring feeding mechanism, in described connecting rod (401)
It is provided with multiple described chuck (403).
Automation equipment for flange with steel ring riveting assembling the most according to claim 6, it is characterised in that described folder
Head (403) is made up of two gripping finger, and described gripping finger is connected through the hinge with described connecting rod (401).
8., according to the automation equipment for flange with steel ring riveting assembling described in any one of claim 1-7, its feature exists
In: also include control operating system (500), described control operating system (500) respectively with described flange feeding mechanism, described steel
Circle feeding mechanism, described riveting mechanism, described transmission mechanism is electrically connected.
Priority Applications (1)
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CN201610788602.7A CN106271546B (en) | 2016-08-31 | 2016-08-31 | A kind of automation equipment for flange and steel ring riveting assembly |
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CN201610788602.7A CN106271546B (en) | 2016-08-31 | 2016-08-31 | A kind of automation equipment for flange and steel ring riveting assembly |
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CN106271546A true CN106271546A (en) | 2017-01-04 |
CN106271546B CN106271546B (en) | 2018-12-14 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112191543A (en) * | 2020-07-01 | 2021-01-08 | 厦门泓天自动化科技有限公司 | Action driving mechanism for automatic detection of relay and detection equipment using mechanism |
CN112247533A (en) * | 2020-10-29 | 2021-01-22 | 林宣达 | Automatic assembling machine for iron buckle of safety helmet |
CN112496180A (en) * | 2020-11-26 | 2021-03-16 | 江苏科技大学 | Automatic equipment for riveting and assembling flange and steel ring |
CN113547313A (en) * | 2020-04-26 | 2021-10-26 | 麒盛科技股份有限公司 | Hinge riveting device |
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CN105537903A (en) * | 2016-01-27 | 2016-05-04 | 诸暨市润拓机械自动化科技有限公司 | Charging and riveting mechanism for end caps of four-way pipe |
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JPH0885030A (en) * | 1994-09-17 | 1996-04-02 | Hino Motors Ltd | Automatic assembling method and apparatus for synchro-gear device |
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CN204639568U (en) * | 2015-06-02 | 2015-09-16 | 宁波市宇华电器有限公司 | Pipe assembly machine moulded by a kind of steel |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113547313A (en) * | 2020-04-26 | 2021-10-26 | 麒盛科技股份有限公司 | Hinge riveting device |
CN112191543A (en) * | 2020-07-01 | 2021-01-08 | 厦门泓天自动化科技有限公司 | Action driving mechanism for automatic detection of relay and detection equipment using mechanism |
CN112191543B (en) * | 2020-07-01 | 2022-02-25 | 厦门泓天自动化科技有限公司 | Action driving mechanism for automatic detection of relay and detection equipment using mechanism |
CN112247533A (en) * | 2020-10-29 | 2021-01-22 | 林宣达 | Automatic assembling machine for iron buckle of safety helmet |
CN112496180A (en) * | 2020-11-26 | 2021-03-16 | 江苏科技大学 | Automatic equipment for riveting and assembling flange and steel ring |
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