CN106270632B - A kind of malleable iron fastener automatic production line - Google Patents
A kind of malleable iron fastener automatic production line Download PDFInfo
- Publication number
- CN106270632B CN106270632B CN201610698026.7A CN201610698026A CN106270632B CN 106270632 B CN106270632 B CN 106270632B CN 201610698026 A CN201610698026 A CN 201610698026A CN 106270632 B CN106270632 B CN 106270632B
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- China
- Prior art keywords
- pad
- module
- drilling
- plate
- malleable iron
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- Expired - Fee Related
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- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 title claims abstract description 143
- 229910001296 Malleable iron Inorganic materials 0.000 title claims abstract description 143
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 238000012216 screening Methods 0.000 claims abstract description 45
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 238000005553 drilling Methods 0.000 claims description 125
- 230000007246 mechanism Effects 0.000 claims description 83
- 230000003287 optical effect Effects 0.000 claims description 63
- 238000000034 method Methods 0.000 claims description 45
- 230000008569 process Effects 0.000 claims description 37
- 230000001351 cycling effect Effects 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims description 16
- 241000883990 Flabellum Species 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 241001074085 Scophthalmus aquosus Species 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 8
- 230000001360 synchronised effect Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 241001075561 Fioria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/10—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of magazines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses a kind of malleable iron fastener automatic production line, including malleable iron fastener screening feeding module, circulation Drill module, pin to screen and sell module, circulation pad module, turnover fixture module and circulating clamp module;The malleable iron fastener screening feeding module is used for malleable iron fastener screening at random, discharges and be delivered to and install in station;The circulation Drill module is used to drill the malleable iron fastener in circulating clamp module in specified location;The pin-and-hole position that module is used to pin at random be screened to, arranged, is delivered to malleable iron fastener is sold in the pin screening;The circulation pad module is used to the pin for being placed in specified location being pressed into the pin-and-hole of malleable iron fastener;The turnover fixture module is used to the fixture for being provided with malleable iron fastener in circulating clamp module integrally overturning 90 °;The circulating clamp module is used to provide circulation power for whole production line.The production line significantly improves production efficiency, improves economic benefit.
Description
Technical field
The present invention relates to production line equipment field, specifically a kind of malleable iron fastener automatic production line.
Background technology
Malleable iron fastener is the fastener for the interim builder's temporary shed that steel pipe scaffold and steel-tube construction are built in construction, is had
Small volume, be convenient to mount and dismount, convenient transportation, save material the features such as.Malleable iron fastener includes malleable iron cruciform fastening for falsework and malleable iron steering fastener.
With flourishing for construction industry, high buildings and large mansions are rised sheer from level ground, and construction industry also greatly increases to the demand of malleable iron fastener.In view of
The drilling of malleable iron fastener, the overall processing process of pad riveted, and consider the special construction of malleable iron cruciform fastening for falsework, malleable iron fastener
During drillman part need first to be drilled in side, the processing of pad riveted, then again to opposite side progress after overturn 90 °
The processing of drilling pad riveted, a series of processes are cumbersome and complicated.This process not only needs substantial amounts of manual assembly, clamps, tears open
Process is unloaded, is also greatly reduced production efficiency, considerably increases the cost of enterprise, causes yield can not meet the market demand.
Because malleable iron fastener manufacturing procedure is complicated, lack the means and equipment realized and processed automatically for a long time, therefore it provides a kind of agate
Steel fastener automatic production line turns into urgent problem in the prior art.
The content of the invention
In view of the shortcomings of the prior art, the technical problem that the present invention intends to solve is to provide a kind of malleable iron fastener and processed automatically
Production line.The production line includes malleable iron fastener screening feeding module, circulation Drill module, pin and screens pin module, circulation pressure
Sell module, turnover fixture module and circulating clamp module.The production line overall operation is smooth, is hardly damaged product, production line dimension
Repair conveniently.Production efficiency is significantly improved on the premise of product quality is ensured, improves economic benefit.
The technical scheme that the present invention solves the technical problem is to provide a kind of malleable iron fastener automatic production line, its
It is characterised by that the production line includes malleable iron fastener screening feeding module, circulation Drill module, pin and screens pin module, circulation pressure
Sell module, turnover fixture module and circulating clamp module;
The malleable iron fastener screening feeding module is used to screen malleable iron fastener at random, discharges and be delivered to circulating clamp
In the designated mounting station of module;
The circulation Drill module follows circulating clamp module synchronization to move, for by circulating clamp module
Malleable iron fastener drills in specified location, completes boring procedure;
The pin-and-hole position that module is used to pin at random be screened to, arranged, is delivered to malleable iron fastener is sold in the pin screening
Put, process is sold in completion;
The circulation pad module follows circulating clamp module synchronization to move, for will be placed in the pin pressure of specified location
In the pin-and-hole for entering malleable iron fastener, pad process is completed;
The turnover fixture module is used to the fixture for being provided with malleable iron fastener in circulating clamp module integrally overturning 90 °,
Complete switching process;
The circulating clamp module is used to provide circulation power for whole production line, and clamping malleable iron fastener moves to accordingly
Working position.
The malleable iron fastener screening feeding module includes malleable iron fastener sorting mechanism, haul mechanism and feeding manipulator;Institute
State malleable iron fastener sorting mechanism include hopper support body, hopper support plate, shaft end ring, support shaft, barrel shape hopper, driven gear,
Support, triangle cushion block, oscillator, Auxiliary support guide rail, rail plate and driving gear;Respectively install the both sides of the hopper support body
There is a block bucket supporting plate;Support shaft is installed with by shaft end ring per block bucket supporting plate;Depth is installed in support shaft
Ditch ball bearing;Barrel shape hopper and support axis connection;The driven gear is fixedly mounted on the outside of barrel shape hopper;Driving gear is installed
On motor reducer, driven gear and driving gear engagement;The support is arranged on hopper support body, and three are provided with support
Angle cushion block and oscillator, rail plate is installed on oscillator, rail plate both sides are symmetrically installed with Auxiliary support guide rail;Slide
Guide rail and Auxiliary support guide rail pass through barrel shape hopper;The haul mechanism include conveyer belt support body, power transmission shaft, fixed bearing block,
Conveyer belt, bearing block chute, movable axis bearing, tensioning plate and hold-down support;The fixed bearing block, bearing block chute and fixation
Bearing is fixedly mounted on conveyer belt support body;Two power transmission shafts are respectively arranged in fixed bearing block and movable axis bearing;It is described
Conveyer belt is arranged on two power transmission shafts;The movable axis bearing is in bearing block chute;The tensioning plate is fixed on movably
On bearing block, tensioning plate is connected with hold-down support;
The circulation Drill module includes borehole drill construction support body, drilling optical axis, axle sleeve, L-type supporting plate, drilling guiding pressure
Wheel, the spring that drills, sleeve, the first sprocket wheel, drilling circle connecting plate, the wear-resisting optical axis of drilling, the long connecting plate of drilling, the second sprocket wheel, brill
Hole pushes track, drilling guide rail, drilling tappet, drilling guide wheel, half round buss, bearing sleeve, chain wheel sleeve, sprocket shaft, chain
Bar and drilling wheel shaft;Two layers of drilling guide rail up and down is installed on the borehole drill construction support body;Drilling circle connecting plate bottom is provided with
Two drilling guide wheels;Guide wheel drill in drilling guide rail;The drilling circle connecting plate and the long connecting plate that drills are resistance to by drilling
Polishing axle joins end to end;Drill and sprocket shaft is installed on long connecting plate, sprocket shaft and the second sprocket wheel coordinate, the first sprocket wheel and second
Sprocket wheel chain link;Half round buss, bearing sleeve, chain wheel sleeve, sleeve, drilling light are sequentially installed with the drilling circle connecting plate
Axle, drilling tappet and drilling guide wheel;The drilling tappet is connected with the dolly of circulating clamp module;The sleeve and first
Sprocket wheel is fixedly connected;Bearing is installed between sleeve and bearing sleeve;Mounting sleeve at the top of the drilling optical axis, drilling optical axis with
Bearing is installed between axle sleeve;Installation drilling spring on drilling optical axis between axle sleeve and sleeve;Axle sleeve is consolidated with L-type supporting plate
It is fixed, drill wheel shaft and drilling guiding pinch roller are installed, drilling guiding pinch roller pushes track with drilling and engaged in L-type supporting plate;Institute
State drilling and push track installation on borehole drill construction support body;
Module is sold in the pin screening to be included pin screening arrangement mechanism and allocates pin mechanism;The pin screening row
Row mechanism includes vibrating disk and the first delivery track;The outlet of the vibrating disk is defeated by first with allocating the entrance of upper pin mechanism
Track is sent to connect;The pin mechanism of allocating includes allocating plate rail body, round plate, pallet, allocates disk, outer sleeve, main shaft, auger
Gear and bevel pinion;The round plate is arranged on and allocated on plate rail body, and pallet is arranged on round plate;The edge of the pallet
With a blanking port;The pallet bottom is provided with outer sleeve;The main shaft is installed in outer sleeve;The disk of allocating is fixed
In main shaft upper end, the edge for allocating disk is evenly distributed with half slot;The main shaft lower end connects bevel gear wheel, bevel gear wheel with it is small
Bevel gear engages;The bevel pinion is installed on motor reducer;
The circulation pad module include pad mechanism rack body, pad optical axis, square plate, supporting vertical plate, pad be oriented to pinch roller,
Pad spring, long sleeve, pad circle connecting plate, the wear-resisting optical axis of pad, the long connecting plate of pad, pad push track, pad guide rail,
Pad tappet, pad guide wheel and pad wheel shaft;Two layers of pad guide rail up and down is installed on the pad mechanism rack body;Pad is justified
Connecting plate bottom is equipped with two pad guide wheels, and pad guide wheel is in pad guide rail;The pad circle connecting plate connects with pad length
Fishplate bar is joined end to end by the wear-resisting optical axis of pad;Be provided with the pad circle connecting plate long sleeve, pad optical axis and pad with
Lever;Pad tappet is connected with the dolly of circulating clamp module;Square plate is installed at the top of the pad optical axis;Square plate covers with long
Pad spring is installed on pad optical axis between cylinder;Square plate is fixedly connected with supporting vertical plate, and pad is provided with supporting vertical plate
Wheel shaft and pad are oriented to pinch roller, and pad guiding pinch roller pushes track with pad and engaged;The pad pushes track installation in pad
On mechanism support body;
The turnover fixture module include switching mechanism support body, switch flabellum, the cutaway disk with straight pin, disc shaft,
Fluted roller shaft, sheave, back-up ring and flabellum sleeve;The disc shaft and fluted roller shaft are arranged on switching mechanism support body;The one of disc shaft
End and motor connection;The cutaway disk with straight pin is arranged on disc shaft, and sheave is installed on the sheave axle;The switch
Flabellum is fixedly mounted on the sheave axle by flabellum sleeve and back-up ring;
The circulating clamp module include cycling mechanism support body, fixture entirety, running track, drop platform, drop platform guide pillar,
Peaceful, peaceful guide pillar and the second delivery track;The running track is arranged on cycling mechanism support body, inside running track
Gear is installed, gear engages with the rack of fixture entirety bottom;The drop stage+module is on cycling mechanism support body;Platform drops
Further it is connected by dropping platform guide pillar with cycling mechanism support body;Second delivery track is arranged on cycling mechanism support body;
Described peaceful is arranged on cycling mechanism support body;Peaceful is further connected by peaceful guide pillar with cycling mechanism support body;
The fixture integrally includes dolly, elastic card, L-type plate, locating shaft, rotating shaft, the first clamping support and the second clamping support;Institute
The rack of dolly bottom is stated to engage with the gear of running track;The rotating shaft is fixed on dolly;The L-type plate is installed on rotating shaft
On;Locating shaft, first clamp support and second and clamp support on L-type plate, and locating shaft is fixed on L-type plate side;First
Clamp support and the second clamping support is fixed on L-type plate opposite side;The elastic card is fixed on dolly.
Compared with prior art, beneficial effect of the present invention is:
1) in malleable iron fastener screening feeding module, the shock effect of oscillator can be by the malleable iron fastener in unsuitable position
Shake off in barrel shape hopper, haul mechanism arranges the malleable iron fastener screened, and feeding manipulator is picked up rapidly malleable iron fastener and put
Enter specified location;The module, which solves current malleable iron fastener feeding, needs a large amount of artificial present situations, realizes the feeding of automation
Process, the efficiency of production and processing is greatly improved, greatlys save labour;
2) circulation Drill module ensure that the accurate of process, greatly save needed for conventional borehole mechanism boring procedure
Time;Labour is greatly reduced without manual intervention and recyclable work in whole boring procedure;
3) sold in pin screening in module, using the circular sorting feeding process allocated disk 3 and realize pin, transmission is using cone
Gear drive, it ensure that the stabilization of sorting feeding;Allocate between the distance between half slot of plate edge and each malleable iron fastener away from
From identical, and the speed for allocating malleable iron fastener of the linear velocity of plate edge with following fixture fortune work(is identical, and guarantee is allocated on disk
Each pin can accurately insert in malleable iron fastener hole;
4) circulation pad module ensure that the accurate of process, greatly save needed for traditional pad mechanism boring procedure
Time;Pad process saves labour without manual intervention and recyclable work;
5) in circulating clamp module, fixture integrally uses turnover L-type plate, meets malleable iron fastener and processes side again
90 ° of processing requests for continuing lower side of upset clockwise, eliminate artificial unloading, upset, the complicated processes installed again;
A kind of malleable iron fastener automatic production line provided by the invention, it is only necessary to manually screen feeding mould in malleable iron fastener
Module charging is sold in block and pin screening, this production line of other processes is automatically performed, and realizes the screening of malleable iron fastener, feeding
Automation, automatic cycle drilling, the screening of pin, the automation of feeding, automatic cycle pad;And solving needs malleable iron
Fastener dismounting, the complicated artificial Process Problems of upset.The production line overall operation is smooth, is hardly damaged product, production line maintenance
It is convenient.Solve the shortcomings that traditional-handwork processing efficiency is low, and labor intensity is big, while on the premise of product quality is ensured significantly
Production efficiency is improved, improves economic benefit.
Brief description of the drawings
Fig. 1 is a kind of overall structure schematic block diagram of embodiment of malleable iron fastener automatic production line of the present invention;
Fig. 2 is that a kind of malleable iron fastener of embodiment of malleable iron fastener automatic production line of the present invention screens the whole of feeding module
Body structure of the main view;
Fig. 3 is a kind of overall knot of the malleable iron fastener sorting mechanism of embodiment of malleable iron fastener automatic production line of the present invention
Structure schematic top plan view;
Fig. 4 is a kind of overall knot of the malleable iron fastener sorting mechanism of embodiment of malleable iron fastener automatic production line of the present invention
Structure schematic front view;
Fig. 5 is a kind of overall knot of the malleable iron fastener sorting mechanism of embodiment of malleable iron fastener automatic production line of the present invention
Structure left view schematic diagram;
Fig. 6 is that a kind of overall structure vertical view of the haul mechanism of embodiment of malleable iron fastener automatic production line of the present invention is shown
It is intended to;
Fig. 7 is that a kind of overall structure main view of the haul mechanism of embodiment of malleable iron fastener automatic production line of the present invention is shown
It is intended to;
Fig. 8 is a kind of overall structure master of the circulation Drill module of embodiment of malleable iron fastener automatic production line of the present invention
Depending on schematic diagram;
Fig. 9 is that a kind of overall structure of the circulation Drill module of embodiment of malleable iron fastener automatic production line of the present invention is bowed
Depending on schematic diagram;
Figure 10 is that a kind of partial left of the circulation Drill module of embodiment of malleable iron fastener automatic production line of the present invention regards
Schematic diagram;
Figure 11 is a kind of local main view of the circulation Drill module of embodiment of malleable iron fastener automatic production line of the present invention
Schematic diagram;
Figure 12 is the entirety that module is sold in a kind of pin screening of embodiment of malleable iron fastener automatic production line of the present invention
Structure of the main view;
Figure 13 is the entirety that module is sold in a kind of pin screening of embodiment of malleable iron fastener automatic production line of the present invention
Structure schematic top plan view;
Figure 14 is a kind of overall structure of the circulation pad module of embodiment of malleable iron fastener automatic production line of the present invention
Schematic front view;
Figure 15 is a kind of overall structure of the circulation pad module of embodiment of malleable iron fastener automatic production line of the present invention
Schematic top plan view;
Figure 16 is that a kind of partial left of the circulation pad module of embodiment of malleable iron fastener automatic production line of the present invention regards
Schematic diagram;
Figure 17 is a kind of overall structure of the turnover fixture module of embodiment of malleable iron fastener automatic production line of the present invention
Schematic front view;
Figure 18 is a kind of overall structure of the turnover fixture module of embodiment of malleable iron fastener automatic production line of the present invention
Schematic top plan view;
Figure 19 is cross section structure diagram of the malleable iron fastener automatic production line of the present invention along the A-A directions in Figure 18;
Figure 20 is a kind of overall structure of the circulating clamp module of embodiment of malleable iron fastener automatic production line of the present invention
Schematic front view;
Figure 21 is a kind of overall schematic front view of the fixture of embodiment of malleable iron fastener automatic production line of the present invention;
Figure 22 is a kind of overall schematic top plan view of the fixture of embodiment of malleable iron fastener automatic production line of the present invention;
In figure:1st, malleable iron fastener screening feeding module;2nd, Drill module is circulated;3rd, module is sold in pin screening;4th, circulate
Pad module;5th, turnover fixture module;6th, circulating clamp module;
1.1st, malleable iron fastener sorting mechanism;1.11st, hopper support body;1.12nd, hopper support plate;1.13, shaft end ring;
1.14, support shaft;1.15th, barrel shape hopper;1.16, driven gear;1.17, support;1.18th, triangle cushion block;1.19, oscillator;
1.110, Auxiliary support guide rail;1.111, rail plate;1.112, driving gear;1.2nd, haul mechanism;1.21st, tape holder is transmitted
Body;1.22, power transmission shaft;1.23, fixed bearing block;1.24, conveyer belt;1.25th, bearing block chute;1.26th, movable axis bearing;
1.27, tensioning plate;1.28, hold-down support;1.3rd, feeding manipulator;
2.1st, borehole drill construction support body;2.2nd, drill optical axis;2.3rd, axle sleeve;2.4, L-type supporting plate;2.5th, drilling is oriented to pressure
Wheel;2.6th, drill spring;2.7th, sleeve;2.8th, the first sprocket wheel;2.9th, drill circle connecting plate;2.10th, drill wear-resisting optical axis;
2.11st, drill long connecting plate;2.12nd, the second sprocket wheel;2.13rd, drilling pushes track;2.14th, drill guide rail;2.15th, drilling is servo-actuated
Bar;2.16th, drill guide wheel;2.17th, half round buss;2.18, bearing sleeve;2.19th, chain wheel sleeve;2.20, sprocket shaft;2.21、
Chain;2.22nd, drill wheel shaft;
3.1st, screening arrangement pin mechanism;3.11, vibrating disk;3.12nd, the first delivery track;3.2nd, pin mechanism is allocated;
3.21st, plate rail body is allocated;3.22, round plate;3.23, pallet;3.24th, disk is allocated;3.25, outer sleeve;3.26, main shaft;3.27、
Bevel gear wheel;3.28, bevel pinion;
4.1st, pad mechanism rack body;4.2nd, pad optical axis;4.3rd, square plate;4.4th, supporting vertical plate;4.5th, pad is oriented to pinch roller;
4.6th, pad spring;4.7th, long sleeve;4.8th, pad circle connecting plate;4.9th, the wear-resisting optical axis of pad;4.10th, the long connecting plate of pad;
4.11st, pad pushes track;4.12nd, pad guide rail;4.13rd, pad tappet;4.14th, pad guide wheel;4.15th, pad wheel shaft;
5.1st, switching mechanism support body;5.2nd, switch flabellum;5.3rd, the cutaway disk with straight pin;5.4th, disc shaft;5.5、
Fluted roller shaft;5.6th, sheave;5.7th, back-up ring;5.8th, flabellum sleeve;
6.1st, cycling mechanism support body;6.2nd, fixture is overall;6.3rd, running track;The 6.4th, platform drops;The 6.5th, platform guide pillar drops;
6.6th, peaceful;6.7th, peaceful guide pillar;6.8th, the second delivery track;6.21, dolly;6.22, elastic card;6.23, L-type
Plate;6.24, locating shaft;6.25, rotating shaft;6.26th, first support is clamped;6.27th, second support is clamped;
Embodiment
The specific embodiment of the invention is given below.Specific embodiment is only used for that the present invention is further described, and does not limit
The application scope of the claims.
The invention provides a kind of malleable iron fastener automatic production line (referring to Fig. 1-2 2, abbreviation production line), including agate
Steel fastener screening feeding module 1, circulation Drill module 2, pin, which screen, sells module 3, circulation pad module 4, turnover fixture mould
Block 5 and circulating clamp module 6;Malleable iron fastener passes through above-mentioned module successively on a production line;Malleable iron fastener screens feeding module 1
In the left side of the original position of circulating clamp module 6, module 3, the and of circulation pad module 4 are sold on circulation Drill module 2, pin screening
Turnover fixture module 5 is installed on the top of circulating clamp module 6 successively;
The malleable iron fastener screening feeding module 1 is used for malleable iron fastener screening at random, discharges and be delivered to circulation and press from both sides
In the designated mounting station for having module 6;
The circulation Drill module 2 follows circulating clamp module 6 to be synchronized with the movement, for that will be arranged on circulating clamp module 6
On malleable iron fastener drilled in specified location, complete boring procedure;
The pin-and-hole position that module 3 is used to pin at random be screened to, arranged, is delivered to malleable iron fastener is sold in the pin screening
Put, process is sold in completion;
The circulation pad module 4 follows circulating clamp module 6 to be synchronized with the movement, for will be placed in the pin of specified location
It is pressed into the pin-and-hole of malleable iron fastener, completes pad process;
The turnover fixture module 5 is used to integrally overturn the fixture for being provided with malleable iron fastener in circulating clamp module 6
90 °, complete switching process;
The circulating clamp module 6 is used to provide circulation power for whole production line, and clamping malleable iron fastener moves to accordingly
Working position.
The malleable iron fastener screening feeding module 1 includes malleable iron fastener sorting mechanism 1.1, haul mechanism 1.2 and feeder
Tool hand 1.3;The malleable iron fastener sorting mechanism 1.1 include hopper support body 1.11, hopper support plate 1.12, shaft end ring 1.13,
Support shaft 1.14, barrel shape hopper 1.15, driven gear 1.16, support 1.17, triangle cushion block 1.18, oscillator 1.19, auxiliary branch
Support guide rail 1.110, rail plate 1.111 and driving gear 1.112;The both sides of the hopper support body 1.11 are respectively provided with a block
Struggle against supporting plate 1.12;Support shaft 1.14 is installed with by shaft end ring 1.13 per block bucket supporting plate 1.12;Support shaft
Deep groove ball bearing is installed on 1.14, barrel shape hopper 1.15 is played a supportive role;Barrel shape hopper 1.15 by deep groove ball bearing with
Support shaft 1.14 connects;Barrel shape hopper 1.15 is rectangle roller, is uniformly distributed at least one piece of dividing plate, barrel shape material on the bucket wall of inner side
The dividing plate in 1.15 rotation processes in barrel shape hopper that struggles against holds up malleable iron fastener, when malleable iron fastener goes to barrel shape material with barrel shape hopper
During bucket top, malleable iron fastener is dropped down onto on rail plate 1.111 and Auxiliary support guide rail 1.110 under gravity;It is described driven
Gear 1.16 is fixedly mounted on the outside of barrel shape hopper 1.15;Driving gear 1.112 is arranged on motor reducer, driven gear
1.16 and driving gear 1.112 engage;Motor driven is arranged on the driving gear 1.112 on motor reducer, driving gear
1.112 drive driven gears 1.16 and barrel shape hopper 1.15 rotate together;The support 1.17 is arranged on hopper support body 1.11,
Triangle cushion block 1.18 and oscillator 1.19 are installed on support 1.17, a rail plate 1.111 is installed on oscillator 1.19, it is sliding
The dynamic both sides of guide rail 1.111 are symmetrically installed a pair of Auxiliary support guide rails 1.110;Rail plate 1.111 and Auxiliary support guide rail 1.110
Athwart barrel shape hopper 1.15;The haul mechanism 1.2 includes conveyer belt support body 1.21, power transmission shaft 1.22, fixed bearing block
1.23rd, conveyer belt 1.24, bearing block chute 1.25, movable axis bearing 1.26, tensioning plate 1.27 and hold-down support 1.28;It is described solid
Dead axle bearing 1.23, bearing block chute 1.25 and hold-down support 1.28 are fixedly mounted on conveyer belt support body 1.21;Two transmissions
Axle 1.22 is respectively arranged in fixed bearing block 1.23 and movable axis bearing 1.26;Two power transmission shafts 1.22 are in same level
It is interior;The conveyer belt 1.24 is arranged on two power transmission shafts 1.22;The movable axis bearing 1.26 is embedded in bearing block chute 1.25
It is interior;The tensioning plate 1.27 is fixed in movable axis bearing 1.26, and tensioning plate 1.27 is connected by bolt with hold-down support 1.28,
Conveyer belt 1.24 is tensioned by adjusting nut during installation;The feeding manipulator 1.3 uses Delta manipulators;
The operation principle of the malleable iron fastener screening feeding module 1 comprises the following steps:
1) adjusting device:Haul mechanism 1.2 is seated to horizontal level, the rotation direction of conveyer belt 1.24 from left to right, is pacified
Put the transmission that malleable iron fastener sorting mechanism 1.1 makes rail plate 1.111 and Auxiliary support guide rail 1.110 is located at haul mechanism 1.2
Above the left end of band 1.24, feeding manipulator 1.3 is placed in above the right-hand member of conveyer belt 1.24 of haul mechanism 1.2;Adjust material conveyer
The tensioning of the conveyer belt 1.24 of structure 1.2, make the operating of conveyer belt 1.24 stable;
2) malleable iron fastener is screened:Malleable iron fastener is poured into barrel shape hopper 1.15, in the rotation process of barrel shape hopper 1.15, bucket
Dividing plate in moulding mixture bucket 1.15 holds up malleable iron fastener, when malleable iron fastener goes to the top of barrel shape hopper 1.15 with barrel shape hopper 1.15
When under gravity malleable iron fastener drop down onto on the rail plate 1.111 and Auxiliary support guide rail 1.110 tiltedly put, oscillator 1.19
Drive rail plate 1.111 to shake, the malleable iron fastener in improper position is shaken off to barrel shape hopper 1.15, in correct
The malleable iron fastener of position will not be shaken off, and be slided along rail plate 1.111;
3) feeding is transported:Malleable iron fastener is slided on the conveyer belt 1.24 for dropping down onto haul mechanism 1.2 along rail plate 1.111,
Malleable iron fastener marshalling is transported to specified location, feeding manipulator 1.3 is picked up fastener and is put into and follows by conveyer belt 1.24 successively
In the fixture of ring fixture module 6 overall 6.2, malleable iron fastener feeding process is completed.
The circulation Drill module 2 includes borehole drill construction support body 2.1, drilling optical axis 2.2, axle sleeve 2.3, L-type supporting plate
2.4th, drilling guiding pinch roller 2.5, drilling spring 2.6, sleeve 2.7, the first sprocket wheel 2.8, drilling circle connecting plate 2.9, drilling are wear-resisting
It is servo-actuated that optical axis 2.10, the long connecting plate 2.11 of drilling, the second sprocket wheel 2.12, drilling push track 2.13, drilling guide rail 2.14, drilling
Bar 2.15, drilling guide wheel 2.16, half round buss 2.17, bearing sleeve 2.18, chain wheel sleeve 2.19, sprocket shaft 2.20, chain
2.21 and drilling wheel shaft 2.22;Two layers of drilling guide rail 2.14 up and down is installed on the borehole drill construction support body 2.1;Drilling circle connection
The bottom of plate 2.9 is provided with two drilling guide wheels 2.16;Guide wheel 2.16 drill in drilling guide rail 2.14, along drilling guide rail 2.14
Roll;The drilling circle connecting plate 2.9 is joined end to end with the long connecting plate 2.11 that drills by the wear-resisting optical axis 2.10 that drills, drilling circle
The coupling part of connecting plate 2.9 is arc-shaped slot, and the wear-resisting optical axis 2.10 that drills can slide in arc-shaped slot, when drilling circle connection
When plate 2.9 is moved at semicircular track, the distance between two neighboring drilling circle connecting plate 2.9 changes, this deep-slotted chip breaker
Mouth uses flexible design, and the wear-resisting movement of optical axis 2.10 that drills changes the position for the long connecting plate 2.11 that drills, and avoids round connect that drill
There is stuck situation with the long connecting plate 2.11 that drills in plate 2.9;Drill the long center of connecting plate 2.11 installation sprocket shaft 2.20, sprocket shaft
2.20 are coordinated by deep groove ball bearing and the second sprocket wheel 2.12, and the first sprocket wheel 2.8 is connected with the second sprocket wheel 2.12 by chain;Institute
State drilling circle connecting plate 2.9 on be sequentially installed with half round buss 2.17, bearing sleeve 2.18, chain wheel sleeve 2.19, sleeve 2.7,
Drill optical axis 2.2, drilling tappet 2.15 and drilling guide wheel 2.16;The drilling tappet 2.15 and circulating clamp module 6
Dolly 6.21 connects;The sleeve 2.7 is fixedly connected with the first sprocket wheel 2.8;It is provided between sleeve 2.7 and bearing sleeve 2.18
Deep groove ball bearing, to ensure the relative rotation between them;The rotation of first sprocket wheel 2.8 can be with moving sleeve 2.7 and drilling light
Axle 2.2 rotates together;The drilling top mounting sleeve 2.3 of optical axis 2.2, drills and is provided with axle between optical axis 2.2 and axle sleeve 2.3
Hold, drilling optical axis 2.2 can freely rotate in axle sleeve 2.3;Install and bore on drilling optical axis 2.2 between axle sleeve 2.3 and sleeve 2.7
Hole spring 2.6;Axle sleeve 2.3 is fixed by screw and L-type supporting plate 2.4, and drilling wheel shaft 2.22 is provided with L-type supporting plate 2.4
Pinch roller 2.5 is oriented to drilling, and drilling, which is oriented to pinch roller 2.5 and drilling and pushes track 2.13, engages and push 2.13 turns of track along drilling
It is dynamic;The drilling pushes track 2.13 on borehole drill construction support body 2.1, and it is circular arc that drilling, which pushes the active section of track 2.13,
Shape, drilling guiding pinch roller 2.5 will push track 2.13 along drilling and move downward, and drilling, which is oriented to pinch roller 2.5, will drive the optical axis that drills
2.2 to lower feeding, and when drilling, which pushes track 2.13, is in inoperative section, drilling spring 2.6 will promote axle sleeve 2.3 to drive drilling
Optical axis 2.2 returns to original position;The sprocket wheel and chain provide power by motor;
The operation principle of the circulation Drill module 2 comprises the following steps:
1) motor is located at the side of borehole drill construction support body 2.1 and provides power for sprocket wheel;The dolly 6.21 of circulating clamp module 6 is straight
Line moves, and dolly 6.21 promotes drilling tappet 2.15 to drive drilling circle connecting plate 2.9 with drilling what long connecting plate 2.11 was formed
The circulatory system rotates counterclockwise along guide rail;At semicircular track, the wear-resisting movement of optical axis 2.10 that drills changes the long connecting plate that drills
2.11 position, the drilling circle connecting plate 2.9 that the long connecting plate 2.11 that drills is connected with both sides have enough pulling force to ensure whole system
The steady running of system;Half round buss 2.17, bearing sleeve 2.18, chain wheel sleeve 2.19, sleeve 2.7, drilling optical axis 2.2, drilling
Tappet 2.15 and the guide wheel 2.16 that drills press from both sides with 2.9 overall progress shuttling movement of drilling circle connecting plate, drilling optical axis 2.2 with circulation
It is corresponding to have bore position needed for malleable iron fastener to be processed fixed on the fixture overall 6.2 of module 6;Now half round buss 2.17,
Bearing sleeve 2.18, chain wheel sleeve 2.19, sleeve 2.7, drilling optical axis 2.2, drilling tappet 2.15 and drilling guide wheel 2.16 with
Fixture overall 6.2 on dolly keeps synchronous, travels forward jointly;
3) when moving to drilling and pushing 2.13 arc active section of track, the first sprocket wheel 2.8 keeps rotation to make drilling optical axis
2.2 high-speed rotations, drilling are oriented to pinch roller 2.5 and drive drilling optical axis 2.2 to complete boring procedure to lower feeding;Pushed when leaving drilling
During 2.13 arc active section of track, drilling spring 2.6 will promote axle sleeve 2.3 to drive drilling optical axis 2.2 to return to original position, complete drilling
Dolly separates with drilling tappet 2.15 after process.
Module is sold in the pin screening to be included pin screening arrangement mechanism and allocates pin mechanism;The pin screening row
Row mechanism includes the delivery track 3.12 of vibrating disk 3.11 and first;The outlet of the vibrating disk 3.11 is with allocating entering for upper pin mechanism
Mouth is connected by the first delivery track 3.12;The pin mechanism of allocating includes allocating plate rail body 3.21, round plate 3.22, pallet
3.23rd, disk 3.24, outer sleeve 3.25, main shaft 3.26, bevel gear wheel 3.27 and bevel pinion 3.28 are allocated;The round plate 3.22
Installed in allocating on plate rail body 3.21, pallet 3.23 is arranged on round plate 3.22;The edge of the pallet 3.23 has one
Blanking port, fallen into so as to pin in the pin-and-hole of malleable iron fastener;The bottom of pallet 3.23 is provided with outer sleeve 3.25;The main shaft
3.26 are installed in outer sleeve 3.25 by bearing;The disk 3.24 of allocating is fixed on the upper end of main shaft 3.26, allocates disk 3.24
The difference in internal diameters of external diameter and pallet 3.23 is less than pin diameter, and the edge for allocating disk 3.24 is evenly distributed with half slot, for pin
Entrance;The lower end of main shaft 3.26 connects bevel gear wheel 3.27, and bevel gear wheel 3.27 engages with bevel pinion 3.28;It is described small
Bevel gear is installed on motor reducer, and motor driven bevel pinion 3.28 rotates, and so as to drive bevel gear wheel 3.27 to rotate, is entered
And drive is allocated disk 3.24 and turned clockwise;
The operation principle that module 3 is sold in the pin screening comprises the following steps:
1) screening conveying pin:Pin at random is put into vibrating disk 3.11, by the vibration of vibrating disk 3.11, screening
Qualified pin according to certain order marshalling and is delivered on the first delivery track 3.12 of right side, the first delivery track
Pin is transported to and allocates upper pin mechanism by 3.12;
2) pin is allocated:Pin is transported to the end of the first delivery track 3.12, bevel pinion 3.28 and bevel gear wheel
3.27 transmissions, bevel gear wheel 3.27, which drives main shaft 3.26 and allocates disk 3.24, to be rotated, and the half slot for allocating the edge of disk 3.24 reaches
During the end of the first delivery track 3.12, pin enters in half slot and together rotated with disk 3.24 is allocated;Allocate the side of disk 3.24
Distance between the distance between half slot of edge and each malleable iron fastener is identical, and allocates the linear velocity at the edge of disk 3.24 with following
The speed of the malleable iron fastener of fixture fortune work(is identical, and each pin that can so ensure to allocate on disk 3.24 can be accurate
Insertion malleable iron fastener hole in;Disk 3.24 is allocated when pin together to go at the blanking port of pallet 3.23, falls into the pin of malleable iron fastener
Process is sold on being completed in hole.
The circulation pad module include pad mechanism rack body 4.1, pad optical axis 4.2, square plate 4.3, supporting vertical plate 4.4,
Pad is oriented to pinch roller 4.5, pad spring 4.6, long sleeve 4.7, pad circle connecting plate 4.8, the wear-resisting optical axis 4.9 of pad, pad length
Connecting plate 4.10, pad push track 4.11, pad guide rail 4.12, pad tappet 4.13, pad guide wheel 4.14 and pad wheel
Axle 4.15;Two layers of pad guide rail 4.12 up and down is installed on the pad mechanism rack body 4.1;Pad circle connecting plate 4.8 bottom dress
There are two pad guide wheels 4.14, pad guide wheel 4.14 rolls in pad guide rail 4.12 along pad guide rail 4.12;The pad
The circle connecting plate 4.10 long with pad of connecting plate 4.8 is joined end to end by the wear-resisting optical axis 4.9 of pad, and pad justifies the company of connecting plate 4.8
Socket part is divided into arc-shaped slot, and the wear-resisting optical axis 4.9 of pad can slide in arc-shaped slot, when pad circle connecting plate 4.8 moves to half
When at circuit orbit, the distance between two neighboring pad circle connecting plate changes, and this arc-shaped slot uses flexible design, pressure
The position that the wear-resisting movement of optical axis 4.9 changes the long connecting plate 4.10 of pad is sold, avoids pad circle connecting plate 4.8 and the long connecting plate of pad
4.10 there is stuck situation;Long sleeve 4.7, pad optical axis 4.2 and pad tappet are installed on the pad circle connecting plate 4.8
4.13;Pad tappet 4.13 is connected with the dolly 6.21 of circulating clamp module 6;The top of pad optical axis 4.2 side of being provided with
Plate 4.3;Pad spring 4.6 is installed on pad optical axis 4.2 between square plate 4.3 and long sleeve 4.7;Square plate 4.3 passes through screw
It is fixedly connected with supporting vertical plate 4.4, pad wheel shaft 4.15 is installed in supporting vertical plate 4.4 and pad is oriented to pinch roller 4.5, pad is led
With pad track 4.11 is pushed to pinch roller 4.5 engage and push track 4.11 along pad rotate;The pad pushes track 4.11
On pad mechanism rack body 4.1, it is circular arc that pad, which pushes the active section of track 4.11, and pad is oriented to pinch roller 4.5 will be along pressure
Pin pushes track 4.11 and moved downward, and pad, which is oriented to pinch roller 4.5, will drive pad optical axis 4.2 to move downward, when pad pushes rail
Road 4.11, which is in inoperative section pad spring 4.6, will promote square plate 4.3 to drive pad optical axis 4.2 to return to original position;
The operation principle of the circulation pad module 4 comprises the following steps:
1) dolly 3.21 of circulating clamp module 6 moves along a straight line, and dolly promotes pad tappet 4.13 to drive pad circle to connect
The connecting plate 4.10 long with pad of fishplate bar 4.8 rotates counterclockwise along guide rail;At semicircular track, the wear-resisting optical axis 4.9 of pad moves
Change the position of the long connecting plate 4.10 of pad;The pad optical axis 4.2, square plate 4.3, supporting vertical plate 4.4, pad are oriented to pinch roller
4.5th, pad spring 4.6, long sleeve 4.7, pad circle connecting plate 4.8, pad push track 4.11 and pad wheel shaft 4.15 with pressure
Fixed on the fixture overall 6.2 of the overall progress shuttling movement of the round connecting plate 4.8 of pin, pad optical axis 4.2 and circulating clamp module 6
Pin location on malleable iron fastener to be processed is corresponding, travels forward jointly;
2) when pad optical axis 4.2, square plate 4.3, supporting vertical plate 4.4, pad are oriented to pinch roller 4.5, pad spring 4.6, long set
Cylinder 4.7, pad circle connecting plate 4.8, pad pushes track 4.11 and pad wheel shaft 4.15 moves to pad and pushes the arc of track 4.11
During shape active section, pad, which is oriented to pinch roller 4.5, will drive pad optical axis 4.2 to move downward, and complete pad process;Pressed when leaving
Pin pushes the arc active section of track 4.11, and pad spring 4.6 will promote square plate 4.3 to drive pad optical axis 4.2 to return to original position, complete
Dolly separates with pad tappet 4.13 after pad process.
The turnover fixture module includes switching mechanism support body 5.1, switch flabellum 5.2, the cutaway disk with straight pin
5.3rd, disc shaft 5.4, fluted roller shaft 5.5, sheave 5.6, back-up ring 5.7 and flabellum sleeve 5.8;The disc shaft 5.4 and fluted roller shaft 5.5
It is arranged on by deep groove ball bearing and its bearing block on switching mechanism support body 5.1;One end of disc shaft 5.4 and motor connection;Institute
The cutaway disk 5.3 with straight pin is stated on disc shaft 5.4, sheave 5.6 is arranged on fluted roller shaft 5.5;The switch fan
Leaf 5.2 is fixedly mounted on fluted roller shaft 5.5 by flabellum sleeve 5.8 and back-up ring 5.7;
The operation principle of the turnover fixture module 5 is:Motor driven disc shaft 5.4 rotates, the rotating band of disc shaft 5.4
The dynamic cutaway disk 5.3 with straight pin rotates, and the straight pin on cutaway disk 5.3 rotates with cutaway disk 5.3, works as cylinder
Pin, which is gone at the notch of sheave 5.6, will promote sheave to be rotated by 90 °, and sheave 5.6 drives fluted roller shaft 5.5 to be rotated by 90 °, fluted roller shaft 5.5
Switch flabellum 5.2 thereon is driven to be rotated by 90 °, switch flabellum 5.2 can stir the clamp body overall 6.2 in circulating clamp module 6
90 ° of upset clockwise, the switching process for completing fixture are ready for processing in next step.
The circulating clamp module includes cycling mechanism support body 6.1, fixture entirety 6.2, running track 6.3, drop platform
The 6.4th, platform guide pillar 6.5, peaceful 6.6, the peaceful delivery track 6.8 of guide pillar 6.7 and second drop;The running track 6.3 is pacified
On cycling mechanism support body 6.1, gear is installed inside running track 6.3 and is responsible for transmission, gear and overall 6.2 bottoms of fixture
Rack engagement, drive fixture overall 6.2 to travel forward;The drop platform 6.4 is arranged on cycling mechanism support body 6.1, is located at
The right side of running track 6.3;Drop platform 6.4 provides lifting drive by the cylinder installed thereunder, and drop platform 6.4 is by dropping platform
Guide pillar 6.5 is further connected with cycling mechanism support body 6.1, ensure that the stationarity of drop platform 6.4;Second delivery track
6.8 are arranged on cycling mechanism support body 6.1, positioned at the lower section of running track 6.3;Second delivery track 6.8 is that fixture overall 6.2 carries
For return route, horizontal cylinder extremely promotes fixture overall 6.2 quickly to move to peaceful 6.6 along the second delivery track 6.8;It is described
It is arranged on cycling mechanism support body 6.1 for peaceful 6.6, positioned at the left side of running track 6.3;Peaceful 6.6 by installing thereunder
Cylinder provide lifting drive, peaceful 6.6 is further connected by peaceful guide pillar 6.7 with cycling mechanism support body 6.1, ensure
The stationarity of peaceful 6.6;The fixture overall 6.2 includes dolly 6.21, elastic card 6.22, L-type plate 6.23, locating shaft
6.24th, rotating shaft 6.25, first clamps support 6.26 and second and clamps support 6.27;The rack of the bottom of dolly 6.21 and operation
The gear engagement of track 6.3;The rotating shaft 6.25 is fixed on dolly 6.21;The L-type plate 6.23 is installed in rotating shaft 6.25,
L-type plate 6.23 can overturn 90 ° around the rotating shaft 6.25 being fixed on dolly 6.21;Locating shaft 6.24, first clamps the and of support 6.26
Second, which clamps support 6.27, is arranged on L-type plate 6.23, and locating shaft 6.24 is fixed on the side of L-type plate 6.23 with holding screw, right
Malleable iron fastener plays positioning and clamping;First clamping support 6.26 and second clamps support 6.27 and is fixed on L with holding screw
The opposite side of template 6.23, clamping action is played to malleable iron fastener;The elastic card 6.22 is fixed on dolly 6.21, to L-type plate
6.23 side has snap action, prevents process from shaking;
The operation principle of the circulating clamp module 6 is:Feeding manipulator 1.3 is by malleable iron fastener placing clamp overall 6.2
Upper specified location clamps malleable iron fastener, and the gear band that fixture overall 6.2 starts to be run inside track 6.3, which moves, moves forward to phase
Answer machining position;Drilling, after upper pin, pad for malleable iron fastener side is completed, the switch L-type plate 6.23 of turnover fixture module 5, makes it
Rotate clockwise and fastened after 90 ° by the elastic card 6.22 of opposite side on dolly 6.21;Fixture overall 6.2 continues to be run track
6.3 drive and move forward to corresponding machining position and complete the drilling of malleable iron fastener opposite side, upper pin, pad;Fixture overall 6.2 moves
To drop platform 6.5, drop platform air cylinder drives drop platform 6.5 to drop to specified location, and horizontal stroke to cylinder promotes fixture overall 6.2 to return
Return;Fixture overall 6.2 moves to peaceful 6.6, rises platform air cylinder and promotes peaceful 6.6 to be raised above, and fixture overall 6.2 returns
Original position prepares to process next time.
The operation principle and workflow of malleable iron fastener automatic production line of the present invention be:Malleable iron fastener at random is fallen
In the barrel shape hopper 1.15 for entering malleable iron fastener screening feeding module 1, malleable iron fastener screens feeding module 1 by malleable iron fastener at random
Screen, arrange and be delivered to install in the fixture overall 6.2 of circulating clamp module 6 and fix;Circulating clamp module 6 operates, by agate
Steel fastener is transported to corresponding Working position;First, circulation Drill module 2 follows circulating clamp module 6 to be synchronized with the movement, and in agate
Boring procedure is completed in the specified location of steel fastener;Secondly, pin at random is poured into pin screening to the vibrating disk for selling module 3
In 3.11, pin at random is screened, arranged, is delivered to the pin-and-hole riding position of malleable iron fastener by pin module 3 in pin screening, complete
Into upper pin process;Again, circulating pad module 4 follows circulating clamp module 6 to be synchronized with the movement, and will be placed in the pin of specified location
It is pressed into pin-and-hole, completes pad process;Then, turnover fixture module 5 is by overall 6.2 up times of fixture in circulating clamp module 6
Pin overturns 90 °, completes switching process;After upset, circulating clamp module 6 continues malleable iron fastener being transported to corresponding Working position
Drilling before repeating, upper pin and pad process, complete the process of whole production line.
The present invention does not address part and is applied to prior art.
Claims (10)
- A kind of 1. malleable iron fastener automatic production line, it is characterised in that the production line include malleable iron fastener screening feeding module, Module, circulation pad module, turnover fixture module and circulating clamp module are sold on circulation Drill module, pin screening;The malleable iron fastener screening feeding module is used to screen malleable iron fastener at random, discharges and be delivered to circulating clamp module Designated mounting station in;The circulation Drill module follows circulating clamp module synchronization to move, for by the malleable iron in circulating clamp module Fastener drills in specified location, completes boring procedure;The pin-and-hole position that module is used to pin at random be screened to, arranged, is delivered to malleable iron fastener is sold in the pin screening, it is complete Into upper pin process;The circulation pad module follows circulating clamp module synchronization to move, for the pin for being placed in specified location to be pressed into agate In the pin-and-hole of steel fastener, pad process is completed;The turnover fixture module is used to the fixture for being provided with malleable iron fastener in circulating clamp module integrally overturning 90 °, completes Switching process;The circulating clamp module is used to provide circulation power for whole production line, and clamping malleable iron fastener moves to corresponding processing Position.
- 2. malleable iron fastener automatic production line according to claim 1, it is characterised in that in the malleable iron fastener screening Material module includes malleable iron fastener sorting mechanism, haul mechanism and feeding manipulator;The malleable iron fastener sorting mechanism includes hopper Support body, hopper support plate, shaft end ring, support shaft, barrel shape hopper, driven gear, support, triangle cushion block, oscillator, auxiliary branch Support guide rail, rail plate and driving gear;The both sides of the hopper support body are respectively provided with a block bucket supporting plate;Per block bucket branch Fagging is installed with support shaft by shaft end ring;Deep groove ball bearing is installed in support shaft;Barrel shape hopper connects with support shaft Connect;The driven gear is fixedly mounted on the outside of barrel shape hopper;Driving gear is arranged on motor reducer, driven gear and master Moving gear engages;The support is arranged on hopper support body, and triangle cushion block and oscillator are provided with support, is installed on oscillator There is rail plate, rail plate both sides are symmetrically installed with Auxiliary support guide rail;Rail plate and Auxiliary support guide rail pass through barrel shape Hopper;The haul mechanism includes conveyer belt support body, power transmission shaft, fixed bearing block, conveyer belt, bearing block chute, movable bearing Seat, tensioning plate and hold-down support;The fixed bearing block, bearing block chute and hold-down support are fixedly mounted on conveyer belt support body On;Two power transmission shafts are respectively arranged in fixed bearing block and movable axis bearing;The conveyer belt is arranged on two power transmission shafts; The movable axis bearing is in bearing block chute;The tensioning plate is fixed in movable axis bearing, tensioning plate and hold-down support Connection;The Drill module that circulates includes borehole drill construction support body, drilling optical axis, axle sleeve, L-type supporting plate, drilling guiding pinch roller, brill Hole spring, sleeve, the first sprocket wheel, drilling circle connecting plate, the wear-resisting optical axis of drilling, the long connecting plate of drilling, the second sprocket wheel, drilling push Track, drilling guide rail, drilling tappet, drilling guide wheel, half round buss, bearing sleeve, chain wheel sleeve, sprocket shaft, chain and brill Hole wheel shaft;Two layers of drilling guide rail up and down is installed on the borehole drill construction support body;Drilling circle connecting plate bottom is provided with two brills Hole guide wheel;Guide wheel drill in drilling guide rail;The drilling circle connecting plate passes through the wear-resisting optical axis that drills with the long connecting plate that drills Join end to end;Drill and sprocket shaft is installed on long connecting plate, sprocket shaft and the second sprocket wheel coordinate, the first sprocket wheel and the second sprocket chain Connection;Half round buss, bearing sleeve, chain wheel sleeve, sleeve, drilling optical axis, brill are sequentially installed with the drilling circle connecting plate Hole tappet and drilling guide wheel;The drilling tappet is connected with the dolly of circulating clamp module;The sleeve and the first sprocket wheel It is fixedly connected;Bearing is installed between sleeve and bearing sleeve;Mounting sleeve at the top of the drilling optical axis, drill optical axis and axle sleeve Between bearing is installed;Installation drilling spring on drilling optical axis between axle sleeve and sleeve;Axle sleeve is fixed with L-type supporting plate, L-type Drill wheel shaft and drilling guiding pinch roller are installed, drilling guiding pinch roller pushes track with drilling and engaged in supporting plate;The drilling Track installation is pushed on borehole drill construction support body;Module is sold in the pin screening to be included pin screening arrangement mechanism and allocates pin mechanism;The pin screens arrangement machine Structure includes vibrating disk and the first delivery track;The outlet of the vibrating disk passes through the first conveyor track with allocating the entrance of pin mechanism Road connects;The pin mechanism of allocating includes allocating plate rail body, round plate, pallet, allocates disk, outer sleeve, main shaft, bevel gear wheel And bevel pinion;The round plate is arranged on and allocated on plate rail body, and pallet is arranged on round plate;The edge of the pallet has One blanking port;The pallet bottom is provided with outer sleeve;The main shaft is installed in outer sleeve;The disk of allocating is fixed on master Axle upper end, the edge for allocating disk are evenly distributed with half slot;The main shaft lower end connects bevel gear wheel, bevel gear wheel and small bevel gear Wheel engagement;The bevel pinion is installed on motor reducer;The circulation pad module includes pad mechanism rack body, pad optical axis, square plate, supporting vertical plate, pad and is oriented to pinch roller, pad Spring, long sleeve, pad circle connecting plate, the wear-resisting optical axis of pad, the long connecting plate of pad, pad push track, pad guide rail, pad Tappet, pad guide wheel and pad wheel shaft;Two layers of pad guide rail up and down is installed on the pad mechanism rack body;Pad circle connection Plate bottom is equipped with two pad guide wheels, and pad guide wheel is in pad guide rail;The pad circle connecting plate and the long connecting plate of pad Joined end to end by the wear-resisting optical axis of pad;Long sleeve, pad optical axis and pad tappet are installed on the pad circle connecting plate; Pad tappet is connected with the dolly of circulating clamp module;Square plate is installed at the top of the pad optical axis;Square plate and long sleeve it Between pad optical axis on pad spring is installed;Square plate is fixedly connected with supporting vertical plate, and pad wheel shaft is provided with supporting vertical plate Pinch roller is oriented to pad, pad guiding pinch roller pushes track with pad and engaged;The pad pushes track installation in pad mechanism On support body;The turnover fixture module includes switching mechanism support body, switch flabellum, the cutaway disk with straight pin, disc shaft, sheave Axle, sheave, back-up ring and flabellum sleeve;The disc shaft and fluted roller shaft are arranged on switching mechanism support body;One end of disc shaft with Motor connection;The cutaway disk with straight pin is arranged on disc shaft, and sheave is installed on the sheave axle;The switch flabellum It is fixedly mounted on the sheave axle by flabellum sleeve and back-up ring;The circulating clamp module includes cycling mechanism support body, fixture entirety, running track, drop platform, drops platform guide pillar, be peaceful Platform, peaceful guide pillar and the second delivery track;The running track is arranged on cycling mechanism support body, is installed inside running track There is gear, gear engages with the rack of fixture entirety bottom;The drop stage+module is on cycling mechanism support body;Drop platform passes through Drop platform guide pillar is further connected with cycling mechanism support body;Second delivery track is arranged on cycling mechanism support body;It is described Peaceful is arranged on cycling mechanism support body;Peaceful is further connected by peaceful guide pillar with cycling mechanism support body;It is described Fixture integrally includes dolly, elastic card, L-type plate, locating shaft, rotating shaft, the first clamping support and the second clamping support;It is described small The rack of car bottom engages with the gear of running track;The rotating shaft is fixed on dolly;The L-type plate is installed in rotating shaft; Locating shaft, first clamp support and second and clamp support on L-type plate, and locating shaft is fixed on L-type plate side;First clamps Support and the second clamping support are fixed on L-type plate opposite side;The elastic card is fixed on dolly.
- 3. malleable iron fastener automatic production line according to claim 2, it is characterised in that barrel shape hopper is rectangle roller, At least one piece of dividing plate is uniformly distributed on the bucket wall of inner side.
- 4. malleable iron fastener automatic production line according to claim 2, it is characterised in that two power transmission shafts are in same water In plane.
- 5. malleable iron fastener automatic production line according to claim 2, it is characterised in that the feeding manipulator uses Delta manipulators.
- 6. malleable iron fastener automatic production line according to claim 2, it is characterised in that drilling circle connecting plate and drilling The coupling part of long connecting plate is arc-shaped slot.
- 7. malleable iron fastener automatic production line according to claim 2, it is characterised in that drilling pushes the work of track Section is circular arc.
- 8. malleable iron fastener automatic production line according to claim 2, it is characterised in that allocate the external diameter and pallet of disk Difference in internal diameters be less than pin diameter.
- 9. malleable iron fastener automatic production line according to claim 2, it is characterised in that pad justifies connecting plate and pad The coupling part of long connecting plate is arc-shaped slot.
- 10. malleable iron fastener automatic production line according to claim 2, it is characterised in that pad pushes the work of track Section is circular arc.
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CN201610698026.7A CN106270632B (en) | 2016-08-18 | 2016-08-18 | A kind of malleable iron fastener automatic production line |
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CN106270632B true CN106270632B (en) | 2018-02-13 |
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CN108907673A (en) * | 2018-06-25 | 2018-11-30 | 本溪顺腾新材料科技研发有限公司 | For installing the device of bands for band tooth guard |
CN109550999B (en) * | 2018-12-18 | 2024-03-29 | 宁波沃力科技有限公司 | Automatic shaft feeding device of water pump rotor |
CN111085860B (en) * | 2020-01-24 | 2021-08-27 | 胡佳威 | Automatic drilling and riveting equipment for cross fastener |
CN111531369A (en) * | 2020-06-12 | 2020-08-14 | 云南云海玛钢有限公司 | Automatic efficient flat-end shaping and drilling integrated equipment for building rotary fastener |
CN113798797B (en) * | 2021-09-26 | 2022-06-17 | 山东省建设建工(集团)有限责任公司 | Production system and recycling method of steel structure fixing fastener of engineering auxiliary facility |
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US4652186A (en) * | 1984-11-15 | 1987-03-24 | Anatoly Sverdlin | Portable boring machine |
US5694971A (en) * | 1996-05-21 | 1997-12-09 | Wilcock; Anthony C. | Lead-free saddle valve for tapping into fluid lines |
CN104139196A (en) * | 2013-05-06 | 2014-11-12 | 殷其政 | Full-automatic drilling machine for fasteners and method of fasteners automatically accessing drilling fixture |
CN204052990U (en) * | 2014-07-17 | 2014-12-31 | 张春波 | A kind of fastener automatic punch |
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