CN106252165A - A kind of chopper automatic assembly line and method of work thereof - Google Patents
A kind of chopper automatic assembly line and method of work thereof Download PDFInfo
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- CN106252165A CN106252165A CN201610790745.1A CN201610790745A CN106252165A CN 106252165 A CN106252165 A CN 106252165A CN 201610790745 A CN201610790745 A CN 201610790745A CN 106252165 A CN106252165 A CN 106252165A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
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Abstract
The invention discloses a kind of chopper automatic assembly line and method of work thereof, by operating mechanism, terminal board assembling mechanism, BCB Huo Cun mechanism, energy-stored spring assemble mechanism, BCB ingredient sector, adnexa ingredient sector, adnexa assemble mechanism, BCB assemble mechanism, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, Quan Jian mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking machine, baling line, visual inspection station mechanism and combined test stand are integrated and by the way of same control, it is possible to realize the automatic production of chopper.The chopper automatic assembly line of the present invention includes operating mechanism, terminal board assembling mechanism, BCB Huo Cun mechanism, energy-stored spring assemble mechanism, BCB ingredient sector, adnexa ingredient sector, adnexa assemble mechanism, BCB assemble mechanism, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, Quan Jian mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking machine, baling line, visual inspection station mechanism and combined test stand.
Description
Technical field
The present invention relates to mechanical field, particularly relate to a kind of chopper automatic assembly line and method of work thereof.
Background technology
Chopper refer to close, carry and cut-off the electric current under normal loop condition and can close, regulation time
The switching device of the interior electric current carried and cut-off under abnormal loop condition.
Chopper needs through multiple working procedure during producing, such as, assemble terminal board, spring, arc-extinguish chamber, break-in
Operation etc..In the prior art, typically take separate devices independently to carry out every procedure, then converge the mode assembled
Produce.The mode of production of this chopper, owing to not reallocating resources, carries out automated production, and therefore efficiency is relatively low
Under, and be easy to go wrong, during additionally, some operation goes wrong, relatively difficult tracing to the source traces reason.
Therefore, for above-mentioned situation, how to design a kind of chopper automatic assembly line, such that it is able to solve above-mentioned asking
Topic, becomes the important technological problems that those skilled in the art are urgently to be resolved hurrily.
Summary of the invention
The invention discloses a kind of chopper automatic assembly line and method of work thereof, by by operating mechanism, terminal board group
Mounting mechanism, BCB Huo Cun mechanism, energy-stored spring assemble mechanism, BCB ingredient sector, adnexa ingredient sector, adnexa assemble mechanism, BCB
Assemble mechanism, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, Quan Jian mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking
Machine, baling line, visual inspection station mechanism and combined test stand are integrated and the mode of same control, it is possible to realize the automatic raw of chopper
Produce.
The chopper automatic assembly line that the present invention provides, is divided into Zuo Qu, Zhong Qu and You Qu, including the behaviour being positioned at described left district
Make mechanism and terminal board assembling mechanism, the BCB Huo Cun mechanism set gradually from left to right being positioned at described Zhong Qu top and energy storage
Spring assembly machine structure, it is positioned at the BCB ingredient sector set gradually from left to right in the middle part of described middle district, adnexa ingredient sector and attached
Part assemble mechanism, be positioned at the BCB assemble mechanism set gradually from left to right of described Zhong Qu bottom, breaking-in mechanism for contacting, arc-extinguish chamber peace
Mounting mechanism, Quan Jian mechanism, vision-based detection mechanism, panel-mounted mechanism and laser marking machine, it is positioned at described middle district lower portion bag
Wiring and be positioned at visual inspection station mechanism and the combined test stand that described right district sets gradually from left to right；
Described operating mechanism includes assembly or fitting table, qualified pipeline and defective backflow pipeline；
Some hydraulic lifting trolley platforms that described terminal board assembling mechanism includes being sequentially connected, vision-based detection parts, end
Sub-box handling article, weigh verification parts and transfer unit；
Described BCB Huo Cun mechanism includes that material shelf and material display lamp, wherein said material display lamp are used for indicating institute
State the state of material in material shelf；
Described energy-stored spring assemble mechanism includes rack-mounted fixture, press-fits cylinder, pressure transducer and safety
Door, wherein said press-fit cylinder and is arranged on described clamp base, described pressure transducer and described safety door and is arranged on described folder
Tool top；
Described BCB ingredient sector includes comprehensive conveyer belt and laborsaving parts, wherein said the most used for conveyer belt in will be from
The material of described operating mechanism, described terminal board assembling mechanism, described BCB Huo Cun mechanism and described energy-stored spring assemble mechanism is defeated
Delivering to described laborsaving parts, material is delivered to described BCB assemble mechanism by described laborsaving parts；
Described breaking-in mechanism for contacting includes on/off switch test equipment, the wherein visual sensing that vision sensor and Liang Tai are arranged in parallel
Device is for detecting the state of described on/off switch test equipment；
Described arc-extinguish chamber installing mechanism includes contact gap trimming part and arc-extinguish chamber build-up member；
Described adnexa ingredient sector, is connected with described arc-extinguish chamber installing mechanism, and receives the material installing arc-extinguish chamber；
Described adnexa assemble mechanism includes some horizontally arranged assemblers, is provided with placement copper end bottom described assembler
The locating slot of son, top are provided with adnexa material placement positioning groove, and middle part is provided with pallet；
Described visual inspection station mechanism receives the material from described adnexa assemble mechanism, and is delivered to described integration test
Platform；
Described combined test stand includes high-current test parts, performance test parts and the voltage-withstand test portion set gradually
Part, for chopper carries out integration test, and is delivered to described laser marking machine by the chopper of test passes；
Described panel-mounted mechanism is for carrying out panel installation to the chopper from described laser marking machine；
Described vision-based detection mechanism is for carrying out vision-based detection to the chopper from described panel-mounted mechanism；
Described Quan Jian mechanism is for examining the chopper from described vision-based detection mechanism and qualified by entirely examining entirely
Chopper is delivered to described baling line and carries out packaging process.
Preferably,
Described vision-based detection parts include Wireless RF identifier, conveyer belt, damper actuator, industry high definition camera and report
Alert device；
Described Wireless RF identifier is for reading the information of terminal board；
Described damper actuator is arranged on the conveyor belt, for being blocked by underproof terminal board；
Described industry high definition camera is connected with described Wireless RF identifier, described damper actuator and described alarm.
Preferably,
Described terminal board handling article is four axle flapping articulation robots；
Described four axle flapping articulation robots are for changing into, from horizontal positioned state, the state of being disposed vertically by chopper.
Preferably,
Described verification parts of weighing include that terminal board clamping cylinder, terminal board lifting cylinder, defective terminal board carry gas
Cylinder, resistance to force transducer and defective terminal board buffer unit.
Preferably,
The screw installing component that described baling line includes being sequentially connected, fixing switch attachment member part, outer label print member,
Automatically bale packing parts and verification parts of weighing.
Preferably,
Described combined test stand includes row's integration test parts, rotating middle part platform and lower row's integration test parts；
Described upper row's integration test parts include the described high-current test parts set gradually, described performance test parts
And described voltage-withstand test parts；
Described lower row's integration test parts include the described high-current test parts set gradually, described performance test parts
And described voltage-withstand test parts.
The method of work of the chopper automatic assembly line that the present invention provides, for above-mentioned chopper automatic assembly line, bag
Include:
S1, by terminal board assembling mechanism mounting terminal box, and filled by operating mechanism, BCB Huo Cun mechanism, energy-stored spring
Fitting mechanism prepares material；
S2, mounted terminal board and material are delivered to BCB assemble mechanism by BCB ingredient sector, obtain assemblage
Material；
S3, described assembly material is delivered to breaking-in mechanism for contacting, and carries out break-in test；
S4, the described assembly material tested by break-in is delivered to arc-extinguish chamber installing mechanism, and by arc-extinguish chamber fitting machine
Structure installs arc-extinguish chamber；
S5, the assembly material installing arc-extinguish chamber is delivered to adnexa ingredient sector, and carries together with adnexa dispensing
Assemble to adnexa assemble mechanism；
S6, the assembly material completing adnexa assembling is delivered to visual inspection station mechanism carries out visual inspection；
S7, the assembly material completing visual inspection operation is delivered to combined test stand carry out high-current test, performance test and
Voltage-withstand test, and the assembly material passed through of test is delivered to laser marking machine carries out mark；
S8, mark is completed after assembly material be delivered to panel-mounted mechanism and carry out panel installation；
S9, the chopper installing panel is carried out vision-based detection；
S10, the chopper installing panel is carried out quality testing；
S11, chopper is packed.
Preferably,
Described terminal board assembling mechanism mounting terminal box includes:
Dispensing also completes moving contact installation；
Carry out terminal board assembling and be delivered to product line；
Described terminal board is weighed verification, and the terminal board that verification of weighing is passed through is delivered to successively mechanism for sorting,
Buffer area and discharging mechanism.
Preferably,
Described step S3 includes:
Whether detection on/off switch test equipment is in idle condition, if starting break-in test, is otherwise carried by chopper
To buffer area；
Perform 40 break-in test machine divide-shut brake stroke tests；
Perform separating brake stick force to test 5 seconds；
Perform divide-shut brake half axial force test and visual test 5 seconds；
The chopper of test passes is delivered to arc-extinguish chamber installing mechanism, and underproof chopper is delivered to described conjunction
Separating brake test equipment is reprocessed.
Chopper automatic assembly line and method of work thereof that the present invention provides have the advantage that
1, being capable of the automatic production of chopper, on the one hand this can improve production efficiency, on the other hand be capable of
Resource is planned as a whole, and improves resource utilization；
2, each link that chopper produces can be carried out unified monitoring, reduce the defect rate that chopper produces；
3, original each equipment compared by chopper automatic assembly line, it is possible to reduces and takes up an area requirement.
Accompanying drawing explanation
For the technical scheme being illustrated more clearly that in the embodiment of the present invention, in embodiment being described below required for make
Accompanying drawing be briefly described, it should be apparent that, below describe in accompanying drawing be only some embodiments of the present invention, for
From the point of view of those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other according to these accompanying drawings
Accompanying drawing.
Fig. 1 is the perspective view of chopper automatic assembly line embodiment of the present invention；
Fig. 2 is the plan structure schematic diagram of chopper automatic assembly line embodiment of the present invention；
Fig. 3 is the perspective view of operating mechanism 1 in chopper automatic assembly line embodiment of the present invention；
Fig. 4 is the plan structure schematic diagram of operating mechanism 1 in chopper automatic assembly line embodiment of the present invention；
Fig. 5 is the perspective view of terminal board assembling mechanism 2 in chopper automatic assembly line embodiment of the present invention；
Fig. 6 is the plan structure schematic diagram of terminal board assembling mechanism 2 in chopper automatic assembly line embodiment of the present invention；
Fig. 7 is the structural representation of energy-stored spring assemble mechanism 4 in chopper automatic assembly line embodiment of the present invention；
Fig. 8 is the structural representation of BCB ingredient sector 5 in chopper automatic assembly line embodiment of the present invention；
Fig. 9 is the structural representation of adnexa assemble mechanism 7 in chopper automatic assembly line embodiment of the present invention；
Figure 10 is the structural representation of breaking-in mechanism for contacting 9 in chopper automatic assembly line embodiment of the present invention；
Figure 11 is the structural representation of arc-extinguish chamber installing mechanism 10 in chopper automatic assembly line embodiment of the present invention；
Figure 12 is the structural representation of chopper automatic assembly line embodiment intermediate package line 15 of the present invention；
Figure 13 is the flow chart of the method for work embodiment of chopper automatic assembly line of the present invention.
Detailed description of the invention
The invention discloses a kind of chopper automatic assembly line and method of work thereof, by by operating mechanism, terminal board group
Mounting mechanism, BCB Huo Cun mechanism, energy-stored spring assemble mechanism, BCB ingredient sector, adnexa ingredient sector, adnexa assemble mechanism, BCB
Assemble mechanism, breaking-in mechanism for contacting, arc-extinguish chamber installing mechanism, Quan Jian mechanism, vision-based detection mechanism, panel-mounted mechanism, laser marking
Machine, baling line, visual inspection station mechanism and combined test stand are integrated and the mode of same control, it is possible to realize the automatic raw of chopper
Produce.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear and detailed
Description, it is clear that described embodiment is only a part of embodiment rather than whole embodiment of the present invention.Based on this
Embodiment in invention, other realities all that those of ordinary skill in the art are obtained under not making creative work premise
Execute example, broadly fall into the scope of protection of the invention.Refer to Fig. 1 to Figure 12, for chopper automatic assembly line of the present invention, be divided into a left side
District, Zhong Qu and You Qu, including being positioned at operating mechanism 1 and the terminal board assembling mechanism 2 in described left district, being positioned at described Zhong Qu top
The BCB Huo Cun mechanism 3 set gradually from left to right and energy-stored spring assemble mechanism 4, it is positioned in the middle part of described middle district from left to right
The BCB ingredient sector 5, adnexa ingredient sector 6 and the adnexa assemble mechanism 7 that set gradually, be positioned at described Zhong Qu bottom from a left side to
BCB assemble mechanism 8 that the right side sets gradually, breaking-in mechanism for contacting 9, arc-extinguish chamber installing mechanism 10, Quan Jian mechanism 11, vision-based detection mechanism
12, panel-mounted mechanism 13 and laser marking machine 14, be positioned at described middle district lower portion baling line 15 and be positioned at described right district
The visual inspection station mechanism 16 set gradually from left to right and combined test stand 17；
Described operating mechanism 1 includes assembly or fitting table 101, qualified pipeline 102 and defective backflow pipeline 103；
Described terminal board assembling mechanism 2 includes some hydraulic lifting trolley platforms 201, the vision-based detection parts being sequentially connected
202, terminal board handling article 203, weigh verification parts 204 and transfer unit 205；
Described BCB Huo Cun mechanism 3 includes material shelf 301 and material display lamp 302, wherein said material display lamp 302
The state of material in indicating described material shelf 301；
Described energy-stored spring assemble mechanism 4 includes rack-mounted fixture 401, press-fits cylinder 402, pressure transducer
403 and safety door 404, wherein said press-fit cylinder 402 and be arranged on bottom described fixture 401, described pressure transducer 403 and institute
State safety door 404 and be arranged on described fixture top；
Described BCB ingredient sector 5 includes comprehensive conveyer belt 501 and laborsaving parts 502, wherein said comprehensive conveyer belt 501
For will be from described operating mechanism 1, described terminal board assembling mechanism 2, described BCB Huo Cun mechanism 3 and described energy-stored spring dress
The material of fitting mechanism 4 is delivered to described laborsaving parts 502, and material is delivered to described BCB assemble mechanism by described laborsaving parts 502
8；
Described breaking-in mechanism for contacting 9 includes the on/off switch test equipment 902 that vision sensor 901 and Liang Tai is arranged in parallel, wherein
Vision sensor 901 is for detecting the state of described on/off switch test equipment 902；
Described arc-extinguish chamber installing mechanism 10 includes contact gap trimming part 1001 and arc-extinguish chamber build-up member 1002；
Described adnexa ingredient sector 6, is connected with described arc-extinguish chamber installing mechanism 10, and receives the thing installing arc-extinguish chamber
Material；
Described adnexa assemble mechanism 7 includes some horizontally arranged assemblers 701, is provided with bottom described assembler 701
Place the locating slot 702 of copper tip, top is provided with adnexa material placement positioning groove 703, and middle part is provided with pallet 704；
Described visual inspection station mechanism 16 receives the material from described adnexa assemble mechanism 7, and is delivered to described comprehensive survey
Test stand 17；
High-current test parts 1701 that described combined test stand 17 includes setting gradually, performance test parts 1702 and resistance to
Pressure test component 1703, for chopper carries out integration test, and is delivered to described laser by the chopper of test passes and beats
Marking machine 14；
Described panel-mounted mechanism 13 is for carrying out panel installation to the chopper from described laser marking machine 14；
Described vision-based detection mechanism 12 is for carrying out vision-based detection to the chopper from described panel-mounted mechanism 13；
Described Quan Jian mechanism 11 is for entirely examining the chopper from described vision-based detection mechanism 12, and will entirely examine conjunction
The chopper of lattice is delivered to described baling line 15 and carries out packaging process.
The chopper automatic assembly line of the present invention, during work, terminal board assembling mechanism 2 mounting terminal box, and by operation
Mechanism 1, BCB Huo Cun mechanism 3, energy-stored spring assemble mechanism 4 prepare material；Then BCB ingredient sector 5 is by mounted terminal board
And material is delivered to BCB assemble mechanism 8 and assembles；Then the breaking-in mechanism for contacting material to assembling carries out break-in test, and will
The material tested by break-in is delivered to arc-extinguish chamber installing mechanism 10, and is completed arc-extinguish chamber installation by arc-extinguish chamber installing mechanism 10；
Then the material installing arc-extinguish chamber is delivered to adnexa assemble mechanism 7 together with adnexa dispensing and fills by adnexa ingredient sector
Join；Visual inspection station mechanism 16 carries out visual inspection to the material completing adnexa assembling；Then combined test stand 17 is to completing visual inspection operation
Material carry out high-current test, performance test and voltage-withstand test, laser marking machine 14 carries out mark to the material that passes through of test,
And the material after mark being completed is delivered to panel-mounted mechanism 13 and carries out panel installation；Quan Jian mechanism 11 and vision-based detection mechanism
12 pairs of choppers installing panel carry out quality testing and vision-based detection successively；Chopper is finally wrapped by baling line 15
Dress, obtains chopper finished product.
Preferably,
Described vision-based detection parts 202 include Wireless RF identifier 2021, conveyer belt 2022, damper actuator 2023,
Industry high definition camera 2024 and alarm 2025；
Described Wireless RF identifier 2021 is for reading the information of terminal board；
Described damper actuator 2023 is arranged on conveyer belt 2022, for being blocked by underproof terminal board；
Described industry high definition camera 2024 and described Wireless RF identifier 2021, described damper actuator 2023 and described
Alarm 2025 is connected.
When terminal board assembling mechanism 2 works, terminal board is assembled required material liter by some hydraulic lifting trolley platforms 201
Rise, and complete moving contact pre-installation, moving contact installation and terminal board assembling；Then vision detection part 202 detection assembles
Whether terminal board meets the requirements, and is blocked by undesirable terminal board；Then terminal board handling article 203 will meet the requirements
Terminal board be carried to transfer unit 205；Then terminal board is weighed by the verification parts 204 of weighing on transfer unit 205
Test, and BCB ingredient sector 5 will be delivered to by the terminal board of test of weighing.When above-mentioned vision-based detection parts 202 work,
Wireless RF identifier 2021 reads terminal board information, then the terminal board information read is clapped with industry high definition camera 2024
Take the photograph information contrast, then contrast being judged, underproof terminal board utilizes damper actuator 2023 to block and passes through alarm 2025
Send warning.Above-mentioned industry high definition camera 2024 photographing information mainly includes whether the moving contact in terminal board installs, absolutely
Whether embolium is installed and terminal board model whether coupling etc..
Preferably,
Described terminal board handling article 203 is four axle flapping articulation robots；
Described four axle flapping articulation robots are for changing into, from horizontal positioned state, the state of being disposed vertically by chopper.
Preferably,
Described verification parts 204 of weighing include that terminal board clamping cylinder, terminal board lifting cylinder, defective terminal board are carried
Cylinder, resistance to force transducer and defective terminal board buffer unit.
Preferably,
Described baling line 15 includes the screw installing component 1501 being sequentially connected, fixing switch attachment member part 1502, external standard
Sign print member 1503, automatically bale packing parts 1504 and verification parts 1505 of weighing.
In the embodiment of the present invention, baling line 15 separates with main line body, uses hoist, and switch is winched to packaging from main line body
Line 15, this line uses 3 double-speed chains；The overall length of above-mentioned baling line 15 can be 11m, by the power lines of two sections and one section of unpowered line
Composition, one section is 6m double-speed chain, and one section is 4m double-speed chain, and a 1m hammers screw desk into shape；During work, screw installing component 1501 is first
First carry out screw installation, then by fixing switch attachment member part 1502, fixing switch is installed on-board the circuit breaker, outer label
Print member 1503 carries out label printing to chopper, and chopper is packed by the last parts 1504 of bale packing automatically, and carries
To weighing, verification parts 1505 carry out test of weighing.
Preferably,
Described combined test stand 17 includes row's integration test parts, rotating middle part platform and lower row's integration test parts；
Described upper row's integration test parts include the described high-current test parts set gradually, described performance test parts
And described voltage-withstand test parts；
Described lower row's integration test parts include the described high-current test parts set gradually, described performance test parts
And described voltage-withstand test parts.
By operating mechanism 1, terminal board assembling mechanism 2, BCB Huo Cun mechanism 3, energy-stored spring assemble mechanism 4, BCB are joined
Material mechanism 5, adnexa ingredient sector 6, adnexa assemble mechanism 7, BCB assemble mechanism 8, breaking-in mechanism for contacting 9, arc-extinguish chamber installing mechanism 10,
Quan Jian mechanism 11, vision-based detection mechanism 12, panel-mounted mechanism 13, laser marking machine 14, baling line 15, visual inspection station mechanism 16
Integrating 17 and the mode of same control with combined test stand, the chopper automatic assembly line of the present invention is capable of oneself of chopper
Dynamic production.
The chopper automatic assembly line that the present invention provides has the advantage that the automatic production realizing chopper, this
On the one hand can improve production efficiency, on the other hand be capable of resource and plan as a whole, improve resource utilization；Can be raw to chopper
The each link produced carries out unified monitoring, reduces the defect rate that chopper produces；Original each equipment compared by chopper automatic assembly line,
Occupation of land requirement can be reduced.
It is described above chopper automatic assembly line embodiment of the present invention, below to chopper automatic assembly line of the present invention
Method of work embodiment is described in detail, it should be noted that the method for work of chopper automatic assembly line of the present invention is equal
In above-mentioned chopper automatic assembly line, refer to Figure 13, the method for work of chopper automatic assembly line of the present invention, be used for
Above-mentioned chopper automatic assembly line, including:
S1, by terminal board assembling mechanism mounting terminal box, and filled by operating mechanism, BCB Huo Cun mechanism, energy-stored spring
Fitting mechanism prepares material；
It should be noted that the chopper automatic assembly line of the present invention can carry out the standard of material according to the model of chopper
Standby, concrete, the creation data of chopper can be sent or be input on chopper automatic assembly line, then chopper by user
Automatic assembly line can perform material set-up procedure according to creation data.
S2, mounted terminal board and material are delivered to BCB assemble mechanism by BCB ingredient sector, obtain assemblage
Material；
After material is ready to, the assembly process of material can be performed.
S3, described assembly material is delivered to breaking-in mechanism for contacting, and carries out break-in test；
S4, the described assembly material tested by break-in is delivered to arc-extinguish chamber installing mechanism, and by arc-extinguish chamber fitting machine
Structure installs arc-extinguish chamber；
S5, the assembly material installing arc-extinguish chamber is delivered to adnexa ingredient sector, and carries together with adnexa dispensing
Assemble to adnexa assemble mechanism；
S6, the assembly material completing adnexa assembling is delivered to visual inspection station mechanism carries out visual inspection；
S7, the assembly material completing visual inspection operation is delivered to combined test stand carry out high-current test, performance test and
Voltage-withstand test, and the assembly material passed through of test is delivered to laser marking machine carries out mark；
S8, mark is completed after assembly material be delivered to panel-mounted mechanism and carry out panel installation；
S9, the chopper installing panel is carried out vision-based detection；
Chopper installs panel, can be completed vision-based detection by vision sensor, and can realize according to testing result
Automatically process, such as, will detect problematic direct return and process.
S10, the chopper installing panel is carried out quality testing；
S11, chopper is packed.
Preferably,
Described terminal board assembling mechanism mounting terminal box includes:
Dispensing also completes moving contact installation；
Carry out terminal board assembling and be delivered to product line；
Described terminal board is weighed verification, and the terminal board that verification of weighing is passed through is delivered to successively mechanism for sorting,
Buffer area and discharging mechanism.
Preferably,
Described step S3 includes:
Whether detection on/off switch test equipment is in idle condition, if starting break-in test, is otherwise carried by chopper
To buffer area；
Perform 40 break-in test machine divide-shut brake stroke tests；
Perform separating brake stick force to test 5 seconds；
Perform divide-shut brake half axial force test and visual test 5 seconds；
The chopper of test passes is delivered to arc-extinguish chamber installing mechanism, and underproof chopper is delivered to described conjunction
Separating brake test equipment is reprocessed.
The method of work of the chopper automatic assembly line that the present invention provides has the advantage that
1, being capable of the automatic production of chopper, on the one hand this can improve production efficiency, on the other hand be capable of
Resource is planned as a whole, and improves resource utilization；
2, each link that chopper produces can be carried out unified monitoring, reduce the defect rate that chopper produces；
3, original each equipment compared by chopper automatic assembly line, it is possible to reduces and takes up an area requirement.
One of ordinary skill in the art will appreciate that all or part of step realizing in above-described embodiment method is permissible
Instructing relevant hardware by program to complete, described program can be stored in a kind of computer-readable recording medium, on
Stating the storage medium mentioned can be read only memory, disk or CD etc..
Above chopper automatic assembly line provided by the present invention and method of work thereof are described in detail, for this
The those skilled in the art in field, according to the thought of the embodiment of the present invention, the most all have and change
In place of change, in sum, this specification content should not be construed as limitation of the present invention.
Claims (9)
1. a chopper automatic assembly line, is divided into Zuo Qu, Zhong Qu and You Qu, it is characterised in that include being positioned at described left district
Operating mechanism and terminal board assembling mechanism, the BCB Huo Cun mechanism set gradually from left to right being positioned at described Zhong Qu top and storage
Can spring assembly machine structure, be positioned at the BCB ingredient sector set gradually from left to right in the middle part of described middle district, adnexa ingredient sector and
Adnexa assemble mechanism, it is positioned at the BCB assemble mechanism set gradually from left to right of described Zhong Qu bottom, breaking-in mechanism for contacting, arc-extinguish chamber
Installing mechanism, Quan Jian mechanism, vision-based detection mechanism, panel-mounted mechanism and laser marking machine, it is positioned at described middle district lower portion
Baling line and be positioned at visual inspection station mechanism and the combined test stand that described right district sets gradually from left to right；
Described operating mechanism includes assembly or fitting table, qualified pipeline and defective backflow pipeline；
Some hydraulic lifting trolley platforms that described terminal board assembling mechanism includes being sequentially connected, vision-based detection parts, terminal board
Handling article, weigh verification parts and transfer unit；
Described BCB Huo Cun mechanism includes that material shelf and material display lamp, wherein said material display lamp are used for indicating described thing
The state of material in glassware frame；
Described energy-stored spring assemble mechanism includes rack-mounted fixture, press-fits cylinder, pressure transducer and safety door, its
Described in press-fit cylinder and be arranged on described clamp base, described pressure transducer and described safety door and be arranged on described fixture
Portion；
Described BCB ingredient sector includes comprehensive conveyer belt and laborsaving parts, wherein said the most used for conveyer belt in will be from described
The material of operating mechanism, described terminal board assembling mechanism, described BCB Huo Cun mechanism and described energy-stored spring assemble mechanism is delivered to
Described laborsaving parts, material is delivered to described BCB assemble mechanism by described laborsaving parts；
Described breaking-in mechanism for contacting includes the on/off switch test equipment that vision sensor and Liang Tai are arranged in parallel, and wherein vision sensor is used
In the state detecting described on/off switch test equipment；
Described arc-extinguish chamber installing mechanism includes contact gap trimming part and arc-extinguish chamber build-up member；
Described adnexa ingredient sector, is connected with described arc-extinguish chamber installing mechanism, and receives the material installing arc-extinguish chamber；
Described adnexa assemble mechanism includes some horizontally arranged assemblers, is provided with and places copper tip bottom described assembler
Locating slot, top are provided with adnexa material placement positioning groove, and middle part is provided with pallet；
Described visual inspection station mechanism receives the material from described adnexa assemble mechanism, and is delivered to described combined test stand；
Described combined test stand includes high-current test parts, performance test parts and the voltage-withstand test parts set gradually, and uses
In chopper being carried out integration test, and the chopper of test passes is delivered to described laser marking machine；
Described panel-mounted mechanism is for carrying out panel installation to the chopper from described laser marking machine；
Described vision-based detection mechanism is for carrying out vision-based detection to the chopper from described panel-mounted mechanism；
Described Quan Jian mechanism is for entirely examining the chopper from described vision-based detection mechanism, and will entirely examine qualified open circuit
Device is delivered to described baling line and carries out packaging process.
Chopper automatic assembly line the most according to claim 1, it is characterised in that described vision-based detection parts include wireless
RF Reader, conveyer belt, damper actuator, industry high definition camera and alarm；
Described Wireless RF identifier is for reading the information of terminal board；
Described damper actuator is arranged on the conveyor belt, for being blocked by underproof terminal board；
Described industry high definition camera is connected with described Wireless RF identifier, described damper actuator and described alarm.
Chopper automatic assembly line the most according to claim 1, it is characterised in that described terminal board handling article is four axles
Flapping articulation robot；
Described four axle flapping articulation robots are for changing into, from horizontal positioned state, the state of being disposed vertically by chopper.
Chopper automatic assembly line the most according to claim 1, it is characterised in that described in weigh verification parts include terminal
Box clamping cylinder, terminal board lifting cylinder, defective terminal board carrying cylinder, resistance to force transducer and defective terminal board caching
Portion.
Chopper automatic assembly line the most according to any one of claim 1 to 4, it is characterised in that described baling line bag
Include the screw installing component being sequentially connected, fixing switch attachment member part, outer label print member, automatically bale packing parts and school of weighing
Test parts.
Chopper automatic assembly line the most according to any one of claim 1 to 4, it is characterised in that described integration test
Platform includes row's integration test parts, rotating middle part platform and lower row's integration test parts；
Described upper row's integration test parts include the described high-current test parts set gradually, described performance test parts and institute
State voltage-withstand test parts；
Described lower row's integration test parts include the described high-current test parts set gradually, described performance test parts and institute
State voltage-withstand test parts.
7. a method of work for chopper automatic assembly line, automatic for the chopper according to any one of claim 1 to 6
Production line, it is characterised in that including:
S1, by terminal board assembling mechanism mounting terminal box, and by operating mechanism, BCB Huo Cun mechanism, energy-stored spring assembly machine
Structure prepares material；
S2, mounted terminal board and material are delivered to BCB assemble mechanism by BCB ingredient sector, obtain assembly material；
S3, described assembly material is delivered to breaking-in mechanism for contacting, and carries out break-in test；
S4, the described assembly material tested by break-in is delivered to arc-extinguish chamber installing mechanism, and is pacified by arc-extinguish chamber installing mechanism
Dress arc-extinguish chamber；
S5, the assembly material installing arc-extinguish chamber is delivered to adnexa ingredient sector, and is delivered to attached together with adnexa dispensing
Part assemble mechanism assembles；
S6, the assembly material completing adnexa assembling is delivered to visual inspection station mechanism carries out visual inspection；
S7, the assembly material completing visual inspection operation is delivered to combined test stand carries out high-current test, performance test and pressure
Test, and the assembly material passed through of test is delivered to laser marking machine carries out mark；
S8, mark is completed after assembly material be delivered to panel-mounted mechanism and carry out panel installation；
S9, the chopper installing panel is carried out vision-based detection；
S10, the chopper installing panel is carried out quality testing；
S11, chopper is packed.
The method of work of chopper automatic assembly line the most according to claim 7, it is characterised in that described terminal board assembles
Mechanism's mounting terminal box includes:
Dispensing also completes moving contact installation；
Carry out terminal board assembling and be delivered to product line；
Described terminal board is weighed verification, and the terminal board that verification of weighing is passed through is delivered to mechanism for sorting, caching successively
District and discharging mechanism.
The method of work of chopper automatic assembly line the most according to claim 7, it is characterised in that described step S3 bag
Include:
Whether detection on/off switch test equipment is in idle condition, if starting break-in test, otherwise is delivered to delay by chopper
Deposit district；
Perform 40 break-in test machine divide-shut brake stroke tests；
Perform separating brake stick force to test 5 seconds；
Perform divide-shut brake half axial force test and visual test 5 seconds；
The chopper of test passes is delivered to arc-extinguish chamber installing mechanism, and underproof chopper is delivered to described on/off switch
Test equipment is reprocessed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610790745.1A CN106252165B (en) | 2016-08-31 | 2016-08-31 | A kind of breaker automatic assembly line and its method of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610790745.1A CN106252165B (en) | 2016-08-31 | 2016-08-31 | A kind of breaker automatic assembly line and its method of work |
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| CN106252165A true CN106252165A (en) | 2016-12-21 |
| CN106252165B CN106252165B (en) | 2018-06-19 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610790745.1A Expired - Fee Related CN106252165B (en) | 2016-08-31 | 2016-08-31 | A kind of breaker automatic assembly line and its method of work |
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Effective date of registration: 20190404 Address after: 529000 Second Floor of Six Workshops 168 Gaoxin West Road, Jianghai District, Jiangmen City, Guangdong Province Co-patentee after: ZHONGSHAN BODAO INDUSTRIAL AUTOMATION EQUIPMENT CO.,LTD. Patentee after: JIANGMEN BODAO INDUSTRIAL AUTOMATION EQUIPMENT CO.,LTD. Address before: 528400 Four Card Shop No. 12 Cuiyuan Street, East District, Zhongshan City, Guangdong Province Patentee before: ZHONGSHAN BODAO INDUSTRIAL AUTOMATION EQUIPMENT CO.,LTD. |
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