CN106245216A - A kind of production method of Herba Pileae Scriptae fiber raschel blanket - Google Patents
A kind of production method of Herba Pileae Scriptae fiber raschel blanket Download PDFInfo
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- CN106245216A CN106245216A CN201610683941.9A CN201610683941A CN106245216A CN 106245216 A CN106245216 A CN 106245216A CN 201610683941 A CN201610683941 A CN 201610683941A CN 106245216 A CN106245216 A CN 106245216A
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- herba pileae
- pileae scriptae
- raschel blanket
- fiber raschel
- scriptae fiber
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/04—Successively applying two or more different solvent-based treating materials
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/51—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof
- D06M11/55—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with sulfur, selenium, tellurium, polonium or compounds thereof with sulfur trioxide; with sulfuric acid or thiosulfuric acid or their salts
- D06M11/56—Sulfates or thiosulfates other than of elements of Groups 3 or 13 of the Periodic System
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/77—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
- D06M11/79—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
- D06P3/8228—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using one kind of dye
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
- D06P3/8228—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using one kind of dye
- D06P3/8233—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using one kind of dye using dispersed dyes
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/04—After-treatment with organic compounds
- D06P5/08—After-treatment with organic compounds macromolecular
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
- D06P5/10—After-treatment with compounds containing metal
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
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- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The present invention relates to woollen blanket preparation field, disclose the production method of a kind of Herba Pileae Scriptae fiber raschel blanket, including: 1), weaving: to plush yarn and wire gauze successively warping, weave, cut open floss, prepare Herba Pileae Scriptae fiber raschel blanket semi-finished product;2), prefinishing: by fabric sizing, bristle, hot light, clot;3), dyeing and finishing: by textile dyeing, then to its reduction cleaning, be then passed through acetum and neutralize, wash out cylinder, drying, steaming and color fixing, flexible smooth process, the most again dry;4), Final finishing: fabric drying sizing, front hot light, front bristle, front are scalded cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side scald cut, cutting stitching;5), product inspection, packaging warehouse-in.The Herba Pileae Scriptae fiber raschel blanket fine hair of the present invention is submissive, stand upright, good springiness, fabric skin-friendly, moisture absorption and desorption property, good permeability, and has the feature of antibiotic health care, environmental protection.
Description
Technical field
The present invention relates to woollen blanket preparation field, particularly relate to the production method of a kind of Herba Pileae Scriptae fiber raschel blanket.
Background technology
Along with the raising of people's material and culture level, the requirement of textile is also being improved, is not requiring nothing more than warming, beautiful by people
See, and more focus on comfortableness and functional.Functional textile becomes one of following developing trend of textile industry, will be with
Fine count fiber textile, non-woven fabrics, composite, ep-type material etc. collectively form the big tendency of following textile.Section now
The exploitation developing into functional textile of skill provides guarantee, the most also for textile enterprise's development and product restructuring, rises
To bigger facilitation the added value that improves textile.Study and produce the ecological and healthy function that is beneficial to man
Property textile product, have become as the world today development trend.
In general, the functionalization of textile is mainly realized by two approach: one is the functional treatment by fabric
Realizing, this is also the main path of current functional textile exploitation;Two is the functionalization of textile fabric.Along with science and technology
Development and the gradually enhancing of people's environmental protection consciousness, the limitation of fabric functional Final finishing processing method is increasingly subject to people
Concern, do not only exist the durability of function, the comfortableness of use and safety by the method functional product of obtaining of processing
Defect in terms of property, and inevitable to environment in arranging the course of processing.Merit is processed by functional fiber
Energy property textile then can overcome many drawbacks of fabric functional Final finishing, is the development trend obtaining functional textile.
Hosiery industry, under the leading of new and high technology, is actively adjusted the product mix, and payes attention to new raw material and the exploitation of new product,
Particularly fibre in differentiation and the exploitation of functional fiber kind, greatly promote the development of hosiery industry.At Rachael blanket
Field, along with exploitation and utilization and the progress of technology of novel material, the most constantly widens its product scope.Except conventional
Outside Rachael blanket, develop high in technological content Rachael blanket and become an important developing direction.The each big authority in the world spins
The research of loom structure shows, the development trend in textile product field is to pursue comfortableization and multifunction.
Present consumer does not require nothing more than Rachael blanket and has warmth retention property, has that matte is plentiful, soft comfortable, plain height
Expensive, slim and graceful feel style and fabric good permeability, moisture absorption and desorption property are good, and have antibiotic health care, green ring to woollen blanket
The multifunctionalities such as guarantor have had demand.But on market, Rachael blanket, typically based on acrylon and terylene woollen blanket, also has at home
Least a portion of cotton and Pilus Caprae seu Ovis Rachael blanket, quality scale is relatively low or expensive, it is impossible to meets the market demand, therefore develops
Disclosure satisfy that the Rachael blanket of consumer demand becomes a kind of trend.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides the production method of a kind of Herba Pileae Scriptae fiber raschel blanket.
The Herba Pileae Scriptae fiber raschel blanket of the present invention has that fine hair is submissive, stands upright, good springiness, fabric skin-friendly, moisture absorption and desorption property, thoroughly
The advantage that gas is good, additionally has the feature such as antibiotic health care, environmental protection.
The concrete technical scheme of the present invention is: the production method of a kind of Herba Pileae Scriptae fiber raschel blanket, fine with Herba Pileae Scriptae
Dimension long filament, as plush yarn raw material, using polyester drawn yarns as wire gauze raw material, comprises the steps:
1), weaving: on tricot machine, plush yarn and wire gauze are successively carried out warping, weaves, cut open floss, prepare Herba Pileae Scriptae fiber and draw house
That woollen blanket semi-finished product.
2), prefinishing: carry out described Herba Pileae Scriptae fiber raschel blanket semi-finished product shaping, bristle, hot light, clot.
3), dyeing and finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are positioned in dyeing liquor and dye,
Then with reduction cleaning liquid, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing are carried out reduction cleaning, after reduction cleaning first
Neutralize by peracetic acid solution, wash out cylinder, drying, steaming and color fixing, after steaming and color fixing, use flexible smooth agent fine to Herba Pileae Scriptae
Dimension Rachael blanket semi-finished product carry out flexible smooth process, the most again dry.
4), Final finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing and finishing carry out drying and shaping successively, front is scalded
Light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front boiling hot are cut, the back side
Scald cut, cutting sew up, obtain Herba Pileae Scriptae fiber raschel blanket finished product.
5), product inspection, packaging warehouse-in.
The inventive method is according to the feature of Herba Pileae Scriptae fiber filament, in conjunction with the performance of HDR5DPLM30 raschel machine,
Design the upper machine tissue meeting its characteristic.Prefinishing technique is formulated according to Herba Pileae Scriptae fiber filament performance;White to cut open after floss
Grey cloth first carries out pre-setting and hot light and processes, and makes the carpet surface fine hair crimpness before dyeing reduce, pieces dissipate pine be conducive to dyeing, soft
Supple-settlement and Final finishing processing.
The preparation method of described Herba Pileae Scriptae fiber filament is as follows: pass through after polyester slice, Herba Pileae Scriptae functional agglomerate being blended
Melt spinning machine carries out spinning, prepares Herba Pileae Scriptae fiber filament;Wherein said Herba Pileae Scriptae functional agglomerate accounts for Herba Pileae Scriptae fiber filament
The 8-12% of gross mass.
The present invention selects Herba Pileae Scriptae fiber to be natural material as Rachael blanket plush yarn, Herba Pileae Scriptae, has antibacterial disappearing
Scorching, effect of reducing swelling and alleviating pain, harmless, good to the affinity of skin.The present invention using use Herba Pileae Scriptae fiber as raw material,
This fiber is a kind of novel plants antimicrobial fiber.By organizational structure reasonable in design for this raw material, ingenious combination chaining, latitude substrate
Cloth raw material, by the research and development to key technologies such as warp knit weaving, prefinishing, printing and dyeing and Final finishing productions, thus improves
The quality of product and added value, make woollen blanket on the basis of holding is soft, fine and smooth, smooth, more have antibiotic health care, breathe freely and feel nice and cool
Feature.Product in use, along with the continuous CONTACT WITH FRICTION of human body skin Yu fiber, by the effective component in Herba Pileae Scriptae not
Disconnected release from fiber, and absorbed by human body, the successful development of this project meets the needs of Green Textiles, i.e. ensure that
The characteristic of the comfortable softness of Rachael blanket, more outstanding natural, green, healthy concept.
As preferably, tricot machine described in step 1) is HDR5DPLM30 type raschel machine, and braiding speed is 420r/
Min, L1 and L5 sley bar uses inlaid thread filling inlaid thread, L2 Yu L4 sley bar uses inlaid thread filling chaining, and L3 wool yarn sley bar uses through flat
Braiding, form of entrying is for completely to wear;Wherein, the specification of described Herba Pileae Scriptae fiber filament is 150D/72F, the specification of polyester drawn yarns
For 150D/36F.
As preferably, step 2) sizing time, Herba Pileae Scriptae fiber raschel blanket semi-finished product are at room temperature immersed treatment fluid
In, treatment fluid to 50 DEG C, is then incubated 45min, after being cooled to room temperature with the speed of 3 DEG C/min with the ramp of 2 DEG C/min
Herba Pileae Scriptae fiber raschel blanket semi-finished product are taken out washing, containing following material in treatment fluid: sodium silicate 0.2g/L, Matrii Sulfas Exsiccatus
2g/L, aluminium silicate 0.22g/L, chitin 1.5g/L and penetrating agent 0.5g/L, bath raio 1:20.
As preferably, before carrying out dyeing and finishing, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are carried out pre-place
Reason: Herba Pileae Scriptae fiber raschel blanket semi-finished product submergence is carried out impregnation process, wherein Herba Pileae Scriptae fiber raschel in ethanol
Woollen blanket semi-finished product are 1:(2-4 with the mass ratio of ethanol), dip time is 20-40min.
Owing to fiber surface has one layer of oil film, therefore when dyeing, due to the obstruct of oil film, dyestuff not easily penetrate into into
Fibrous inside, causes Color poor.And before dyeing, fabric is carried out in ethanol impregnation process, it is possible to dissolve part oil
Film so that it is lower thickness, it is simple to dyestuff penetration enters fibrous inside, increases color fastness.However it is necessary that control dip time and second
Alcohol consumption, it is to avoid oil film excessive dissolution and cause fibre-fibre friction, finally affect glossiness and the smoothness of fiber surface.
As preferably, when step 3) dyes, high-temperature and high pressure dyeing process is selected to dye: to prepare dying easily at normal temperatures
Liquid, the pH of described dye liquor controls at 5.6-6.8;Then Herba Pileae Scriptae fiber raschel blanket semi-finished product are immersed in dye liquor, grass
Corallium Japonicum Kishinouye fiber raschel blanket semi-finished product are 1:10 with the mass ratio of dye liquor;Then dye liquor is carried out heat temperature raising: first will dye
Liquid is warming up to 90 DEG C with the speed of 1.5 DEG C/min, then with the speed of 1 DEG C/min, dye liquor is warming up to 125-135 DEG C, finally solid
Color 60min;Dye wherein uses during dark product Palanilp nonionic dye;Mibct is used during dye light-coloured prods
Keton polyester dispersion dyestuff.
In the present invention, according to Herba Pileae Scriptae fiber morphosis, aggregated structure, physical and mechanical properties, to chemical drugs
The performances such as the sensitivity of agent, fibrillation formulate suitable dyeing and finishing technology.Herba Pileae Scriptae fiber is a kind of polyester-based fibers, and molten point is relatively
Low, non-refractory, especially sensitive to alkali, it is easy to hydrolysis damage;In acid bath, fiber also can occur significantly to hydrolyze damage
Wound, in order to ensure affinity, dye-uptake, dyeing speed and the level-dyeing property of Herba Pileae Scriptae fiber La Er woollen blanket, has selected low temperature, nothing
Alkali, the Colour Difference condition of low acid;In dye during dark color, select PalanilP nonionic dye;During dye light-coloured prods, select
Mibct keton polyester dispersion dyestuff, is dyeed by SYC-300 high-temperature pressure dyeing, it is possible to reduce environmental pollution.
As preferably, reduction cleaning liquid described in step 3) includes the synthesis detergent of 1.5-2.5g/L, 1.0-1.5g/L
Tea saponin, the sodium alginate of 10-15g/L Sargassum powder and 1.0-2.0g/L and water, bath raio 1:25, temperature 50-55 DEG C, clean
Time 25-35min;During the dark product of dye, described reduction cleaning liquid also includes the sodium carbonate of 1-2g/L, the sodium hydrosulfite of 2g/L, 5-
The tea polyphenols of 10g/L and the nano titanium oxide of 0.3-0.5g/L;After reduction cleaning, the concentration of acetum used is 0.5wt%;
When flexible smooth processes, carry out arranging the 2-3 second to fabric with flexible smooth agent;Described flexible smooth agent includes lecithin, puts down
Lubrication prescription, tween 80 and water, the weight of wherein said lecithin is the 2.5-3% of water weight, and the weight of smooth agent is the 1.5-of water weight
2%, the weight of tween is the 0.5-1% of water weight.
In the present invention, owing to Herba Pileae Scriptae fiber is the most alkaline-resisting, low-temperature neutral bath time at softness, is used to process, in reduction cleaning
During soft treatment, after cleanout fluid cleans, softness is smooth, gloss is beautiful to make Herba Pileae Scriptae fiber raschel blanket have, also
Adding Sargassum powder in former cleanout fluid is to make it form a tunic to protect woollen blanket at carpeted surface, having anti-oxidation merit
Energy;Tea saponin is a kind of nonionic surfactant, therefore, it is possible to use as abluent, tea saponin is clear with common simultaneously
Lotion is compared, and has preferable stability, it is possible to give full play to the surface activity of himself in the water environment of various hardness.This
Outer tea saponin also has certain color fixative blast, increases the effect of color fastness, when after Woollen blanket printing fixation fiber, it is possible to promote
Its outward appearance vividness.Na is added when dye is dark3CO3And sodium hydrosulfite, more effectively remove the loose colour of fiber surface;Add tea polyphenols
With nano titanium oxide, then it is to improve the anti-oxidation function of woollen blanket and anti-microbial property.
Lecithin is oily matter, has good lubricant effect, it is possible to absorbed by fiber, thus promotes the toughness of fiber
And feel so that the fine hair of woollen blanket has good anti-pressure ability.In addition lecithin is harmless to health, for green material.Tell
Temperature has good emulsification, also is able to increase the dissolubility of lecithin simultaneously.
As preferably, described lecithin is through modification: mixed with the lactic acid solution that concentration is 50-60wt% by lecithin
Closing the stirring of uniform post-heating, wherein said lecithin is 100:(4-6 with the mass ratio of lactic acid solution), heating-up temperature is 70-80
DEG C, heat time heating time 40-60min;Being gradually added into quality to reactant liquor during heated and stirred is described lecithin 20-25%
Concentration is the hydrogen peroxide solution of 30wt%;To reactant liquor dropping sodium hydroxide solution to neutral, the most very after heated and stirred terminates
Empty dried prepared hydroxylating modified lecithin.
The mobility of common lecithin is poor, and viscosity is higher, is unfavorable for being absorbed by fiber and in fiber surface film forming,
The mobility of modified lecithin is therefore greatly increased, and is easier to be absorbed and in fiber surface film forming by fiber.
As preferably, in step 4) Final finishing, drying and shaping uses FIR4 drying and setting machine, inverse hair to enter machine, patent door width
158-162cm, temperature 110-120 DEG C, speed 17-20m/min of shaping;Bristle uses the double roller brushing machine of MB211E type, speed 3-
4m/min, enters machine along hair, and bristle spaces 2.5mm;Hot light uses SME473H type list roller secondary to scald shearing machine, hot light temperature 120-130
DEG C, speed 7-10m/min;Scalding to cut uses MB322E type high-speed and high-efficiency to scald shearing machine, enters Herba Pileae Scriptae fiber raschel blanket front
Row scalds to be cut, temperature 120-130 DEG C, speed 8-10m/min;Fluffing uses ME331E raising machine, to Herba Pileae Scriptae fiber raschel hair
Blanket reverse side fluffs, speed 8-10m/min.
As preferably, the preparation method of described Herba Pileae Scriptae functional agglomerate is as follows: takes bamboo powder and adds to its 8-12 times of quality
The sodium hydroxide solution that concentration is 8-12wt% in, after being uniformly dispersed, heating under reduced pressure to 110-130 DEG C, insulation discongest 6-8h;
It is filtrated to get bamboo powder after discongesting, then bamboo powder is added to the ethanol solution that concentration is 70-80wt% of its 8-12 times of quality, add
Heat is incubated 3-5h after 80-90 DEG C, again filters, adds water insoluble matter and pull an oar, and making beating to slurry beating degree is 14-
16 ° of SR, then carry out defibrination, and defibrination is 18-22 ° of SR to slurry beating degree, wash and obtain after distillation of reducing pressure after making beating
Cellulose;Cellulose is added to the ionic liquid of its 18-22 times of quality, obtains cellulose solution;By cellulose solution-
Freeze 1-2 days in a low temperature of 18 DEG C to-22 DEG C, then take out frost thing, thaw with flowing water, prepare cellulose aquagel, then use
Dehydrated alcohol carries out solvent displacement, after being then passed through vacuum drying and grinding, prepares cellulose aerogels granule;By cellulose gas
Gel particle impregnated in and carries out saturated absorption in Herba Pileae Scriptae extracting solution, takes out after absorption;The fibre of Herba Pileae Scriptae extracting solution will be adsorbed with
Dimension element aerogel particle, acrylic acid, Polyethylene Glycol, Ammonium persulfate. and water 1-3:1:1:0.02:15-25 in mass ratio mixing, stir
Mix uniform post-heating to 50-60 DEG C, insulated and stirred reaction 4-6h, it is cooled to room temperature after reaction, obtains viscous liquid, through overdrying
Dry and grind after, prepare Herba Pileae Scriptae functional agglomerate.
Common Herba Pileae Scriptae fiber be by spinning after fiber impregnation process in Herba Pileae Scriptae extracting solution, thus prepare grass coral
Coral fiber, but the Herba Pileae Scriptae fiber prepared in this way can gradually drop after repeatedly washing.The Herba Pileae Scriptae of the present invention
Fiber is that Herba Pileae Scriptae functional agglomerate and polyester slice are together carried out melt spinning.Wherein, the preparation of Herba Pileae Scriptae functional agglomerate
Cheng Zhong, first prepares cellulose, and cellulolytic activity prepared by the inventive method is high, easily cross-links.Cellulose is made cellulose gas
After gel particle, Herba Pileae Scriptae extracting solution is carried out dipping absorption, anti-with acrylic acid, Polyethylene Glycol, Ammonium persulfate. and water the most again
Herba Pileae Scriptae functional agglomerate should be prepared.This Herba Pileae Scriptae functional agglomerate, as carrier, has good adsorptivity to Herba Pileae Scriptae extracting solution
And slow-release function.Additionally, due to the cellulose aerogels containing bigger serface in this Herba Pileae Scriptae functional agglomerate, also there is suction
Moisture releasing performance, the advantage of good permeability.
As preferably, the preparation method of described Herba Pileae Scriptae extracting solution is: takes clean Herba Pileae Scriptae leaf and pulls an oar it,
Prepare Herba Pileae Scriptae serosity, described Herba Pileae Scriptae serosity is joined in the ethanol solution that concentration is 70-80wt% and carries out Microwave-assisted Extraction
Take, filter after extraction and prepare Herba Pileae Scriptae extracting solution, wherein Herba Pileae Scriptae serosity and the mass ratio 1:(12-16 of ethanol solution), microwave
Extract power 650-750W, extraction time 3-5min, Extracting temperature 65-75 DEG C.
It is compared with the prior art, the invention has the beneficial effects as follows: the Herba Pileae Scriptae fiber raschel blanket of the present invention has floss
Hair color pool is good, submissive, stand upright, good springiness, fabric skin-friendly, moisture absorption and desorption property, the advantage of good permeability and antibiotic health care, green
The feature that colour circle is protected.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described.
Embodiment 1
The production method of a kind of Herba Pileae Scriptae fiber raschel blanket, using Herba Pileae Scriptae fiber filament as plush yarn raw material, with terylene
Drafting silk, as wire gauze raw material, comprises the steps:
1), weaving: on tricot machine, plush yarn and wire gauze are successively carried out warping, weaves, cut open floss, prepare Herba Pileae Scriptae fiber and draw house
That woollen blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, braiding speed be 420r/min, L1 with
L5 sley bar uses inlaid thread filling inlaid thread, L2 Yu L4 sley bar uses inlaid thread filling chaining, and L3 wool yarn sley bar uses and knits through flat sennit, entrys
Form is for completely to wear;Wherein, the specification of described Herba Pileae Scriptae fiber filament is 150D/72F, and the specification of polyester drawn yarns is 150D/
36F。
2), prefinishing: carry out described Herba Pileae Scriptae fiber raschel blanket semi-finished product shaping, bristle, hot light, clot.Fixed
During type, at room temperature being immersed in treatment fluid by Herba Pileae Scriptae fiber raschel blanket semi-finished product, treatment fluid is with the speed liter of 2 DEG C/min
Temperature, to 50 DEG C, is then incubated 45min, is become by Herba Pileae Scriptae fiber raschel blanket half after being cooled to room temperature with the speed of 3 DEG C/min
Product take out washing, containing following material in treatment fluid: sodium silicate 0.2g/L, Matrii Sulfas Exsiccatus 2g/L, aluminium silicate 0.22g/L, chitin
1.5g/L and penetrating agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are positioned in dyeing liquor and dye,
Then with reduction cleaning liquid, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing are carried out reduction cleaning, after reduction cleaning first
Neutralize by peracetic acid solution, wash out cylinder, drying, steaming and color fixing, after steaming and color fixing, use flexible smooth agent fine to Herba Pileae Scriptae
Dimension Rachael blanket semi-finished product carry out flexible smooth process, the most again dry.
When dyeing, high-temperature and high pressure dyeing process is selected to dye: to prepare dye liquor at normal temperatures, the pH control of described dye liquor
System is about 6.2;Then Herba Pileae Scriptae fiber raschel blanket semi-finished product are immersed in dye liquor, Herba Pileae Scriptae fiber raschel blanket
Semi-finished product are 1:10 with the mass ratio of dye liquor;Then dye liquor is carried out heat temperature raising: first by dye liquor with the speed of 1.5 DEG C/min
It is warming up to 90 DEG C, then dye liquor is warming up to 130 DEG C with the speed of 1 DEG C/min, last fixation 60min;Wherein dark product in dye
Palanilp nonionic dye is used during product;Mibct keton polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid include 2g/L synthesis detergent, the tea saponin of 1.25g/L, 12.5g/L Sargassum powder with
The sodium alginate of 1.5g/L and water, bath raio 1:25, temperature 52 DEG C, scavenging period 30min;During the dark product of dye, described reduction is clear
Washing liquid also includes the sodium carbonate of 1.5g/L, the sodium hydrosulfite of 2g/L, the tea polyphenols of 7.5g/L and the nano titanium oxide of 0.4g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth processes, carry out arranging the 2-3 second to fabric with flexible smooth agent;Described flexible smooth agent includes ovum
Phospholipid, smooth agent, tween 80 and water, the weight of wherein said lecithin is the 2.75% of water weight, and the weight of smooth agent is water weight
1.75%, the weight of tween is the 0.75% of water weight.
4), Final finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing and finishing carry out drying and shaping successively, front is scalded
Light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front boiling hot are cut, the back side
Scald cut, cutting sew up, obtain Herba Pileae Scriptae fiber raschel blanket finished product.Wherein, drying and shaping uses FIR4 drying and setting machine, inverse
Mao Jinji, patent door width 158-162cm, temperature 115 DEG C, speed 18m/min of shaping;Bristle uses the double roller bristle of MB211E type
Machine, speed 3.5m/min, enter machine along hair, bristle spaces 2.5mm;Hot light uses SME473H type list roller secondary to scald shearing machine, hot light temperature
Spend 125 DEG C, speed 8m/min;Scalding to cut uses MB322E type high-speed and high-efficiency to scald shearing machine, to Herba Pileae Scriptae fiber raschel blanket front
Carry out scalding and cut, temperature 125 DEG C, speed 9m/min;Fluffing uses ME331E raising machine, to Herba Pileae Scriptae fiber raschel blanket reverse side
Fluff, speed 9m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described Herba Pileae Scriptae fiber filament is as follows: pass through after polyester slice, Herba Pileae Scriptae functional agglomerate being blended
Melt spinning machine carries out spinning, prepares Herba Pileae Scriptae fiber filament;Wherein said Herba Pileae Scriptae functional agglomerate accounts for Herba Pileae Scriptae fiber filament
The 10% of gross mass.
Embodiment 2
The production method of a kind of Herba Pileae Scriptae fiber raschel blanket, using Herba Pileae Scriptae fiber filament as plush yarn raw material, with terylene
Drafting silk, as wire gauze raw material, comprises the steps:
1), weaving: on tricot machine, plush yarn and wire gauze are successively carried out warping, weaves, cut open floss, prepare Herba Pileae Scriptae fiber and draw house
That woollen blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, braiding speed be 420r/min, L1 with
L5 sley bar uses inlaid thread filling inlaid thread, L2 Yu L4 sley bar uses inlaid thread filling chaining, and L3 wool yarn sley bar uses and knits through flat sennit, entrys
Form is for completely to wear;Wherein, the specification of described Herba Pileae Scriptae fiber filament is 150D/72F, and the specification of polyester drawn yarns is 150D/
36F。
2), prefinishing: carry out described Herba Pileae Scriptae fiber raschel blanket semi-finished product shaping, bristle, hot light, clot.Fixed
During type, at room temperature being immersed in treatment fluid by Herba Pileae Scriptae fiber raschel blanket semi-finished product, treatment fluid is with the speed liter of 2 DEG C/min
Temperature, to 50 DEG C, is then incubated 45min, is become by Herba Pileae Scriptae fiber raschel blanket half after being cooled to room temperature with the speed of 3 DEG C/min
Product take out washing, containing following material in treatment fluid: sodium silicate 0.2g/L, Matrii Sulfas Exsiccatus 2g/L, aluminium silicate 0.22g/L, chitin
1.5g/L and penetrating agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: before carrying out dyeing and finishing, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are carried out pre-place
Reason: Herba Pileae Scriptae fiber raschel blanket semi-finished product submergence is carried out impregnation process, wherein Herba Pileae Scriptae fiber raschel in ethanol
Woollen blanket semi-finished product are 1:3 with the mass ratio of ethanol, and dip time is 30min.
Pretreated Herba Pileae Scriptae fiber raschel blanket semi-finished product are positioned in dyeing liquor and dye, then with also
Former cleanout fluid carries out reduction cleaning to the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing, successively through vinegar after reduction cleaning
Acid solution neutralizes, washes out cylinder, drying, steaming and color fixing, uses flexible smooth agent to Herba Pileae Scriptae fiber raschel after steaming and color fixing
Woollen blanket semi-finished product carry out flexible smooth process, the most again dry.
When dyeing, high-temperature and high pressure dyeing process is selected to dye: to prepare dye liquor at normal temperatures, the pH control of described dye liquor
System is 6.8;Then being immersed in dye liquor by Herba Pileae Scriptae fiber raschel blanket semi-finished product, Herba Pileae Scriptae fiber raschel blanket half becomes
Product are 1:10 with the mass ratio of dye liquor;Then dye liquor is carried out heat temperature raising: first heated up with the speed of 1.5 DEG C/min by dye liquor
To 90 DEG C, then dye liquor is warming up to 130 DEG C with the speed of 1 DEG C/min, last fixation 60min;Wherein in dye during dark product
Use Palanilp nonionic dye;Mibct keton polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid include 2g/L synthesis detergent, the tea saponin of 1.25g/L, 12.5g/L Sargassum powder with
The sodium alginate of 1.5g/L and water, bath raio 1:25, temperature 52 DEG C, scavenging period 30min;During the dark product of dye, described reduction is clear
Washing liquid also includes the sodium carbonate of 1.5g/L, the sodium hydrosulfite of 2g/L, the tea polyphenols of 7.5g/L and the nano titanium oxide of 0.4g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth processes, carry out arranging the 2-3 second to fabric with flexible smooth agent;Described flexible smooth agent includes ovum
Phospholipid, smooth agent, tween 80 and water, the weight of wherein said lecithin is the 2.8% of water weight, and the weight of smooth agent is water weight
1.8%, the weight of tween is the 0.7% of water weight.
Wherein said lecithin is through modification: after being mixed homogeneously with the lactic acid solution that concentration is 55wt% by lecithin
Heated and stirred, wherein said lecithin is 100:5 with the mass ratio of lactic acid solution, and heating-up temperature is 75 DEG C, heat time heating time
50min;Being gradually added into, to reactant liquor, the concentration that quality is described lecithin 22.5% during heated and stirred is the double of 30wt%
Oxygen aqueous solution;To reactant liquor dropping sodium hydroxide solution to neutral after heated and stirred terminates, finally after vacuum drying, prepare hydroxyl
Base modified lecithin.
4), Final finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing and finishing carry out drying and shaping successively, front is scalded
Light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front boiling hot are cut, the back side
Scald cut, cutting sew up, obtain Herba Pileae Scriptae fiber raschel blanket finished product.Wherein, drying and shaping uses FIR4 drying and setting machine, inverse
Mao Jinji, patent door width 158-162cm, temperature 115 DEG C, speed 19m/min of shaping;Bristle uses the double roller bristle of MB211E type
Machine, speed 3.5m/min, enter machine along hair, bristle spaces 2.5mm;Hot light uses SME473H type list roller secondary to scald shearing machine, hot light temperature
Spend 125 DEG C, speed 8m/min;Scalding to cut uses MB322E type high-speed and high-efficiency to scald shearing machine, to Herba Pileae Scriptae fiber raschel blanket front
Carry out scalding and cut, temperature 125 DEG C, speed 9m/min;Fluffing uses ME331E raising machine, to Herba Pileae Scriptae fiber raschel blanket reverse side
Fluff, speed 9m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described Herba Pileae Scriptae fiber filament is as follows: pass through after polyester slice, Herba Pileae Scriptae functional agglomerate being blended
Melt spinning machine carries out spinning, prepares Herba Pileae Scriptae fiber filament;Wherein said Herba Pileae Scriptae functional agglomerate accounts for Herba Pileae Scriptae fiber filament
The 8% of gross mass.
In the present embodiment, the preparation method of described Herba Pileae Scriptae functional agglomerate is as follows: takes bamboo powder and adds to its 8 times of quality
The sodium hydroxide solution that concentration is 8wt% in, after being uniformly dispersed, heating under reduced pressure to 110 DEG C, insulation discongest 8h;Filter after discongesting
Obtain bamboo powder, then bamboo powder added to the ethanol solution that concentration is 70wt% of its 8 times of quality, after being heated to 80 DEG C, be incubated 5h,
Again filtering, add water insoluble matter and pull an oar, making beating is 14 ° of SR to slurry beating degree, then carries out defibrination, and defibrination is extremely
Slurry beating degree is 18 ° of SR, washes and obtain cellulose after distillation of reducing pressure after making beating;Cellulose is added to its 18 times of matter
In the ionic liquid of amount, obtain cellulose solution;Cellulose solution is freezed 2 days in a low temperature of-18 DEG C, then takes out frost
Thing, thaws with flowing water, prepares cellulose aquagel, then carries out solvent displacement with dehydrated alcohol, is then passed through vacuum drying and grinds
After mill, prepare cellulose aerogels granule;Cellulose aerogels granule be impregnated in Herba Pileae Scriptae extracting solution and carries out saturated absorption,
Take out after absorption;By be adsorbed with the cellulose aerogels granule of Herba Pileae Scriptae extracting solution, acrylic acid, Polyethylene Glycol, Ammonium persulfate. and
Water 2:1:1:0.02:20 in mass ratio mixes, and the post-heating that stirs is to 55 DEG C, and insulated and stirred reacts 5h, is cooled to after reaction
Room temperature, obtains viscous liquid, after being dried and grinding, prepares Herba Pileae Scriptae functional agglomerate.
Wherein, the preparation method of described Herba Pileae Scriptae extracting solution is: takes clean Herba Pileae Scriptae leaf and pulls an oar it, prepares
Herba Pileae Scriptae serosity, joins described Herba Pileae Scriptae serosity in the ethanol solution that concentration is 75wt% and carries out microwave radiation exaraction, extracts
Rear filtration prepares Herba Pileae Scriptae extracting solution, wherein Herba Pileae Scriptae serosity and mass ratio 1:14, the microwave extraction power 700W of ethanol solution,
Extraction time 4min, Extracting temperature 70 DEG C.
Embodiment 3
The production method of a kind of Herba Pileae Scriptae fiber raschel blanket, using Herba Pileae Scriptae fiber filament as plush yarn raw material, with terylene
Drafting silk, as wire gauze raw material, comprises the steps:
1), weaving: on tricot machine, plush yarn and wire gauze are successively carried out warping, weaves, cut open floss, prepare Herba Pileae Scriptae fiber and draw house
That woollen blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, braiding speed be 420r/min, L1 with
L5 sley bar uses inlaid thread filling inlaid thread, L2 Yu L4 sley bar uses inlaid thread filling chaining, and L3 wool yarn sley bar uses and knits through flat sennit, entrys
Form is for completely to wear;Wherein, the specification of described Herba Pileae Scriptae fiber filament is 150D/72F, and the specification of polyester drawn yarns is 150D/
36F。
2), prefinishing: carry out described Herba Pileae Scriptae fiber raschel blanket semi-finished product shaping, bristle, hot light, clot.Fixed
During type, at room temperature being immersed in treatment fluid by Herba Pileae Scriptae fiber raschel blanket semi-finished product, treatment fluid is with the speed liter of 2 DEG C/min
Temperature, to 50 DEG C, is then incubated 45min, is become by Herba Pileae Scriptae fiber raschel blanket half after being cooled to room temperature with the speed of 3 DEG C/min
Product take out washing, containing following material in treatment fluid: sodium silicate 0.2g/L, Matrii Sulfas Exsiccatus 2g/L, aluminium silicate 0.22g/L, chitin
1.5g/L and penetrating agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: before carrying out dyeing and finishing, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are carried out pre-place
Reason: Herba Pileae Scriptae fiber raschel blanket semi-finished product submergence is carried out impregnation process, wherein Herba Pileae Scriptae fiber raschel in ethanol
Woollen blanket semi-finished product are 1:2 with the mass ratio of ethanol, and dip time is 40min.
Pretreated Herba Pileae Scriptae fiber raschel blanket semi-finished product are positioned in dyeing liquor and dye, then with also
Former cleanout fluid carries out reduction cleaning to the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing, successively through vinegar after reduction cleaning
Acid solution neutralizes, washes out cylinder, drying, steaming and color fixing, uses flexible smooth agent to Herba Pileae Scriptae fiber raschel after steaming and color fixing
Woollen blanket semi-finished product carry out flexible smooth process, the most again dry.
When dyeing, high-temperature and high pressure dyeing process is selected to dye: to prepare dye liquor at normal temperatures, the pH control of described dye liquor
System is about 5.6;Then Herba Pileae Scriptae fiber raschel blanket semi-finished product are immersed in dye liquor, Herba Pileae Scriptae fiber raschel blanket
Semi-finished product are 1:10 with the mass ratio of dye liquor;Then dye liquor is carried out heat temperature raising: first by dye liquor with the speed of 1.5 DEG C/min
It is warming up to 90 DEG C, then dye liquor is warming up to 125 DEG C with the speed of 1 DEG C/min, last fixation 60min;Wherein dark product in dye
Palanilp nonionic dye is used during product;Mibct keton polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid include 1.5g/L synthesis detergent, the tea saponin of 1.0g/L, 10g/L Sargassum powder with
The sodium alginate of 1.0g/L and water, bath raio 1:25, temperature 50 C, scavenging period 35min;During the dark product of dye, described reduction is clear
Washing liquid also includes the sodium carbonate of 1g/L, the sodium hydrosulfite of 2g/L, the tea polyphenols of 5g/L and the nano titanium oxide of 0.3g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth processes, carry out arranging the 2-3 second to fabric with flexible smooth agent;Described flexible smooth agent includes ovum
Phospholipid, smooth agent, tween 80 and water, the weight of wherein said lecithin is the 2.5% of water weight, and the weight of smooth agent is water weight
1.5%, the weight of tween is the 0.5% of water weight.
Wherein said lecithin is through modification: after being mixed homogeneously with the lactic acid solution that concentration is 50wt% by lecithin
Heated and stirred, wherein said lecithin is 100:4 with the mass ratio of lactic acid solution, and heating-up temperature is 70 DEG C, heat time heating time
60min;It is gradually added into, to reactant liquor, the dioxygen that concentration is 30wt% that quality is described lecithin 20% during heated and stirred
Aqueous solution;To reactant liquor dropping sodium hydroxide solution to neutral after heated and stirred terminates, finally after vacuum drying, prepare hydroxyl
Change modified lecithin.
4), Final finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing and finishing carry out drying and shaping successively, front is scalded
Light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front boiling hot are cut, the back side
Scald cut, cutting sew up, obtain Herba Pileae Scriptae fiber raschel blanket finished product.Wherein, drying and shaping uses FIR4 drying and setting machine, inverse
Mao Jinji, patent door width 158-162cm, temperature 110 DEG C, speed 17m/min of shaping;Bristle uses the double roller bristle of MB211E type
Machine, speed 3m/min, enter machine along hair, bristle spaces 2.5mm;Hot light uses SME473H type list roller secondary to scald shearing machine, hot light temperature
120 DEG C, speed 7m/min;Scalding to cut uses MB322E type high-speed and high-efficiency to scald shearing machine, enters Herba Pileae Scriptae fiber raschel blanket front
Row scalds to be cut, temperature 120 DEG C, speed 8m/min;Fluffing uses ME331E raising machine, enters Herba Pileae Scriptae fiber raschel blanket reverse side
Row fluffing, speed 8m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described Herba Pileae Scriptae fiber filament is as follows: pass through after polyester slice, Herba Pileae Scriptae functional agglomerate being blended
Melt spinning machine carries out spinning, prepares Herba Pileae Scriptae fiber filament;Wherein said Herba Pileae Scriptae functional agglomerate accounts for Herba Pileae Scriptae fiber filament
The 12% of gross mass.
In the present embodiment, the preparation method of described Herba Pileae Scriptae functional agglomerate is as follows: takes bamboo powder and adds to its 12 times of matter
In the sodium hydroxide solution that concentration is 12wt% of amount, after being uniformly dispersed, heating under reduced pressure to 130 DEG C, 6h is discongested in insulation;After discongesting
It is filtrated to get bamboo powder, then bamboo powder is added to the ethanol solution that concentration is 80wt% of its 12 times of quality, protect after being heated to 90 DEG C
Temperature 3h, again filters, adds water insoluble matter and pull an oar, and making beating is 16 ° of SR to slurry beating degree, then carries out defibrination,
Defibrination to slurry beating degree is 22 ° of SR, washes and obtain cellulose after distillation of reducing pressure after making beating;Cellulose is added to it
In the ionic liquid of 22 times of quality, obtain cellulose solution;Cellulose solution is freezed 1 day in a low temperature of-22 DEG C, then takes
Go out to freeze thing, thaw with flowing water, prepare cellulose aquagel, then carry out solvent displacement with dehydrated alcohol, be then passed through vacuum and do
Dry and grind after, prepare cellulose aerogels granule;Cellulose aerogels granule be impregnated in Herba Pileae Scriptae extracting solution and satisfy
And absorption, take out after absorption;The cellulose aerogels granule of Herba Pileae Scriptae extracting solution, acrylic acid, Polyethylene Glycol, over cure will be adsorbed with
Acid ammonium and water 3:1:1:0.02:25 in mass ratio mixing, the post-heating that stirs is to 60 DEG C, and insulated and stirred reaction 4h, after reaction
It is cooled to room temperature, obtains viscous liquid, after being dried and grinding, prepare Herba Pileae Scriptae functional agglomerate.
Wherein, the preparation method of described Herba Pileae Scriptae extracting solution is: takes clean Herba Pileae Scriptae leaf and pulls an oar it, prepares
Herba Pileae Scriptae serosity, joins described Herba Pileae Scriptae serosity in the ethanol solution that concentration is 80wt% and carries out microwave radiation exaraction, extracts
Rear filtration prepares Herba Pileae Scriptae extracting solution, wherein Herba Pileae Scriptae serosity and mass ratio 1:16, the microwave extraction power 750W of ethanol solution,
Extraction time 3min, Extracting temperature 75 DEG C.
Embodiment 4
The production method of a kind of Herba Pileae Scriptae fiber raschel blanket, using Herba Pileae Scriptae fiber filament as plush yarn raw material, with terylene
Drafting silk, as wire gauze raw material, comprises the steps:
1), weaving: on tricot machine, plush yarn and wire gauze are successively carried out warping, weaves, cut open floss, prepare Herba Pileae Scriptae fiber and draw house
That woollen blanket semi-finished product.Wherein said tricot machine is HDR5DPLM30 type raschel machine, braiding speed be 420r/min, L1 with
L5 sley bar uses inlaid thread filling inlaid thread, L2 Yu L4 sley bar uses inlaid thread filling chaining, and L3 wool yarn sley bar uses and knits through flat sennit, entrys
Form is for completely to wear;Wherein, the specification of described Herba Pileae Scriptae fiber filament is 150D/72F, and the specification of polyester drawn yarns is 150D/
36F。
2), prefinishing: carry out described Herba Pileae Scriptae fiber raschel blanket semi-finished product shaping, bristle, hot light, clot.Fixed
During type, at room temperature being immersed in treatment fluid by Herba Pileae Scriptae fiber raschel blanket semi-finished product, treatment fluid is with the speed liter of 2 DEG C/min
Temperature, to 50 DEG C, is then incubated 45min, is become by Herba Pileae Scriptae fiber raschel blanket half after being cooled to room temperature with the speed of 3 DEG C/min
Product take out washing, containing following material in treatment fluid: sodium silicate 0.2g/L, Matrii Sulfas Exsiccatus 2g/L, aluminium silicate 0.22g/L, chitin
1.5g/L and penetrating agent 0.5g/L, bath raio 1:20.
3), dyeing and finishing: before carrying out dyeing and finishing, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are carried out pre-place
Reason: Herba Pileae Scriptae fiber raschel blanket semi-finished product submergence is carried out impregnation process, wherein Herba Pileae Scriptae fiber raschel in ethanol
Woollen blanket semi-finished product are 1:4 with the mass ratio of ethanol, and dip time is 20min.
Pretreated Herba Pileae Scriptae fiber raschel blanket semi-finished product are positioned in dyeing liquor and dye, then with also
Former cleanout fluid carries out reduction cleaning to the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing, successively through vinegar after reduction cleaning
Acid solution neutralizes, washes out cylinder, drying, steaming and color fixing, uses flexible smooth agent to Herba Pileae Scriptae fiber raschel after steaming and color fixing
Woollen blanket semi-finished product carry out flexible smooth process, the most again dry.
When dyeing, high-temperature and high pressure dyeing process is selected to dye: to prepare dye liquor at normal temperatures, the pH control of described dye liquor
System is about 6;Then Herba Pileae Scriptae fiber raschel blanket semi-finished product are immersed in dye liquor, Herba Pileae Scriptae fiber raschel blanket half
Finished product is 1:10 with the mass ratio of dye liquor;Then dye liquor is carried out heat temperature raising: first by dye liquor with the speed liter of 1.5 DEG C/min
Dye liquor, to 90 DEG C, is then warming up to 135 DEG C with the speed of 1 DEG C/min, last fixation 60min by temperature;Wherein dark product in dye
Time use Palanilp nonionic dye;Mibct keton polyester dispersion dyestuff is used during dye light-coloured prods.
Described reduction cleaning liquid include 2.5g/L synthesis detergent, the tea saponin of 1.5g/L, 15g/L Sargassum powder with
The sodium alginate of 2.0g/L and water, bath raio 1:25, temperature 55 DEG C, scavenging period 25-35min;During the dark product of dye, described reduction
Cleanout fluid also includes the sodium carbonate of 2g/L, the sodium hydrosulfite of 2g/L, the tea polyphenols of 10g/L and the nano titanium oxide of 0.5g/L.
After reduction cleaning, the concentration of acetum used is 0.5wt%.
When flexible smooth processes, carry out arranging the 2-3 second to fabric with flexible smooth agent;Described flexible smooth agent includes ovum
Phospholipid, smooth agent, tween 80 and water, the weight of wherein said lecithin is the 3% of water weight, and the weight of smooth agent is water weight
2%, the weight of tween is the 1% of water weight.
Wherein said lecithin is through modification: after being mixed homogeneously with the lactic acid solution that concentration is 60wt% by lecithin
Heated and stirred, wherein said lecithin is 100:6 with the mass ratio of lactic acid solution, and heating-up temperature is 80 DEG C, heat time heating time
60min;It is gradually added into, to reactant liquor, the dioxygen that concentration is 30wt% that quality is described lecithin 25% during heated and stirred
Aqueous solution;To reactant liquor dropping sodium hydroxide solution to neutral after heated and stirred terminates, finally after vacuum drying, prepare hydroxyl
Change modified lecithin.
4), Final finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing and finishing carry out drying and shaping successively, front is scalded
Light, front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front boiling hot are cut, the back side
Scald cut, cutting sew up, obtain Herba Pileae Scriptae fiber raschel blanket finished product.Wherein, drying and shaping uses FIR4 drying and setting machine, inverse
Mao Jinji, patent door width 158-162cm, temperature 120 DEG C, speed 20m/min of shaping;Bristle uses the double roller bristle of MB211E type
Machine, speed 4m/min, enter machine along hair, bristle spaces 2.5mm;Hot light uses SME473H type list roller secondary to scald shearing machine, hot light temperature
130 DEG C, speed 10m/min;Scalding to cut uses MB322E type high-speed and high-efficiency to scald shearing machine, enters Herba Pileae Scriptae fiber raschel blanket front
Row scalds to be cut, temperature 130 DEG C, speed 10m/min;Fluffing uses ME331E raising machine, to Herba Pileae Scriptae fiber raschel blanket reverse side
Fluff, speed 10m/min.
5), product inspection, packaging warehouse-in.
The preparation method of described Herba Pileae Scriptae fiber filament is as follows: pass through after polyester slice, Herba Pileae Scriptae functional agglomerate being blended
Melt spinning machine carries out spinning, prepares Herba Pileae Scriptae fiber filament;Wherein said Herba Pileae Scriptae functional agglomerate accounts for Herba Pileae Scriptae fiber filament
The 9% of gross mass.
In the present embodiment, the preparation method of described Herba Pileae Scriptae functional agglomerate is as follows: takes bamboo powder and adds to its 10 times of matter
In the sodium hydroxide solution that concentration is 10wt% of amount, after being uniformly dispersed, heating under reduced pressure to 120 DEG C, 7h is discongested in insulation;After discongesting
It is filtrated to get bamboo powder, then bamboo powder is added to the ethanol solution that concentration is 75wt% of its 10 times of quality, protect after being heated to 85 DEG C
Temperature 4h, again filters, adds water insoluble matter and pull an oar, and making beating is 15 ° of SR to slurry beating degree, then carries out defibrination,
Defibrination to slurry beating degree is 20 ° of SR, washes and obtain cellulose after distillation of reducing pressure after making beating;Cellulose is added to it
In the ionic liquid of 20 times of quality, obtain cellulose solution;Cellulose solution is freezed in a low temperature of-20 DEG C 1.5 days, then
Take out frost thing, thaw with flowing water, prepare cellulose aquagel, then carry out solvent displacement with dehydrated alcohol, be then passed through vacuum
After being dried and grinding, prepare cellulose aerogels granule;Cellulose aerogels granule be impregnated in Herba Pileae Scriptae extracting solution and carry out
Saturated absorption, takes out after absorption;The cellulose aerogels granule of Herba Pileae Scriptae extracting solution, acrylic acid, Polyethylene Glycol, mistake will be adsorbed with
Ammonium sulfate and water 1:1:1:0.02:15 in mass ratio mixes, and the post-heating that stirs is to 50 DEG C, and insulated and stirred reacts 6h, reaction
After be cooled to room temperature, obtain viscous liquid, through being dried and grind after, prepare Herba Pileae Scriptae functional agglomerate.
Wherein, the preparation method of described Herba Pileae Scriptae extracting solution is: takes clean Herba Pileae Scriptae leaf and pulls an oar it, prepares
Herba Pileae Scriptae serosity, joins described Herba Pileae Scriptae serosity in the ethanol solution that concentration is 70wt% and carries out microwave radiation exaraction, extracts
Rear filtration prepares Herba Pileae Scriptae extracting solution, wherein Herba Pileae Scriptae serosity and mass ratio 1:12, the microwave extraction power 650W of ethanol solution,
Extraction time 5min, Extracting temperature 65 DEG C.
Raw materials used, equipment in the present invention, unless otherwise noted, is the conventional raw material of this area, equipment;In the present invention
Method therefor, unless otherwise noted, is the conventional method of this area.
The above, be only presently preferred embodiments of the present invention, not impose any restrictions the present invention, every according to the present invention
Any simple modification, change and the equivalent transformation that above example is made by technical spirit, all still falls within the technology of the present invention side
The protection domain of case.
Claims (10)
1. the production method of a Herba Pileae Scriptae fiber raschel blanket, it is characterised in that using Herba Pileae Scriptae fiber filament as plush yarn
Raw material, using polyester drawn yarns as wire gauze raw material, comprises the steps:
1), weaving: on tricot machine, plush yarn and wire gauze are successively carried out warping, weaves, cut open floss, prepare Herba Pileae Scriptae fiber and draw house
That woollen blanket semi-finished product;
2), prefinishing: carry out described Herba Pileae Scriptae fiber raschel blanket semi-finished product shaping, bristle, hot light, clot;
3), dyeing and finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are positioned in dyeing liquor and dye, then
With reduction cleaning liquid, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing are carried out reduction cleaning, warp after elder generation after reduction cleaning
Peracetic acid solution neutralizes, washes out cylinder, drying, steaming and color fixing, uses flexible smooth agent to draw Herba Pileae Scriptae fiber after steaming and color fixing
She Er woollen blanket semi-finished product carry out flexible smooth process, the most again dry;
4), Final finishing: the Herba Pileae Scriptae fiber raschel blanket semi-finished product after dyeing and finishing are carried out successively drying and shaping, front hot light,
Front bristle, front scald cut, back side fluffing, back side bristle, back side hot light, the back side grab cut, multiple sizing, front scald cut, the back side boiling hot
Cut, cutting is sewed up, and obtains Herba Pileae Scriptae fiber raschel blanket finished product;
5), product inspection, packaging warehouse-in;
The preparation method of described Herba Pileae Scriptae fiber filament is as follows: by melted after polyester slice, Herba Pileae Scriptae functional agglomerate being blended
Spinning-drawing machine carries out spinning, prepares Herba Pileae Scriptae fiber filament;Wherein said Herba Pileae Scriptae functional agglomerate accounts for the total matter of Herba Pileae Scriptae fiber filament
The 8-12% of amount.
2. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 1, it is characterised in that described in step 1)
Tricot machine is HDR5DPLM30 type raschel machine, and braiding speed is that 420r/min, L1 and L5 sley bar uses inlaid thread filling lining
Latitude, L2 Yu L4 sley bar uses inlaid thread filling chaining, and L3 wool yarn sley bar uses and knits through flat sennit, and form of entrying is for completely to wear;Wherein, described
The specification of Herba Pileae Scriptae fiber filament is 150D/72F, and the specification of polyester drawn yarns is 150D/36F.
3. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 1, it is characterised in that step 2) sizing
Time, Herba Pileae Scriptae fiber raschel blanket semi-finished product are at room temperature immersed in treatment fluid, treatment fluid is with the ramp of 2 DEG C/min
To 50 DEG C, then it is incubated 45min, is cooled to Herba Pileae Scriptae fiber raschel blanket semi-finished product after room temperature with the speed of 3 DEG C/min
Take out washing, containing following material in treatment fluid: sodium silicate 0.2g/L, Matrii Sulfas Exsiccatus 2g/L, aluminium silicate 0.22g/L, chitin
1.5g/L and penetrating agent 0.5g/L, bath raio 1:20.
4. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 1, it is characterised in that carrying out dyeing and finishing
Before, the Herba Pileae Scriptae fiber raschel blanket semi-finished product after prefinishing are carried out pretreatment: by Herba Pileae Scriptae fiber raschel blanket half
Finished product submergence carries out impregnation process in ethanol, and wherein Herba Pileae Scriptae fiber raschel blanket semi-finished product are 1 with the mass ratio of ethanol:
(2-4), dip time is 20-40min.
5. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 1, it is characterised in that in step 3)
During dyeing, high-temperature and high pressure dyeing process is selected to dye: preparing dye liquor at normal temperatures, the pH of described dye liquor controls at 5.6-
6.8;Then Herba Pileae Scriptae fiber raschel blanket semi-finished product are immersed in dye liquor, Herba Pileae Scriptae fiber raschel blanket semi-finished product with
The mass ratio of dye liquor is 1:10;Then dye liquor is carried out heat temperature raising: first dye liquor is warming up to 90 with the speed of 1.5 DEG C/min
DEG C, then dye liquor is warming up to 125-135 DEG C with the speed of 1 DEG C/min, last fixation 60min;Wherein in dye during dark product
Use Palanilp nonionic dye;Mibct keton polyester dispersion dyestuff is used during dye light-coloured prods.
6. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 1, it is characterised in that described in step 3)
Reduction cleaning liquid include the synthesis detergent of 1.5-2.5g/L, the tea saponin of 1.0-1.5g/L, 10-15g/L Sargassum powder with 1.0-
The sodium alginate of 2.0g/L and water, bath raio 1:25, temperature 50-55 DEG C, scavenging period 25-35min;During the dark product of dye, described
Reduction cleaning liquid also includes the sodium carbonate of 1-2g/L, the sodium hydrosulfite of 2g/L, the tea polyphenols of 5-10g/L and the nanometer of 0.3-0.5g/L
Titanium dioxide;After reduction cleaning, the concentration of acetum used is 0.5wt%;When flexible smooth processes, with flexible smooth agent pair
Fabric carries out arranging the 2-3 second;Described flexible smooth agent includes lecithin, smooth agent, tween 80 and water, wherein said lecithin
Weight be water weight 2.5-3%, the weight of smooth agent be water weight 1.5-2%, the weight of tween be water weight 0.5-1%.
7. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 6, it is characterised in that described lecithin warp
Cross modification: post-heating of being mixed homogeneously with the lactic acid solution that concentration is 50-60wt% by lecithin stirs, wherein said ovum phosphorus
The mass ratio of fat and lactic acid solution is 100:(4-6), heating-up temperature is 70-80 DEG C, heat time heating time 40-60min;In heated and stirred
During be gradually added into, to reactant liquor, the hydrogen peroxide solution that concentration is 30wt% that quality is described lecithin 20-25%;In heating
It is the most neutral that stirring terminates backward reactant liquor dropping sodium hydroxide solution, finally prepares hydroxylating modified lecithin after vacuum drying.
8. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 1, it is characterised in that step 4) Final finishing
In, drying and shaping uses FIR4 drying and setting machine, inverse hair to enter machine, patent door width 158-162cm, temperature 110-120 DEG C, sizing speed
Degree 17-20m/min;Bristle uses the double roller brushing machine of MB211E type, speed 3-4m/min, enters machine along hair, and bristle spaces 2.5mm;
Hot light uses SME473H type list roller secondary to scald shearing machine, hot light temperature 120-130 DEG C, speed 7-10m/min;Scald and cut employing
MB322E type high-speed and high-efficiency scalds shearing machine, carries out Herba Pileae Scriptae fiber raschel blanket front scalding and cuts, temperature 120-130 DEG C, speed
8-10m/min;Fluffing uses ME331E raising machine, fluffs Herba Pileae Scriptae fiber raschel blanket reverse side, speed 8-10m/
min。
9. the production method of the Herba Pileae Scriptae fiber raschel blanket as described in claim 1-8 is arbitrary, it is characterised in that described grass
The preparation method of Corallium Japonicum Kishinouye functional agglomerate is as follows: takes bamboo powder and adds the hydroxide that concentration is 8-12wt% to its 8-12 times of quality
In sodium solution, after being uniformly dispersed, heating under reduced pressure is to 110-130 DEG C, and 6-8h is discongested in insulation;Bamboo powder it is filtrated to get after discongesting, then will
Bamboo powder adds to the ethanol solution that concentration is 70-80wt% of its 8-12 times of quality, is incubated 3-5h after being heated to 80-90 DEG C, then
Secondary filtering, add water insoluble matter and pull an oar, making beating is 14-16 ° of SR to slurry beating degree, then carries out defibrination, defibrination
It is 18-22 ° of SR to slurry beating degree, washes after making beating and obtain cellulose after distillation of reducing pressure;Cellulose is added to it
In the ionic liquid of 18-22 times of quality, obtain cellulose solution;Cellulose solution is freezed in a low temperature of-18 DEG C to-22 DEG C
1-2 days, then take out frost thing, thaw with flowing water, prepare cellulose aquagel, then carry out solvent displacement with dehydrated alcohol, so
After through vacuum drying and grind after, prepare cellulose aerogels granule;Cellulose aerogels granule be impregnated in Herba Pileae Scriptae carry
Take and liquid carries out saturated absorption, take out after absorption;By be adsorbed with the cellulose aerogels granule of Herba Pileae Scriptae extracting solution, acrylic acid,
Polyethylene Glycol, Ammonium persulfate. and water 1-3:1:1:0.02:15-25 in mass ratio mix, the post-heating that stirs to 50-60 DEG C,
Insulated and stirred reaction 4-6h, is cooled to room temperature, obtains viscous liquid after reaction, after being dried and grinding, prepare Herba Pileae Scriptae
Functional agglomerate.
10. the production method of Herba Pileae Scriptae fiber raschel blanket as claimed in claim 9, it is characterised in that described Herba Pileae Scriptae
The preparation method of extracting solution is: takes clean Herba Pileae Scriptae leaf and pulls an oar it, prepares Herba Pileae Scriptae serosity, by described Herba Pileae Scriptae
Serosity joins in the ethanol solution that concentration is 70-80wt% and carries out microwave radiation exaraction, filters and prepare Herba Pileae Scriptae extraction after extraction
Liquid, wherein Herba Pileae Scriptae serosity and the mass ratio 1:(12-16 of ethanol solution), microwave extraction power 650-750W, extraction time 3-
5min, Extracting temperature 65-75 DEG C.
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