CN106239018A - A kind of intelligent machine automatization H profile steel Member Welding conveying mechanism - Google Patents
A kind of intelligent machine automatization H profile steel Member Welding conveying mechanism Download PDFInfo
- Publication number
- CN106239018A CN106239018A CN201610762830.7A CN201610762830A CN106239018A CN 106239018 A CN106239018 A CN 106239018A CN 201610762830 A CN201610762830 A CN 201610762830A CN 106239018 A CN106239018 A CN 106239018A
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- China
- Prior art keywords
- welding
- profile steel
- component
- gantry
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a kind of intelligent machine automatization H profile steel Member Welding conveying mechanism, including H profile steel component travel mechanism and welding gantry-travelling mechanism;H profile steel component travel mechanism includes component moving track, is provided with cylindric automatic charging roller-way and cylindrical element sends roller-way, auto-translating jacking equipment and automatic turnover machine are provided therebetween;Welding gantry-travelling mechanism includes steel structure truss and welding gantry walking track;Therebetween it is provided with and movably welds gantry;Described component moving track includes 35 unit, and each unit is for a piece H profile steel component of conveying, and when certain H profile steel component is transported on auto-translating jacking equipment, in addition to the unit at this H profile steel component place, other unit are out of service.Present invention charging and discharging are carried out automatically, and welding process is not required to manual intervention, and workpiece automatic turning welds, and labor strength is low;In welding process, operator is away from workpiece, and the danger coefficient in production is close to zero.
Description
Technical field
The present invention relates to steel beam column welding technology field, be specifically related to a kind of intelligent machine automatization H profile steel Member Welding
Conveying mechanism.
Background technology
In existing H profile steel Member Welding production line, charging and discharging are by manual operation driving lifting, people during welding
Welding gun is directed at weld seam by work, and welding process needs manually constantly to adjust welding gun, makes welding gun be directed at weld seam all the time, and workpiece turning is adopted
With driving lifting, operator's labor intensity is high;Workpiece uses manual operation driving upset workpiece, and danger coefficient is big;Use single
Silk Lincoln weld is especially in thick plates, and production efficiency is low.
Summary of the invention
Present invention aims to the drawback of prior art, it is provided that the H profile steel component weldering of a kind of intelligent machine automatization
Connecing conveying mechanism, the technical solution adopted in the present invention is as follows:
A kind of intelligent machine automatization H profile steel Member Welding conveying mechanism, it is characterised in that include that H profile steel component moves
Mechanism and welding gantry-travelling mechanism;
Described H profile steel component travel mechanism includes component moving track, described component moving track is provided with cylindric
Automatic charging roller-way and cylindrical element send roller-way, and described automatic charging roller-way and component are sent and be provided with between roller-way automatically
Translation jacking equipment and automatic turnover machine;Described auto-translating jacking equipment can drive H profile steel component lifting and can slide in translation
Slide laterally on rail;Being provided with the welding arm that two panels intersects on described automatic turnover machine, the welding arm that described two panels intersects can carry
Dynamic H profile steel component realizes upset or mobile;
Described welding gantry-travelling mechanism includes steel structure truss and welding gantry walking track;Described steel structure truss
Two ends are provided with the upper and lower steel ladder of People's Bank of China;Between described steel structure truss and welding gantry walking track, movably weldering is installed
Building sequence door, welding gantry can move forward along described steel structure truss and welding gantry walking track, weld;Described welding
Gantry includes wire reel, Flux Recovery Unit, gantry weld holder, switch board and Intelligent welding head;Set on the weld holder of described gantry
It is equipped with wire reel and Flux Recovery Unit;Described Intelligent welding head is arranged at the front of welding direction on the weld holder of gantry;
Described steel structure truss is all parallel with described component moving track with welding gantry walking track, wherein steel construction purlin
Frame is positioned at above described component moving track, and described welding gantry walking track is positioned at described moving track side;Described component
The length of moving track is more than the length of steel structure truss;Described automatic turnover machine is positioned at described component moving track and welds dragon
Between door walking track;
Described component moving track includes that 3-5 unit, each unit include 2-4 root roller-way, and each unit is used for carrying
A piece H profile steel component, component arrive that unit conveying body time then these cell cube electric machines for roller work carry, component is not
To cell cube electric machines for roller do not work, when certain H profile steel component is transported on auto-translating jacking equipment, except this H
Outside the unit at Steel section member place, other unit are out of service, and this H profile steel component is passed to automatic turning with translation jacking equipment
Weld on favourable turn, after this H profile steel Member Welding completes, under the control of servomotor and kinetic control system, welding
The H profile steel component completed is transported back on component moving track, and this H profile steel component is sent roller-way with described component and gradually sent
Described component moving track;When the H profile steel component of next unit is transported on auto-translating jacking equipment, except this H type
Outside the unit at steel beam column place, other unit are out of service ... iterative cycles, until completing the welding of all H profile steel components
Till conveying.
Further, described Intelligent welding head includes welding silk after front silk and welding, before described welding after silk and welding
Between silk two, the distance in welding direction is 30-40 millimeter;Before described welding, silk 81 extension elongation is 30-35 millimeter;Institute
After stating welding, silk 82 extension elongation is 30-50 millimeter.
Further, the length that roller-way sent by described automatic charging roller-way and component is equal, and more than the width of H profile steel component
Degree.
Further, described Intelligent welding head also includes that welding slag recovery tube suction inlet, described welding slag recovery tube suction inlet are positioned at
The rear of silk after described welding.
Further, described H profile steel member section width≤1 meter, length 18 meters, load≤6T.
Further, described component moving track overall length 50 meters, weld stroke 20 meters, the charging of described automatic charging roller-way is total
Long 15 meters, described component outlet roller way discharging device length 15 meters.
Further, described conveying mechanism applies also for carrying cross section is cross, T shaped steel component.
Further, described moving track lateral symmetry arranges two set welding equipments, and described welding equipment includes the most flat
Moving jacking equipment, automatic turnover machine, welding gantry walking track and movably weld gantry, both sides welding semi-gantry frame relies on
Steel truss side carries out welding walking.
The invention have the benefit that a kind of intelligent machine automatization H profile steel Member Welding conveyer that the present invention points out
Structure, feeds and discharging is carried out automatically, and welding process need not manual intervention, and workpiece automatic turning welds, and operator works by force
Spend low;In welding process, operator are away from workpiece, and the danger coefficient in production is close to zero.Use blocking step-transit conveyor
Structure so that conveying equipment more power saving and safety.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of intelligent machine automatization H profile steel Member Welding conveying mechanism;
Fig. 2 is the enlarged drawing in A portion in Fig. 1;
Fig. 3 is the enlarged drawing in B portion in Fig. 1;
Wherein, the upper and lower steel ladder of 1-People's Bank of China;2-steel structure truss;3-wire reel;4-Flux Recovery Unit;5-automatic charging roller
Road;51-component moving track;6-gantry weld holder;7-switch board;8-Intelligent welding head;Silk before 81-welding;After 82-welding
Silk;83-welding slag recovery tube suction inlet;9-auto-translating jacking equipment;10-automatic turnover machine;101-welding arm;11-welds gantry
Frame walking track;Roller-way sent by 12-component.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details.
A kind of intelligent machine automatization H profile steel Member Welding conveying mechanism, as it is shown in figure 1, include H profile steel component moving machine
Structure and welding gantry-travelling mechanism;
Described H profile steel component travel mechanism includes component moving track 51, and described component moving track 51 is provided with circle
Column automatic charging roller-way 5 and cylindrical element send roller-way 12, and described automatic charging roller-way 5 and component are sent between roller-way 12
It is provided with auto-translating jacking equipment 9 and automatic turnover machine 10;Described auto-translating jacking equipment 9 can drive H profile steel component liter
Drop and can slide laterally on translation slide rail 91;The welding arm 101 that two panels intersects it is provided with on described automatic turnover machine 10, described
The welding arm 101 that two panels intersects can drive H profile steel component to realize upset or mobile;
Described welding gantry-travelling mechanism includes steel structure truss 2 and welding gantry walking track 11;Described steel construction purlin
The two ends of frame 2 are provided with the upper and lower steel ladder of People's Bank of China 1, and operator can be by the upper and lower steel ladder of People's Bank of China 1 in the middle mistake of steel structure truss 2
Walk on road, carry out observing, arrange, the activity such as adjustment;Install between described steel structure truss 2 and welding gantry walking track 11
Having and movably weld gantry, welding gantry can move forward along described steel structure truss 2 and welding gantry walking track 11, enters
Row welding;As it is shown on figure 3, described welding gantry includes wire reel 3, Flux Recovery Unit 4, gantry weld holder 6, switch board 7 and intelligence
Can welding head 8;Described gantry weld holder 6 is used for supporting described welding gantry, is provided with wire reel 3 and Flux Recovery Unit
4, for the welding wire supplied and reclaim in welding process and solder flux;Described Intelligent welding head 8 is arranged on gantry weld holder 6 weldering
Connect the front in direction, including welding silk 82 after front silk 81 and welding, before described welding after silk 81 and welding between silk 82 two
Distance in welding direction is 30-40mm;Before described welding, silk 81 extension elongation is 30-35mm;After described welding, silk 82 stretches out
A length of 30-50mm;
Described steel structure truss 2 is all parallel with described component moving track 51 with welding gantry walking track 11, Qi Zhonggang
Structure truss 2 is positioned at above described component moving track 51, and described welding gantry walking track 11 is positioned at described moving track 51
Side;The length of described component moving track 51 is more than the length of steel structure truss 2;Described automatic turnover machine 10 is positioned at described structure
Part moving track 51 is walked between track 11 with welding gantry;
Described component moving track 51 includes that 3-5 unit, each unit include 2-4 root roller-way, for a piece H type of conveying
Steel beam column, component arrive certain unit conveying body time then these cell cube electric machines for roller work carry, the list that component does not arrives
Unit's body electric machines for roller do not work, when certain H profile steel component is transported on auto-translating jacking equipment 9, except this H profile steel structure
Outside the unit at part place, other unit are out of service, and this H profile steel component is passed to automatic turnover machine with translation jacking equipment 9
Weld on 10, after this H profile steel Member Welding completes, under the control of servomotor and kinetic control system, welded
The H profile steel component become is transported back on component moving track 51, and all unit resume operation, and this H profile steel component is with described component
Send roller-way 12 and gradually sent described component moving track 51;When the H profile steel component of next unit is transported to auto-translating
Time on jacking equipment 9, in addition to the unit at this H profile steel component place, other unit are out of service ... iterative cycles, until
Till completing welding and the conveying of all H profile steel components.
Above one embodiment of the present of invention is described in detail, but described content has been only the preferable enforcement of the present invention
Example, it is impossible to be considered the practical range for limiting the present invention.All impartial changes made according to the present patent application scope and improvement
Deng, within all should still belonging to the patent covering scope of the present invention.
Claims (8)
1. an intelligent machine automatization H profile steel Member Welding conveying mechanism, it is characterised in that include H profile steel component moving machine
Structure and welding gantry-travelling mechanism;
Described H profile steel component travel mechanism includes component moving track (51), and described component moving track (51) is provided with circle
Column automatic charging roller-way (5) and cylindrical element send roller-way (12), and roller-way sent by described automatic charging roller-way (5) and component
(12) auto-translating jacking equipment (9) and automatic turnover machine (10) it are provided with between;Described auto-translating jacking equipment (9) can carry
Move H profile steel component lifting and can slide laterally in translation slide rail (91);Described automatic turnover machine is provided with two bit ends on (10)
The welding arm (101) that portion intersects, the welding arm (101) that described two panels intersects can drive H profile steel component to realize upset or mobile;
Described welding gantry-travelling mechanism includes steel structure truss (2) and welding gantry walking track (11);Described steel construction purlin
The two ends of frame (2) are provided with the upper and lower steel ladder of People's Bank of China (1);Described steel structure truss (2) and welding gantry walking track (11) it
Between be provided with and movably weld gantry, can walk track (11) along described steel structure truss (2) and welding gantry in welding gantry
Move forward, weld;Described welding gantry includes wire reel (3), Flux Recovery Unit (4), gantry weld holder (6), controls
Cabinet (7) and Intelligent welding head (8);Wire reel (3) and Flux Recovery Unit (4) it is provided with on described gantry weld holder (6);Described
Intelligent welding head (8) is arranged at the front of the upper welding direction of gantry weld holder (6);
Described steel structure truss (2) is all parallel, wherein with described component moving track (51) with welding gantry walking track (11)
Steel structure truss (2) is positioned at described component moving track (51) top, and described welding gantry walking track (11) is positioned at described shifting
Dynamic track (51) side;The length of described component moving track (51) is more than the length of steel structure truss (2);Described automatic turning
Machine (10) is positioned at described component moving track (51) and welds gantry between walking track (11);
Described component moving track (51) includes that 3-5 unit, each unit include 2-4 root roller-way, and each unit is used for carrying
A piece H profile steel component, component arrive certain unit conveying body time then these cell cube electric machines for roller work carry, component is not
To cell cube electric machines for roller do not work, when certain H profile steel component be transported to auto-translating jacking equipment (9) upper time, except
Outside the unit at this H profile steel component place, other unit are out of service, and this H profile steel component is passed to translation jacking equipment (9)
Automatic turnover machine welds on (10), after this H profile steel Member Welding completes, in servomotor and the control of kinetic control system
Under system, the H profile steel component welded is transported back on component moving track (51), and this H profile steel component is sent with described component
Roller-way (12) is gradually sent described component moving track (51);When the H profile steel component of next unit is transported to auto-translating
When jacking equipment (9) is upper, in addition to the unit at this H profile steel component place, other unit are out of service ... iterative cycles, directly
To the welding completing all H profile steel components and conveying.
A kind of intelligent machine automatization the most according to claim 1 H profile steel Member Welding conveying mechanism, it is characterised in that
Described Intelligent welding head (8) includes welding silk (82) after front silk (81) and welding, silk (81) and silk after welding before described welding
Between (82) two, the distance in welding direction is 30-40 millimeter;Before described welding, silk 81 extension elongation is 30-35 millimeter,
After described welding, silk 82 extension elongation is 30-50 millimeter.
A kind of intelligent machine automatization the most according to claim 1 H profile steel Member Welding conveying mechanism, it is characterised in that
The length that roller-way (12) sent by described automatic charging roller-way (5) and component is equal, and more than the width of H profile steel component.
A kind of intelligent machine automatization the most according to claim 1 H profile steel Member Welding conveying mechanism, it is characterised in that
Described Intelligent welding head (8) also includes that welding slag recovery tube suction inlet (83), described welding slag recovery tube suction inlet (83) are positioned at described weldering
Connect the rear of rear silk (82).
A kind of intelligent machine automatization the most according to claim 1 H profile steel Member Welding conveying mechanism, it is characterised in that
Described H profile steel member section width≤1 meter, length 18 meters, load≤6T.
A kind of intelligent machine automatization the most according to claim 1 H profile steel Member Welding conveying mechanism, it is characterised in that
Described component moving track (51) overall length 50 meters, welds stroke 20 meters, described automatic charging roller-way (5) charging overall length 15 meters, institute
State component and send roller-way (12) discharging length 15 meters.
A kind of intelligent machine automatization the most according to claim 1 H profile steel Member Welding conveying mechanism, it is characterised in that
It is cross, the steel beam column of T font that described conveying mechanism applies also for carrying cross section.
A kind of intelligent machine automatization the most according to claim 1 H profile steel Member Welding conveying mechanism, it is characterised in that
Described moving track (51) lateral symmetry arranges two set welding equipments, described welding equipment include auto-translating jacking equipment (9),
Automatic turnover machine (10), welding gantry walking track (11) and movably weld gantry, both sides welding semi-gantry frame support steel
Truss side carries out welding walking.
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CN201610762830.7A CN106239018B (en) | 2016-08-29 | 2016-08-29 | A kind of intelligent machine automates H profile steel Member Welding conveying mechanism |
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CN106239018B CN106239018B (en) | 2018-01-30 |
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CN203184798U (en) * | 2013-04-02 | 2013-09-11 | 湖北弘毅钢结构工程有限公司 | Real-time scanning and welding equipment for horizontal type corrugated web H-shaped steel |
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CN103878519A (en) * | 2013-12-30 | 2014-06-25 | 湖北弘毅建设有限公司 | Centering and clamping assembling machine for H-shaped steel of corrugated web plates |
CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人***有限公司 | Automatic welding line of truck supporters |
CN104308439A (en) * | 2014-09-15 | 2015-01-28 | 安徽鸿路钢结构(集团)股份有限公司 | Movable H-shaped steel welding and assembling positioner |
CN105855776A (en) * | 2016-06-08 | 2016-08-17 | 佛山市联智新创科技有限公司 | Five-degree-of-freedom movable welding fixture |
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SU419450A1 (en) * | 1971-12-21 | 1974-03-15 | А. С. Чесноков, Н. А. Анфиногенова, В. Д. Гвоздев, К. С. Куминов , У. П. Шибаев | TRANSPORTING DEVICES PTP5FUND t ^ tt ^ |
JPS5838681A (en) * | 1981-08-31 | 1983-03-07 | Toyota Motor Corp | Welding device of roof for automobile |
CN202087895U (en) * | 2011-05-17 | 2011-12-28 | 厦门思尔特机器人***有限公司 | Automatic production line of section cutting robot |
CN203184798U (en) * | 2013-04-02 | 2013-09-11 | 湖北弘毅钢结构工程有限公司 | Real-time scanning and welding equipment for horizontal type corrugated web H-shaped steel |
CN103706989A (en) * | 2013-12-30 | 2014-04-09 | 湖北弘毅建设有限公司 | On-line rapid alignment assembly device for corrugated webs of H-shaped steel |
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CN104175011A (en) * | 2014-08-19 | 2014-12-03 | 佛山市利迅达机器人***有限公司 | Automatic welding line of truck supporters |
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