CN106223136A - Sprocket calculus automation equipment below a kind of rail - Google Patents
Sprocket calculus automation equipment below a kind of rail Download PDFInfo
- Publication number
- CN106223136A CN106223136A CN201610797734.6A CN201610797734A CN106223136A CN 106223136 A CN106223136 A CN 106223136A CN 201610797734 A CN201610797734 A CN 201610797734A CN 106223136 A CN106223136 A CN 106223136A
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B27/00—Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
- E01B27/04—Removing the ballast; Machines therefor, whether or not additionally adapted for taking-up ballast
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2203/00—Devices for working the railway-superstructure
- E01B2203/02—Removing or re-contouring ballast
- E01B2203/022—Horizontal chain
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2203/00—Devices for working the railway-superstructure
- E01B2203/14—Way of locomotion or support
- E01B2203/141—Way of locomotion or support on the track to be treated
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
Abstract
The invention discloses sprocket calculus automation equipment below a kind of rail, it is made up of sprocket calculus device, electromotor, Hydraulic system and control System cabine and railcar, railcar is provided with four castors and two longerons, sprocket calculus device, electromotor and Hydraulic system and control System cabine are arranged on two longerons of railcar, railcar is drawn by engineering truck, and electromotor provides power for oil pump and control system；It is provided with fuel tank, oil pump, hydraulic control system and automatic control system in described Hydraulic system and control System cabine；Sprocket calculus device can quickly can be directed at outside rail between the sleeper of sleeper both sides to be changed by the present invention automatically；Can quickly remove railway roadbed ballast below rail；Can adapt to calculus work below straight line and curved rail length section rail；Can automatically control, easy to operate, calculus work efficiency high.
Description
Technical field
The present invention relates to a kind of railway maintenance machinery, particularly to sprocket calculus automation equipment below a kind of rail.
Background technology
Railroad sleeper is during using for a long time, and due to natural subsidence and vibration, railway ballast local is heavy
Fall, needs to carry out maintenance, and indivedual sleepers damage, and needs to change in time, during carrying out railway roadbed maintenance or sleeper replacement, adopts
With manually carrying out clear stone below rail, the efficiency that wastes time and energy is low, it is impossible to complete in effective train passage gap (being commonly called as: skylight)
Become sprocket calculus automation equipment below work one rail, only use small-sized efficient automated machine, train could be utilized
Do not close a road to traffic operation in current gap.
Summary of the invention
It is an object of the invention to provide sprocket calculus automation equipment below a kind of rail.
The present invention is made up of sprocket calculus device, electromotor, Hydraulic system and control System cabine and railcar, railcar
Being provided with four castors and two longerons, sprocket calculus device, electromotor and Hydraulic system and control System cabine are arranged on railcar
Two longerons on, railcar is drawn by engineering truck, and electromotor is that oil pump and control system provide power；Described hydraulic system
And in control system case, it is provided with fuel tank, oil pump, hydraulic control system and automatic control system；
Described sprocket calculus device is by entablature assembly, retractable driving device, lowering or hoisting gear and two sprocket calculus
Assembly and cmos image sensor composition；
Described entablature assembly is by square tube shape fixed arm, two square tube shape telescopic arms, the first laser displacement sensors
With the first range finding reference plate composition, square tube shape fixed arm is provided with four ears rings, and it is recessed that square tube shape telescopic arm is provided with symmetrical two
Groove, groove is provided with bolt hole；
Described retractable driving device is by square tube shape fixed arm, the first double output shaft hydraulic motor, two the first elastic connection
Axial organ, two the first monaural ring bearings, the first left-handed screw, left-handed square nut, the first right handed screw, dextrorotation square nut,
Two square sliders, four the first bolts, two the first hex nuts and two square tube shape telescopic arm compositions, the first right handed screw
It is provided with the first axle journal, the second axle journal and the 3rd axle journal, the first left-handed screw and the first right handed screw version the same, dextrorotation side
Shape nut is provided with two coaxial blind screwed holes, and left-handed square nut is the same with dextrorotation square nut version, square slider
It is provided with axis hole；
Being sheathed on the second axle journal of the first right handed screw by first monaural ring bearing, the first yielding coupling is right by first
First axle journal of rotation screw rod and the right-hand member output shaft fixed connection of the first double output shaft hydraulic motor, it is right that dextrorotation square nut screws on first
Rotation screw rod appropriate location, square slider is sheathed on the first right handed screw the 3rd axle journal, and the first hex nut pretension, square tube shape is stretched
Contracting arm is sheathed thereon from the first right handed screw right-hand member, makes square tube shape telescopic arm groove bolt hole blind with dextrorotation square nut screw thread
Hole is coaxial, and two the first bolts screw in pretension respectively, repeat aforementioned assembly operation, by the first monaural ring bearing, the first left-handed spiral shell
Bar, left-handed square nut, square slider, the first hex nut, the first yielding coupling, the first double output shaft hydraulic motor and side
Tubular telescopic arm composition one, is sheathed on square tube shape fixed arm on two square tube shape telescopic arms, makes the first double output shaft hydraulic pressure
Motor symmetry is fixed on square tube shape fixed arm endoporus upper surface, and two the first monaural ring bearings are fixed on square tube shape fixed arm endoporus
Upper surface, forms retractable driving device, and square slider forms moving sets, the first laser displacement sensor pair with square tube shape telescopic arm
Claiming to be fixed on above square tube shape fixed arm, the first range finding reference plate is fixed on above square tube shape telescopic arm,；
Described lowering or hoisting gear is to be driven by the first series connection parallelogram lindage, the second series connection parallelogram lindage, lifting
Device, servo-actuated Equipoising support apparatus and the second laser displacement sensor composition；
Described first series connection parallelogram lindage by sill, the first fork, the second fork, two the 3rd forks, the
One connecting rod, four the first bolts and square tube shape fixed arm composition, first connecting rod is provided with two to coaxial tapped blind hole and left-handed spiral shell
Pit；
As the second described series connection parallelogram lindage and the first series connection parallelogram lindage composition, second connecting rod is provided with
Two pairs of coaxial tapped blind holes and right-handed thread hole, except aforesaid second connecting rod and first connecting rod version are different, remaining
All component structural forms are the same；
Described lifting drive be the hydraulic motor by the second double output shaft, two the second yielding couplings, second
Left-handed screw, first connecting rod, the second right handed screw, second connecting rod and two the second monaural ring bearing compositions, the second right handed screw
It is provided with the first axle journal and the second axle journal, the second left-handed screw and the second right handed screw version the same；
Described servo-actuated Equipoising support apparatus be by plate shape entablature, the 3rd series connection parallelogram lindage, the first strut, the
Two struts, slide bar, two slide blocks, two turriform linear Stiffness springs, two the second hex nuts, two the second bolts and two
Individual 3rd bolt composition, slide bar is provided with fixed disc, is arranged with two light bar segment and two thread segments；Slide block is provided with circular hole
With a pair coaxial threaded blind hole；
Described 3rd series connection parallelogram lindage be by plate shape entablature, sill, the 4th fork, the 5th fork, the
Six forks, the 7th fork, two third connecting rods and two bearing pin compositions；
By the first fork and sill chain connection, between the second fork, the 4th fork and three components of sill, hinge is even
Connecing, the first fork ears ring and the 3rd fork ears ring are coaxial with a pair of first connecting rod left side tapped blind hole, two the first bolts
Pretension, makes chain connection between the first fork, the 3rd fork and three components of first connecting rod, the second fork ears ring and another the
On the right of three fork ears rings and first connecting rod, a pair tapped blind hole is coaxial, two the first tools for bolts ' pretensions, make the second fork, another
Chain connection between the 3rd fork and three components of first connecting rod, two the 3rd forks respectively with square tube shape fixed arm chain connection,
Composition the first series connection parallelogram lindage, repeats aforementioned assembly operation, is being symmetrical in sill and square tube shape fixed arm vertical pair
Title face assembles the second series connection parallelogram lindage；
Second monaural ring bearing is sheathed on the second axle journal of the second right handed screw, the hydraulic motor of the second double output shaft
Symmetry is fixed on plate shape entablature, and the second yielding coupling is by the first axle journal of the second right handed screw and double output shaft hydraulic pressure horse
The right-hand member output shaft fixed connection reached, then the second monaural ring bearing is sheathed on the second axle journal of the second left-handed screw, another is years old
Two yielding couplings the first axle journal by the second left-handed screw and the left end output shaft fixed connection of double output shaft hydraulic motor, by two
Second yielding coupling is fixed on plate shape entablature, makes the second left-handed screw and first connecting rod left handed threaded hole axial contact,
Make the second right handed screw and second connecting rod right-handed thread hole axial contact, rotate the output shaft of double output shaft hydraulic motor, make the
Two left-handed screws screw in first connecting rod left handed threaded hole, during the second right handed screw screws in second connecting rod right-handed thread hole simultaneously,
Composition lifting drive；
Two turriform linear Stiffness spring symmetries are sheathed on two light bar segment of slide bar, then two slide blocks are overlapped respectively
It is located at two light bar segment of slide bar, two the second hex nut pretensions respectively, makes two slide blocks make two turriform rigidity non-respectively
Hookean spring suitably compresses, by the 5th fork and sill chain connection, make the left side monaural ring of two third connecting rods respectively with
A pair tapped blind hole of the ears ring of the 4th fork, the 6th fork ears ring and slide block is coaxial, two the second bolt pretensions respectively,
Make chain connection between the 4th fork, the 6th fork and three components of slide block, by the right monaural ring of two third connecting rods respectively with
The ears ring of the 5th fork, the 7th fork ears ring are coaxial, and two bearing pins respectively penetrate, and make third connecting rod, the 5th fork and the
Chain connection between seven fork three components, composition the 3rd series connection parallelogram lindage；
By coaxial for a pair tapped blind hole of the first strut ears ring, the second strut ears ring and another slide block, two the
Three bolts pretension respectively, makes chain connection between the first strut, the second strut and three components of slide block, the 6th fork, the 7th fork
With the second strut respectively with plate shape entablature chain connection, form servo-actuated Equipoising support apparatus；
Second laser displacement sensor symmetry is fixed on below square tube shape fixed arm, forms lowering or hoisting gear；
Described sprocket calculus assembly is by the 3rd double output shaft hydraulic motor, two the 3rd yielding couplings, two chains
Tooth row Plumbum preparatium part, U-shaped bar, eight C-shaped-rod and suspension bracket composition, U-shaped bar is provided with two circular flange dishes and square flange, C-shaped
Bar is provided with the first ring flange and the second ring flange, and suspension bracket is provided with two the first ring flanges and eight the second ring flanges；
Described sprocket calculus parts be by square beam, sprocket wheel, sprocket wheel wheel shaft, inducer, inducer wheel shaft, four hold
Roller, four BOGEY WHEEL wheel shafts, several chain tooth assembly sum bearing pins composition, square beam be provided with the first ears ring, second
Ears ring and four the 3rd ears rings；
By square beam the first ears ring and sprocket coaxiality, penetrate sprocket wheel wheel shaft chain connection, square beam the second ears
Ring is coaxial with inducer, penetrates inducer wheel shaft chain connection, and square beam the 3rd ears ring is coaxial with BOGEY WHEEL, penetrates load-bearing
Wheel wheel shaft chain connection, makes square beam, sprocket wheel, inducer and four BOGEY WHEELs be assembled into one；
Described chain tooth assembly is made up of sleeve and chain link；
Described chain link is made up of two bolts, two nuts, chain tooth plate, the first carrier bar and the second carrier bar, chain tooth plate
Being provided with two bolts hole and several equal strength sprocket, the first carrier bar is provided with the first monaural ring, the second monaural ring and the 3rd monaural ring,
Second carrier bar is provided with the first monaural ring, the second monaural ring and the 3rd monaural ring；
Sprocket crab bolt hole and first carrier bar the second monaural ring is coaxial, penetrate bolt, nut pretension, chain tooth plate another
Bolt hole and second carrier bar the second monaural ring are coaxial, penetrate bolt, nut pretension, form chain link, by the first chain of the first chain link
Plate the first monaural ring, second chain link the first carrier bar the 3rd monaural ring, sleeve, second chain link the second carrier bar the 3rd monaural ring and first
Chain link the second carrier bar the first monaural ring coaxially penetrates pin hinge and connects, and repeats aforementioned operation, until by hinged for several chain links one
Body, will organize all-in-one-piece square beam, sprocket wheel, inducer and four BOGEY WHEELs placed on it, by the first carrier bar of last chain link
First monaural ring, first chain link the first carrier bar the 3rd monaural ring, sleeve, first chain link the second carrier bar the 3rd monaural ring and last chain
Save second carrier bar the first monaural ring and coaxially penetrate pin hinge connection, make all chain tooth assembly chain connection annular integrative-structures,
Composition sprocket calculus parts；
3rd double output shaft hydraulic motor double output shaft, two the 3rd yielding couplings and two sprocket wheel wheel shafts are connected, U
Shape bar square flange is fixed on the 3rd double output shaft hydraulic motor, and four C-shaped-rod the second ring flange symmetries are fixed on square
On crossbeam, eight the second ring flanges of suspension bracket respectively with eight C-shaped-rod the first ring flanges be connected, two circular flange dishes of U-shaped bar and
Two the first ring flanges of suspension bracket are respectively fixedly connected with on square tube shape telescopic arm, and cmos image sensor is fixed on below sill, group
Chaining tooth row stone device.
The invention has the beneficial effects as follows:
1. sprocket calculus device can be directed at automatically outside rail between the sleeper of sleeper both sides to be changed；
2. can quickly remove railway roadbed ballast below rail；
3. can adapt to calculus work below straight line and curved rail length section rail；
4. can automatically control, easy to operate, calculus work efficiency high.
Accompanying drawing explanation
Fig. 1 is the off working state schematic perspective view of the present invention.
Fig. 2 is the duty schematic perspective view of the present invention.
Fig. 3 is the lifting drive exploded perspective schematic diagram of the present invention.
Fig. 4 is the servo-actuated Equipoising support apparatus exploded perspective schematic diagram of the present invention.
Fig. 5 is the retractable driving device exploded perspective schematic diagram of the present invention.
Fig. 6 is the sprocket calculus assembly schematic perspective view of the present invention.
Fig. 7 is the sprocket calculus parts exploded perspective schematic diagram of the present invention.
Fig. 8 is the chain tooth assembly exploded perspective schematic diagram of the present invention.
Detailed description of the invention
Referring to shown in Fig. 1 to Fig. 6, the present invention is by sprocket calculus device 6, electromotor 18, Hydraulic system and control system
System case 19 and railcar 20 form, and railcar 20 is provided with four castors 201 and two longerons 202, sprocket calculus device 6, generating
Machine 18 and Hydraulic system and control System cabine 19 are arranged on two longerons 202 of railcar, and railcar 20 is drawn by engineering truck,
Electromotor 18 provides power for oil pump and control system；Be provided with in described Hydraulic system and control System cabine 19 fuel tank, oil pump,
Hydraulic control system and automatic control system；
Described sprocket calculus device 6 is by entablature assembly 61, retractable driving device 62, lowering or hoisting gear 63 and two chains
Tooth row stone assembly 64 and cmos image sensor 65 form；
Described entablature assembly 61 is by 611, two square tube shape telescopic arm the 612, first laser positions of square tube shape fixed arm
Displacement sensor 613 and the first range finding reference plate 614 form, and square tube shape fixed arm 611 is provided with four ears rings 6111, and square tube shape is stretched
Contracting arm 612 is provided with two grooves 6122 of symmetry, and groove 6122 is provided with bolt hole 61221；
Described retractable driving device 62 is by square tube shape fixed arm the 611, first double output shaft hydraulic motor 621, two
One yielding coupling 622, two the first monaural ring bearing the 623, first left-handed screw 624, left-handed square nut 625, first are right
Rotation screw rod 626,627, two square sliders of dextrorotation square nut, 629, two the first hex nuts 630 of 628, four the first bolts
Forming with two square tube shape telescopic arms 612, the first right handed screw 626 is provided with first axle journal the 6261, second axle journal 6262 and the 3rd
Axle journal 6263, the first left-handed screw 624 is the same with the first right handed screw 626 version, and dextrorotation square nut 627 is provided with two
Coaxial blind screwed hole 6271, left-handed square nut 625 is the same with dextrorotation square nut 627 version, and square slider 628 sets
There is axis hole 6281；
First monaural ring bearing 623 is sheathed on the second axle journal 6262 of the first right handed screw, the first yielding coupling
622 by the first axle journal 6261 and the right-hand member output shaft fixed connection of the first double output shaft hydraulic motor 621, dextrorotation of the first right handed screw
Square nut 627 screws on the first right handed screw 626 appropriate location, and square slider 628 is sheathed on the first right handed screw the 3rd axle journal
On 6263, the first hex nut 630 pretension, square tube shape telescopic arm 612 is sheathed thereon from the first right handed screw 626 right-hand member, makes
Square tube shape telescopic arm groove bolt hole 61221 is coaxial with dextrorotation square nut tapped blind hole 6271, and two the first bolts 629 are respectively
Screw in pretension, repeat aforementioned assembly operation, by first monaural ring bearing the 623, first left-handed screw 624, left-handed square nut
625, square slider the 628, first hex nut the 630, first yielding coupling the 622, first double output shaft hydraulic motor 621 and side
Tubular telescopic arm 612 composition one, is sheathed on square tube shape fixed arm 611 on two square tube shape telescopic arms 612, makes the first lose-lose
Shaft hydraulic motor 621 symmetry is fixed on square tube shape fixed arm 611 endoporus upper surface, and two the first monaural ring bearings 623 are connected
In square tube shape fixed arm 611 endoporus upper surface, form retractable driving device 62, square slider 628 and square tube shape telescopic arm 612 shape
Becoming moving sets, the first laser displacement sensor 613 symmetry is fixed on above square tube shape fixed arm 611, the first range finding reference plate 614
It is fixed on above square tube shape telescopic arm 612,；
Described lowering or hoisting gear 63 be by the first series connection parallelogram lindage 631, second connect parallelogram lindage 632,
Lifting drive 633, servo-actuated Equipoising support apparatus 634 and the second laser displacement sensor 635 form；
Described first series connection parallelogram lindage 631 by sill the 6311, first fork the 6312, second fork 6313,
Two the 3rd forks 6314,6315, four the first bolts 6316 of first connecting rod and square tube shape fixed arm 611 form, first connecting rod
6315 are provided with two to coaxial tapped blind hole 63151 and left handed threaded hole 63152；
Described second series connection parallelogram lindage 632 is connected as parallelogram lindage 631 forms with first, the second company
Bar 6325 is provided with two to coaxial tapped blind hole 63251 and right-handed thread hole 63252, except aforesaid second connecting rod 6325 and first
Connecting rod 6315 version is different, and remaining all component structural form is the same；
Described lifting drive 633 is by the elastic shaft coupling of the hydraulic motor 6331, two second of the second double output shaft
Device the 6332, second left-handed screw 6333, first connecting rod the 6315, second right handed screw 6334, second connecting rod 6325 and two second
Monaural ring bearing 6335 forms, and the second right handed screw 6334 is provided with the first axle journal 63341 and the second axle journal 63342, and second is left-handed
Screw rod 6333 is the same with the second right handed screw 6334 version；
Described servo-actuated Equipoising support apparatus 634 be by plate shape entablature the 6340, the 3rd series connection parallelogram lindage 6341,
First strut the 6342, second strut 6343, slide bar 6345, two turriform linear Stiffness springs 6346, two of 6344, two slide blocks
Individual 6347, two the second bolts 6348 of second hex nut and two the 3rd bolts 6349 form, and slide bar 6344 is provided with fixing
Disk 63441, it is arranged with two light bar segment 63442 and two thread segments 63443；Slide block 6345 is provided with circular hole 63451 and
To coaxial threaded blind hole 63452；
The 3rd described series connection parallelogram lindage 6341 is by plate shape entablature 6340, sill the 6311, the 4th fork
63412, the 5th fork the 63413, the 6th fork the 63414, the 7th 63415, two third connecting rods 63416 of fork and two bearing pins
63417 compositions；
By the first fork 6312 and sill 6311 chain connection, the second fork the 6313, the 4th fork 63412 and sill
Chain connection between 6311 3 components, the first fork 6312 ears ring and the 3rd fork 6314 ears ring are left with first connecting rod 6315
A pair of limit tapped blind hole 63151 is coaxial, two the first bolt 6316 pretensions, makes the first fork 6312, the 3rd fork 6314 and the
Chain connection between one 6,315 3, connecting rod component, the second fork 6313 ears ring and another the 3rd fork 6314 ears ring and
On the right of one connecting rod 6315, a pair tapped blind hole 63151 is coaxial, two the first bolt 6316 pretensions, make the second fork 6313, another
Chain connection between individual 3rd fork 6314 and 6,315 3 components of first connecting rod, two the 3rd forks 6314 are solid with square tube shape respectively
Arms 611 chain connection, composition the first series connection parallelogram lindage 631, repeats aforementioned assembly operation, is being symmetrical in sill
6311 and the square tube shape fixed arm 611 vertical plane of symmetry assemble second series connection parallelogram lindage 632；
Second monaural ring bearing 6335 is sheathed on the second axle journal 63342 of the second right handed screw, the second double output shaft
Hydraulic motor 6331 symmetry be fixed on plate shape entablature 6340, the second yielding coupling 6332 is by the of the second right handed screw
One axle journal 63341 and the right-hand member output shaft fixed connection of double output shaft hydraulic motor 6331, then by sheathed for the second monaural ring bearing 6335
On the second axle journal of the second left-handed screw 6333, another second yielding coupling 6332 is by the of the second left-handed screw 6333
Two the second yielding couplings 6332 are fixed on plate by the left end output shaft fixed connection of one axle journal and double output shaft hydraulic motor 6331
On shape entablature 6340, make the second left-handed screw 6333 and first connecting rod left handed threaded hole 63152 axial contact, make the second dextrorotation
Screw rod 6334 and second connecting rod right-handed thread hole 63252 axial contact, rotate the output shaft of double output shaft hydraulic motor 6331, make
Second left-handed screw 6333 screws in first connecting rod left handed threaded hole 63152, and the second right handed screw 6334 screws in second even simultaneously
In bar right-handed thread hole 63252, form lifting drive 633；
Two turriform linear Stiffness spring 6346 symmetries are sheathed on two light bar segment 63442 of slide bar, then by two
Slide block 6345 is sheathed on two light bar segment 63442 of slide bar, two the second hex nut 6347 pretensions respectively respectively, makes two cunnings
Block 6345 makes two turriform linear Stiffness springs 6346 suitably compress respectively, is cut with scissors with sill 6311 by the 5th fork 63413
Chain connects, make the left side monaural ring of two third connecting rods 63416 respectively with ears ring, the 6th fork of the 4th fork 63412
A pair tapped blind hole 63452 of 63414 ears rings and slide block is coaxial, two the second bolt 6348 pretensions respectively, makes the 4th fork
63412, chain connection between the 6th fork 63414 and 6,345 3 components of slide block, by the right monaural of two third connecting rods 63416
Ring is coaxial with the ears ring of the 5th fork 63413, the 7th fork 63415 ears ring respectively, and two bearing pins 63417 respectively penetrate,
Making chain connection between third connecting rod the 63416, the 5th fork 63413 and 63,415 3 components of the 7th fork, composition the 3rd series connection is flat
Row four-bar mechanism 6341；
By the first strut 6342 ears ring, the second strut 6343 ears ring and a pair tapped blind hole of another slide block 6345
63452 is coaxial, two the 3rd bolt 6349 pretensions respectively, makes the first strut the 6342, second strut 6343 and slide block 6,345 3
Chain connection between component, the 6th fork the 63414, the 7th fork 63415 and the second strut 6343 respectively with plate shape entablature 6340
Chain connection, forms servo-actuated Equipoising support apparatus 634；
Second laser displacement sensor 635 symmetry is fixed on below square tube shape fixed arm 611, forms lowering or hoisting gear 63；
Described sprocket calculus assembly 64 is by 641, two the 3rd yielding couplings of the 3rd double output shaft hydraulic motor
642, two sprocket calculus parts 643,644, eight C-shaped-rod 645 of U-shaped bar and suspension bracket 646 form, and U-shaped bar 644 is provided with two circles
Shape ring flange 6441 and square flange 6442, C-shaped-rod 645 is provided with the first ring flange 6451 and the second ring flange 6452, suspension bracket
646 are provided with two the first ring flanges 6461 and eight the second ring flanges 6462；
Described sprocket calculus parts 643 are by square beam 6431, sprocket wheel 6432, sprocket wheel wheel shaft 6433, inducer
6434,6436, four BOGEY WHEEL wheel shafts 6437 of 6435, four BOGEY WHEELs of inducer wheel shaft, several chain tooth assembly 6438 and several
Bearing pin 6439 forms, and square beam 6431 is provided with the first ears ring the 64311, second ears ring 64312 and four the 3rd ears
Ring 64313；
By coaxial with sprocket wheel 6432 for square beam the first ears ring 64311, penetrate sprocket wheel wheel shaft 6433 chain connection, square
Crossbeam the second ears ring 64312 is coaxial with inducer 6334, penetrates inducer wheel shaft 6435 chain connection, square beam the 3rd pair
Earrings 64313 is coaxial with BOGEY WHEEL 6436, penetrates BOGEY WHEEL wheel shaft 6437 chain connection, make square beam 6431, sprocket wheel 6432,
Inducer 6434 and four BOGEY WHEELs 6436 are assembled into one；
Described chain tooth assembly 6438 is made up of sleeve 64381 and chain link 64382；
Described chain link 64382 is by 64383, two nuts 64384 of two bolts, chain tooth plate the 64385, first carrier bar
64388 and second carrier bar 64392 form, chain tooth plate 64385 is provided with two bolts hole 64386 and several equal strength sprocket 64387,
First carrier bar 64388 is provided with the first monaural ring the 64389, second monaural ring 64390 and the 3rd monaural ring 64391, the second carrier bar
64392 are provided with the first monaural ring the 64393, second monaural ring 64394 and the 3rd monaural ring 64395；
By coaxial to sprocket crab bolt hole 64386 and first carrier bar the second monaural ring 64390, penetrate bolt 64383, nut
64384 pretensions, another bolt hole 64386 of chain tooth plate and second carrier bar the second monaural ring 64394 are coaxial, penetrate bolt 64383,
Nut 64384 pretension, forms chain link 64382, by first carrier bar the first monaural ring the 64389, second chain link first of the first chain link
Carrier bar the 3rd monaural ring 64391, sleeve the 64381, second chain link the second carrier bar the 3rd monaural ring 64395 and first chain link the second chain
Plate the first monaural ring 64393 coaxially penetrates bearing pin 6439 chain connection, repeats aforementioned operation, until being cut with scissors by several chain links 64382
Connect one, all-in-one-piece square beam 6431, sprocket wheel 6432, inducer 6434 and four BOGEY WHEELs 6436 will be organized placed on it,
By first carrier bar the first monaural ring the 64389, first chain link the first carrier bar the 3rd monaural ring 64391 of last chain link, sleeve
64381, first chain link the second carrier bar the 3rd monaural ring 64393 and last chain link the second carrier bar the first monaural ring 64395 are coaxially worn
Enter bearing pin 6339 chain connection, make all chain tooth assembly 6438 chain connection annular integrative-structures, form sprocket calculus parts
643；
By the 3rd double output shaft hydraulic motor 641 double output shaft, two the 3rd yielding couplings 642 and two sprocket wheel wheel shafts
6433 are connected, and U-shaped bar 644 square flange is fixed on the 3rd double output shaft hydraulic motor 641, four C-shaped-rod the second flanges
Dish 6452 symmetry is fixed on square beam 6431, eight the second ring flanges 6462 of suspension bracket respectively with eight C-shaped-rod the first flanges
Dish 6451 is connected, and two circular flange dishes 6441 of U-shaped bar and two the first ring flanges 6461 of suspension bracket are respectively fixedly connected with and stretch in square tube shape
On contracting arm 612, cmos image sensor 65 is fixed on below sill 6311, forms sprocket calculus device 6.
Work process and the principle of the present invention are as follows:
By good for bolt machine oil labelling outside sleeper to be changed, when engineering truck traction track car runs near sleeper to be changed,
The image information that cmos image sensor gathers, is automatically identified sleeper to be changed, makes engineering truck be parked in by pattern recognition system
The position that cmos image sensor is coaxial with machine oil labelling bolt, on sprocket calculus device is positioned between the sleeper of sleeper both sides to be changed
Side, position shown in Fig. 1, oil pump starts working, and hydraulic oil makes the first double output shaft hydraulic motor start to rotate forward, and drives first
Left-handed screw and the first right handed screw forward synchronous axial system, make left-handed nut and right-handed nut promote respectively and its two be connected
Square tube shape telescopic arm synchronizes to stretch out, and square tube shape telescopic arm is entrusted sprocket calculus assembly and moved out, and square slider is square flexible
Arm endoporus upper surface slide, it is to avoid screw rod bears moment of flexure, the first laser displacement sensor measures itself and the first range finding reference plate
Displacement signal, controls the first double output shaft hydraulic motor work, treats that sprocket calculus assembly moves out to rail to be changed
Between the sleeper of sleeper both sides during top, the first double output shaft hydraulic motor stops rotating forward, and hydraulic oil makes the second dual output simultaneously
Axle hydraulic motor starts to rotate forward, and drives the second left-handed screw and the second right handed screw forward synchronous axial system, promotes respectively
One connecting rod and second connecting rod synchronize translation, make symmetrically arranged first series connection parallelogram lindage and the second series connection parallelogram
The most each two pairs of swing link synchronous backswings of mechanism, lowering or hoisting gear is entrusted sprocket calculus assembly and is declined, by the second laser position
Displacement sensor measures the displacement signal of itself and the second double output shaft hydraulic motor, controls the second double output shaft hydraulic motor and
Three double output shaft hydraulic motor work, when sprocket calculus component contact ballast, the second double output shaft hydraulic motor stops forward
Rotating, hydraulic oil makes the 3rd double output shaft hydraulic motor start to rotate forward, and makes two sprocket wheel synchronous axial system, chain wheel drive hinge
The several sprocket component movement being integrally connected, the sprocket of sprocket calculus parts following chain tooth plate makes its ballast contacted push railway roadbed to
Outside, hydraulic oil makes the first double output shaft hydraulic motor start to rotate backward, drives the first left-handed screw and the first right handed screw
Reverse sync rotates, and makes the Tong Bu retraction of two square tube shape telescopic arms that left-handed nut and right-handed nut pull respectively with it is connected,
Square tube shape telescopic arm is entrusted sprocket calculus device and is inwardly synchronized with the movement, and sprocket calculus assembly inward is to chain tooth plate inside it
Sprocket contacts with the ballast below rail, and is gnawed by ballast between adjacent two the chain tooth plate sprockets of sprocket calculus assembly, ballast quilt
Chain tooth plate is pushed into outside railway roadbed successively, when sprocket calculus assembly inward is to position shown in Fig. 2, and below rail, calculus terminates,
First double output shaft hydraulic motor stops rotating backward, and the 3rd double output shaft hydraulic motor stops rotating forward, the first dual output
Axle hydraulic motor starts to rotate forward, and drives the first left-handed screw and the first right handed screw forward synchronous axial system, makes left-handed nut
Promoting respectively with right-handed nut and Tong Bu stretch out with its two square tube shape telescopic arms being connected, two square tube shape telescopic arms are entrusted respectively
Two sprocket calculus assemblies move out, when sprocket calculus component movement to it inside the sprocket of chain tooth plate leave rail lower flange
During outside, the first double output shaft hydraulic motor stops rotating forward, and hydraulic oil makes the second double output shaft hydraulic motor start simultaneously
Rotate backward, drive the second left-handed screw and the second right handed screw reverse sync to rotate, pull first connecting rod and second respectively even
Bar synchronizes translation, makes symmetrically arranged first series connection parallelogram lindage and the second series connection parallelogram lindage the most each two to pendulum
Bar synchronizes to swing in opposite directions, and lowering or hoisting gear is entrusted sprocket calculus assembly and raised, and hydraulic oil makes the first double output shaft hydraulic motor start
Rotate backward, drive the first left-handed screw and the first right handed screw reverse sync to rotate, make left-handed nut and right-handed nut respectively
Pulling retract Tong Bu with two square tube shape telescopic arms that it is connected, square tube shape telescopic arm entrusts sprocket calculus assembly inward,
Treat sprocket calculus component movement to position shown in Fig. 1, the first double output shaft hydraulic motor and the second double output shaft hydraulic motor are all
Stopping rotates backward, and below rail, lasher makees to terminate.
First series connection parallelogram lindage and second series connection parallel-crank mechanism, make square tube shape fixed arm all the time with lower horizontal stroke
Beam is the most parallel, and the 3rd series connection parallelogram lindage makes plate shape entablature parallel with sill all the time, to adapt to straight line and curve
Below the rail of rail section, lasher makees；In position shown in Fig. 1, two linear Stiffness tower springs compress in right amount, and now symmetry sets
The 6th fork put and the second strut and the second entablature angle are maximum, and two tower springs are respectively acting on the 6th by two slide blocks
Power on fork and the second strut is more than its more small power, and the power vertical that tower spring acts on the 6th fork and the second strut divides
Power is big, makes servo-actuated Equipoising support apparatus bear the deadweight of double output shaft hydraulic motor, two the first yielding coupling deadweights, two lists
Earrings bearing deadweight and two screw rods of left-right rotary part deadweight summation and balance, servo-actuated Equipoising support apparatus is with lowering or hoisting gear
Lifting and lift, in position shown in Fig. 2, two linear Stiffness tower spring decrements are maximum, the most symmetrically arranged 6th fork
Minimum with the second strut and the second entablature angle, two tower springs are respectively acting on the 6th fork and the second pendulum by two slide blocks
Power on bar is less than maximum flexibility power, and the power vertical component that tower spring acts on the 6th fork and the second strut is little, makes servo-actuated flat
Weighing apparatus support means bears the deadweight of double output shaft hydraulic motor, two the first yielding coupling deadweights, two monaural ring bearing deadweights
The summation conducted oneself with dignity with the part of two screw rods of left-right rotary and balance, it is to avoid two, left and right screw rod bears moment of flexure.
Claims (1)
1. sprocket calculus automation equipment below a rail, it is characterised in that: it is by sprocket calculus device, electromotor, hydraulic pressure
System and control system case and railcar form, and railcar is provided with four castors and two longerons, sprocket calculus device, electromotor
Being arranged on two longerons of railcar with Hydraulic system and control System cabine, railcar is drawn by engineering truck, and electromotor is oil
Pump and control system provide power；Be provided with in described Hydraulic system and control System cabine fuel tank, oil pump, hydraulic control system and
Automatic control system；
Described sprocket calculus device is by entablature assembly, retractable driving device, lowering or hoisting gear and two sprocket calculus assemblies
Form with cmos image sensor；
Described entablature assembly is by square tube shape fixed arm, two square tube shape telescopic arms, the first laser displacement sensors and
One range finding reference plate composition, square tube shape fixed arm is provided with four ears rings, and square tube shape telescopic arm is provided with two grooves of symmetry, recessed
Groove is provided with bolt hole；
Described retractable driving device by square tube shape fixed arm, the first double output shaft hydraulic motor, two the first yielding couplings,
Two the first monaural ring bearings, the first left-handed screw, left-handed square nut, the first right handed screw, dextrorotation square nut, two sides
Shape slide block, four the first bolts, two the first hex nuts and two square tube shape telescopic arms composition, the first right handed screw is provided with the
One axle journal, the second axle journal and the 3rd axle journal, the first left-handed screw and the first right handed screw version are the same, dextrorotation square nut
Being provided with two coaxial blind screwed holes, left-handed square nut is the same with dextrorotation square nut version, and square slider is provided with axle
Hole；
Being sheathed on the second axle journal of the first right handed screw by first monaural ring bearing, the first yielding coupling is by the first dextrorotation spiral shell
First axle journal of bar and the right-hand member output shaft fixed connection of the first double output shaft hydraulic motor, dextrorotation square nut screws on the first dextrorotation spiral shell
Bar appropriate location, square slider is sheathed on the first right handed screw the 3rd axle journal, the first hex nut pretension, square tube shape telescopic arm
Sheathed thereon from the first right handed screw right-hand member, make square tube shape telescopic arm groove bolt hole same with dextrorotation square nut tapped blind hole
Axle, two the first bolts screw in pretension respectively, repeat aforementioned assembly operation, by the first monaural ring bearing, the first left-handed screw, a left side
Rotation square nut, square slider, the first hex nut, the first yielding coupling, the first double output shaft hydraulic motor and square tube shape
Telescopic arm composition one, is sheathed on square tube shape fixed arm on two square tube shape telescopic arms, makes the first double output shaft hydraulic motor
Symmetry is fixed on square tube shape fixed arm endoporus upper surface, and two the first monaural ring bearings are fixed on table on square tube shape fixed arm endoporus
Face, forms retractable driving device, and square slider forms moving sets with square tube shape telescopic arm, and the first laser displacement sensor symmetry is solid
Being connected in above square tube shape fixed arm, the first range finding reference plate is fixed on above square tube shape telescopic arm,；
Described lowering or hoisting gear be by first series connection parallelogram lindage, second series connection parallelogram lindage, lifting drive,
Servo-actuated Equipoising support apparatus and the second laser displacement sensor composition；
The first described series connection parallelogram lindage is by sill, the first fork, the second fork, two the 3rd forks, the first companies
Bar, four the first bolts and square tube shape fixed arm composition, first connecting rod is provided with two to coaxial tapped blind hole and left handed threaded hole；
As the second described series connection parallelogram lindage and the first series connection parallelogram lindage composition, it is right that second connecting rod is provided with two
Coaxial tapped blind hole and right-handed thread hole, except aforesaid second connecting rod and first connecting rod version are different, remaining owns
Component structural form is the same；
Described lifting drive is the hydraulic motor by the second double output shaft, two the second yielding couplings, second left-handed
Screw rod, first connecting rod, the second right handed screw, second connecting rod and two the second monaural ring bearing compositions, the second right handed screw is provided with
First axle journal and the second axle journal, the second left-handed screw and the second right handed screw version are the same；
Described servo-actuated Equipoising support apparatus is by plate shape entablature, the 3rd series connection parallelogram lindage, the first strut, the second support
Bar, slide bar, two slide blocks, two turriform linear Stiffness springs, two the second hex nuts, two the second bolts and two
Three bolt compositions, slide bar is provided with fixed disc, is arranged with two light bar segment and two thread segments；Slide block is provided with circular hole and
To coaxial threaded blind hole；
The 3rd described series connection parallelogram lindage is by plate shape entablature, sill, the 4th fork, the 5th fork, the 6th pendulum
Bar, the 7th fork, two third connecting rods and two bearing pin compositions；
By the first fork and sill chain connection, chain connection between the second fork, the 4th fork and three components of sill, the
One fork ears ring and the 3rd fork ears ring are coaxial with a pair of first connecting rod left side tapped blind hole, two the first tools for bolts ' pretensions,
Make chain connection between the first fork, the 3rd fork and three components of first connecting rod, the second fork ears ring and another the 3rd pendulum
On the right of bar ears ring and first connecting rod, a pair tapped blind hole is coaxial, two the first tools for bolts ' pretensions, make the second fork, another the 3rd
Chain connection between fork and three components of first connecting rod, two the 3rd forks respectively with square tube shape fixed arm chain connection, composition
First series connection parallelogram lindage, repeats aforementioned assembly operation, is being symmetrical in sill and the square tube shape fixed arm vertical plane of symmetry
Assemble the second series connection parallelogram lindage；
Being sheathed on the second axle journal of the second right handed screw by second monaural ring bearing, the hydraulic motor of the second double output shaft is symmetrical
Being fixed on plate shape entablature, the second yielding coupling is by the first axle journal of the second right handed screw and double output shaft hydraulic motor
Right-hand member output shaft fixed connection, then the second monaural ring bearing is sheathed on the second axle journal of the second left-handed screw, another second bullet
The property shaft coupling the first axle journal by the second left-handed screw and the left end output shaft fixed connection of double output shaft hydraulic motor, by two second
Yielding coupling is fixed on plate shape entablature, makes the second left-handed screw and first connecting rod left handed threaded hole axial contact, makes the
Two right handed screw and second connecting rod right-handed thread hole axial contact, rotate the output shaft of double output shaft hydraulic motor, makes second left side
Rotation screw rod screws in first connecting rod left handed threaded hole, during the second right handed screw screws in second connecting rod right-handed thread hole simultaneously, and composition
Lifting drive；
Two turriform linear Stiffness spring symmetries are sheathed on two light bar segment of slide bar, then two slide blocks are sheathed on respectively
Two light bar segment of slide bar, two the second hex nut pretensions respectively, make two slide blocks make two turriform linear Stiffness respectively
Spring suitably compresses, and by the 5th fork and sill chain connection, makes the left side monaural ring of two third connecting rods respectively with the 4th
A pair tapped blind hole of the ears ring of fork, the 6th fork ears ring and slide block is coaxial, two the second bolts pretensions respectively, makes the
Chain connection between four forks, the 6th fork and three components of slide block, by the right monaural ring of two third connecting rods respectively with the 5th
The ears ring of fork, the 7th fork ears ring are coaxial, and two bearing pins respectively penetrate, and make third connecting rod, the 5th fork and the 7th pendulum
Chain connection between three components of bar, composition the 3rd series connection parallelogram lindage；
A pair tapped blind hole of the first strut ears ring, the second strut ears ring and another slide block is coaxial, two the 3rd spiral shells
Bolt respectively pretension, makes chain connection between the first strut, the second strut and three components of slide block, the 6th fork, the 7th fork and the
Two struts respectively with plate shape entablature chain connection, form servo-actuated Equipoising support apparatus；
Second laser displacement sensor symmetry is fixed on below square tube shape fixed arm, forms lowering or hoisting gear；
Described sprocket calculus assembly is by the 3rd double output shaft hydraulic motor, two the 3rd yielding couplings, two chain tooth rows
Plumbum preparatium part, U-shaped bar, eight C-shaped-rod and suspension bracket composition, U-shaped bar is provided with two circular flange dishes and square flange, and C-shaped-rod sets
Having the first ring flange and the second ring flange, suspension bracket is provided with two the first ring flanges and eight the second ring flanges；
Described sprocket calculus parts are by square beam, sprocket wheel, sprocket wheel wheel shaft, inducer, inducer wheel shaft, four load-bearing
Wheel, four BOGEY WHEEL wheel shafts, several chain tooth assembly sum bearing pins form, square beam be provided with the first ears ring, second pair
Earrings and four the 3rd ears rings；
By square beam the first ears ring and sprocket coaxiality, penetrate sprocket wheel wheel shaft chain connection, square beam the second ears ring with
Inducer is coaxial, penetrates inducer wheel shaft chain connection, and square beam the 3rd ears ring is coaxial with BOGEY WHEEL, penetrates BOGEY WHEEL wheel
Pivot hinge connects, and makes square beam, sprocket wheel, inducer and four BOGEY WHEELs be assembled into one；
Described chain tooth assembly is made up of sleeve and chain link；
Described chain link is made up of two bolts, two nuts, chain tooth plate, the first carrier bar and the second carrier bar, and chain tooth plate is provided with
Two bolts hole and several equal strength sprocket, the first carrier bar is provided with the first monaural ring, the second monaural ring and the 3rd monaural ring, and second
Carrier bar is provided with the first monaural ring, the second monaural ring and the 3rd monaural ring；
By coaxial to sprocket crab bolt hole and first carrier bar the second monaural ring, penetrate bolt, nut pretension, another bolt of chain tooth plate
Hole and second carrier bar the second monaural ring are coaxial, penetrate bolt, nut pretension, form chain link, by the first carrier bar of the first chain link the
One monaural ring, second chain link the first carrier bar the 3rd monaural ring, sleeve, the second chain link the second carrier bar the 3rd monaural ring and the first chain link
Second carrier bar the first monaural ring coaxially penetrates pin hinge and connects, and repeats aforementioned operation, until by hinged for several chain links one, will
Group all-in-one-piece square beam, sprocket wheel, inducer and four BOGEY WHEELs are placed on it, by single for the first carrier bar first of last chain link
Earrings, first chain link the first carrier bar the 3rd monaural ring, sleeve, first chain link the second carrier bar the 3rd monaural ring and last chain link second
Carrier bar the first monaural ring coaxially penetrates pin hinge and connects, and makes all chain tooth assembly chain connection annular integrative-structures, forms chain
Tooth row Plumbum preparatium part；
3rd double output shaft hydraulic motor double output shaft, two the 3rd yielding couplings and two sprocket wheel wheel shafts are connected, U-shaped bar
Square flange is fixed on the 3rd double output shaft hydraulic motor, and four C-shaped-rod the second ring flange symmetries are fixed on square beam
On, eight the second ring flanges of suspension bracket are connected with eight C-shaped-rod the first ring flanges respectively, two circular flange dishes of U-shaped bar and suspension bracket
Two the first ring flanges are respectively fixedly connected with on square tube shape telescopic arm, and cmos image sensor is fixed on below sill, form chain
Tooth row stone device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610797734.6A CN106223136A (en) | 2016-08-31 | 2016-08-31 | Sprocket calculus automation equipment below a kind of rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610797734.6A CN106223136A (en) | 2016-08-31 | 2016-08-31 | Sprocket calculus automation equipment below a kind of rail |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106223136A true CN106223136A (en) | 2016-12-14 |
Family
ID=58073950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610797734.6A Pending CN106223136A (en) | 2016-08-31 | 2016-08-31 | Sprocket calculus automation equipment below a kind of rail |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110029542A (en) * | 2019-05-29 | 2019-07-19 | 昆明学院 | A kind of chain bucket row stone multifunction automatic device |
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| CN103434970A (en) * | 2013-08-26 | 2013-12-11 | 西南交通大学 | Ballastless track board lifting support |
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| CN2549035Y (en) * | 2002-04-30 | 2003-05-07 | 中国铁道建筑总公司昆明机械厂 | Continuous sleeper replacer |
| CN201850477U (en) * | 2010-11-19 | 2011-06-01 | 株洲新通铁路装备有限公司 | Ballast leveling mechanism for ballast leveling operation vehicle |
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| EP2554745A1 (en) * | 2011-08-04 | 2013-02-06 | Enrico Valditerra | Machine for reconditioning railway roadbeds |
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| CN110029542A (en) * | 2019-05-29 | 2019-07-19 | 昆明学院 | A kind of chain bucket row stone multifunction automatic device |
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