A kind of full-automatic aluminum bottle cap production line
Technical field
The present invention relates to aluminum bottle cover process units, particularly a kind of full-automatic aluminum bottle cap production line.
Background technology
At present, aluminum bottle cover mark uses the convex identifier that persistency is good mostly, for the evagination mark on aluminum bottle cover surface
Knowing, general employing is stamping, and some enterprise the most domestic uses the aluminium lid of manual punching press evagination, due to aluminum bottle cover quantity
Greatly, need to complete at short notice the location to aluminum bottle cover, punching press and the series of processes such as exit, and the cost of manual punching press
Height, efficiency are low and unreliable, it is impossible to adapt to the demand of aluminum bottle cover batch production.
Summary of the invention
The invention aims to solve the problems referred to above, devise a kind of full-automatic aluminum bottle cap production line.
Realize above-mentioned purpose the technical scheme is that, a kind of full-automatic aluminum bottle cap production line, including frames,
Described frames is provided with installing plate, described installing plate center be provided with shift fork rotate transfer table mechanism, described group
Fork rotates transfer table mechanism and is fixedly mounted on the connecting shaft of installing plate upper surface center by one end, is fixedly set in connection
Circular rotatable dish that bearing on the other end of axle, center are fixedly set on bearing, it is fixedly mounted on circular rotatable dish one
Four leads on side, it is fixedly mounted on circular rotatable dish opposite side and aluminum the most replaceable with lead
Bottle cap stamping cavity die mechanism, the connection handle that one end is fixedly set in connecting shaft, the miniature bearing that is inlaid in the connection handle other end
One, the gripper shoe that is provided with in frames, fixed installation on the supporting plate and drive end driving motor upwards, are positioned at connection
The outer miniature connection handle near circular rotatable dish side of handle, fixing be inlaid in miniature connection handle two ends two miniature bearings two,
One end with drive motor round end to fix to be connected and the other end is inserted into the driving in miniature bearing one and miniature bearing two successively
Axle, one end fix the Minisize axial in another miniature bearing two of plug-in mounting, the shift fork being connected is fixed, with the other end of Minisize axial, in one end
Collectively forming, described installing plate is provided with aluminum bottle cover punching mechanism, and described aluminum bottle cover punching mechanism is by being fixedly mounted on
N-shaped support on installing plate, the groove being opened in N-shaped rack beam upper and lower surface, fixing be inlaid in groove in and outfan be
The motor of level fix with motor output end be connected small belt pulley, be inlaid in two supporting legs of N-shaped support and position respectively
The power transmission shaft put corresponding two bearing A, being inserted in two bearing A, the big belt being fixedly set on power transmission shaft one end
Wheel, the V belt being sleeved on big belt pulley and small belt pulley, the little gear being fixedly set on the power transmission shaft other end, difference
Be inlaid in two supporting legs of N-shaped support and be positioned at two bearing B below two bearing A, two ends are inserted into two bearing B's
On crank axle, suit crank axle one end, its gear wheel being engaged mutually with little gear, one end are fixedly connected on crank axle center
Connecting rod, the replaceable aluminum bottle cover punching press punch mechanism being fixedly mounted on the connecting rod other end collectively form, described installation
Plate is provided with bottle cap advertisement spray equipment, raw material feed bin Liao Dao mechanism and finished product and piles up mechanical mechanism, described frames
Outer surface is provided with controller, and described controller rotates transfer table mechanism, aluminum bottle cover punching mechanism, former respectively with shift fork
Material feed bin Liao Dao mechanism, bottle cap advertisement spray equipment, finished product are piled up mechanical mechanism and are electrically connected with.
Described replaceable aluminum bottle cover stamping cavity die mechanism by the mounting blocks being fixedly mounted on circular rotatable dish, be opened in
Mounting groove A on mounting blocks upper surface, it is positioned at the draw-in groove A of the mounting groove A left and right sides, is positioned at mounting groove A and the right and left band
The die having buckle A, the infrared positioning apparatus being inlaid on mounting blocks collectively form.
Described replaceable aluminum bottle cover punching press punch mechanism due to connecting rod other end slide block, be opened on slide block upper surface
Mounting groove B, it is positioned at the draw-in groove B of the slide block left and right sides, is positioned at mounting groove B and the right and left common structure of punch with buckle B
Become.
Described bottle cap advertisement spray equipment is perpendicular by the vertical column of the spraying being fixedly connected on installing plate, fixed installation spraying
Lift cylinder within right cylinder, center fix with lift cylinder telescopic end be connected lifter plate, be fixedly mounted on lifter plate
The omnipotent vertical pneumatic index dial of upper surface, it is positioned at omnipotent vertical pneumatic index dial upper surface and six straight lines being angularly distributed
Motor, one end fix with linear electric motors telescopic end be connected and the other end with rectangle gap mounting blocks A, be inlaid in rectangle gap
Rotating shaft that one group of miniature synchronous rotation motor on inner surface is fixed to be connected with miniature synchronous rotation motor round end, one end
The mounting rod being sleeved in rotating shaft fix with the mounting rod other end be connected spray gun, be arranged on omnipotent vertical pneumatic indexing
The cylindrical pigment of dish upper surface center sprays box, is positioned at pigment spraying box and pigment is sprayed what box angularly separated
Six dividing plates, one end are fixed with spray gun and are connected and the other end stretches into what the flexible pipe in pigment spraying box collectively formed.
Described raw material feed bin Liao Dao mechanism by the feed bin being fixedly mounted on frames side surface, be fixedly mounted on material
Installing plate A, the Z-shaped gripper shoe being fixedly mounted on installing plate A on warehouse discharging end end face, it is fixedly mounted on Z-shaped support
Plate lower surface material ejection cylinder, lower surface are fixed with material ejection cylinder telescopic end and are connected and are positioned at the die pad at installing plate A rear, one end
It is fixedly mounted on installing plate A and inclination material road that the other end is fixedly mounted on Z-shaped gripper shoe surface, is fixedly mounted on down
Feeding cylinder on Z-shaped gripper shoe outer surface collectively forms.
Described finished product pile up mechanical mechanism by the support column fixedly mounted on a mounting board, be fixedly mounted on support column top
In and round end sampling motor upwards, be positioned at above support column and the level being connected is fixed, with the round end of sampling motor, in one end
Principal arm, be opened in the gap of the horizontal principal arm other end, be fixedly mounted on gap inner surface one group synchronization micro-step motor,
The connecting rod of connection, the mechanical hand being fixedly set in connecting rod, corner, bottom surface is fixed with Tong Bu micro-step motor round end
Place is fixedly mounted on ground finished product and piles up what workbench collectively formed.
It is provided with PLC control system in described controller.
Described controller surface is provided with commercial power interface and controls to touch capacitance plate.
Utilize the full-automatic aluminum bottle cap production line that technical scheme makes, to aluminum bottle cover in the extremely short time
Carrying out quick evagination punching press, its motility is relatively strong, loads and unloads more convenient, can be widely used in various aluminum bottle cover punching press especially
, can produce continuously in production, meanwhile, decrease the danger of staff, meanwhile, saved cost of labor, improve through
Ji benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of full-automatic aluminum bottle cap production line of the present invention;
Fig. 2 is the front view of the raw material feed bin Liao Dao mechanism of full-automatic aluminum bottle cap production line of the present invention;
Fig. 3 is the top view of the raw material feed bin Liao Dao mechanism of full-automatic aluminum bottle cap production line of the present invention;
Fig. 4 be full-automatic aluminum bottle cap production line of the present invention shift fork rotate transfer table mechanism front view;
Fig. 5 be full-automatic aluminum bottle cap production line of the present invention shift fork rotate transfer table mechanism top view;
Fig. 6 is the front view of the aluminum bottle cover punching mechanism of full-automatic aluminum bottle cap production line of the present invention;
Fig. 7 is the top view of the aluminum bottle cover punching mechanism of full-automatic aluminum bottle cap production line of the present invention;
Fig. 8 is the front view of the bottle cap advertisement spray equipment of full-automatic aluminum bottle cap production line of the present invention;
Fig. 9 is the top view of the bottle cap advertisement spray equipment of full-automatic aluminum bottle cap production line of the present invention;
Figure 10 is the front view that the finished product of full-automatic aluminum bottle cap production line of the present invention piles up mechanical mechanism;
Figure 11 is the top view that the finished product of full-automatic aluminum bottle cap production line of the present invention piles up mechanical mechanism;
In figure, 1, frames;2, installing plate;3, connecting shaft;4, bearing;5, circular rotatable dish;6, lead;7, connect
Handle;8, miniature bearing one;9, gripper shoe;10, motor is driven;11, miniature bearing two;12, drive shaft;13, Minisize axial;14, dial
Fork;15, N-shaped support;16, groove;17, motor;18, small belt pulley;19, bearing A;20, power transmission shaft;21, big belt pulley;
22, V belt;23, little gear;24, bearing B;25, crank axle;26, gear wheel;27, connecting rod;28, controller;29, install
Block;30, mounting groove A;31, draw-in groove A;32, buckle A;33, die;34, infrared positioning apparatus;35, slide block;36, mounting groove B;
37, draw-in groove B;38, buckle B;39, vertical column is sprayed;40, lift cylinder;41, lifter plate;42, omnipotent vertical pneumatic indexing
Dish;43, linear electric motors;44, rectangle gap;45, miniature synchronous rotation motor;46, rotating shaft;47, mounting rod;48, spray gun;
49, pigment spraying box;50, dividing plate;51, flexible pipe;52, feed bin;53, installing plate A;54, material ejection cylinder;55, die pad;56, fall Z
Shape gripper shoe;57, material road is tilted;58, feeding cylinder;59, support column;60, sampling motor;61, horizontal principal arm;62, gap;
63, micro-step motor is synchronized;64, connecting rod;65, mechanical hand;66, finished product piles up workbench;67, PLC control system;68、
Commercial power interface;69, control to touch capacitance plate;70, miniature connection handle;71, punch.
Detailed description of the invention
Being specifically described the present invention below in conjunction with the accompanying drawings, as shown in figs. 1-11, a kind of full-automatic aluminum bottle cover produces
Line, including frames (1), described frames (1) is provided with installing plate (2), and described installing plate (2) center is provided with dials
Fork rotates transfer table mechanism, and described shift fork rotates transfer table mechanism and is fixedly mounted on the upper table of installing plate (2) by one end
The connecting shaft (3) of center, face, the bearing (4) being fixedly set on the other end of connecting shaft (3), center are fixedly set in axle
Four leads (6) hold the circular rotatable dish (5) on (4), being fixedly mounted on circular rotatable dish (5) side, fixed installation
On circular rotatable dish (5) opposite side and with lead (6) the most replaceable aluminum bottle cover stamping cavity die mechanism, one
Hold the connection handle (7), the miniature bearing one (8) being inlaid in connection handle (7) other end that are fixedly set in connecting shaft (3), be provided with
Gripper shoe (9) in frames (1), it is fixedly mounted on that gripper shoe (9) is upper and drive end driving motor (10) upwards, position
In connection handle (7) outward near the miniature connection handle (70) of circular rotatable dish (5) side, fixing be inlaid in miniature connection handle (71) two
Two miniature bearings two (11) of end, one end and driving motor (10) round end are fixed and are connected and the other end is inserted into miniature successively
Drive shaft (12) in bearing one (8) and miniature bearing two (11), one end are fixed in another miniature bearing two (11) of plug-in mounting
What the shift fork (14) being connected collectively formed fixed with the other end of Minisize axial (13) in Minisize axial (13), one end, described installing plate (2)
Being provided with aluminum bottle cover punching mechanism, described aluminum bottle cover punching mechanism is by the N-shaped support being fixedly mounted on installing plate (2)
(15) groove (16) that, is opened in N-shaped support (15) crossbeam upper and lower surface, fixing be inlaid in groove (16) in and outfan be water
Flat motor (17) fix with motor (17) outfan be connected small belt pulley (18), be inlaid in N-shaped support (15) respectively
Corresponding two the bearing A (19) in two supporting legs and position, the power transmission shaft (20) being inserted in two bearing A (19), fixing
The big belt pulley (21) being sleeved on power transmission shaft (20) one end, the triangle being sleeved on big belt pulley (21) and small belt pulley (18)
Belt (22), the little gear (23) being fixedly set on power transmission shaft (20) other end, it is inlaid in (15) two, N-shaped support respectively
In lower limb and be positioned at two bearing B (24) of two bearing A (19) lower sections, two ends are inserted into the crank axle of two bearing B (24)
(25), on suit crank axle (25) one end, its gear wheel (26), one end being engaged mutually with little gear (23) is fixedly connected on crank
The connecting rod (27) of axle (25) center, the replaceable aluminum bottle cover punching press punch machine being fixedly mounted on connecting rod (27) other end
Structure collectively forms, and described installing plate (2) is provided with bottle cap advertisement spray equipment, raw material feed bin Liao Dao mechanism and finished product and piles up
Mechanical mechanism, the outer surface of described frames (1) is provided with controller (28), and described controller (28) rotates with shift fork respectively
Transfer table mechanism, aluminum bottle cover punching mechanism, raw material feed bin Liao Dao mechanism, bottle cap advertisement spray equipment, finished product are piled up
Mechanical mechanism is electrically connected with;Described replaceable aluminum bottle cover stamping cavity die mechanism is by being fixedly mounted on circular rotatable dish (5)
Mounting blocks (29), the mounting groove A (30) being opened on mounting blocks (29) upper surface, the card that is positioned at mounting groove A (30) left and right sides
Groove A (31), be positioned at mounting groove A (30) and the right and left with buckle A (32) die (33), be inlaid on mounting blocks (29)
Infrared positioning apparatus (34) collectively form;Described replaceable aluminum bottle cover punching press punch mechanism due to connecting rod (27) another
End slide block (35), the mounting groove B (36) being opened on slide block (35) upper surface, the draw-in groove B (37) being positioned at slide block (35) left and right sides,
It is positioned at what mounting groove B (36) and the right and left collectively formed with the punch (71) of buckle B (38);Described bottle cap advertisement sprays
Device is sprayed vertical column (39) inside by the vertical column of the spraying (39) being fixedly connected on installing plate (2), fixed installation
Lift cylinder (40), center fix with lift cylinder (40) telescopic end be connected lifter plate (41), be fixedly mounted on lifter plate
(41) upper surface omnipotent vertical pneumatic index dial (42), be positioned at omnipotent vertical pneumatic index dial (42) upper surface and angularly divide
Six linear electric motors (43) of cloth, one end and linear electric motors (43) telescopic end be fixing to be connected and the other end is with rectangle gap (44)
Mounting blocks A (72), the one group of miniature synchronous rotation motor (45) being inlaid on rectangle gap (44) inner surface and miniature with
The step mounting rod (47) that electric rotating machine (45) round end fixes the rotating shaft (46) of connection, one end is sleeved in rotating shaft (46) and peace
Dress bar (47) other end fix connection spray gun (48), be arranged on omnipotent vertical pneumatic index dial (42) upper surface center
Cylindrical pigment spraying box (49), be positioned at pigment spraying box (49) and pigment is sprayed that box (49) angularly separates six
Individual dividing plate (50), one end and spray gun (48) be fixing to be connected and the other end stretches into the flexible pipe (51) in pigment spraying box (49) jointly
Constitute;Described raw material feed bin Liao Dao mechanism is by the feed bin (52) being fixedly mounted on frames (1) side surface, fixing peace
The installing plate A (53) being contained on feed bin (52) discharge end end face, the Z-shaped gripper shoe being fixedly mounted on installing plate A (53)
(56) Z-shaped gripper shoe (56) lower surface material ejection cylinder (54), lower surface, it are fixedly mounted on solid with material ejection cylinder (54) telescopic end
Surely connect and be positioned at the die pad (55) at installing plate A (53) rear, one end is fixedly mounted on installing plate A (53) and the other end is solid
Inclination material road (57) that Dingan County is contained on Z-shaped gripper shoe (56) surface, it is fixedly mounted on Z-shaped gripper shoe (56) outer surface
On feeding cylinder (58) collectively form;Described finished product piles up mechanical mechanism by the support being fixedly mounted on installing plate (2)
Post (59), be fixedly mounted on support column (59) top in and round end sampling motor (60) upwards, be positioned on support column (59)
Side and one end fix with the round end of sampling motor (60) be connected horizontal principal arm (61), be opened in horizontal principal arm (61) other end
Gap (62), a group be fixedly mounted on gap (62) inner surface synchronize micro-step motor (63) and synchronize miniature step
Enter the connecting rod (64) that motor (63) round end fixes connection, the mechanical hand (65) being fixedly set in connecting rod (64), bottom surface
It is fixedly mounted on ground finished product at corner and piles up what workbench (66) collectively formed;Described controller is provided with PLC in (28)
Control system (67);Described controller (28) surface is provided with commercial power interface (68) and controls to touch capacitance plate (69).
The feature of the present embodiment is, including frames, frames is provided with installing plate, and installing plate sets on center
Having shift fork to rotate transfer table mechanism, shift fork rotates transfer table mechanism and is fixedly mounted in installing plate upper surface by one end
The circle that connecting shaft at the heart, the bearing being fixedly set on the other end of connecting shaft, center are fixedly set on bearing turns
Moving plate, four leads being fixedly mounted on circular rotatable dish side, be fixedly mounted on circular rotatable dish opposite side and with
Connection handle that lead the most replaceable aluminum bottle cover stamping cavity die mechanism, one end are fixedly set in connecting shaft,
Be inlaid in the miniature bearing one of the connection handle other end, the gripper shoe being provided with in frames, fixed installation on the supporting plate and
Drive end upwards drive motor, be positioned at the outer miniature connection handle near circular rotatable dish side of connection handle, fixing be inlaid in micro-
Two miniature bearings two at type connection handle two ends, one end and driving motor round end be fixing to be connected and the other end is inserted into micro-successively
Profile shaft hold one and miniature bearing two in drive shaft, one end fix the Minisize axial in another miniature bearing two of plug-in mounting, one end with
The other end of Minisize axial fixes what the shift fork of connection collectively formed, and installing plate is provided with aluminum bottle cover punching mechanism, aluminum bottle cover
Groove that punching mechanism by the N-shaped support fixedly mounted on a mounting board, is opened in N-shaped rack beam upper and lower surface, fixing embedding
Be contained in groove and motor that outfan is level fix with motor output end be connected small belt pulley, be inlaid in n respectively
Corresponding two bearing A, the power transmission shaft being inserted in two bearing A in two supporting legs of type support and position, it is fixedly set in
Big belt pulley, the V belt being sleeved on big belt pulley and small belt pulley on power transmission shaft one end, it is fixedly set in power transmission shaft
Little gear on the other end, be inlaid in two supporting legs of N-shaped support respectively in and be positioned at two bearing B below two bearing A, two
Its gear wheel, one end being engaged mutually with little gear on the crank axle being inserted in two bearing B, suit crank axle one end is held to fix
The connecting rod being connected to crank axle center, the replaceable aluminum bottle cover punching press punch mechanism being fixedly mounted on the connecting rod other end
Collectively forming, installing plate is provided with bottle cap advertisement spray equipment, raw material feed bin Liao Dao mechanism and finished product and piles up mechanical mechanism,
The outer surface of frames is provided with controller, and controller rotates transfer table mechanism, aluminum bottle cover punching press with shift fork respectively
Mechanism, raw material feed bin Liao Dao mechanism, bottle cap advertisement spray equipment, finished product are piled up mechanical mechanism and are electrically connected with, the extremely short time
In aluminum bottle cover carried out quick evagination punching press, its motility is relatively strong, loads and unloads more convenient, can be widely used in various especially
, can produce continuously in aluminum bottle cover punching production, meanwhile, decrease the danger of staff, meanwhile, saved artificial one-tenth
This, improve economic benefit.
In the present embodiment, by controller control shift fork rotate transfer table mechanism, aluminum bottle cover punching mechanism,
Raw material feed bin Liao Dao mechanism, bottle cap advertisement spray equipment and finished product pile up mechanical mechanism, and raw material passes through frames side table
Send on the feed bin discharge end end face in face, Z-shaped gripper shoe lower surface material ejection cylinder on installing plate A and lower surface and liftout gas
Cylinder telescopic end is fixed and is connected and be positioned at the die pad at installing plate A rear raw material is shifted onto the inclination on Z-shaped gripper shoe surface
Material road, then by being fixedly mounted on the feeding cylinder on Z-shaped gripper shoe outer surface, raw material is transported to shift fork rotation biography
Sending table mechanism, shift fork rotates transfer table mechanism by the company on the operating band dynamic bearing driving motor in gripper shoe
Spindle operates, and the center of circular rotatable dish is fixedly set on bearing, and bearing operation drives the operating of circular rotatable dish, connecting shaft
On be embedded with the connection handle of miniature bearing one equipped with one end, be positioned at the outer miniature connection handle near circular rotatable dish side of connection handle
Inside being embedded with two miniature bearings two, drive shaft one end is fixing with driving motor round end to be connected, and the other end is inserted into micro-successively
Profile shaft hold one and miniature bearing two in, shift fork is fixed the Minisize axial of another miniature bearing two of plug-in mounting and is connected with one end, connecting shaft
With the operating of bearing, making connection handle move, promote shift fork, the lead of circular rotatable dish side stirred by shift fork, promotes circle to turn
Moving plate rotates, and makes aluminum bottle cover the most replaceable with lead stamping cavity die mechanism oblong turn disc, can
Alternate form aluminum bottle cover stamping cavity die mechanism is fixedly mounted at the mounting groove A on the mounting blocks upper surface on circular rotatable dish,
It is positioned at the draw-in groove A of the mounting groove A left and right sides, is positioned at mounting groove A and the right and left die composition with buckle A, mounting blocks
There is outward infrared positioning apparatus, raw material turns under aluminum bottle cover punching mechanism by circular rotatable dish, aluminum bottle cover stamping machine
Structure has the punch mechanism corresponding with die mechanism, and punch mechanism is by the crank axle one end in connecting rod and the biography in bearing A
The little gear movement that gear wheel on moving axis one end is engaged mutually, power transmission shaft one end equipped with gear wheel, the other end equipped with big belt pulley,
Motor output end in N-shaped rack beam upper and lower surface groove is fixedly connected with small belt pulley, small belt pulley and big belt pulley
Being set with V belt, motor movement makes the small belt pulley of telescopic end drive V belt, makes big belt pulley move, power transmission shaft
Drive the gear wheel on the crank axle being engaged mutually with little gear to move by the motion of big belt pulley, make with crank axle center even
Mounting blocks motion on the connecting rod connect, rotating transfer table mechanism by shift fork, that the raw material that punching press is good is transported to bottle cap is wide
Accusing under spray equipment, spray and have lift cylinder inside vertical column, lifter plate center is fixing with lift cylinder telescopic end to be connected,
Be arranged above omnipotent vertical pneumatic index dial at lifter plate, omnipotent vertical pneumatic index dial upper surface and be angularly distributed six
Individual linear electric motors, linear electric motors telescopic end fixes connection and the other end with the mounting blocks A of rectangle gap, and inside rectangle gap
One group of miniature synchronous rotation motor on surface, the rotating shaft on miniature synchronous rotation motor round end has a mounting rod, mounting rod with
Spray gun is fixing to be connected, and there is the cylindrical pigment spraying angularly separated omnipotent vertical pneumatic index dial upper surface center
Box, flexible pipe is connected with spray gun by one end, and the other end stretches in pigment spraying box, provides pigment for spray gun, by raw material
Spraying, then run to finished product pile up mechanical mechanism by shift fork rotation transfer table mechanism, finished product is piled up on mechanical mechanism
The micro-step motor that synchronizes that mechanical hand is connected by connecting rod operates in the gap of horizontal principal arm one end, transports to ground by material
Finished product on face is piled up on workbench, thus has reached to carry out aluminum bottle cover within the extremely short time quick evagination punching press, spirit
Activity is relatively strong, loads and unloads more conveniently purpose, can produce continuously meanwhile, decrease the danger of staff, has saved artificial
Cost, improves economic benefit.
Technique scheme only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art
Some variations may made some of which part all embody the principle of the present invention, belong to protection scope of the present invention it
In.