Summary of the invention
In place of it is an object of the invention to according to above-mentioned the deficiencies in the prior art, the object of the invention achieves a kind of electric locomotive
Train tube pressure control module, including valve body, keyset, bonnet, bottom flange, center valve body, the first spool, the second spool,
3rd spool, electromagnetic valve;Described valve gap is arranged on the top of described valve body;Described the first spool, the second spool, the 3rd
Spool is arranged in valve body, and electromagnetic valve is arranged on the top of described valve body, it is characterised in that arrange defeated at described valve inner
Enter pressure channel, output pressure passage, exhaust passage, internal pre-control passage;Pressure channel is also set inside described keyset,
And input pressure passage is set with described valve inner, output pressure passage, exhaust passage, internal pre-control passage communicate, institute
The first spool, the second spool, the position change of the 3rd spool and the control of electromagnetic valve stated, make described input pressure passage,
The direction switching of the gas between output pressure passage, exhaust passage, internal pre-control passage.
First spool described further include primary diaphragm assembly, the first spring, the first valve pipe, the first lower valve base,
One lower valve port, the second spring, described primary diaphragm assembly is positioned at the top of the first described spool, at described primary diaphragm
First spring is set below assembly, on the first step of the valve inner below one end embedding of the first described spring, described
Primary diaphragm assembly and the first described lower valve base be connected after described first step by the first described valve pipe, institute
The bottom up of the first lower valve base stated offers first shoulder hole, and the second described spring is arranged on the first described rank
In ladder hole, will insert, in one end of the first described lower valve base and the second spring, the shoulder hole that described bottom flange is offered together
In, then in the first shoulder hole that the first described valve seat, the second spring and the bottom flange described body base of insertion is offered.
Second spool described further include secondary diaphragm assembly, the 3rd spring, the second valve pipe, the first upper valve base,
Two lower valve bases, the second lower valve port, the 4th spring, described secondary diaphragm assembly is positioned at the top of the second spool, described second
The second valve pipe described below diaphragm unit, through the second step of valve inner, is connected with the first described upper valve base, in institute
Between the first upper valve base and the described second step stated, the 3rd spring is set;In the lower section of the first described upper valve base described
Valve body on left and right offer valve port on first;The second described valve pipe passes valve port on described first and connects the second lower valve base,
The bottom up of the second described lower valve base offers the second shoulder hole, and the 4th described spring is arranged on the second described ladder
Kong Zhong, will insert in the shoulder hole that described bottom flange is offered in one end of the second described lower valve base and the 4th spring together,
In the second shoulder hole again the second described lower valve base, the 4th spring and the bottom flange described body base of insertion offered.
3rd spool described further includes tertiary membrane chip module, the 5th spring, the 3rd valve pipe, the second upper valve base, institute
The tertiary membrane chip module stated is positioned at the top of the 3rd spool, and the 3rd valve pipe described below described tertiary membrane chip module is through valve
3rd step in internal portion, is connected with the second described upper valve base, the second described upper valve base and the 3rd described step it
Between the 5th spring is set;In the lower section of the second described upper valve base, on described valve body, valve port on second is offered in left and right;Described
The 3rd valve pipe through valve port on described second, the 3rd described valve pipe inserts in the shoulder hole that described bottom flange is offered.
Valve body is divided into the tenth chamber and the 11st chamber by primary diaphragm assembly described further, at described First
The lower section on rank arranges the 12nd chamber, forms the 13rd chamber, described the tenth between described the first lower valve base and valve body
The outlet of chamber and the first electromagnetic valve communicates, and the 11st described chamber is identical with second exhaust passage, the 12nd described chamber
Room is connected with the second pressure output channel, and the other end of the 12nd described chamber connects the import of first sensor, described
The 13rd chamber and the 8th chamber be connected.
Valve body is divided into the 5th chamber and the 6th chamber by secondary diaphragm assembly described further, and the 6th described chamber leads to
Cross first segment discharge orifice to be connected with the 8th chamber and the 13rd chamber;The 5th described chamber is connected with internal pre-control passage;
Arrange in the lower section of described second step and the 7th chamber is set between the first upper valve base;The 7th described chamber and the 3rd row
Gas passage is connected;On described first, the lower section of valve port arranges the 8th chamber, arranges in the lower section of the 8th described chamber
9th chamber, the second described lower valve base in the 9th described chamber interior, the 9th described chamber by second section discharge orifice with
3rd input pressure passage is connected, and the most also the import with the 3rd pressure transducer is connected, the 3rd described input pressure
Passage connects the import of the second pressure transducer.
Valve body is divided into the first chamber and the second chamber by tertiary membrane chip module described further, the first described chamber with
The import of the second electromagnetic valve and the 3rd electromagnetic valve communicates, and the outlet of the second described electromagnetic valve is connected with the 3rd exhaust passage, institute
The outlet of the 3rd electromagnetic valve stated is connected with the 5th exhaust passage, and the first described chamber passes through second section discharge orifice and the 4th chamber
Communicate, then communicate through the 3rd throttle orifice and the second chamber;The first described chamber and the 14th chamber phase on the right of valve body
Logical;The 14th described chamber and the first output pressure passage communicate;It is provided below one the 3rd at the 3rd described step
Chamber, is arranged on the 3rd described chamber, the 3rd described chamber and the 4th exhaust passage by the second described upper valve base
It is connected;On described second, the lower section of valve port arranges the 4th chamber.
One first annular diaphragm is set on primary diaphragm assembly described further;Described in described valve inner
The first seal groove is offered, the first sealing ring in the first described seal groove in the middle of first step;At the first described lower valve base
Above offer the second seal groove, the second described seal groove is installed the first nitrile rubber sealing ring.
One the second ring film is set on secondary diaphragm assembly described further;Described in described valve inner
Offer the 3rd seal groove in the middle of second step, be embedded in the 3rd sealing ring at the 3rd described seal groove;On described first
The lower section of valve seat arranges the second nitrile rubber sealing ring;The 4th seal groove is offered on the second described lower valve base,
3rd nitrile rubber sealing ring is installed on the 4th described seal groove.
One the 3rd ring film is set on tertiary membrane chip module described further;Described in described valve inner
The 5th seal groove is offered in the middle of 3rd step;It is embedded in the 5th sealing ring at the 5th described seal groove;On described second
The lower section of valve seat arranges the 4th nitrile rubber sealing ring.
Patent of the present invention has reached techniques below effect:
Patent of the present invention provides a kind of train tube pressure control module, and Integration Design, response time is short, control accuracy
Height, good airproof performance, and it is integrated with pressure monitor function and pressure tap, it is possible to control the increase and decrease pressure of train pipe fast and effectively, carry
The performance technologies index of high brakes.Air valve is made to carry out logical combination control by inner air path passage, simple and reliable, control
Precision processed is high, stability good;Have employed modularized design, integration is good;Module has pressure monitoring function, can arrange with real-time monitored
Car pipe pressure changes;Brake hard fast response time.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on this
Embodiment in invention, the every other reality that those of ordinary skill in the art are obtained under not making creative work premise
Execute example, broadly fall into the scope of protection of the invention.
In conjunction with better understood when technical scheme shown in accompanying drawing as shown in Figure 1: a kind of electric locomotive train
Pipe pressure control module, including valve body 100, bonnet, 8, keyset the 7, first spool the 9, second spool the 10, the 3rd spool 12, electricity
Magnet valve 1,2,3;Described keyset 7 is arranged on the top of described valve body 100;Advantageously in dismounting spool, described is upper
Valve gap the 8, first spool the 9, second spool the 10, the 3rd spool 12 is arranged in valve body 100, and electromagnetic valve 200,201,202 is arranged on
The top of described keyset 7, described keyset 7 be internally provided with a plurality of pressure channel and with a plurality of pressure in described valve body 100
Power passage is corresponding, the internal pressure channel that also arranges of described keyset 7, and arranges input pressure with described valve body 100 inside
Passage 307, output pressure passage 303,304, exhaust passage 301,302,305,308,309,310, internal pre-control passage communicates
306, it is characterised in that arrange inside described valve body 100 input pressure passage 307, output pressure passage 303,304, aerofluxus
Passage 301,302,305,308,309,310;Internal pre-control passage 306;First described spool the 9, second spool the 10, the 3rd valve
The change of the position of core 12 and the control of electromagnetic valve 1,2,3, make described input pressure passage 307, output pressure passage 303,
304, exhaust passage 301,302,305,308,309,310;The direction switching of the gas between internal pre-control passage 306.Mainly
Effect is electric locomotive train tube pressure control module duty under alleviating position, pressurize position, retarder location, urgent position,
The change of position and the control gas circuit of electromagnetic valve 1,2,3 by first spool the 9, second spool the 10, the 3rd spool 12 realize
The alleviation of train, braking, state in emergency circumstances.
First spool 9 described further includes primary diaphragm assembly the 90, first spring the 92, first valve pipe 95, first time
Valve seat the 98, first lower valve port the 96, second spring 910, described primary diaphragm assembly 90 is positioned at the upper of the first described spool 9
Side, arranges the first spring 92 below described primary diaphragm 90 assembly, below one end embedding of the first described spring 92
On the first step 93 of valve inner, described primary diaphragm assembly 90 and the first described lower valve base 98 are by described first
Valve pipe 95 connects after described first step 93, and the bottom up of the first described lower valve base 98 offers the first shoulder hole
99, the second described spring 910 is arranged in the first described shoulder hole 99, by the one end at the first described lower valve base 98
And second spring 910 insert together in the first shoulder hole 99 that described first bottom flange 911 is offered, then by the first lower valve base
98, the second spring 910 inserts in the shoulder hole that described valve body 100 is offered together with the first bottom flange 911.
It is the structural representation under pressurize position as shown in Figure 2, further describes the second described spool 10 and include second
Diaphragm unit the 110, the 3rd spring the 104, second valve pipe the 111, first upper valve base the 105, second lower valve base the 108, second lower valve port
112, the 4th spring 107, described secondary diaphragm assembly 110 is positioned at the top of the second spool 10, described secondary diaphragm assembly
The second valve pipe 111 described below 110, through the second step 102 of valve inner, is connected with the first described upper valve base 105,
Between described the first upper valve base 105 and described second step 102, the 3rd spring 104 is set;Valve on described first
Valve port 113 on first are offered in left and right on described valve body 100, the lower section of seat 105;The second described valve pipe 111 is through described
On first, valve port 113 connects the second lower valve base 108, and the bottom up of the second described lower valve base 108 offers the second shoulder hole
109, the 4th described spring 107 is arranged in the second described shoulder hole 109, by the second described lower valve base 108
One end and the 4th spring 107 insert in the second shoulder hole 109 that described second bottom flange 115 is offered together, then by the second valve
Seat the 108, the 4th spring 107 inserts in the shoulder hole that described valve body 100 is offered together with the first bottom flange 115.
As it is shown on figure 3, the 3rd spool 12 described further includes tertiary membrane chip module the 120, the 5th spring the 124, the 3rd
Valve pipe the 127, second upper valve base 126, described tertiary membrane chip module 120 is positioned at the top of the 3rd spool 12, described tertiary membrane
The 3rd valve pipe 127 described below chip module 120 is through the 3rd step 122 within valve body 100, with the second described upper valve base
126 connect, and arrange the 5th spring 124 between described the second upper valve base 126 and the 3rd described step 122;Described
Valve port 128 on second are offered in left and right on described valve body 100, the lower section of the second upper valve base 126;The 3rd described valve pipe 127 is worn
Crossing valve port 128 on described second, the 3rd described valve pipe 127 inserts the 3rd shoulder hole that described 3rd bottom flange 131 is offered
In 129.
As shown in Figure 4, valve body 100 is divided into the tenth chamber 210 and the 11st by primary diaphragm assembly 90 described further
Chamber 211, arranges the 12nd chamber 212 in the lower section of described first step 93, at the first described lower valve base 98 and valve body
Forming the 13rd chamber 213 between 100, the tenth described chamber 210 communicates with the outlet of the first electromagnetic valve 1, described the tenth
One chamber 211 communicates with second exhaust passage 302, and the 12nd described chamber 211 is connected with the second pressure output channel 302
Connecing, the other end of the 12nd described chamber 212 connects the import of first sensor 4, the 13rd described chamber 213 and the 8th
Chamber 208 is connected.
Valve body 100 is divided into the 5th chamber 205 and the 6th chamber 206 by secondary diaphragm assembly 110 described further, described
The 6th chamber 206 be connected with the 8th chamber the 208 and the 13rd chamber 213 by first segment discharge orifice 401;The 5th described chamber
Room 205 is connected with internal pre-control passage 306;Arrange between the first upper valve base 105 in the lower section of described second step 102
7th chamber 207 is set;The 7th described chamber 207 is connected with the 3rd exhaust passage 305;Valve port on described first
The lower section of 113 arranges the 8th chamber 208, arranges the 9th chamber 209, described second in the lower section of the 8th described chamber 208
Lower valve base 108 is inside the 9th described chamber 209, and the 9th described chamber 209 is by second section discharge orifice 402 and the 3rd input
Pressure channel 307 is connected, and the most also the import with the 3rd pressure transducer 6 is connected, the 3rd described input pressure passage
307 imports connecting the second pressure transducer 5.
Valve body is divided into the first chamber 201 and the second chamber 202 by tertiary membrane chip module 120 described further, described
First chamber 201 communicates with the import of the second electromagnetic valve 2 and the 3rd electromagnetic valve 3, the outlet and the 3rd of the second described electromagnetic valve 2
Exhaust passage 205 is connected, and the outlet of the 3rd described electromagnetic valve 3 is connected with the 5th exhaust passage 309, the first described chamber
201 are communicated with the 4th chamber 204 by second section discharge orifice 402, then communicate with the second chamber 202 through the 3rd throttle orifice 403;Institute
The first chamber 201 stated communicates with the 14th chamber 214 on the right of valve body 100;The 14th described chamber 214 is defeated with first
Go out pressure channel 303 to communicate;Threeth chamber 203 is provided below, by described second at the 3rd described step 130
Valve seat 126 is arranged on inside the 3rd described chamber 203, and the 3rd described chamber 203 is connected with the 4th exhaust passage 308;
On described second, the lower section of valve port 128 arranges the 4th chamber 204.
One first annular diaphragm 92 is set on primary diaphragm assembly 90 described further;In described valve body 100
The first seal groove 94 is offered, first sealing ring 941 in the first described seal groove 94 in the middle of first step 93 described in portion;?
The above of the first described lower valve base 98 offers the second seal groove 97, installs the first fine rubber of fourth on the second described seal groove 97
Glue sealing ring 971.
One the second ring film 101 is set on secondary diaphragm assembly 110 described further;At described valve body 100
Offer the 3rd seal groove 103 in the middle of second step 102 described in inside, be embedded in the 3rd at the 3rd described seal groove 103 close
Seal 1031;In the lower section of the first described upper valve base 105, the second nitrile rubber sealing ring 1051 is set;At described second time
The above of valve seat 108 offers the 4th seal groove 106, installs the 3rd nitrile rubber sealing ring on the 4th described seal groove
1061。
One the 3rd ring film 123 is set on tertiary membrane chip module 120 described further;At described valve body 100
The 5th seal groove 121 is offered in the middle of the 3rd step 122 described in inside;It is embedded in the 5th close at the 5th described seal groove 121
Seal 1211;In the lower section of the second described upper valve base 126, the 4th nitrile rubber sealing ring 125 is set.
For the application of the present invention, it is combined in the duty alleviated under position, pressurize position, retarder location, urgent position further
Illustrate how the present invention relies on input pressure passage that valve inner arranges, output pressure passage, exhaust passage, internal pre-control logical
Road and the first spool, the second spool, the position change of the 3rd spool and the control of electromagnetic valve, make described input pressure passage,
The direction switching of the gas between output pressure passage, exhaust passage, internal pre-control passage.
Before elaborating train tube pressure control module operation principle, the connection source of the most each first gas channels and mesh
Mark source, first exhaust passage 301 connects air;Second exhaust passage 302 connects air;First output pressure passage 303 connects
Unmanned vigilant air draft module;First output pressure passage 304 connects train pipe;3rd exhaust passage 305 connects air;Internal pre-
Control passage 306 connects the pre-control pressure chamber of the second electromagnetic valve 2;Input pressure passage 307 connects wind regime pressure;4th exhaust passage
308, the 5th exhaust passage 310, exhaust passage the 309, the 6th connects exhaust passage.
As shown in Figure 1, Figure 2, Figure 3, Figure 4, Fig. 2 present invention duty when alleviating position: train tube pressure controls mould
Block is switched to alleviate position, as it is shown in figure 1, extraneous wind regime pressure enters the 9th of the second electromagnetic valve 2 by input pressure passage 307
Chamber 209, equalizing reservoir pressure passes through the 5th chamber that internal pre-control passage 306 enters the pre-governor pressure of the second electromagnetic valve 2 simultaneously
Room 205, the second electromagnetic valve 2 action, secondary diaphragm assembly 110 moves down, and the second lower valve base 108 and the second lower valve port 112 depart from, the
Eight chambers 208 connect with the 9th chamber 209, pressure by the 9th chamber the 209 → the 8th chamber the 208 → the 13rd chamber 213, the 6th
The import (IN mouth) of chamber 2066 and electromagnetic valve 1, the electromagnetic valve 1 outlet (OUT port) output pressure in the case of dead electricity to
Tenth chamber 210 of the pre-governor pressure of one electromagnetic valve 1, the first electromagnetic valve 1 action, primary diaphragm assembly 90 moves down, first time valve
Mouthfuls 96 and first lower valve base 98 depart from, the 12nd chamber 212 connects with the 13rd chamber 213, pressure by the 13rd chamber 213 →
12nd chamber 212 → the first output pressure passage 304 → train pipe, pressure is exported by the 12nd chamber 212 → the first simultaneously
Pressure channel 304 → the first chamber 201 and the second chamber 202, the 3rd spool 12 keeps poised state, the second of the 3rd spool 12
Upper valve port 128 and the 4th nitrile rubber sealing ring 125 keep sealing state, and the 3rd chamber 203 does not connects with the 4th chamber 204,
Train tube pressure reaches level pressure, and train tube pressure control module enters packing state, the second lower valve base 108 He of the second spool 10
Second lower valve port 112, the second lower valve port 112 and the 4th nitrile rubber sealing ring 125 all keep sealing state, see Fig. 2, train
Alleviate.
As shown in Figure 1, Figure 2, Figure 3, Figure 4;Figure, the duty when retarder location of the present invention shown in 3: train tube pressure control
Molding block is switched to retarder location, and equalizing reservoir pressure reduces, and the pressure in the 5th chamber 205 of the second spool 10 is defeated by first
Going out pressure channel 304 to be discharged, the pressure in the 5th chamber 205 of the second spool 10 reduces, and the pressure in the 6th chamber 206 is made
It is used on secondary diaphragm assembly 110 generation back pressure, secondary diaphragm assembly 110 moves, the second lower valve base 108 He of the second spool 10
Second lower valve port 112 departs from, and the second lower valve port 112 and the 4th nitrile rubber sealing ring 125 of the second spool 10 is fitted close simultaneously
Envelope, train tube pressure passes through the first output pressure passage the 304 → the 12nd chamber the 212 → the 13rd chamber the 213 → the 8th chamber
208 → the 7th chamber the 207 → the 3rd exhaust passage 305 enters air, and the pre-governor pressure of the first spool 9 is by the tenth chamber simultaneously
Outlet (OUT port) → first electromagnetic valve 1 import (IN mouth) → the 8th chamber the 208 → the 7th chamber of 210 → the first electromagnetic valves 1
207 → the 3rd exhaust passage 305 enters air, owing to inlet and outlet (IN and the OUT port) latus rectum of the first electromagnetic valve 1 is less,
Exhaust velocity is relatively slow, so after the first electromagnetic valve 1 cuts out, train pipe keeps the pressure of 70~90kPa, the 3rd spool 12 to keep flat
Weighing apparatus, the 3rd chamber 203 does not connects with the 4th chamber 204, and after above-mentioned action, train realizes braking.
As shown in Figure 1, Figure 2, Figure 3, Figure 4;The present invention is in the duty of brake hard as shown in Figure 4: train is in operating
Carrying out brake hard under state, train tube pressure control module is switched to emergency position, sees Fig. 4, the first electromagnetic valve 1
Electricity, the first pre-governor pressure of spool 9 is by the outlet (OUT port) of the tenth chamber 210 → the first electromagnetic valve 1 → electric first electromagnetic valve 1
Air vent (EXO mouth) → first exhaust passage 301 enters air, the first spool 9 action, primary diaphragm assembly 90 moves, first
First lower valve port 96 of spool 9 and the first nitrile rubber sealing ring 971 fit tightly, the 13rd chamber the 213 and the 12nd chamber
212 do not connect, and meanwhile, the second electromagnetic valve 2 and the 3rd electromagnetic valve 3 energized action simultaneously, the pre-governor pressure of the 3rd spool 12 is by the
The import (IN mouth) of one chamber 201 → the second electromagnetic valve 2 and the outlet of import (IN the mouth) → electromagnetic valve 2 of the 3rd electromagnetic valve 3
(OUT port) → 4th exhaust passage 308 of (OUT port) and the 3rd electromagnetic valve 3 and the 6th exhaust passage 310 passage enter air,
3rd spool 12 action, tertiary membrane chip module 120 under the back pressure of the second chamber 202 on move, valve on the second of the 3rd spool 12
Mouth 128 and the second upper valve base 126 depart from, and the 3rd chamber 203 connects with the 4th chamber 204, and train tube pressure is by the first output pressure
Power passage the 304 → the 4th chamber the 204 → the 3rd chamber the 203 → the 5th exhaust passage 309 quickly enters air, and train is promptly made
Dynamic.
As a preferred embodiment of the present invention, it is obvious to a person skilled in the art that the invention is not restricted to
The details of above-mentioned one exemplary embodiment, and without departing from the spirit or essential characteristics of the present invention, it is possible to other
Concrete form realize the present invention, be also protection scope of the present invention.Therefore, no matter from the point of view of which point, all should be by embodiment
Regarding exemplary as, and be nonrestrictive, the scope of the present invention is limited by claims rather than described above,
It is intended that all changes fallen in the implication of equivalency and scope of claim are included in the present invention.Should be by
Any reference in claim is considered as limiting involved claim.
Although moreover, it will be appreciated that this specification is been described by according to embodiment, but the most each embodiment only wraps
Containing an independent technical scheme, this narrating mode of description is only that for clarity sake those skilled in the art should
Description can also be formed those skilled in the art through appropriately combined as an entirety, the technical scheme in each embodiment
May be appreciated other embodiments.