A kind of preparation method of anti-steam Roof of vehicle fabric
Technical field
The present invention relates to a kind of preparation method, the preparation method of a kind of anti-steam Roof of vehicle fabric.
Background technology
Automotive trim system is the important component part of body of a motor car, and the design efforts would of interior decoration system accounts for car makes
More than the 60% of type design efforts would, exceeds well over car conour, is one of most important part of vehicle body.Each car load factory is usual
By a huge automotive trim team, complete a large amount of Engineering Task relevant to interior trim.Automotive trim mainly includes following
Subsystem: instrument panel syste, auxiliary fasia console system, door inner casing system, canopy system, seat system, column guard board system, its
Remaining driver's cabin built-in fitting system, cabin air blood circulation, luggage case built-in fitting system, enging cabin built-in fitting system,
Sound system in blanket, seat belt, air bag, steering wheel, and room light, car.Wherein, in top interior trim is vehicle complete vehicle
The important component part of decorations, its Main Function is to improve the dicoration in car, outside top interior trim also can improve with car simultaneously
Heat insulation, insulation effect, reduces internal car noise, improves sound-absorbing effect, improves comfortableness and the safety of passenger riding.
Through retrieval, as Chinese patent literature disclose a kind of composite fabric automobile roof manufacture method [application number:
201010254032.6;Publication number: CN 101987599A].The manufacture method of this composite fabric automobile roof, is characterized in that,
Comprise the following steps that: compound polyvinyl chloride fibre fabric is put in open fabric oven and heated by (1), and described heating-up temperature is: 50
~65 DEG C, heat time heating time is: 60~120 seconds;(2) top base material is heated in heated oven, first at 200~250 DEG C of preliminary dryings
35~45 seconds, then heat 35~45 seconds at a temperature of 320~360 DEG C;(3) take the compound polyvinyl chloride fibre fabric after heating to be placed on
On top base material, send in mould and be pressed into semi-finished product;The pressure of described mould is: 4.5~55MPa, and the press time is: 25
~35 seconds;(4) semi-finished product are put on high pressure waterjet tool and cut, cut clout;Described cutting water cutter pressure is: 40000
~50000PSI, cutting air pressure is: 5~7bar, and vacuum pressure is: 0.1~0.2PSI;(5) by the semi-finished product after high pressure waterjet
Blow clean the impurity on surface with air gun, and with the greasy dirt of alcohol wipe surface of semi-finished, prune the glass mat around exposed
Fibre bundle, obtain finished product.
Although the manufacture method disclosed in this patent can meet beautiful and clean design requirement, but, this manufacture method
Step the most complicated, and need manually to operate, poor product quality, therefore, design a kind of anti-steam Roof of vehicle fabric
Preparation method be necessary.
Summary of the invention
It is an object of the invention to there are the problems referred to above for existing technology, it is proposed that a kind of anti-steam Roof of vehicle fabric
Preparation method, this preparation method has the feature of good product quality.
The purpose of the present invention can be realized by following technical proposal: the preparation method of a kind of anti-steam Roof of vehicle fabric,
It is characterized in that, the method comprises the following steps:
A, outsourcing raw material: buy existing sponge on market and, as intermediate layer, buy existing terylene non-woven fabric on market
As internal layer;
B, making top layer:
B1, warping: being uniformly wound on coiled hair by warping machine by raw material yarn, raw material yarn is that 90dtex cation terylene is long
Silk and 70dtex ordinary polyester low stretch yarn;
B2, weaving: by raw material yarn by tricot machine bending lopping set of mutually going here and there, form fabric;
B3, washing: put in rinsing machine by fabric and be carried out, clean the greasy dirt stain on surface;
B4, dyeing: the fabric washed is put in dye vat, and put into dyestuff and dye, dyeing temperature 112-136
DEG C, dyeing time 25-40min;
B5, sizing: the fabric dyeed is carried out drying and shaping process, dry as fabric by after pharmacy slot, with 25-
40m/min speed, 110-168 DEG C of temperature, at baking oven thermal finalization 3-6min, make dimensionally stable;
B6, press polish: stereotyped fabric is at 18-30m/min speed, 95-145 DEG C of temperature, the bar of 260-400N/mm pressure
Pressure roller is passed through under part;
B7, pad: make padding liquid by the formula of following weight ratio, polyurethane 40-50 part, migration inhibitor 6-12 part, cloudy
Ion penetrating agent 3-7 part, antifungus agent 5-10 part, catalyst 2-5 part, remaining is water;It is poured into by the above-mentioned padding liquid modulated
In padder, pad time 2-4h, pad temperature 42-48 DEG C;The fabric drying that will have padded, prepares top layer;
C, compound: by flame set composite, top layer, intermediate layer and internal layer to be combined with each other, prepare anti-steam Roof of vehicle
Fabric.
Use above method, top layer, intermediate layer securely fixed with internal layer by flame set composite together with, and three
It is not likely to produce separation, good product quality.
Flame set composite in described step c includes that frame, described frame upper end are provided with sponge guide roller, in frame
Being disposed with composite roll, middle composite roll and lower composite roll from top to bottom, upper composite roll and can drive it to move up and down
First cylinders, lower composite roll and can drive its second cylinders moved up and down, in the frame on the right side of middle composite roll
It is provided with right flame burner and the first fabric guide roller, the frame on the left of lower composite roll is provided with left flame burner and
Two fabric guide rollers, the lower end of frame is provided with finished product discharging guide roller.
The operation principle of flame set composite is as follows: by the first cylinder, upper composite roll is adjusted to desired location, passes through
Lower composite roll is adjusted to desired location by the second cylinder;First fabric, the second fabric and sponge are simultaneously entered, first, by the right side
The one side of sponge is heated by flame burner, and sponge and the first fabric are pressed between upper composite roll and middle composite roll
Close;Then, sponge another side is heated by left flame burner again, and sponge and the second fabric are at middle composite roll and lower composite roll
Between carry out pressing, three layers can be realized and be combined simultaneously, recombination velocity is fast.
Being fixed with enclosure in described frame, enclosure bottom offers some exhaust openings, and air inlet is passed through in enclosure side
Pipe is connected with the air inlet of asepwirator pump, and the air outlet of asepwirator pump is connected with escape pipe, is provided with filter bag in air inlet pipe;Row
Being provided with regulator board in petticoat pipe, regulator board one end and enclosure are hinged, the regulator board other end with can drive its swing swung
Mechanism is connected.
Use above structure, open asepwirator pump, left flame burner and right flame burner can be produced by enclosure
Flue gas quickly discharge;Regulator board is driven to swing up and down by swing mechanism, adjustable extracting smoke cover air pressure everywhere, smoke discharging effect
Good.
Being provided with auxiliary tube in described frame, auxiliary tube one end is connected with the air outlet of asepwirator pump, the auxiliary tube other end
It is connected with enclosure opposite side, auxiliary tube is provided with flow control valve.
Use above structure, by the airflow function in auxiliary tube, can air pressure in balance row petticoat pipe, auxiliaring effect is good.
Offer observation panel on described enclosure, at observation panel, be provided with transparent glass plate;It is additionally provided with in enclosure
Instruction structure, instruction structure includes guide rod and some sliding shoes, and guide rod is horizontally fixed in enclosure, and some sliding shoes are arranged on
On guide rod, sliding shoe being all vertically arranged with the detection lug of flexibility, detection lug upper end is connected with sliding shoe, and detection lug lower end is certainly
By holding;The most threaded on sliding shoe have bolt, and bolt end can be resisted against on guide rod.
Use above structure, sliding shoe moved to desired location, by bolt, sliding shoe is positioned on guide rod,
In enclosure under the promotion of air-flow, the free end of detection lug there will be inclination and distortion, thus can view air pressure feelings everywhere
Condition, instruction is directly perceived.
Described swing mechanism includes motor, connects rope, detection wheel and pointer, and motor is fixed in frame, step
The output shaft entering motor is horizontally disposed with, and the output shaft of motor is connected with connecting rope one end, connects the rope other end and regulator board
The other end is connected, and detection wheel is arranged in frame by holder pivots, and detection is taken turns and connected rope and leans, and detection wheel has
Angle line, pointer is fixed in frame, and pointer is towards detection wheel.
When needs make the regulator board other end swing up and down, control the output shaft rotation of motor, motor defeated
The shaft band rope that is dynamically connected moves up and down, and connects rope band and moves regulator board and swing up and down;Meanwhile, connect rope and detection wheel can be driven to rotate,
The angle line taken turns by pointer direct detection, can quickly know the angle that regulator board tilts.
Described left flame burner includes left burning housing, and left burning housing has left fire output hole;Right flame burner
Including right burning housing, right burning housing has right fire output hole.
Being provided with the left detection structure that can detect temperature at left fire output hole in described frame, left detection structure includes
Left installing plate, some left heat-conducting blocks, left thermal insulation board and left water storage case, left installing plate is arranged in frame, left installing plate and an energy
Driving its first push-rod electric machine moved up and down to be connected, left thermal insulation board is fixed on left installing plate, and some left heat-conducting blocks are arranged on
On left thermal insulation board, left heat-conducting block can be in above left fire output hole, and left water storage case is arranged in frame, and left water storage case and can drive
Its second push-rod electric machine moved back and forth is connected, and arranges and some part dividing plate on the left side in left water storage case, parts dividing plate on the left side left water storage case is empty
Chamber is divided into some left water storage part, is provided with the first thermometer in left water storage part, and left water storage part and left heat-conducting block one a pair
Should;Being provided with the right detection structure that can detect temperature at right fire output hole in described frame, right detection structure includes right peace
Dress plate, some right heat-conducting blocks, right thermal insulation board and right water storage case, right installing plate is arranged in frame, and right installing plate and can drive
Its 3rd push-rod electric machine moved up and down is connected, and right thermal insulation board is fixed on right installing plate, some right heat-conducting blocks be arranged on right every
On hot plate, right heat-conducting block can be in above right fire output hole, and right water storage case is arranged in frame, and right water storage case and can drive it to come
Dynamic the 4th push-rod electric machine of return is connected, and arranges and some parts dividing plate on the right side, part dividing plate on the right side and divided by right water storage case cavity in right water storage case
It is divided into some right water storage part, in right water storage part, is provided with the second thermometer, and right water storage part and right heat-conducting block one_to_one corresponding.
Using above structure, the push rod controlling the first push-rod electric machine moves down, and the push rod of the first push-rod electric machine drives a left side
Installing plate moves down, and left installing plate drives left thermal insulation board to move down, and left thermal insulation board drives left heat-conducting block to move down, and makes a left side
Heat-conducting block contacts with left fire output hole and heats it, and the push rod controlling the first push-rod electric machine moves up, the first push-rod electric machine
Push rod drive left installing plate move up, left installing plate drive left thermal insulation board move up, left thermal insulation board drive left heat-conducting block to
Upper movement, controls the push rod action of the second push-rod electric machine, and the push rod of the second push-rod electric machine drives left water storage case to move, and makes left heat conduction
Block is positioned in left water storage case, may know that left fire output hole temperature everywhere is the most consistent by the first thermometer, checks precisely;Control
The push rod of the 3rd push-rod electric machine moves down, and the push rod of the 3rd push-rod electric machine drives right installing plate to move down, right installation strip
Dynamic right thermal insulation board moves down, and right thermal insulation board drives right heat-conducting block to move down, and makes right heat-conducting block contact and right with right fire output hole
Its heating, the push rod controlling the 3rd push-rod electric machine moves up, and the push rod of the 3rd push-rod electric machine drives right installing plate to move up,
Right installing plate drives right thermal insulation board to move up, and right thermal insulation board drives right heat-conducting block to move up, and controls the 4th push-rod electric machine
Push rod action, the push rod of the 4th push-rod electric machine drives right water storage case to move, makes right heat-conducting block be positioned in right water storage case, by second
Thermometer may know that right fire output hole temperature everywhere is the most consistent, checks precisely.
Being provided with finished product rolling-up mechanism in described frame, finished product rolling-up mechanism includes first axis of rolling and second axis of rolling,
First axis of rolling and second axis of rolling are horizontally set in frame respectively, are provided with receipts between first axis of rolling and second axis of rolling
Spool, frame is provided with and can drive first axis of rolling and the driving structure of the second axis of rolling synchronous axial system.
Use above structure, by driving structure to drive first axis of rolling and the second axis of rolling synchronous axial system, thus drive
Scroll rotates, and Scroll carries out rolling to finished product.
Described driving structure includes drivewheel, the first driven pulley, the second driven pulley, servomotor and transmission band, servo electricity
Machine is fixed in frame, and the output shaft of servomotor is horizontally disposed with, and drivewheel is fixed on the output shaft of servomotor, first from
Driving wheel is fixed on the first axis of rolling end, and the second driven pulley is fixed on the second driven pulley end, and transmission band is sequentially sleeved at actively
Take turns, between the first driven pulley and the second driven pulley.
Using above structure, control the output shaft rotation of servomotor, the output shaft of servomotor drives drivewheel to rotate,
Drivewheel drives the first driven pulley, the second driven pulley to rotate by transmission band, and the first driven pulley drives first axis of rolling to rotate, the
Two driven pulleys drive second axis of rolling to rotate.
Being provided with baiting structure in described frame, baiting structure includes the first limiting plate, the second limiting plate, spring, location
Plate, travel switch, warning lamp, driving cylinder and lower materials and parts, the first limiting plate and the second limiting plate are the most vertically fixed in frame,
Offering the first gathering sill on first limiting plate, Scroll one end can be inserted in the first gathering sill, and the second limiting plate is offered
There are the second gathering sill, the Scroll other end can be inserted in the second gathering sill, the first limiting plate is additionally provided with regulating tank, regulation
Groove and the first gathering sill are connected, and are provided with adjustment seat in regulating tank, and threaded in adjustment seat have fastening bolt, fastening bolt
End can be resisted against on the first limiting plate, and location-plate is arranged in adjustment seat, and Scroll one end can contact with location-plate, bullet
Spring one end is connected with adjustment seat, and the spring other end is connected with location-plate, and travel switch is fixed in adjustment seat, and detection bar is fixed on
On location-plate, detection bar can lean with travel switch, and warning lamp is fixed in frame, and travel switch passes through circuit and warning lamp phase
Even;Drive cylinder to be fixed in frame, drive the piston rod of cylinder straight up, and drive the piston rod of cylinder can extend into the
Between one axis of rolling and second axis of rolling, driving the piston rod end of cylinder to be connected with lower materials and parts, lower materials and parts can be with Scroll side
Face contacts.
When needs make Scroll blanking, Scroll moves up and contacts with location-plate, and location-plate makes spring-compressed, location
Strip dynamic detection bar moves, and detection bar contacts with travel switch, and travel switch makes warning lamp work, and controls to drive the piston rod of cylinder
Moving up, drive the piston rod of cylinder to drive lower materials and parts to move up, Scroll is upwards ejected by lower materials and parts, it is achieved its rolling
The blanking operation of axle;Moving up and down by adjustment seat, can limit the length of Scroll rolling finished product.
Being further fixed on controller in described frame, travel switch, warning lamp are all connected with this controller with driving cylinder.
Using above structure, can control warning lamp by controller and drive cylinder action, intelligence degree is high.
Compared with prior art, the preparation method of this anti-steam Roof of vehicle fabric has the advantage that
1, together with top layer, intermediate layer are securely fixed by flame set composite by this preparation method with internal layer, and three
Person is not likely to produce separation, good product quality.
2, by right flame burner, the one side of sponge is heated, sponge and the first fabric upper composite roll and in multiple
Close and carry out pressing between roller;Sponge another side is heated by left flame burner again, sponge and the second fabric in compound
Carrying out pressing between roller and lower composite roll, can realize three layers and be combined simultaneously, recombination velocity is fast.
3, making regulator board swing up and down by motor, adjustable extracting smoke cover air pressure everywhere, smoke discharging effect is good.
4, by under the promotion of air-flow in enclosure, the free end of detection lug there will be inclination and distortion, thus can view
Barometric information everywhere, instruction is directly perceived.
Accompanying drawing explanation
Fig. 1 is the planar structure schematic diagram of flame set composite.
Fig. 2 is the sectional view of enclosure in flame set composite.
Fig. 3 is the planar structure schematic diagram of left detection structure in flame set composite.
Fig. 4 is the planar structure schematic diagram of finished product rolling-up mechanism in flame set composite.
In figure, 1, frame;2, finished product discharging guide roller;3, the second cylinder;4, the second fabric guide roller;5, warning lamp;6, under
Composite roll;7, left burning housing;7a, left fire output hole;8, middle composite roll;9, upper composite roll;10, the first push-rod electric machine;11, first
Cylinder;12, sponge guide roller;13, right burning housing;13a, right fire output hole;14, the first fabric guide roller;15, first roll
Axle;16, Scroll;17, second axis of rolling;18, the second driven pulley;19, servomotor;20, drivewheel;21, transmission band;22、
First driven pulley;23, enclosure;23a, exhaust opening;24, guide rod;25, detection lug;26, sliding shoe;27, filter bag;28, air inlet
Pipe;29, asepwirator pump;30, escape pipe;31, flow control valve;32, auxiliary tube;33, regulator board;34, detection wheel;35, stepping electricity
Machine;36, pointer;37, rope is connected;38, left water storage case;38a, left water storage part;39, the first thermometer;40, the second push-rod electric machine;
41, dividing plate is parted on the left side;42, left thermal insulation board;43, left installing plate;44, left heat-conducting block;45, cylinder is driven;46, lower materials and parts;47, first
Limiting plate;47a, the first gathering sill;48, travel switch;49, fastening bolt;50, adjustment seat;51, detection bar;52, spring;53、
Location-plate;54, the second limiting plate;54a, the second gathering sill;54b, regulating tank;55, controller.
Detailed description of the invention
The following is the specific embodiment of the present invention and combine accompanying drawing, technical scheme is further described,
But the present invention is not limited to these embodiments.
The preparation method of this anti-steam Roof of vehicle fabric, the method comprises the following steps:
A, outsourcing raw material: buy existing sponge on market and, as intermediate layer, buy existing terylene non-woven fabric on market
As internal layer;
B, making top layer:
B1, warping: being uniformly wound on coiled hair by warping machine by raw material yarn, raw material yarn is that 90dtex cation terylene is long
Silk and 70dtex ordinary polyester low stretch yarn;
B2, weaving: by raw material yarn by tricot machine bending lopping set of mutually going here and there, form fabric;
B3, washing: put in rinsing machine by fabric and be carried out, clean the greasy dirt stain on surface;
B4, dyeing: the fabric washed is put in dye vat, and put into dyestuff and dye, dyeing temperature 112-136
DEG C, dyeing time 25-40min, in the present embodiment, dyeing temperature 122 DEG C, dyeing time 32min;
B5, sizing: the fabric dyeed is carried out drying and shaping process, dry as fabric by after pharmacy slot, with 25-
40m/min speed, 110-168 DEG C of temperature, at baking oven thermal finalization 3-6min, make dimensionally stable, in the present embodiment, with 32m/
Min speed, 135 DEG C of temperature, at baking oven thermal finalization 4min;
B6, press polish: stereotyped fabric is at 18-30m/min speed, 95-145 DEG C of temperature, the bar of 260-400N/mm pressure
By pressure roller under part, in the present embodiment, stereotyped fabric is at 26m/min speed, 125 DEG C of temperature, bars of 340N/mm pressure
Pressure roller is passed through under part;
B7, pad: make padding liquid by the formula of following weight ratio, polyurethane 40-50 part, migration inhibitor 6-12 part, cloudy
Ion penetrating agent 3-7 part, antifungus agent 5-10 part, catalyst 2-5 part, remaining is water;It is poured into by the above-mentioned padding liquid modulated
In padder, pad time 2-4h, pad temperature 42-48 DEG C;The fabric drying that will have padded, prepares top layer, at the present embodiment
In, make padding liquid, polyurethane 45 parts, migration inhibitor 9 parts, anion-permeable membrane agent 5 parts, antifungus agent by the formula of following weight ratio
7 parts, catalyst 3 parts, remaining is water;Pad time 3h, pad temperature 45 C;
C, compound: by flame set composite, top layer, intermediate layer and internal layer to be combined with each other, prepare anti-steam Roof of vehicle
Fabric.
Use the method, top layer, intermediate layer securely fixed with internal layer by flame set composite together with, and three is not
It is easily generated separation, good product quality.
As it is shown in figure 1, the flame set composite in step c includes that frame 1, frame 1 upper end are provided with sponge guide roller 12,
Being disposed with composite roll 9, middle composite roll 8 and lower composite roll 6 in frame 1 from top to bottom, upper composite roll 9 and can drive it
The first cylinder 11 moved up and down is connected, and the first cylinder 11 is fixed in frame 1, the piston rod of the first cylinder 11 straight down,
The piston rod end of the first cylinder 11 is connected with upper composite roll 9 by the first link;Lower composite roll 6 can drive it upper and lower with one
Second cylinder 3 of movement is connected, and the second cylinder 3 is fixed in frame 1, the piston rod of the second cylinder 3 straight up, the second cylinder
The piston rod end of 3 is connected with lower composite roll 6 by the second link;It is provided with right flame in frame 1 on the right side of middle composite roll 8
Burner and the first fabric guide roller 14, the frame 1 on the left of lower composite roll 6 is provided with left flame burner and the second fabric is led
To roller 4, the lower end of frame 1 is provided with finished product discharging guide roller 2;The operation principle of flame set composite is as follows: by the first gas
Upper composite roll 9 is adjusted to desired location by cylinder 11, by the second cylinder 3, lower composite roll 6 is adjusted to desired location;By first
Material, the second fabric and sponge are simultaneously entered, and first, heat the one side of sponge right flame burner, sponge and first
Fabric carries out pressing between upper composite roll 9 and middle composite roll 8;Then, sponge another side is added by left flame burner again
Heat, sponge and the second fabric carry out pressing between middle composite roll 8 and lower composite roll 6, can realize three layers and be combined simultaneously, compound speed
Degree is fast;In the present embodiment, the first fabric is internal layer, and the second fabric is top layer.
As in figure 2 it is shown, be fixed with enclosure 23 in frame 1, the mode that frame 1 is bolted is fixed with enclosure
23;Enclosure 23 bottom offers some exhaust opening 23a, and in the present embodiment, the quantity of exhaust opening 23a is six;Enclosure
23 sides are connected by the air inlet of air inlet pipe 28 with asepwirator pump 29, and the air outlet of asepwirator pump 29 is connected with escape pipe 30,
Air inlet pipe 28 is provided with filter bag 27;Being provided with regulator board 33 in enclosure 23, regulator board 33 one end is cut with scissors mutually with enclosure 23
Connecing, regulator board 33 other end is connected with driving its swing mechanism swung;Use this structure, open asepwirator pump 29, by row
The flue gas that left flame burner and right flame burner produce can quickly be discharged by petticoat pipe 23;Regulator board is driven by swing mechanism
33 swing up and down, adjustable extracting smoke cover 23 air pressure everywhere, and smoke discharging effect is good;In the present embodiment, the quantity of enclosure 23 is
Two.
As in figure 2 it is shown, be provided with auxiliary tube 32 in frame 1, auxiliary tube 32 one end is connected with the air outlet of asepwirator pump 29,
Auxiliary tube 32 other end is connected with enclosure 23 opposite side, is provided with flow control valve 31 in auxiliary tube 32;Use this structure,
By the airflow function in auxiliary tube 32, can air pressure in balance row petticoat pipe 23, auxiliaring effect is good.
As in figure 2 it is shown, offer observation panel on enclosure 23, at observation panel, it is provided with transparent glass plate;Enclosure 23
Inside being additionally provided with instruction structure, instruction structure includes guide rod 24 and some sliding shoes 26, in the present embodiment, the number of sliding shoe 26
Amount is six;Guide rod 24 is horizontally fixed in enclosure 23, and guide rod 24 is fixed in enclosure 23 by the way of welding;Some
Sliding shoe 26 is arranged on guide rod 24, and in the present embodiment, the quantity of sliding shoe 26 is six;All it is vertically arranged on sliding shoe 26
Having the detection lug 25 of flexibility, detection lug 25 uses the existing product can bought on market;Detection lug 25 upper end and sliding shoe 26
Being connected, detection lug 25 lower end is free end;The most threaded on sliding shoe 26 have bolt, and bolt end can be resisted against
On guide rod 24;Use this structure, sliding shoe 26 is moved to desired location, by bolt, sliding shoe 26 is positioned at guide rod
On 24, in enclosure 23 under the promotion of air-flow, the free end of detection lug 25 there will be inclination and distortion, thus can view everywhere
Barometric information, instruction is directly perceived.
As in figure 2 it is shown, swing mechanism includes motor 35, connects rope 37, detection wheel 34 and pointer 36, motor 35
Being fixed in frame 1, the mode that motor 35 is bolted is fixed in frame 1;The output shaft water of motor 35
Flat setting, the output shaft of motor 35 is connected with connecting rope 37 one end, and the output shaft of motor 35 is bolted
Mode is connected with connecting rope 37 one end;Connect rope 37 other ends to be connected with regulator board 33 other end, connect rope 37 other ends and pass through
Bolted mode is connected with regulator board 33 other end;Detection wheel 34 is arranged in frame 1 by holder pivots, and detection wheel
34 lean with connecting rope 37, and detection wheel 34 has angle line, and pointer 36 is fixed in frame 1, and pointer 36 is towards detecting wheel
34;Use this structure, when needs make regulator board 33 other end swing up and down, control the output shaft rotation of motor 35, step
Enter the output shaft band of motor 35 rope 37 that is dynamically connected to move up and down, connect rope 37 drive regulator boards 33 and swing up and down;Meanwhile, rope is connected
37 can drive detection wheel 34 rotation, by the angle line of pointer 36 direct detection wheel 34, can quickly know what regulator board 33 tilted
Angle.
As it is shown in figure 1, left flame burner includes left burning housing 7, left burning housing 7 has left fire output hole 7a;Right
Flame burner includes right burning housing 13, and right burning housing 13 has right fire output hole 13a.
As it is shown on figure 3, be provided with the left detection structure that temperature at left fire output hole 7a can be detected, Zuo Jian in frame 1
Geodesic structure includes left installing plate 43, some left heat-conducting blocks 44, left thermal insulation board 42 and left water storage case 38, and left installing plate 43 is arranged on machine
On frame 1, left installing plate 43 can drive its first push-rod electric machine 10 moved up and down to be connected with one, and the first push-rod electric machine 10 is fixed on
In frame 1, the push rod numerical value of the first push-rod electric machine 10 is downward, the push rod end of the first push-rod electric machine 10 and left installing plate 43 phase
Even;Left thermal insulation board 42 is fixed on left installing plate 43, and some left heat-conducting blocks 44 are arranged on left thermal insulation board 42, at the present embodiment
In, the quantity of left heat-conducting block 44 is eight pieces;Left heat-conducting block 44 can be in above left fire output hole 7a, and left water storage case 38 is arranged on frame
On 1, left water storage case 38 can drive its second push-rod electric machine 40 moved back and forth to be connected with one, arranges some left sides in left water storage case 38
Demarcation strip 41, parts dividing plate 41 on the left side and left water storage case 38 cavity is divided into some left water storage part 38a, in the present embodiment, part on the left side every
The quantity of plate 41 is seven pieces, and left water storage part 38a is eight;The first thermometer 39, and left water storage it is provided with in left water storage part 38a
Portion 38a and left heat-conducting block 44 one_to_one corresponding;The right detection that temperature at right fire output hole 13a can be detected it is provided with in frame 1
Structure, right detection structure includes right installing plate, some right heat-conducting blocks, right thermal insulation board and right water storage case, and right installing plate is arranged on machine
On frame 1, right installing plate and can drive its 3rd push-rod electric machine moved up and down to be connected, and the 3rd push-rod electric machine is fixed on frame 1
On, the push rod numerical value of the 3rd bar motor is downward, and the push rod end of the 3rd push-rod electric machine is connected with right installing plate;Right thermal insulation board is fixed
On right installing plate, some right heat-conducting blocks are arranged on right thermal insulation board, and right heat-conducting block can be in above right fire output hole 13a, right storage
Water box is arranged in frame 1, and right water storage case and can drive its 4th push-rod electric machine moved back and forth to be connected, and sets in right water storage case
Put and some part dividing plate on the right side, part dividing plate on the right side and right water storage case cavity is divided into some right water storage part, in the present embodiment, part dividing plate on the right side
Quantity be seven pieces, right water storage part is eight;The second thermometer it is provided with in right water storage part, and right water storage part and right heat-conducting block
One_to_one corresponding;Using this structure, the push rod controlling the first push-rod electric machine 10 moves down, and the push rod of the first push-rod electric machine 10 drives
Left installing plate 43 moves down, and left installing plate 43 drives left thermal insulation board 42 to move down, and left thermal insulation board 42 drives left heat-conducting block 44
Move down, make left heat-conducting block 44 contact with left fire output hole 7a and it is heated, controlling the push rod of the first push-rod electric machine 10 upwards
Mobile, the push rod of the first push-rod electric machine 10 drives left installing plate 43 to move up, and left installing plate 43 drives left thermal insulation board 42 upwards
Mobile, left thermal insulation board 42 drives left heat-conducting block 44 to move up, and controls the push rod action of the second push-rod electric machine 40, the second push rod electricity
The push rod of machine 40 drives left water storage case 38 to move, and makes left heat-conducting block 44 be positioned in left water storage case 38, can by the first thermometer 39
Know that left fire output hole 7a temperature everywhere is the most consistent, check precisely;The push rod controlling the 3rd push-rod electric machine moves down, and the 3rd
The push rod of push-rod electric machine drives right installing plate to move down, and right installing plate drives right thermal insulation board to move down, and right thermal insulation board drives
Right heat-conducting block moves down, and makes right heat-conducting block contact with right fire output hole 13a and heats it, controlling the push rod of the 3rd push-rod electric machine
Moving up, the push rod of the 3rd push-rod electric machine drives right installing plate to move up, and right installing plate drives right thermal insulation board to move up,
Right thermal insulation board drives right heat-conducting block to move up, and controls the push rod action of the 4th push-rod electric machine, the push rod band of the 4th push-rod electric machine
Dynamic right water storage case moves, make right heat-conducting block be positioned in right water storage case, may know that right fire output hole 13a is everywhere by the second thermometer
Temperature is the most consistent, checks precisely.
As it is shown in figure 1, be provided with finished product rolling-up mechanism in frame 1, finished product rolling-up mechanism includes first axis of rolling 15 and
Two axis of rolling 17, first axis of rolling 15 and second axis of rolling 17 be horizontally set in frame 1 respectively, first axis of rolling 15 and second
It is provided with Scroll 16 between the axis of rolling 17, frame 1 is provided with first axis of rolling 15 and second axis of rolling 17 can be driven to synchronize
The driving structure rotated;Use this structure, by driving structure to drive the first axis of rolling 15 and the second axis of rolling 17 synchronous axial system,
Thus driving Scroll 16 to rotate, Scroll 16 carries out rolling to finished product.
As it is shown in figure 1, drive structure to include drivewheel the 20, first driven pulley the 22, second driven pulley 18, servomotor 19 and
Transmission band 21, servomotor 19 is fixed in frame 1, and the output shaft of servomotor 19 is horizontally disposed with, and drivewheel 20 is fixed on to be watched
Taking on the output shaft of motor 19, the first driven pulley 22 is fixed on the first axis of rolling 15 end, and the second driven pulley 18 is fixed on second
Driven pulley 18 end, transmission band 21 is sequentially sleeved between drivewheel the 20, first driven pulley 22 and the second driven pulley 18;Using should
Structure, controls the output shaft rotation of servomotor 19, and the output shaft of servomotor 19 drives drivewheel 20 to rotate, and drivewheel 20 leads to
Crossing transmission band 21 drives first driven pulley the 22, second driven pulley 18 to rotate, and the first driven pulley 22 drives first axis of rolling 15 to rotate,
Second driven pulley 18 drives second axis of rolling 17 to rotate.
As shown in Figure 4, frame 1 being provided with baiting structure, baiting structure includes first limiting plate the 47, second limiting plate
54, spring 52, location-plate 53, travel switch 48, warning lamp 5, driving cylinder 45 and lower materials and parts 46, the first limiting plate 47 and the second limit
Position plate 54 is the most vertically fixed in frame 1, and the first limiting plate 47 offers the first gathering sill 47a, Scroll 16 one end energy
Being inserted in the first gathering sill 47a, the second limiting plate 54 offers the second gathering sill 54a, Scroll 16 other end can insert
In the second gathering sill 54a, the first limiting plate 47 is additionally provided with regulating tank 54b, regulating tank 54b and the first gathering sill 47a phase
Connection, is provided with adjustment seat 50 in regulating tank 54b, threaded in adjustment seat 50 have fastening bolt 49, fastening bolt 49 end
Can be resisted against on the first limiting plate 47, location-plate 53 is arranged in adjustment seat 50, and Scroll 16 one end can be with location-plate 53 phase
Contact, spring 52 one end is connected with adjustment seat 50, and spring 52 other end is connected with location-plate 53, and travel switch 48 is fixed on regulation
On seat 50, detection bar 51 is fixed on location-plate 53, and detection bar 51 can lean with travel switch 48, and warning lamp 5 is fixed on frame 1
On, travel switch 48 is connected with warning lamp 5 by circuit;Drive cylinder 45 to be fixed in frame 1, drive the piston rod of cylinder 45 to erect
The most upwards, and drive the piston rod of cylinder 45 can extend between first axis of rolling 15 and second axis of rolling 17, drive cylinder 45
Piston rod end be connected with lower materials and parts 46, lower materials and parts 46 can and Scroll 16 side contact;Use this structure, when needs make
During Scroll 16 blanking, Scroll 16 moves up and contacts with location-plate 53, and location-plate 53 makes spring 52 compress, and location-plate 53 carries
Dynamic detection bar 51 moves, and detection bar 51 contacts with travel switch 48, and travel switch 48 makes warning lamp 5 work, and controls to drive cylinder 45
Piston rod move up, drive the piston rod of cylinder 45 to drive lower materials and parts 46 to move up, lower materials and parts 46 by Scroll 16 to
On eject, it is achieved the blanking operation of its Scroll 16;By moving up and down of adjustment seat 50, Scroll 16 rolling finished product can be limited
Length.
As it is shown in figure 1, be further fixed on controller 55 in frame 1, travel switch 48, warning lamp 5 and drive cylinder 45 all with this
Controller 55 is connected, and in the present embodiment, controller 55 uses the single-chip microcomputer can bought on market, and Single-chip Controlling lamp is gentle
The program of cylinder is existing, and its program need not update;Use this structure, warning lamp 5 can be controlled by controller 55 and drive
Cylinder 45 action, intelligence degree is high.
Specific embodiment described herein is only to present invention spirit explanation for example.Technology neck belonging to the present invention
Described specific embodiment can be made various amendment or supplements or use similar mode to replace by the technical staff in territory
Generation, but without departing from the spirit of the present invention or surmount scope defined in appended claims.