CN106217583B - A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles - Google Patents
A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles Download PDFInfo
- Publication number
- CN106217583B CN106217583B CN201610586951.0A CN201610586951A CN106217583B CN 106217583 B CN106217583 B CN 106217583B CN 201610586951 A CN201610586951 A CN 201610586951A CN 106217583 B CN106217583 B CN 106217583B
- Authority
- CN
- China
- Prior art keywords
- bulky grain
- powder
- conveyer belt
- ceramic
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/004—Devices for shaping artificial aggregates from ceramic mixtures or from mixtures containing hydraulic binder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/08—Screens rotating within their own plane
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/4609—Constructional details of screens in general; Cleaning or heating of screens constructional details of screening surfaces or meshes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
- B07B1/50—Cleaning
- B07B1/52—Cleaning with brushes or scrapers
- B07B1/526—Cleaning with brushes or scrapers with scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention discloses a kind of ceramic prilling system, including bulky grain Ceramic Tiles pelletizer, stone roller screen(ing) machine, storage hopper, reciprocating sieve, fine powder feed back band, blender and raw material belt；The feeding inlet of the bulky grain Ceramic Tiles pelletizer connects the discharge port of the storage hopper; the feeding inlet for grinding screen(ing) machine connects the discharge port of the bulky grain Ceramic Tiles pelletizer; the reciprocating sieve is set to the discharge port for grinding screen(ing) machine; the fine powder feed back band is set to the lower section of the reciprocating sieve; the blender is set to the discharge port of the fine powder feed back band, and the raw material belt connects the discharge port of the blender and the feeding inlet of the storage hopper.Granulating system of the invention, the circulatory system, the particle too small to partial size carry out recycling and reusing, it is avoided to influence the stability of finished product.
Description
Technical field
The invention belongs to the technical field of architectural pottery, in particular to a kind of ceramic prilling system and bulky grain Ceramic Tiles
Production method.
Background technique
The former limestone for referring to the white for originating in Dali of Yunnan and having black decorative pattern of griotte (English: Marble), section
The natural wash landscape painting of a width can be formed, ancient times often choose the marble with molding decorative pattern and are used to make painted screen or edge
Embedding picture.
But be on the one hand lithotome, price is very expensive, and on the other hand marmorean quality is softer, can not meet
Requirement of the people to construction material at present；Moreover, marble has stronger radioactivity, it is used for a long time at home, it can be to user
Health has certain influence.
Therefore, people just develop a kind of ceramic tile of parian, and the decorative pattern patch with graininess (1-30mm) is (such as
Shown in Fig. 9).Conventional production method is to be filled using the granulation to roll tablet, the broken sieving of stirring, rotating cylinder sieving etc. at present
It sets.Its working principles are as follows: ceramic powder passes through to roll-in slabbing, large stretch of block objects are formed, crushing-type is then hammered into shape by roller
At fine granularity, the particle of suitable mesh number is obtained by the screening of sieve.
Existing technology has the following deficiencies: 1, to roll tablet when, between two roller gears, remain block-like powder
Group.For the remaining powder ball when roller is to roller, compacting repeatedly forms that density is big, surface is very hard, with block caused by other powder balls
Shape object is had any different, and will lead to production and particle occurs and splits.2, the broken sieving (hammer) of stirring: then large stretch of block objects are hammered into shape broken by roller
Broken formation fine granularity.Since block objects need roller hammer repeatedly broken, the surface hardness in turn resulting in particle is different.Particle table
The ductility in face generates different, therefore appearance is different when from powder ining conjunction with, and particle is caused to split.The particle formed by the equipment can go out
Existing comparatively large number of particle is split, therefore causes the quality of production low.
Summary of the invention
It is an object of the invention to solve above-mentioned technical problem, propose that a kind of efficient, reduction particle splits the ceramics of appearance
Granulating system.
A kind of ceramic prilling system, including bulky grain Ceramic Tiles pelletizer, stone roller screen(ing) machine, storage hopper, reciprocating sieve, fine powder feed back
Band, blender and raw material belt；
The feeding inlet of the bulky grain Ceramic Tiles pelletizer connects the discharge port of the storage hopper, the pan feeding for grinding screen(ing) machine
Mouth connects the discharge port of the bulky grain Ceramic Tiles pelletizer, and the reciprocating sieve is set to the discharge port for grinding screen(ing) machine, described
Fine powder feed back band is set to the lower section of the reciprocating sieve, and the blender is set to the discharge port of the fine powder feed back band, described
Raw material belt connects the discharge port of the blender and the feeding inlet of the storage hopper；
The bulky grain Ceramic Tiles pelletizer includes cloth system, rcc system, crushing system and is granulated conveyer belt；It is described
Cloth system and rcc system are set to the top for being granulated conveyer belt, successively along the conveying direction for being granulated conveyer belt
For the cloth system, rcc system and crushing system；
The cloth system is set to the top of described one end for being granulated conveyer belt；The rcc system is set to described make
The top of grain conveyer belt, is in close contact with the granulation conveyer belt；
The crushing system is set to the other end for being granulated conveyer belt, and the crushing system includes that breaker roll is followed closely with broken,
The broken nail is uniformly arranged on the outside of the breaker roll.
Preferably, it is additionally provided with feeder pipe and vibration motor, one end of the feeder pipe is connected to the discharging of the storage hopper
Mouthful, the other end of the feeder pipe is connected to the cloth system of the bulky grain Ceramic Tiles pelletizer；The vibration motor drives institute
State reciprocating sieve vibration.
Preferably, the cloth system includes feed bin, cloth feed roller and cloth driving motor, and the cloth feed roller is set to
The discharge port of the lower end of the feed bin, the cloth driving motor drive the cloth feed roller rotation.
Preferably, the rcc system includes rolling belt, roll driving wheel and rolling driven wheel, described to roll driving wheel
Driven wheel rotation is rolled by rolling belt drive, it is described to roll belt and granulation conveyer belt close contact.
Preferably, the belt that rolls is to be obliquely installed, and 1-10 ° of angle, opening side are formed with the granulation conveyer belt
To towards feedstock direction；
It is additionally provided with press wheel, the rcc system is additionally provided with intermediate pinch roller, and the intermediate pinch roller is set to the stone roller
It presses driving wheel and rolls between driven wheel；The corresponding above-mentioned rcc system of press wheel is set to the interior of the granulation conveyer belt
Side, and be in close contact with the granulation conveyer belt.
Preferably, the crushing system is additionally provided with broken driving motor, and the broken driving motor driving is described broken
Roller rotation, the rotation direction of the breaker roll are opposite with the granulation conveyer belt.
Preferably, be additionally provided with rack and rib, the cloth system, rcc system, crushing system, be granulated conveyer belt and
Press wheel is set in the rack, and the bottom end of the rack is provided with castor and work support foot；The rib is set to institute
State the two sides for being granulated conveyer belt.
Preferably, the stone roller screen(ing) machine includes material distributing cone, rotation mesh screen, mesh screen driving motor and grinds sieve scraping blade；
The rotation mesh screen is flat setting, and the material distributing cone is set to the top at the middle part of the rotation mesh screen, described
The top that sieve scraping blade is set to rotation mesh screen is ground, is divided into 0-10mm between the stone roller sieve scraping blade and rotation mesh screen, the mesh screen drives
Rotation mesh screen rotary motion described in dynamic motor driven.
Preferably, the ceramic prilling system is layering setting, and the storage hopper setting is in top layer, the bulky grain ceramics
In middle level, the reciprocating sieve, fine powder feed back band, blender and raw material belt are arranged in bottom for brick pelletizer and the setting of stone roller screen(ing) machine.
A kind of production method of the bulky grain Ceramic Tiles using ceramic prilling system of the invention, comprising the following steps:
Step 1: common ceramic powder humidification stirs evenly, and forms preliminary bulky grain powder；
Step 2: the preliminary bulky grain powder is temporarily saved by raw material belt-conveying to the storage hopper, at this time greatly
The water content of particle powder is 6-8% (further preferably 6.7-7.4)；
Step 3: bulky grain powder is uniformly layed in granulation conveyer belt, and rcc system grinds the bulky grain powder
Pressure；
Step 4: the bulky grain powder after being rolled being crushed, preliminary bulky grain powder is formed；
Step 5: the preliminary bulky grain powder enters reciprocating sieve after grinding sieve and carries out regrading；
Step 6:
A. the blanking of reciprocating sieve is brought into blender by fine powder feed back and mixes with original bulky grain powder, is formed just
Raw material belt-conveying to the storage hopper is iterated through after the bulky grain powder of step enters new circulation；
B. the feeding of reciprocating sieve B is mixed with common ceramic powder, forms bulky grain ceramic brick powder lot；
Step 7: being burnt into finished product after bulky grain ceramic brick powder lot compression moulding, bulky grain Ceramic Tiles can be obtained.
Preferably, the step further includes having colorant addition, the colorant make an addition to humidification stirring before, later or
Simultaneously.
Ceramic prilling system of the invention has the advantage that 1. uniformly roll powder by rcc system, makes
Its internal even density distribution avoids the occurrence of the phenomenon that particle is split；2. using the crushing system of broken nail is provided with for stabbing
The broken powder being compacted through flattening-out realizes particle manufacture, and work efficiency is high；3. tentatively being carried out to particle using the method for grinding sieve
Sieve, but also can the particle excessive to partial size be ground, kill two birds with one stone；4. carrying out cloth to bulky grain powder using roller
On the one hand on the other hand material with uniform distribution, can control the selection speed of roller and the spacing of roller and hopper, control cloth
Expect speed and thickness；5. using the circulatory system, the particle too small to partial size carries out recycling and reusing, it is avoided to influence the steady of finished product
It is qualitative.
Detailed description of the invention
The present invention will be further described for attached drawing, but the content in attached drawing does not constitute any limitation of the invention.
Fig. 1 is the schematic diagram of the pelletizer of the one of embodiment of the present invention；
Fig. 2 is the schematic diagram of the crushing system of the pelletizer of the one of embodiment of the present invention；
Fig. 3 is the schematic diagram of the stone roller screen(ing) machine of the one of embodiment of the present invention；
Fig. 4 is the schematic diagram of the stone roller sieve scraping blade of the stone roller screen(ing) machine of the one of embodiment of the present invention；
Fig. 5 is the schematic diagram of the stone roller sieve scraping blade of the stone roller screen(ing) machine of the one of embodiment of the present invention；
Fig. 6 is the schematic diagram of the stone roller sieve scraping blade of the stone roller screen(ing) machine of the one of embodiment of the present invention；
Fig. 7 is the schematic top plan view of the stone roller screen(ing) machine of the one of embodiment of the present invention；
Fig. 8 is the schematic diagram of the granulating system of the one of embodiment of the present invention；
Fig. 9 is the schematic diagram of bulky grain Ceramic Tiles of the invention.
Wherein: cloth system 1；Feed bin 11；Cloth feed roller 12；Rcc system 2；Roll belt 21；Roll driving wheel 22；It grinds
Press driven wheel 23；Intermediate pinch roller 24；Crushing system 3；Breaker roll 31；Broken nail 32；It is granulated conveyer belt 4；Press wheel 5；Rack 6；
Castor 61；Work support foot 62；Grind screen(ing) machine 7；Material distributing cone 71；Rotate mesh screen 72；Grind sieve scraping blade 73；Discharge hopper 74；Scrape blade saw
Tooth 75；Installation through-hole 76；Bulky grain powder 8；Decorative pattern patch 81；Storage hopper A；Reciprocating sieve B；Fine powder feed back band C；Blender D；It is former
Expect belt E；Bulky grain Ceramic Tiles pelletizer F.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
The ceramic prilling system (as described in Figure 8) of the present embodiment further include storage hopper A, reciprocating sieve B, fine powder feed back band C,
The feeding inlet of blender D and raw material belt E, the bulky grain Ceramic Tiles pelletizer F connect the discharge port of the storage hopper A, institute
The feeding inlet for stating stone roller screen(ing) machine 7 connects the discharge port of the bulky grain Ceramic Tiles pelletizer F, and the fine powder feed back band C is set to institute
The lower section of reciprocating sieve B is stated, the blender D is set to the discharge port of the fine powder feed back with C, the raw material belt E connection institute
State the discharge port of blender D and the feeding inlet of the storage hopper A；Process since sieve is granulated, ground before passing through, can generate
The too small bulky grain powder 8 of partial size, and these bulky grain powders 8 embody (such as less than corresponding effect when generating final products
Decorative pattern patch 81 shown in Fig. 9), on the other hand, it is mixed into conventional ceramic powder and is pressed, it can be to entire adobe
Moisture content has certain influence, therefore reciprocating sieve B and fine powder feed back band C is arranged, and the too small powder of these partial sizes is carried out feed back, then
It is mixed by blender D with conventional ceramic powder, forms new bulky grain powder 8, reentered greatly by raw material belt E
Particulate ceramic brick pelletizer F is granulated, and can greatly improve yield rate in this way.
More specifically, it is provided with vibration motor, the vibration motor drives the reciprocating sieve B vibration, using vibration motor,
Reciprocating sieve B can be made voluntarily to shake, avoid making its vibration sieving in this waste of manpower；The storage hopper A is connected by feeder pipe
Lead to the feed bin 11 of the cloth system 1, setting feeder pipe can disperse everywhere to avoid powder, and the environment for reducing workshop is dirty
Dye.
The bulky grain Ceramic Tiles pelletizer F (as described in Figure 1), including cloth system 1, rcc system 2, crushing system 3
With granulation conveyer belt 4；The cloth system 1 and rcc system 2 are set to the top for being granulated conveyer belt 4, make along described
The conveying direction of grain conveyer belt 4 is followed successively by the cloth system 1, rcc system 2 and crushing system 3；The cloth system 1 is arranged
In the top of described one end for being granulated conveyer belt 4, the cloth system 1 includes feed bin 11, cloth feed roller 12 and cloth driving electricity
Machine, the cloth feed roller 12 are set to the discharge port of the lower end of the feed bin 11, and the cloth driving motor drives the cloth
Roller 12 rotates；The rcc system 2 is set to the top for being granulated conveyer belt 4, closely connects with the granulation conveyer belt 4
Touching；The crushing system 3 is set to the other end for being granulated conveyer belt 4, and the crushing system 3 includes breaker roll 31 and broken nail
32, the broken nail 32 is uniformly arranged on the outside (as shown in Figure 2) of the breaker roll 31；More specifically, the broken nail 32
It is 0-10mm with the minimum range for being granulated conveyer belt 4.
Produce and use when, by moisture content be 8%-8.7% conventional ceramic powder (hereinafter referred to as bulky grain powder 8) from
Cloth feed roller 12 in the feed bin 1 by rotation is equably laid on the granulation conveyer belt 4 of operating, and bulky grain powder 8 passes through
The compacting of 2 flattening-out of rcc system is crossed, transport is to the crushing system 3, and broken nail 32 is being rolled compacting on being granulated conveyer belt 4
Bulky grain powder 8, which is poked, forms it into small bulk；Preferably, the crushing system 3 is additionally provided with broken driving motor, described broken
Broken driving motor drives the breaker roll 31 to rotate, and the rotation direction of the breaker roll 31 is opposite with the granulation conveyer belt 4；It adopts
With motor driven breaker roll 31, breaker roll 31 is actively rotated, and the trend of its rotation direction and bulky grain powder 8
It is identical (opposite with conveyer belt 4 is granulated), broken efficiency on the one hand can be improved in this way, be on the other hand rolled big of compacting
8 pairs of powder granulations conveyer belts 4 of grain have certain adhesion, and can use broken nail 32 in this way, that bulky grain powder 8 chosen granulation is defeated
Send band 4；More preferred, the effect meeting faster, above-mentioned in this way than the conveying speed for being granulated conveyer belt 4 of the velocity of rotation of breaker roll 31
It is more obvious.
Cloth is carried out to bulky grain powder 8 using cloth feed roller 12, uniform distribution on the one hand may be implemented, avoid because of cloth
Density inhomogeneity when unevenly the later period being caused to be rolled reduces the generation that particle is split；On the other hand it can control the selection of roller
The spacing of speed and roller and feed bin 1 controls cloth speed and thickness, to control the size of particle.
Preferably, the rcc system 2 includes rolling belt 21, roll driving wheel 22 and rolling driven wheel 23, the stone roller
Pressure driving wheel 22 rolls the rotation of driven wheel 23 by rolling the drive of belt 21, described to roll belt 21 and the granulation conveyer belt 4
It is in close contact；So set, the area and time that roll are bigger than only one rolling wheel, so that bulky grain powder 8 is rolled
When compression it is more uniform, particle splits appearance caused by avoiding because of Density inhomogeneity；More specifically, the belt 21 that rolls is
Polyurethane rubber, or the outer layer contacted with bulky grain powder 8 is polyurethane rubber, avoids bulky grain powder using polyurethane rubber
It when material 8 is rolled, is sticked to and rolls on belt 21, the particle for repeating to roll and occur is caused to split.
It is further preferred that being additionally provided with press wheel 5, the rcc system 2 is additionally provided with intermediate pinch roller 24, the centre
Pinch roller 24 rolls driving wheel 22 and rolls between driven wheel 23 described in being set to；Intermediate pinch roller 24, which is arranged, can further increase greatly
The area and time that particle powder 8 is rolled, and it is further uniform to be pressurized；The corresponding above-mentioned rcc system 2 of the press wheel 5
It is set to the inside for being granulated conveyer belt 4, and is in close contact with the granulation conveyer belt 4；Because it is soft for being granulated conveyer belt 4
Deformable material, compression capability is smaller, if pressure is excessive, is easy to cause and is granulated the deformation of conveyer belt 4 and the service life is reduced, such as
Fruit pressure is too small, then rolling effect is unobvious, therefore press wheel 5 is arranged, and each press wheel 5 carries out corresponding with rcc system 2
Setting, so that rcc system 2 presses wheel 5 when rolling and may be rubbed against pressure.
Preferably, the belt 21 that rolls is to be obliquely installed, and 1-10 ° of angle, opening are formed with the granulation conveyer belt 4
Feedstock direction of the direction towards bulky grain powder 8；So set, it is progressive that bulky grain powder 8 can be allowed to survive when being pressurized, one
Aspect can obtain better rolling effect, on the other hand have preferable protection to rcc system 2, avoid its beginning section stress mistake
Greatly.
Preferably, the rcc system 2 rolls driving wheel 22, rolls driven wheel 23 and the support frame of intermediate pinch roller 24 is equal
It is provided with constant force spring；Constant force spring, which is arranged, can make rcc system 2 realize swinging up and down for certain amplitude, roll different thickness
Relative constant pressure can be kept when the bulky grain powder 8 of degree.
More specifically, the bulky grain Ceramic Tiles pelletizer F of the present embodiment is additionally provided with rack 6 and rib, the cloth system
System 1, rcc system 2, crushing system 3, granulation conveyer belt 4 and press wheel 5 are set in the rack 6, the bottom end of the rack
It is provided with castor 61 and work support foot 62；Castor 61, which is arranged, can be convenient the transfer of equipment, but the bearing capacity of castor 61
It is limited, therefore work support foot 62 is set, work support foot 62 can adjust height by screw thread rotation, when equipment is completed to shift
When needing work, then 62 support equipment of work support foot is used.The rib is set to the two sides for being granulated conveyer belt 4；If
On the one hand setting rib can disperse everywhere to avoid bulky grain powder 8 because of the vibration of equipment, personnel is on the other hand avoided accidentally to touch fortune
Turn in all parts and lead to injury.
A kind of granulating system of the bulky grain Ceramic Tiles pelletizer F using the present embodiment, including grind screen(ing) machine 7 and big described
Grain Ceramic Tiles pelletizer F, the stone roller screen(ing) machine 7 (as shown in Fig. 3,7) include material distributing cone 71, rotation mesh screen 72, mesh screen driving motor
Scraping blade 73 is sieved with grinding；The rotation mesh screen 72 is flat setting, and the material distributing cone 71 is set to the middle part of the rotation mesh screen 72
Top, it is described grind sieve scraping blade 73 be set to rotation mesh screen 72 top, it is described grind sieve scraping blade 73 and rotate mesh screen 72 interval
For 0-20mm, the mesh screen driving motor drives 72 rotary motion of rotation mesh screen；The bulky grain Ceramic Tiles pelletizer
Discharge port is set to the top of the material distributing cone 71.
After being granulated due to bulky grain powder 8 through oversized particles Ceramic Tiles pelletizer F, there is most of partial size still to compare
Big, therefore drop to stone roller screen(ing) machine 7 and carry out stone roller sieve.After powder is fallen, by the dispersion of material distributing cone 71, it is made to fall on rotation mesh screen 72
On, for rotation mesh screen 72 in rotation, partial size is larger and the bulky grain powder 8 that cannot be sieved is ground sieve scraping blade 73 and blocked, and rotates
Mesh screen 72 is rotated constantly, so that these bulky grain powders 8 are small to be sieved by mill.Screening size just can be played in this way
Effect, and 8 grinding dressing of bulky grain powder can be played the role of to kill two birds with one stone；Preferably, described to be granulated conveyer belt 4
The other end is provided with granulation discharge bucket, and particle is avoided to disperse everywhere.
Preferably, the stone roller sieve scraping blade 73 is rubber or relative rotation mesh screen 72 is to be obliquely installed, opening direction direction
Supplied materials direction (as shown in Figure 5,6, arrow is the moving direction for rotating mesh screen 72)；So set, bulky grain powder 8 pushes rubber
The stone roller sieve scraping blade 73 of material makes it generate certain deformation, and so stone roller sieve scraping blade 73 will generate downward pressure, big
The grain indentation rotation mesh screen 72 of powder 8；And as a same reason, the stone roller sieve scraping blade 73 being obliquely installed similarly can produce downward pressure；
In this way, can be further improved the efficiency of the sieving of bulky grain powder 8；Specifically, the mesh number of the rotation mesh screen 72 is 4-
10 mesh.
It is furthermore preferred that the top of the rotation mesh screen 72 is provided at least one scraping blade mounting rail, the stone roller sieves scraping blade 73
One end be installation end, the other end be scrape powder end, the installation end is provided with installation through-hole 76, can pass through nut, buckle etc.
Tool is fixedly mounted on scraping blade mounting rail；It needs often stone roller to scrape bulky grain powder 8 due to grinding sieve scraping blade 73, is consequently belonging to easily
Wear-out part can be convenient replacement and installation by being arranged such.
More specifically, the powder end of scraping for grinding sieve scraping blade 73 is provided with several scraping blade sawtooth 75, two-by-two the scraping blade sawtooth
5-20mm is divided between 75；Since the partial size of some bulky grain powders 8 is very big, also it is not easy by the stone roller sieve of short time by it
Grinding dressing to suitable size and sieving, consequently, these more and more bulky grain powders 8 will be deposited in stone roller sieve
Scraping blade 73 scrapes powder end, and the stone roller riddler that will influence subsequent bulky grain powder 8 in this way makees；Scraping blade sawtooth 75 is set, so that this
A little bulky grain powders 8 can be leaked through from the interval of the scraping blade sawtooth 75 two-by-two, gone to next stone roller sieve scraping blade 73 and carried out again
Sieve is ground, when just not will lead to above-mentioned situation in this way and occur, and leaking through in the interval of the scraping blade sawtooth 75 two-by-two, two-by-two
The scraping blade sawtooth 75 can also be ground it, reduce the partial size of these bulky grain powders 8, improve working efficiency.
Further, the stone roller screen(ing) machine 7 is additionally provided with discharging hopper 74, and the discharging hopper 74 is set to the rotation net
The lower section of sieve 72, open end is towards the rotation mesh screen 72；Setting discharging hopper 74 can make by after rotation mesh screen 72
Bulky grain powder 8 will not disperse everywhere.
It is furthermore preferred that the granulating system of the present embodiment is layering setting, storage hopper A setting is in top layer, described big
In middle level, the reciprocating sieve B, fine powder feed back are with C, blender D and raw material belt E for grain Ceramic Tiles pelletizer F and the setting of stone roller screen(ing) machine 7
Setting is arranged such the occupied area that can reduce system, realizes the work of solid space in bottom.
A kind of production method of the bulky grain Ceramic Tiles of the ceramic prilling system using the present embodiment, comprising the following steps:
Step 1: common ceramic powder humidification stirs evenly, and forms preliminary bulky grain powder 8；
Step 2: the preliminary bulky grain powder 8, which is transported by raw material belt E to the storage hopper A, temporarily to be saved, this
When bulky grain powder 8 water content be 6-8% (further preferably 6.7-7.4%)；
Step 3: bulky grain powder 8, which is uniformly layed in, is granulated conveyer belt 4, and rcc system 2 carries out the bulky grain powder 8
It rolls；
Step 4: the bulky grain powder 8 after being rolled being crushed, preliminary bulky grain powder 8 is formed；
Step 5: the preliminary bulky grain powder 8 enters reciprocating sieve B after grinding sieve and carries out regrading；
Step 6:
A. the blanking of reciprocating sieve B enters blender D with C by fine powder feed back and mixes with original bulky grain powder 8, shape
Enter new circulation at iterating through raw material belt E after preliminary bulky grain powder 8 and transporting to the storage hopper A；
B. the feeding of reciprocating sieve B is mixed with common ceramic powder, forms bulky grain ceramic brick powder lot；
Above-mentioned two step carries out simultaneously；
Step 7: being burnt into finished product after bulky grain ceramic brick powder lot compression moulding, bulky grain Ceramic Tiles can be obtained.
Preferably, the step 1 further includes having colorant addition, the colorant make an addition to humidification stirring before, Zhi Houhuo
Person is simultaneously.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (9)
1. a kind of ceramic prilling system, it is characterised in that:
Including bulky grain Ceramic Tiles pelletizer, grind screen(ing) machine, storage hopper, reciprocating sieve, fine powder feed back band, blender and raw material belt；
The feeding inlet of the bulky grain Ceramic Tiles pelletizer connects the discharge port of the storage hopper, and the feeding inlet for grinding screen(ing) machine connects
The discharge port of the bulky grain Ceramic Tiles pelletizer is connect, the reciprocating sieve is set to the discharge port for grinding screen(ing) machine, the fine powder
Feed back band is set to the lower section of the reciprocating sieve, and the blender is set to the discharge port of the fine powder feed back band, the raw material
Belt connects the discharge port of the blender and the feeding inlet of the storage hopper；
The bulky grain Ceramic Tiles pelletizer includes cloth system, rcc system, crushing system and is granulated conveyer belt；The cloth
System and rcc system are set to the top for being granulated conveyer belt, are followed successively by institute along the conveying direction for being granulated conveyer belt
State cloth system, rcc system and crushing system；
The cloth system is set to the top of described one end for being granulated conveyer belt；It is defeated that the rcc system is set to the granulation
The top for sending band is in close contact with the granulation conveyer belt；
The crushing system is set to the other end for being granulated conveyer belt, and the crushing system includes breaker roll and is crushed nail, described
It is broken to follow closely the outside for being uniformly arranged on the breaker roll；
The stone roller screen(ing) machine includes material distributing cone, rotation mesh screen, mesh screen driving motor and grinds sieve scraping blade；
The rotation mesh screen is flat setting, and the material distributing cone is set to the top at the middle part of the rotation mesh screen, the stone roller sieve
Scraping blade is set to the top of rotation mesh screen, and 0-10mm, the mesh screen driving electricity are divided between the stone roller sieve scraping blade and rotation mesh screen
Machine drives the rotation mesh screen rotary motion；
The rcc system includes rolling belt, roll driving wheel and rolling driven wheel, and the driving wheel that rolls is by rolling skin
Band, which drives, rolls driven wheel rotation, described to roll belt and granulation conveyer belt close contact.
2. ceramic prilling system according to claim 1, it is characterised in that: be additionally provided with
Feeder pipe and vibration motor, one end of the feeder pipe are connected to the discharge port of the storage hopper, the feeder pipe it is another
End is connected to the cloth system of the bulky grain Ceramic Tiles pelletizer；The vibration motor drives the reciprocating sieve vibration.
3. ceramic prilling system according to claim 1, it is characterised in that: the cloth system includes feed bin, cloth rolling
Cylinder and cloth driving motor, the cloth feed roller are set to the discharge port of the lower end of the feed bin, and the cloth driving motor drives
Move the cloth feed roller rotation.
4. ceramic prilling system according to claim 1, it is characterised in that: the belt that rolls is to be obliquely installed, with institute
It states and is granulated conveyer belt and forms 1-10 ° of angle, opening direction is towards feedstock direction；
It is additionally provided with press wheel, the rcc system is additionally provided with intermediate pinch roller, and the intermediate pinch roller, which is set to, described rolls master
It driving wheel and rolls between driven wheel；The corresponding above-mentioned rcc system of press wheel is set to the inside for being granulated conveyer belt, and
It is in close contact with the granulation conveyer belt.
5. ceramic prilling system according to claim 1, it is characterised in that: the crushing system is additionally provided with broken driving
Motor, the broken driving motor drive the breaker roll rotation, the rotation direction of the breaker roll and the granulation conveyer belt
On the contrary.
6. ceramic prilling system according to claim 1, it is characterised in that: be additionally provided with rack and rib, the cloth
System, crushing system, is granulated conveyer belt and top at rcc system
Pinch roller is set in the rack, and the bottom end of the rack is provided with castor and work support foot；The rib is set to
The two sides for being granulated conveyer belt.
7. ceramic prilling system according to claim 1, it is characterised in that: the ceramic prilling system is layering setting,
The storage hopper setting is arranged in middle level in top layer, the bulky grain Ceramic Tiles pelletizer and stone roller screen(ing) machine, the reciprocating sieve, fine powder
Feed back band, blender and raw material belt are arranged in bottom.
8. a kind of production method of the bulky grain Ceramic Tiles of the ceramic prilling system using claim 1-7 any one, special
Sign is, comprising the following steps:
Step 1: common ceramic powder humidification stirs evenly, and forms preliminary bulky grain powder；
Step 2: the preliminary bulky grain powder is temporarily saved by raw material belt-conveying to the storage hopper, at this time bulky grain
The water content of powder is 6-8%；
Step 3: bulky grain powder is uniformly layed in granulation conveyer belt, and rcc system rolls the bulky grain powder；
Step 4: the bulky grain powder after being rolled being crushed, preliminary bulky grain powder is formed；
Step 5: the preliminary bulky grain powder enters reciprocating sieve after grinding sieve and carries out regrading；
Step 6:
A. the blanking of reciprocating sieve is brought into blender by fine powder feed back and mixes with original bulky grain powder, is formed preliminary
Raw material belt-conveying to the storage hopper is iterated through after bulky grain powder enters new circulation；
B. the feeding of reciprocating sieve B is mixed with common ceramic powder, forms bulky grain pottery
Ceramic tile powder；
Step 7: being burnt into finished product after bulky grain ceramic brick powder lot compression moulding, bulky grain Ceramic Tiles can be obtained.
9. the production method of bulky grain Ceramic Tiles according to claim 8, it is characterised in that: the step further includes coloured
Material addition, the colorant make an addition to humidification stirring before, later or simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610586951.0A CN106217583B (en) | 2016-07-22 | 2016-07-22 | A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610586951.0A CN106217583B (en) | 2016-07-22 | 2016-07-22 | A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106217583A CN106217583A (en) | 2016-12-14 |
| CN106217583B true CN106217583B (en) | 2019-02-26 |
Family
ID=57531390
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610586951.0A Active CN106217583B (en) | 2016-07-22 | 2016-07-22 | A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106217583B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106696071A (en) * | 2017-01-03 | 2017-05-24 | 佛山石湾华鹏陶瓷有限公司 | Ceramic tile batching system and production method using same |
| CN107030871A (en) * | 2017-06-16 | 2017-08-11 | 景德镇欧神诺陶瓷有限公司 | A kind of dry granular material distributing machine and dust cover |
| CN107984606B (en) * | 2017-11-08 | 2020-06-12 | 桐乡清锋科技有限公司 | Piezoelectric ceramic production equipment with impurity removal function and capable of intelligently feeding |
| CN108839217A (en) * | 2018-05-04 | 2018-11-20 | 佛山市赛普飞特机械有限公司 | A kind of Ceramic Tiles textured pattern realization device |
| CN108943469A (en) * | 2018-06-25 | 2018-12-07 | 界首市连生塑业有限公司 | A kind of plastic processing machinery mixing vehicle mixing mechanism |
| CN112847739B (en) * | 2021-01-18 | 2022-07-12 | 广东清远蒙娜丽莎建陶有限公司 | Large-area mixed particle three-dimensional cloth stone-like brick and preparation method and equipment thereof |
| CN114558773B (en) * | 2022-03-05 | 2023-07-14 | 江西英特科胜动保科技有限公司 | High-efficient sieving mechanism of animal remedy powder |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5469971A (en) * | 1992-02-26 | 1995-11-28 | Estee Lauder Inc. | Method and apparatus for deagglomerating powder |
| CN101835577A (en) * | 2007-10-23 | 2010-09-15 | 奥托马蒂克塑料机械有限公司 | Strand pelletizer |
| CN204054317U (en) * | 2014-08-27 | 2014-12-31 | 江西斯米克陶瓷有限公司 | A kind of vitrified tile imitates crystal granite apparatus for distributing |
| CN205291246U (en) * | 2015-12-22 | 2016-06-08 | 郑州德森环境科技有限公司 | Lytag gradient production facility |
| CN206304692U (en) * | 2016-07-22 | 2017-07-07 | 佛山石湾鹰牌陶瓷有限公司 | A kind of ceramic prilling system |
-
2016
- 2016-07-22 CN CN201610586951.0A patent/CN106217583B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5469971A (en) * | 1992-02-26 | 1995-11-28 | Estee Lauder Inc. | Method and apparatus for deagglomerating powder |
| CN101835577A (en) * | 2007-10-23 | 2010-09-15 | 奥托马蒂克塑料机械有限公司 | Strand pelletizer |
| CN204054317U (en) * | 2014-08-27 | 2014-12-31 | 江西斯米克陶瓷有限公司 | A kind of vitrified tile imitates crystal granite apparatus for distributing |
| CN205291246U (en) * | 2015-12-22 | 2016-06-08 | 郑州德森环境科技有限公司 | Lytag gradient production facility |
| CN206304692U (en) * | 2016-07-22 | 2017-07-07 | 佛山石湾鹰牌陶瓷有限公司 | A kind of ceramic prilling system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106217583A (en) | 2016-12-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106217583B (en) | A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles | |
| CN106040090B (en) | A kind of ceramics bulky grain granulation for powders machine and granulating system | |
| CN108097406A (en) | Vertical crushing plant | |
| CN210304014U (en) | Wet ceramic powder production line | |
| CN111112311B (en) | Building rubbish breaker for building engineering management | |
| CN109928767A (en) | Ceramic wet low temperature flouring technology | |
| CN102177854B (en) | Preparation method and device of bentonite cat litter | |
| CN101580374A (en) | Manufacturing method of polished porcelain tile imitating natural marble | |
| CN112192739B (en) | Terrazzo-like ceramic board manufacturing process and product obtained by using process | |
| CN106702150B (en) | Automatically cleaning pelletizing system of colding pressing | |
| CN110215991A (en) | Ceramic wet powder-making technique and its production line | |
| CN106040410A (en) | Efficient granulator and granulation system | |
| CN206304692U (en) | A kind of ceramic prilling system | |
| CN206304876U (en) | A kind of efficient comminutor and granulating system | |
| CN204712263U (en) | A kind of ceramic mud classification associating Preparation equipment | |
| CN211887048U (en) | Enamel glaze grinding device | |
| CN206492467U (en) | A kind of ceramic bulky grain granulation for powders machine and granulating system | |
| CN106040091B (en) | A kind of bulky grain ceramic tile pelletizer and granulating system | |
| CN206285858U (en) | A kind of bulky grain ceramic tile comminutor and granulating system | |
| CN210736583U (en) | Production line of whole-body large-particle stone-like ceramic thick plate | |
| CN108705657A (en) | A kind of ceramics tail powder recovery processing technique and its system | |
| CN204865754U (en) | Dry process roll -in granulator | |
| CN207954271U (en) | A kind of sand production system processed | |
| CN202059842U (en) | Fabrication device for bentonite cat litter | |
| CN112847739B (en) | Large-area mixed particle three-dimensional cloth stone-like brick and preparation method and equipment thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zeng Zhi Inventor after: Fan Xinhui Inventor after: Chen Yong Inventor after: Xue Qing Inventor after: Meng Guangjun Inventor before: Zeng Zhi Inventor before: Fan Xinhui Inventor before: Chen Yong Inventor before: Xue Qing Inventor before: Meng Guangjun |
|
| COR | Change of bibliographic data | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |