CN106212745B - Tealeaves automatic technology and production line - Google Patents
Tealeaves automatic technology and production line Download PDFInfo
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- CN106212745B CN106212745B CN201610611574.1A CN201610611574A CN106212745B CN 106212745 B CN106212745 B CN 106212745B CN 201610611574 A CN201610611574 A CN 201610611574A CN 106212745 B CN106212745 B CN 106212745B
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- tealeaves
- conveyer belt
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- manage bar
- cooling
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
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Abstract
A kind of tealeaves automatic technology, its step are as follows: one, tealeaves being respectively put into more green-keeping machines, more green-keeping machines will be on tealeaves uniform effluent to water-removing conveyer belt；Two, tealeaves is conveyed into storage box by water-removing conveyer belt, is got damp again using blower is cooling to tealeaves；Three, tealeaves after cooling is respectively fed in more carding machines, more carding machines are on tealeaves uniform effluent to manage bar conveyer belt；Four, tealeaves is delivered to another storage box by manage bar conveyer belt again, is got damp again using blower is cooling to tealeaves；Five, the tealeaves after cooling resurgence is respectively fed in more tea frying machines, and more tea frying machines will be on tealeaves uniform effluent to fried tea conveyer belt.The automation technolo tea-processing is completed the processes such as water-removing, manage bar, fried dry, is conveyed automatically to tealeaves, is finishing and is carrying out cooling back tide after manage bar, is improving tea processing quality.
Description
Technical field
The present invention relates to tea-processing equipment more particularly to a kind of tealeaves automatic technologies and production line.
Background technique
Currently, China is the first in the world Chan Cha big country, the manufacture craft of tealeaves is typically complex, different types of tealeaves
Its production process is also not quite similar, and traditional tea manufacturing process is all using manual operations, and production efficiency is extremely low, this obviously cannot
Meets the needs of present large-scale production.In order to improve the production and processing efficiency of tealeaves, people design many and add for tealeaves
Automated production equipment of work, such as green-keeping machine, carding machine, tea frying machine, fragrance extracting machine etc..But people are automatic to these at this stage
The use for changing production equipment still also rests on specific installation and completes independent technique production method, in entire Tea Production process
It still needs a large amount of manual operation to shift between the individual devices to tealeaves, cannot still play and come to greatest extent
The advantage of dynamicization production equipment, production efficiency need to be further increased.
But current tea processing line only improves production efficiency, since the device layout of production line is improper,
The processed quality of tealeaves is reduced, and production built-in unit is more, the probability of failure is larger, leads to whole production line
Stop processing, to reduce processing efficiency.And be automatic feed discharging on production line, and easy residual tealeaves in tea frying machine,
Tealeaves coke remaining in this way falls and influences tea processing quality.
Summary of the invention
The invention solves the above-mentioned problems of the prior art, a kind of tealeaves automatic technology and production line are provided,
Tea-processing is not only automated, processing efficiency is improved, reduces manual labor, and to equipment rational modification, improves processing matter
Amount.
The technical scheme adopted by the invention to solve the technical problem: this tealeaves automatic technology, its step are as follows:
One, tealeaves is respectively put into more green-keeping machines, more green-keeping machines will be on tealeaves uniform effluent to water-removing conveyer belt；
Two, tealeaves is conveyed into storage box by water-removing conveyer belt, is got damp again using blower is cooling to tealeaves；
Three, tealeaves after cooling is respectively fed in more carding machines, more carding machines are to tealeaves uniform effluent to manage bar
On conveyer belt；
Four, tealeaves is delivered to another storage box by manage bar conveyer belt again, is got damp again using blower is cooling to tealeaves；
Five, the tealeaves after cooling resurgence is respectively fed in more tea frying machines, and more tea frying machines are by tealeaves uniform effluent to stir-fry
On tea conveyer belt.
This tea processing line, including one group of green-keeping machine, the outlet connection water-removing conveyer belt of green-keeping machine, water-removing conveying
The outlet of band is connected with the first cooling resurgence conveyer belt, and the outlet of the first cooling resurgence conveyer belt is equipped with manage bar sliding rail, manage bar
Automatically the manage bar feeder slided is installed on sliding rail, is placed with inside and outside two rows of carding machines below manage bar feeder, inside and outside two
Manage bar conveyer belt is installed, the discharge port of carding machine connects manage bar conveyer belt, and the outlet of manage bar conveyer belt connects between row's carding machine
It is connected to the second cooling resurgence conveyer belt, fried tea sliding rail, fried tea sliding rail are installed below the discharge port of the second cooling resurgence conveyer belt
On the fried tea feeder slided automatically is installed, inside and outside two rows of tea frying machines are installed below fried tea feeder, it is inside and outside two rows of to fry
Fried tea conveyer belt is installed between tea machine；The production line automation tea-processing, is automatically performed the processes such as water-removing, manage bar, fried dry,
Tealeaves is conveyed automatically, is finishing and is carrying out cooling back tide after manage bar, improving tea processing quality.
Wherein the first cooling resurgence conveyer belt and the second cooling resurgence conveyer belt respectively include bottom storage box, connection storage
The tilt feeding band in bottom portion, the outer end of storage box are equipped with the blower of heat dissipation, and tilt feeding band tilts installation upwards, and is inclining
The outlet of oblique feeding belt is equipped with discharge bucket；It is radiated by blower to tealeaves in storage box, passes through tilt feeding after heat dissipation
Tealeaves is sent to eminence automatically by band, and is uniformly sent by discharge bucket into manage bar feeder and fried tea feeder.
The wherein two-way conveying that manage bar feeder and fried tea feeder respectively include sliding bottom, are mounted on sliding bottom
Band, two-way conveyer belt are connected with driving motor, are separately installed with rod for stiring materials, rod for stiring materials in the inner and outer ends outlet of two-way conveyer belt
Connect driving motor；Carding machine and tea frying machine are distributed in inside and outside two rows, and such two-way conveyer belt inside and outside can convey, and pass through material toggling
Bar falls away tealeaves uniformly.
Wherein rod for stiring materials includes central axis, fixed one group of pipe sleeve on center shaft, the driving lever for being fixed on pipe sleeve outer wall, pipe
Set is fixed by screws on central axis, and one end of pipe sleeve is equipped with the buckle of protrusion, and the other end of pipe sleeve is equipped with the card slot of indent,
Driving lever by inner segment part turn forward installation fixed part and outer segment straightened portion setting material toggling portion form；Due to distinct device
Material toggling pole length it is different, therefore according to the length on central axis, corresponding installation pipe sleeve, pipe sleeve is fixed on center shaft,
By the clamping engagement of buckle, card slot between pipe sleeve, facilitate positioning and installation, and the driving lever on pipe sleeve tilts installation, it is inclined
It is convenient for going tealeaves dial-out in direction.
Wherein tea frying machine includes rack, rack-mounted fried tea bucket and fried tea plate, and the outer surface of fried tea plate is cambered surface
Structure is equipped with fixing axle in rack, fixing sleeve is equipped in fixing axle, fixed link, fixed link are slidably fitted in fixing sleeve
On the stop nut limited respectively in fixing sleeve upper and lower side is installed, fried tea plate is rotatably installed in fixed link outer end；On fixing sleeve
It is fixed with fixed plate, through-hole is provided in fixed plate, the inner side edge of fried tea plate is connected with connecting rod, and connecting rod passes through through-hole, covers on connecting rod
There is a pair of spring for being located at fixed plate upper and lower, connecting rod outer end is equipped with adjusting nut.The outer surface of fried tea plate is cambered surface
Structure, such fried tea plate are more bonded with fried tea bucket, and fried tea plate is rotatably installed in fixed link outer end, and fixed link is solid by fixing sleeve
It is scheduled in fixing axle, by the adjustable position of stop nut between fixed link and fixing sleeve, fixed link is to be connected to fried tea plate
Side, and the other side of fried tea plate is connected with connecting rod, and spring is equipped between connecting rod and fixed plate, makes fried tea plate in this way and fries
Elastic Contact between tea bucket, is conducive to tea-processing, is pressed on tealeaves under uniform.
Mounting rod is wherein fixed in fixing axle, the outer end of mounting rod is fixed with installation axle, is equipped with lever in installation axle,
The outer end of lever is fixed with scraper plate, is connected with elastic drag rope between the inner end and mounting rod of lever.
In order to further perfect, the inner side edge of fried tea plate is equipped with a flexible chimb.Flexible chimb outwardly convex simultaneously can be with
The tealeaves in fried tea bucket is stirred, is not only uniformly heated tealeaves, but also flexible chimb will not damage tealeaves by pressure.
The invention has the advantages that: the present invention carries out rational modification to conveying mechanism and tea frying machine, and forms automation
The production line of processing not only automates tea-processing, improves processing efficiency, reduces manual labor, and rationally change to equipment
Into raising processing quality is finishing and passing through resurgence after manage bar, and raising tea leaf quality, wherein tea frying machine stir-fries more to tealeaves
Adduction reason, and more uniform heating is provided, be conducive to be widely popularized.
Detailed description of the invention
Fig. 1 is the top view of production line of the present invention；
Fig. 2 is the side view of production line of the present invention；
Fig. 3 is the three-dimensional structure diagram of tea frying machine in the present invention；
Fig. 4 is the scheme of installation of fried tea plate in the present invention；
Fig. 5 is the enlarged diagram of part A in Fig. 4；
Fig. 6 is the three-dimensional structure diagram at the back side Fig. 4；
Fig. 7 is the structural schematic diagram in fried tea board bottom face in the present invention；
Fig. 8 is the structural schematic diagram of fried tea feeder in the present invention；
Fig. 9 is the three-dimensional structure diagram of rod for stiring materials in the present invention；
Figure 10 is the enlarged diagram of part B in Fig. 9；
Figure 11 is the three-dimensional structure diagram of extreme direction before cooling resurgence conveyer belt in the present invention；
Figure 12 is the three-dimensional structure diagram of extreme direction after cooling resurgence conveyer belt in the present invention.
Description of symbols: green-keeping machine 1, finish conveyer belt 2, and the first cooling resurgence conveyer belt 3, manage bar sliding rail 4, manage bar is sent
Material machine 5, carding machine 6, manage bar conveyer belt 7, the second cooling resurgence conveyer belt 8, fried tea sliding rail 9, fried tea feeder 10, tea frying machine
11, rack 11-1, fried tea bucket 11-2, fried tea plate 11-3, fixing axle 11-4, fried tea conveyer belt 12, storage box 13, tilt feeding band
14, blower 15, discharge bucket 16, sliding bottom 17, two-way conveyer belt 18, driving motor 19, rod for stiring materials 20, central axis 20-1, pipe
20-2 is covered, 20-21, card slot 20-22, driving lever 20-3, fixed part 20-31, material toggling portion 20-32, screw 20-4, fixing sleeve are buckled
21, fixed link 22, stop nut 23, fixed plate 24, through-hole 24-1, connecting rod 25, spring 26, adjusting nut 27, mounting rod 28, peace
Fill axis 29, lever 30, scraper plate 31, elastic drag rope 32, flexible chimb 33.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings:
Referring to attached drawing: the outlet connection of tea processing line in the present embodiment, including one group of green-keeping machine 1, green-keeping machine 1 is killed
Green conveyer belt 2, the outlet of water-removing conveyer belt 2 are connected with the first cooling resurgence conveyer belt 3, and the first cooling resurgence conveyer belt 3 goes out
Mouth is equipped with manage bar sliding rail 4, and the manage bar feeder 5 slided automatically, the lower section pendulum of manage bar feeder 5 are equipped on manage bar sliding rail 4
Inside and outside two rows of carding machines 6 are placed with, manage bar conveyer belt 7, the discharge port connection of carding machine 6 are installed between inside and outside two rows carding machine 6
Manage bar conveyer belt 7, the outlet of manage bar conveyer belt 7 are connected with the second cooling resurgence conveyer belt 8, the second cooling resurgence conveyer belt 8
Fried tea sliding rail 9 is installed below discharge port, the fried tea feeder 10 slided automatically, fried tea feeder are installed on fried tea sliding rail 9
10 lower section is equipped with inside and outside two rows of tea frying machines 11, is equipped with fried tea conveyer belt 12 between inside and outside two rows tea frying machine 11；
Wherein the first cooling resurgence conveyer belt 3 with the second cooling resurgence conveyer belt 8 respectively includes bottom storage box 13, is connected to
The tilt feeding band 14 of 13 bottom of storage box, the outer end of storage box 13 are equipped with the blower 15 of heat dissipation, and tilt feeding band 14 is upward
Inclination installation, and discharge bucket 16 is installed in the outlet of tilt feeding band 14；
Manage bar feeder 5 and fried tea feeder 10 respectively include sliding bottom 17, be mounted on it is two-way on sliding bottom 17
Conveyer belt 18, two-way conveyer belt 18 are connected with driving motor 19, are separately installed in the inner and outer ends outlet of two-way conveyer belt 18
Rod for stiring materials 20, rod for stiring materials 20 connect driving motor 19；
Rod for stiring materials 20 includes central axis 20-1, one group of pipe sleeve 20-2 being fixed on central axis 20-1, is fixed on pipe sleeve 20-
The driving lever 20-3 of 2 outer walls, pipe sleeve 20-2 are fixed on central axis 20-1 by screw 20-4, and one end of pipe sleeve 20-2 is equipped with protrusion
Buckle 20-21, the other end of pipe sleeve 20-2 is equipped with the card slot 20-22 of indent, and driving lever 20-3 is turned forward peace by inner segment part
The material toggling portion 20-32 composition of fixed part 20-31 and outer segment the straightened portion setting of dress；
Tea frying machine 11 includes rack 11-1, the fried tea bucket 11-2 and fried tea plate 11-3 being mounted on rack 11-1, fried tea plate
The outer surface of 11-3 is globoidal structure, and the inner side edge of fried tea plate 11-3 is equipped with a flexible chimb 33.It is equipped on rack 11-1
Fixing sleeve 21 is installed on fixing axle 11-4, fixing axle 11-4, is slidably fitted with fixed link 22 in fixing sleeve 21, in fixed link 22
The stop nut 23 limited respectively in 21 upper and lower side of fixing sleeve is installed, fried tea plate 11-3 is rotatably installed in 22 outer end of fixed link；
It is fixed with fixed plate 24 on fixing sleeve 21, through-hole 24-1 is provided in fixed plate 24, the inner side edge of fried tea plate 11-3 is connected with connecting rod
25, connecting rod 25 passes through through-hole 24-1, is cased with a pair of spring 26 for being located at 24 upper and lower of fixed plate on connecting rod 25, outside connecting rod 25
End is equipped with adjusting nut 27；
Mounting rod 28 is wherein fixed on fixing axle 11-4, the outer end of mounting rod 28 is fixed with installation axle 29, installation axle 29
On lever 30 is installed, the outer end of lever 30 is fixed with scraper plate 31, connects between the inner end and mounting rod 28 of lever 30 flexible
Drawstring 32.
When in use, tealeaves is first put into green-keeping machine 1, and tealeaves is sent on water-removing conveyer belt 2 after water-removing, water-removing conveying
It is sent into 2 tealeaves in the storage box 13 of the first cooling resurgence conveyer belt 3, then such tealeaves is passed through by the cooling resurgence of blower 15
It crosses tilt feeding bucket 14 to send to manage bar feeder 5, tealeaves is sent into carding machine by manage bar feeder 5, and reason is sent into after the completion of manage bar
Tealeaves is sent into the second cooling resurgence conveyer belt 8 by conveyer belt, manage bar conveyer belt, and the second cooling resurgence conveyer belt 8 send tealeaves
Enter fried tea feeder 10, tealeaves is sent into tea frying machine 11 by fried tea feeder 10, and tea frying machine 11 discharges tealeaves after completing fried tea
Into fried tea feeding conveying belt 12.
Although the present invention has been illustrated and described with reference to preferred embodiments, this profession ordinary skill
Personnel are it is to be appreciated that within the scope of the claims, can make various variation in form and details.
Claims (2)
1. a kind of tealeaves automatic technology, it is characterized in that: its step are as follows
One, tealeaves is respectively put into more green-keeping machines, more green-keeping machines will be on tealeaves uniform effluent to water-removing conveyer belt；
Two, tealeaves is conveyed into storage box by water-removing conveyer belt, is got damp again using blower is cooling to tealeaves；
Three, tealeaves after cooling is respectively fed in more carding machines, more carding machines convey tealeaves uniform effluent to manage bar
It takes；
Four, tealeaves is delivered to another storage box by manage bar conveyer belt again, is got damp again using blower is cooling to tealeaves；
Five, the tealeaves after cooling resurgence is respectively fed in more tea frying machines, and more tea frying machines are defeated to fried tea by tealeaves uniform effluent
It send and takes；
The tea processing line of the tealeaves automatic technology includes one group of green-keeping machine (1), and the outlet of green-keeping machine (1) connects
It finishes conveyer belt (2), the outlet of water-removing conveyer belt (2) is connected with the first cooling resurgence conveyer belt (3), the first cooling resurgence conveying
The outlet of band (3) is equipped with manage bar sliding rail (4), and the manage bar feeder (5) slided automatically, manage bar are equipped on manage bar sliding rail (4)
It is placed with inside and outside two rows of carding machines (6) below feeder (5), manage bar conveyer belt is installed between inside and outside two rows carding machine (6)
(7), the discharge port of carding machine (6) connects manage bar conveyer belt (7), and the outlet of manage bar conveyer belt (7) is connected with the second cooling resurgence
The discharge port lower section of conveyer belt (8), the second cooling resurgence conveyer belt (8) is equipped with fried tea sliding rail (9), and fried tea sliding rail is pacified on (9)
Equipped with the fried tea feeder (10) slided automatically, inside and outside two rows of tea frying machines (11) are installed below fried tea feeder (10), it is interior
Fried tea conveyer belt (12) are installed between outer two rows tea frying machine (11)；
Wherein the first cooling resurgence conveyer belt (3) and the second cooling resurgence conveyer belt (8) respectively include bottom storage box (13), connect
The tilt feeding band (14) of logical storage box (13) bottom, the outer end of storage box (13) are equipped with the blower (15) of heat dissipation, and inclination is sent
Material strip (14) inclination installation upwards, and discharge bucket (16) are installed in the outlet of tilt feeding band (14)；
The manage bar feeder (5) and fried tea feeder (10) respectively include sliding bottom (17), are mounted on sliding bottom (17)
On two-way conveyer belt (18), two-way conveyer belt (18) is connected with driving motor (19), the inner and outer ends of two-way conveyer belt (18)
It is separately installed in outlet rod for stiring materials (20), rod for stiring materials (20) connects the driving motor (19)；
The rod for stiring materials (20) includes central axis (20-1), one group of pipe sleeve (20-2) being fixed on central axis (20-1), fixes
In the driving lever (20-3) of pipe sleeve (20-2) outer wall, pipe sleeve (20-2) is fixed on central axis (20-1) by screw (20-4), is managed
The one end for covering (20-2) is equipped with the buckle (20-21) of protrusion, and the other end of pipe sleeve (20-2) is equipped with the card slot (20-22) of indent,
The driving lever (20-3) by inner segment part turn forward installation fixed part (20-31) and outer segment straightened portion setting material toggling portion
(20-32) composition；
The tea frying machine (11) includes rack (11-1), the fried tea bucket (11-2) being mounted on rack (11-1) and fried tea plate (11-
3), the outer surface of fried tea plate (11-3) is globoidal structure, is equipped with fixing axle (11-4) in rack (11-1), fixing axle (11-4)
On be equipped with fixing sleeve (21), is slidably fitted with fixed link (22) in fixing sleeve (21), is equipped in fixed link (22) and limits respectively
In the stop nut (23) of fixing sleeve (21) upper and lower side, fried tea plate (11-3) is rotatably installed in fixed link (22) outer end for position；It is described
Be fixed with fixed plate (24), be provided in fixed plate (24) through-hole (24-1) on fixing sleeve (21), the fried tea plate (11-3) it is interior
Side is connected with connecting rod (25), and connecting rod (25) passes through the through-hole (24-1), is cased with a pair on connecting rod (25) and is located at fixation
The spring (26) of plate (24) upper and lower, connecting rod (25) outer end are equipped with adjusting nut (27)；
It is fixed with mounting rod (28) on the fixing axle (11-4), the outer end of mounting rod (28) is fixed with installation axle (29), installation
It is equipped on axis (29) lever (30), the outer end of lever (30) is fixed with scraper plate (31), the inner end of lever (30) and mounting rod
(28) elastic drag rope (32) are connected between.
2. tealeaves automatic technology according to claim 1, it is characterized in that: the inner side edge of the fried tea plate (11-3) is set
There is a flexible chimb (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610611574.1A CN106212745B (en) | 2016-07-27 | 2016-07-27 | Tealeaves automatic technology and production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610611574.1A CN106212745B (en) | 2016-07-27 | 2016-07-27 | Tealeaves automatic technology and production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106212745A CN106212745A (en) | 2016-12-14 |
| CN106212745B true CN106212745B (en) | 2019-07-05 |
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ID=57536203
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610611574.1A Active CN106212745B (en) | 2016-07-27 | 2016-07-27 | Tealeaves automatic technology and production line |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107114498B (en) * | 2017-05-22 | 2023-07-18 | 浙江上河茶叶机械有限公司 | Tea processing assembly line |
| CN114766557B (en) * | 2022-04-25 | 2024-05-14 | 黄山美达智能科技有限公司 | Intelligent tea production equipment and processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| MW2978A1 (en) * | 1978-10-16 | 1980-02-13 | Central African Tea Res Found | Apparatus and method for tea fermentation |
| JPH0775500A (en) * | 1993-09-07 | 1995-03-20 | Kawasaki Kiko Co Ltd | Tea manufacture steaming system |
| CN102119746B (en) * | 2011-01-01 | 2013-10-23 | 浙江上洋机械有限公司 | Machine for continuously dewatering and combing tea leaves |
| CN202354308U (en) * | 2011-10-22 | 2012-08-01 | 恩施土家族苗族自治州农业科学院 | Moisture regaining machine for tea leaves |
| CN102669317B (en) * | 2012-06-13 | 2013-11-27 | 林清矫 | Full-automatic oolong tea production equipment |
| CN202949938U (en) * | 2012-12-25 | 2013-05-29 | 松阳县上河茶叶机械有限公司 | Tea frying machine with novel pressure mechanism |
| CN202949940U (en) * | 2012-12-25 | 2013-05-29 | 松阳县上河茶叶机械有限公司 | Material conveying device of tea frying machine |
| CN103416507A (en) * | 2013-08-09 | 2013-12-04 | 苏州市西山宏运材料用品厂 | Strip tidying machine |
| CN204032223U (en) * | 2014-06-25 | 2014-12-24 | 福建清雅工贸有限公司 | A kind of tealeaves automatic knead entwist equipment |
| CN205071999U (en) * | 2015-09-18 | 2016-03-09 | 安吉龙王山茶叶开发有限公司 | Tealeaves system of processing |
| CN105994721B (en) * | 2016-07-27 | 2023-01-24 | 浙江上河茶叶机械有限公司 | Tea processing production line |
| CN205962651U (en) * | 2016-07-27 | 2017-02-22 | 浙江上河茶叶机械有限公司 | Tealeaves processing lines |
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2016
- 2016-07-27 CN CN201610611574.1A patent/CN106212745B/en active Active
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