CN106206620B - Thin-film transistor array base-plate and preparation method thereof and display device - Google Patents

Thin-film transistor array base-plate and preparation method thereof and display device Download PDF

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CN106206620B
CN106206620B CN201610802170.0A CN201610802170A CN106206620B CN 106206620 B CN106206620 B CN 106206620B CN 201610802170 A CN201610802170 A CN 201610802170A CN 106206620 B CN106206620 B CN 106206620B
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insulating layer
metal layer
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CN106206620A (en
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蔡伟民
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Kunshan Guoxian Photoelectric Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/124Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition, shape or layout of the wiring layers specially adapted to the circuit arrangement, e.g. scanning lines in LCD pixel circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/1248Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs with a particular composition or shape of the interlayer dielectric specially adapted to the circuit arrangement
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/1259Multistep manufacturing methods
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/10OLED displays
    • H10K59/12Active-matrix OLED [AMOLED] displays
    • H10K59/131Interconnections, e.g. wiring lines or terminals

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
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  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Thin Film Transistor (AREA)
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Abstract

The invention discloses a kind of thin-film transistor array base-plate and preparation method thereof and display device, method includes: to carry out patterned process to the polycrystalline silicon membrane being formed on substrate using first of optical cover process;Patterned process is carried out to the first metal layer, second insulating layer and the second metal layer on the substrate for being sequentially formed at patterned polysilicon silicon film and not covered by polycrystalline silicon membrane using second optical cover process;Using third road optical cover process to be formed in second insulating layer, the third insulating layer in second metal layer and on the first uncovered insulating layer carries out patterned process;Patterned process is carried out to the third metal layer being formed in contact hole and on third insulating layer using the 4th optical cover process;Pixel confining layer and wall are prepared on third metal layer and uncovered third insulating layer using the 5th optical cover process.It only needs 5 optical cover process that the preparation of array substrate can be completed, and effectively increases the preparation efficiency of array substrate, reduces preparation cost.

Description

Thin-film transistor array base-plate and preparation method thereof and display device
Technical field
The present invention relates to field of display technology, more particularly to a kind of thin-film transistor array base-plate and preparation method thereof and Display device.
Background technique
Currently, in field of display technology, liquid crystal display (Liquid Crystal Display, LCD) and organic light emission The flat panel displays such as diode display (Organic Light Emitting Diode, OLED) gradually replace CRT Display.Wherein, OLED have self-luminous, luminous efficiency are high, the response time is short, clarity and contrast are high, nearly 180 ° of visual angles, Use temperature range is wide, the advantages such as Flexible Displays and large area total colouring can be achieved, it has also become currently used display device.
OLED usually by thin-film transistor array base-plate and is electrically excited photosphere and forms selfluminous element.But it is traditional thin Film transistor array substrate preparation process complex process, especially in light shield processing step, it usually needs 8 or more light shield Technique.So many light shield processing step, so that process equipment is also just more, preparation time is also grown, and film has thus been significantly affected The preparation efficiency and preparation cost of transistor (TFT) array substrate, cause thin-film transistor array base-plate preparation efficiency lower, are prepared into This is higher.
Summary of the invention
Based on this, it is necessary to be led for light shield processing step is more in traditional thin-film transistor array base-plate preparation process Cause its preparation efficiency lower, the higher problem of preparation cost, provide a kind of thin-film transistor array base-plate and preparation method thereof and Display device.
A kind of thin-film transistor array base-plate preparation method that purpose provides to realize the present invention, includes the following steps:
Polycrystalline silicon membrane is prepared on substrate using plated film and crystallization process, and using first of optical cover process to described more Crystal silicon film layer carries out patterned process, obtains patterned polysilicon silicon film;
In the patterned polysilicon silicon film and first is not sequentially formed absolutely on substrate that the polycrystalline silicon membrane covers Edge layer, the first metal layer, second insulating layer and second metal layer, and using second optical cover process to the first metal layer, The second insulating layer and the second metal layer carry out patterned process, form the area TFT and capacitive region of interval pre-determined distance;
In the second insulating layer and the second metal layer after patterned process and uncovered described Third insulating layer is formed on one insulating layer, and patterned process is carried out to the third insulating layer using third road optical cover process, Contact hole is formed in the third insulating layer;
In the contact hole on the third insulating layer formed third metal layer, and use the 4th optical cover process pair The third metal layer carries out patterned process, formed the area TFT source electrode and drain electrode and with the source electrode or drain electrode phase The anode of the first electrode as Organic Light Emitting Diode even;
Using the third metal layer of the 5th optical cover process after patterned process and not by the third metal layer Preparation forms patterned pixel confining layer and wall on the third insulating layer of covering, obtains thin film transistor (TFT) array base Plate.
In one of the embodiments, it is described using second optical cover process to the first metal layer, it is described second absolutely Edge layer and the second metal layer carry out patterned process, include the following steps:
Yellow light technique is carried out using intermediate tone mask, formed in the second metal layer be spaced the pre-determined distance and The different photoresist figure layer of thickness;
By multistep etching-ashing-etching technics to the photoresist figure layer, the second metal layer, described second Insulating layer and the first metal layer perform etching, and remove the photoresist, form the TFT for being spaced the pre-determined distance Area and the capacitive region;
It wherein, include the first metal layer that is sequentially formed on first insulating layer in the area TFT and described Second insulating layer;It include the first metal layer being sequentially formed on first insulating layer, described the in the capacitive region The first metal layer, the second metal layer is completely covered in two insulating layers and the second metal layer, the second insulating layer Part covers the second insulating layer.
In one of the embodiments, it is described using second optical cover process to the first metal layer, it is described second absolutely Further include following steps after edge layer and the second metal layer carry out patterned process:
Using the first metal layer as exposure mask, the polycrystalline silicon membrane not covered by the first metal layer is carried out Impurity ion is injected in autoregistration.
In one of the embodiments, it is described in the contact hole with third metal layer is formed on the third insulating layer Later, further include the steps that forming metal oxide layer on the third metal layer.
The third metal using the 5th optical cover process after patterned process in one of the embodiments, Layer and by the third metal layer cover the third insulating layer on preparation form patterned pixel confining layer and interval Layer, includes the following steps:
It is not covered by the third metal layer using the third metal layer of the coating process after patterned process and Photosensitive material layers are coated on the third insulating layer;
The photosensitive material layers are exposed using intermediate tone mask, and form different-thickness distribution after development The pixel confining layer and wall.
Correspondingly, the present invention also provides a kind of thin-film transistor array base-plate, it is brilliant using as above any film It is prepared by body pipe array substrate preparation method, comprising:
Substrate;
It is formed on the substrate and carries out patterned polycrystalline silicon membrane;
It is formed in first on the patterned polycrystalline silicon membrane and on the substrate not covered by the polycrystalline silicon membrane Insulating layer;Wherein, first insulating layer includes the area TFT and capacitive region, the area TFT and the capacitive region interval it is default away from From;
It is sequentially formed on first insulating layer and is located at the grid and second insulating layer in the area TFT, and successively It is formed on first insulating layer and is located at capacitor bottom crown, second insulating layer and the capacitor top crown of the capacitive region;Its In, the capacitor top crown is formed in the part of the surface of the second insulating layer;
The third insulation being formed on the second insulating layer, the capacitor top crown and the first uncovered insulating layer Layer;It wherein, include multiple contact holes in the third insulating layer, multiple contact holes are extended through to the polycrystalline silicon membrane table Face, capacitor bottom crown surface and capacitor top crown surface;
The sun for forming source electrode in the contact hole, draining and being formed on the uncovered third insulating layer Pole;Wherein, the surface of third insulating layer described in the anode covering part, and be connected with the source electrode or the drain electrode;
The pixel confining layer and wall being sequentially formed on the uncovered third insulating layer;Wherein, the picture Plain confining layers cover a part of the anode and expose most of region of the anode.
The grid, the capacitor bottom crown and the capacitor top crown are using identical in one of the embodiments, Metal or metal alloy material prepares to be formed.
In one of the embodiments, the source electrode, the drain electrode and the anode using identical metal material and/or Metal oxide materials prepare to be formed simultaneously.
The material of first insulating layer is at least one of silica and silicon nitride in one of the embodiments,;
The material of the second insulating layer and the material of the third insulating layer are silicon nitride, silica and silicon oxynitride At least one of.
Correspondingly, the present invention also provides a kind of display devices, comprising:
As above any thin-film transistor array base-plate;
The organic luminous layer being formed on the thin-film transistor array base-plate;
The cathode layer as Organic Light Emitting Diode second electrode being formed on the organic luminous layer.
Above-mentioned thin-film transistor array base-plate preparation method, after forming patterned polysilicon silicon film on substrate, Patterned the first metal layer and second metal layer are formed using one of optical cover process, while also being formed by one of optical cover process Pixel confining layer and wall, so that traditional 8 or more light shield technique is effectively shortened to 5, it is final only to use 5 The preparation of thin-film transistor array base-plate can be completed in optical cover process, effectively increases the preparation effect of thin-film transistor array base-plate Rate, while also reducing preparation cost.
Detailed description of the invention
Fig. 1 a is after forming polycrystalline silicon membrane on substrate using thin-film transistor array base-plate preparation method of the invention The schematic diagram of the section structure;
Fig. 1 b is to be carried out using thin-film transistor array base-plate preparation method of the invention to the polycrystalline silicon membrane on substrate The schematic diagram of the section structure after patterned process;
Fig. 2 a is the polysilicon film using thin-film transistor array base-plate preparation method of the invention after patterned process The schematic diagram of the section structure after sequentially forming the first insulating layer, the first metal layer, second insulating layer and second metal layer on layer;
Fig. 2 b is that photoresist is formed in second metal layer using thin-film transistor array base-plate preparation method of the invention The schematic diagram of the section structure after figure layer;
Fig. 2 c is using thin-film transistor array base-plate preparation method of the invention to the substrate after forming photoresist figure layer In film layer carry out first step etching after the schematic diagram of the section structure;
Fig. 2 d is using thin-film transistor array base-plate preparation method of the invention to the substrate after completing first step etching In film layer carry out cineration technics after the schematic diagram of the section structure;
Fig. 2 e is using thin-film transistor array base-plate preparation method of the invention on the substrate after completing cineration technics Film layer carry out second step etching after the schematic diagram of the section structure;
Fig. 2 f is using thin-film transistor array base-plate preparation method of the invention to the substrate after completing second step etching In photoresist figure layer removed after the schematic diagram of the section structure;
Fig. 3 a is the substrate using thin-film transistor array base-plate preparation method of the invention after stripping photoresist figure layer The middle the schematic diagram of the section structure formed after third insulating layer;
Fig. 3 b is to be carried out at patterning using thin-film transistor array base-plate preparation method of the invention to third insulating layer The schematic diagram of the section structure after reason;
Fig. 4 a is the third insulation using thin-film transistor array base-plate preparation method of the invention after patterned process The schematic diagram of the section structure after forming third metal layer on layer;
Fig. 4 b is to be carried out at patterning using thin-film transistor array base-plate preparation method of the invention to third metal layer The schematic diagram of the section structure after reason;
Fig. 5 is the third metal using thin-film transistor array base-plate preparation method of the invention after patterned process Layer and the section after patterned pixel confining layers and wall is not formed by preparation on third insulating layer that third metal layer covers Structural schematic diagram.
Specific embodiment
To keep technical solution of the present invention clearer, the present invention is made below in conjunction with drawings and the specific embodiments further detailed It describes in detail bright.
It is adopted first referring to Fig. 1 a as a specific embodiment of thin-film transistor array base-plate preparation method of the invention Polycrystalline silicon membrane 103 is formed on the substrate 101 with plated film and crystallization process.Specifically, first using coating process in substrate 101 Upper preparation amorphous silicon film layer, and then amorphous silicon is converted into polysilicon using crystallization processes such as laser crystallizations again.Wherein, substrate 101 can be any one in glass substrate, thin metal matrix plate and flexible plastic substrates.Also, used by this step Coating process can be any one of physical gas-phase deposition and chemical vapor deposition process.Meanwhile it depositing on the substrate 101 When forming polycrystalline silicon membrane 103, one layer of buffer layer 102 can be also first deposited on the substrate 101, and then is sunk on buffer layer 102 again Product forms amorphous silicon film layer, finally again by quasi-molecule laser annealing or solid phase annealing or other annealing process to amorphous silicon film layer It anneals, so that amorphous silicon film layer crystallization conversion is polycrystalline silicon membrane 103.
Herein it should be noted that the buffer layer 102 deposited on the substrate 101 can be silicon nitride (SiNx), silica (SiOx) and silicon oxynitride (SiNxOy) at least one of material.Also, the amorphous silicon film of formation is deposited on buffer layer 102 The thickness of layer can be 40nm -70nm.
Referring to Fig. 1 b, after deposition forms polycrystalline silicon membrane 103 on the substrate 101, first of light shield system is then used at this time Journey carries out patterned process to polycrystalline silicon membrane 103, to obtain patterned polysilicon silicon film 103.Wherein, in this step, Specifically (Strip) technique can be removed by yellow light (Photo) technique, etching (Etch) technique and wet process, obtained patterned more Crystal silicon film layer 103.Patterned process is carried out to polycrystalline silicon membrane 103 by first of optical cover process, realizes the area TFT and capacitor The subregion in area.
A referring to fig. 2 is existed after forming patterned polysilicon silicon film 103 on the substrate 101, and then again using coating process On polycrystalline silicon membrane 103 and the first insulating layer 104, the first gold medal are not sequentially formed on substrate 101 that polycrystalline silicon membrane 103 covers Belong to layer 105, second insulating layer 106 and second metal layer 107.It should be pointed out that preparation the first insulating layer 104, the first metal Coating process used by layer 105, second insulating layer 106 and second metal layer 107 equally can for physical gas-phase deposition or Chemical vapor deposition process.Wherein, the first insulating layer 104 is used as gate insulating layer, can in silica and silicon nitride at least It is a kind of.E referring to fig. 2, the first metal layer 105 then include the grid 105a for being located at the area TFT in array substrate 101, are located at capacitive region Capacitor bottom crown 105b and grid wiring (not shown).Also, the first metal layer 105 preferably using Mo, MoW, At least one of the metal or metal alloy such as Al, Cu material is prepared.Second insulating layer 106 then preferably uses silicon nitride, oxygen At least one of SiClx and silicon oxynitride.E referring to fig. 2, second metal layer 107, which specifically includes, is located at electricity in array substrate 101 Hold the capacitor top crown 107a and wiring (not shown) in area, material is identical as the first metal layer 105.
When forming the first insulating layer 104, the first metal layer 105, second insulating layer 106 and on polycrystalline silicon membrane 103 After two metal layers 107, that is, second optical cover process can be used and carry out patterned the first metal layer 105 and second metal layer 107 preparation, to realize the grid 105a in the area TFT, the capacitor bottom crown 105b in capacitive region and capacitor top crown 107a Preparation.
Specifically, b is formed in second metal layer 107 firstly, carrying out yellow light technique using intermediate tone mask referring to fig. 2 It is spaced pre-determined distance and the different photoresist figure layer of thickness.Herein, it should be noted that being formed by photoresist figure layer includes position In the area TFT and be formed in second metal layer 107 the first photoresist figure layer 108a, positioned at capacitive region and be formed in the second metal The second relatively thin photoresist figure layer 108b of thickness and it is located at capacitive region on layer 107 and is formed in second metal layer 107 The thicker third photoresist figure layer 108c of thickness.That is, the second photoresist figure layer 108b and third photoresist figure layer 108c are respectively positioned on Capacitive region is simultaneously formed in second metal layer 107, unlike, the thickness of the second photoresist figure layer 108b is less than third photoresist The thickness of figure layer 108c.
In turn, c referring to fig. 2, photoresist figure layer and second metal layer 107, second insulating layer 106 and first to formation Metal layer 105 carries out full etching technique, will not be photo-etched second metal layer 107, the second insulating layer 106 and the of the covering of glue figure layer The removal of one metal layer 105, forms the area TFT and capacitive region of preset interval.Wherein, the first metal layer 105 positioned at the area TFT is Grid 105a in thin-film transistor array base-plate 100, the first metal layer 105 positioned at capacitive region are capacitor bottom crown 105b, Second metal layer 107 positioned at capacitive region is capacitor top crown 107a.
Then, d referring to fig. 2, the whole for being located at the area TFT using cineration technics removal and being covered in second metal layer 107 First photoresist figure layer 108a, positioned at capacitive region and be covered in second metal layer 107 all the second photoresist figure layer 108b, And the part third photoresist figure layer 108c for being located at capacitive region and being covered in second metal layer 107.Wherein, by grey chemical industry Remaining part third photoresist figure layer 108c is the 4th photoresist figure layer 108d shown in Fig. 2 d after skill.
E referring to fig. 2, and then continue using etching technics to being deposited in second insulating layer 106, and not by the 4th photoresist The second metal layer 107 of figure layer 108d covering performs etching, to remove the second gold medal not covered by the 4th photoresist figure layer 108d Belong to layer 107.
Finally, f, then the 4th photoresist figure that will be covered in second metal layer 107 by wet stripping techniques referring to fig. 2 The photoresist lift off of layer 108d, to obtain 107 graphic structure of final required the first metal layer 105 and second metal layer. At this point, capacitor plate (including the capacitor of the area TFT grid 105a and capacitive region in thin-film transistor array base-plate 100 can be completed Bottom crown 105b and capacitor top crown 107a) preparation.Herein, it should be noted that the preset interval formed in this step The area TFT and capacitive region in, include the first metal layer 105 that is sequentially formed on the first insulating layer 104 in the area TFT (that is, to be thin Grid 105a in film transistor array substrate 100) and second insulating layer 106;It include being sequentially formed in first absolutely in capacitive region The first metal layer 105 (that is, for capacitor bottom crown 105b in thin-film transistor array base-plate 100) in edge layer 104, the second insulation 106 (capacitor dielectric layer) of layer and second metal layer 107 (capacitor top crown 107a).Also, second insulating layer 106 is completely covered One metal layer 105,107 part of second metal layer cover second insulating layer 106.
Further, after preparing the area TFT and capacitive region to form predeterminable area on the substrate 101, in order to improve The electric conductivity of the corresponding polycrystalline silicon membrane 103 in source electrode and drain electrode region in the area TFT, it is preferred that using patterned first gold medal Belong to layer 105 be used as exposure mask, to the corresponding polycrystalline silicon membrane in source electrode and drain electrode region 103 carry out autoregistration injection impurity from Son.Such as: carrying out P doping, generally use borine (B2H6) it is used as unstrpped gas.
Referring to Fig. 3 a, when forming patterned the first metal layer 105 and the second metal on the substrate 101 through the above steps After layer 107, and then the first insulating layer 104, second insulating layer 106 and the second metal using coating process after patterned process Preparation forms third insulating layer 109 on layer 107.Wherein, third insulating layer 109 preferably uses silicon nitride, silica and nitrogen oxidation The preparation of at least one of silicon material.Embodiment shown in Fig. 3 a is to use third insulating layer 109 prepared by two kinds of materials.
In turn, referring to Fig. 3 b, after forming third insulating layer 109 using coating process, then continue using third road light shield Processing procedure carries out patterned process to third insulating layer 109, to form contact hole 1091 in third insulating layer 109.Wherein, Yellow light technique, etching technics and wet stripping techniques specifically can be used to prepare to form contact hole 1091.
After forming contact hole 1091 in third insulating layer 109, the system of electrode (source electrode, drain electrode and anode) can be carried out It is standby.Specifically, a referring to fig. 4, is formed firstly, being deposited in contact hole 1091 and on third insulating layer 109 using coating process Third metal layer 110.Herein, it should be noted that third metal layer 110 specifically can by Ti, Mo, Al, Cu and Ag at least A kind of formation.Such as: third metal layer 110 can form Ti/Al/Ti or Mo/Al/Mo multi-layer metal structure.Likewise it is preferred that, In order to increase surface work function, it can also be deposited on third metal layer 110 and form one layer of metal oxide layer (not shown). Such as: ITO or IZO.
In turn, b referring to fig. 4, after forming third metal layer 110 in contact hole 1091 and on third insulating layer 109, i.e., The 4th optical cover process can be used, patterned process is carried out to third metal layer 110, forms the source electrode 110a positioned at TFT and drain electrode 110b, and the anode 110c as Organic Light Emitting Diode first electrode.Herein, it should be noted that source electrode 110a or leakage Pole 110b and anode 110c prepares to be formed simultaneously in this step, and source electrode 110a or drain electrode 110b can be used as the sun of capacitive region Pole 110c.That is, patterning third metal layer 110 required for being formed using yellow light technique, etching technics and wet stripping techniques. Wherein, anode 110c and source electrode 110a, drain electrode 110b and signal line wiring (not shown) are by same film layer (that is, the Three metal layers 110) it constitutes.Its by by third metal layer 110 be formed simultaneously source electrode 110a, drain electrode 110b and anode 110c and Signal line wiring realizes merging for source electrode 110a or drain 110b and anode 110c, thus compared to traditional array substrate Prepared respectively in 101 preparation process source electrode 110a, drain 110b and anode 110c mode effectively reduce optical cover process, thus Reach the preparation time for saving thin-film transistor array base-plate 100, improves preparation efficiency, while also reducing and being prepared into This.
Finally, completing source electrode 110a, drain electrode 110b and sun when preparing simultaneously by using third metal layer 110 referring to Fig. 5 After the 110c of pole, then using third metal layer 110 of the 5th optical cover process after patterned process and not by third metal layer 110 Preparation forms patterned pixel confining layer 111 and wall 112 on the third insulating layer 109 of covering, to finally obtain thin Film transistor array substrate 100.
Wherein, in a specific embodiment of thin-film transistor array base-plate preparation method of the invention, pixel confining layer 111 and wall 112 can be prepared and be formed by light-sensitive material.Specifically, firstly, using using coating process after patterned process Third metal layer 110 and do not coated photosensitive material layers on third insulating layer 109 that third metal layer 110 covers.In turn, It recycles intermediate tone mask to be exposed photosensitive material layers, and forms the pixel restriction of different-thickness distribution after development Layer 111 and wall 112.
Thin-film transistor array base-plate preparation method of the invention as a result, by utilizing intermediate tone mask technology, using one Road optical cover process can form patterned the first metal layer 105 and second metal layer in thin-film transistor array base-plate 100 107, while preparing to form pixel confining layer 111 and wall 112 using one of optical cover process, finally realizing only needs 5 light The preparation of thin-film transistor array base-plate 100 can be realized in cover processing procedure.Its compared to traditional 101 preparation flow of array substrate, It considerably reduces light shield technique number and improves preparation efficiency to effectively save preparation time.Also, using the present invention The prepared thin-film transistor array base-plate 100 formed of thin-film transistor array base-plate preparation method can use three-layer metal (respectively the first metal layer 105, second metal layer 107 and third metal layer 110) is scanned line, signal wire and power supply line Wiring.
Further, in any of the above-described kind of thin-film transistor array base-plate preparation method, when completion thin film transistor (TFT) battle array After column substrate, organic luminous layer and cathode layer are directly formed by vapor deposition or printing technology, constitute Organic Light Emitting Diode knot Structure, and then the preparation of organic light emitting display can be realized by glass cover encapsulation or thin-film package again.
Correspondingly, the principle based on any of the above-described kind of thin-film transistor array base-plate preparation method, the present invention also provides A kind of thin-film transistor array base-plate.Due to thin-film transistor array base-plate provided by the invention structure with it is provided by the invention Thin-film transistor array base-plate preparation method is corresponding, therefore overlaps will not be repeated.
A specific embodiment referring to Fig. 5, as thin-film transistor array base-plate 100 of the invention comprising: substrate 101, it is formed on substrate and is carried out patterned polycrystalline silicon membrane 103, is formed on patterned polycrystalline silicon membrane 103 and not The first insulating layer 104 on the substrate covered by polycrystalline silicon membrane 103.Wherein, the first insulating layer 104 includes interval pre-determined distance The area TFT and capacitive region.
Meanwhile thin-film transistor array base-plate 100 of the invention further includes being sequentially formed on the first insulating layer 104 simultaneously position Grid 105a and second insulating layer 106 in the area TFT, and be sequentially formed on the first insulating layer 104 and be located at capacitive region Capacitor bottom crown 105b, second insulating layer 106 and capacitor top crown 107a.Wherein, capacitor top crown 107a is formed in second absolutely In the part of the surface of edge layer 106.
Further, thin-film transistor array base-plate 100 of the invention further includes being formed in second insulating layer 106, capacitor Third insulating layer 109 on top crown 107a and the first uncovered insulating layer 104.Wherein, include in third insulating layer 109 Multiple contact holes, multiple contact holes are extended through to pole on 103 surface of polycrystalline silicon membrane, the capacitor surface bottom crown 105b and capacitor The surface plate 107a.
Also, thin-film transistor array base-plate of the invention further includes forming source electrode 110a in the contact hole, drain electrode The 110b and anode 110c being formed on uncovered third insulating layer 109.Wherein, anode 110c covering part third insulate The surface of layer 109, and be connected with source electrode 110a or drain electrode 110b, to realize source electrode 110a or drain 110b's and anode 110c Merge.
Meanwhile thin-film transistor array base-plate 100 of the invention further include be sequentially formed in third metal layer and not by Pixel confining layer 111 and wall 112 on the third insulating layer 109 of third metal layer covering.Wherein, pixel confining layer 111 It covers a part of anode 110c and exposes most of region of anode 110c.Further, it is also necessary to explanation, at this In one specific embodiment of the thin-film transistor array base-plate 100 of invention, substrate 101 is glass substrate, thin metal matrix plate or soft Property plastic base.Formed amorphous silicon film layer 103 on the substrate 101 with a thickness of 40nm -70nm.
Also, grid 105a, capacitor bottom crown 105b and capacitor top crown 107a use identical metal material or metal Alloy material prepares to be formed.Source electrode 110a, drain electrode 110b and anode 110c are then aoxidized using identical metal material and/or metal Object material prepares to be formed simultaneously.Preferably, source electrode 110a, drain electrode 110b and anode 110c use metal material and metal oxide Material prepares to be formed simultaneously, wherein metal oxide materials are located on metal material, are formed by one-pass film-forming processing procedure.Tool Body, source electrode 110a, drain electrode 110b and anode 110c bottom use metal or metal alloy, and top layer then uses metal oxide material Material preparation is formed.Wherein, metal oxide can be at least one of tin indium oxide (ITO) and indium zinc oxide (IZO).
In addition, it should also be noted that, in a specific embodiment of thin-film transistor array base-plate 100 of the invention, The material of first insulating layer 104 is at least one of silica and silicon nitride.The material and third of second insulating layer 106 insulate The material of layer 109 is at least one of silicon nitride, silica and silicon oxynitride.
Correspondingly, the present invention also provides a kind of display device, including as above any thin film transistor (TFT) array base Plate 100, the organic luminous layer being formed on thin-film transistor array base-plate and the conduct being formed on organic luminous layer are organic The cathode layer of light emitting diode second electrode.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (10)

1. a kind of thin-film transistor array base-plate preparation method, which comprises the steps of:
Polycrystalline silicon membrane is prepared on substrate using plated film and crystallization process, and using first of optical cover process to the polysilicon Film layer carries out patterned process, obtains patterned polysilicon silicon film;
Do not sequentially formed on substrate that the polycrystalline silicon membrane covers in the patterned polysilicon silicon film and the first insulating layer, The first metal layer, second insulating layer and second metal layer, and using second optical cover process to the first metal layer, described the Two insulating layers and the second metal layer carry out patterned process, form the area TFT and capacitive region of interval pre-determined distance;
In the second insulating layer and the second metal layer after patterned process and uncovered described first is exhausted Third insulating layer is formed in edge layer, and patterned process is carried out to the third insulating layer using third road optical cover process, in institute It states in third insulating layer and forms contact hole;
In the contact hole on the third insulating layer formed third metal layer, and using the 4th optical cover process to described Third metal layer carries out patterned process, forms the source electrode and drain electrode in the area TFT and is connected with the source electrode or drain electrode The anode of first electrode as Organic Light Emitting Diode;
It is not covered using the third metal layer of the 5th optical cover process after patterned process and by the third metal layer The third insulating layer on preparation form patterned pixel confining layer and wall, obtain thin-film transistor array base-plate.
2. the method according to claim 1, wherein described use second optical cover process to first metal Layer, the second insulating layer and the second metal layer carry out patterned process, include the following steps:
Yellow light technique is carried out using intermediate tone mask, forms be spaced the pre-determined distance and thickness in the second metal layer Different photoresist figure layers;
By multistep etching-ashing-etching technics to the photoresist figure layer, the second metal layer, second insulation Layer and the first metal layer perform etching, and remove the photoresist, formed the area TFT for being spaced the pre-determined distance and The capacitive region;
It wherein, include the first metal layer and described second being sequentially formed on first insulating layer in the area TFT Insulating layer;In the capacitive region include be sequentially formed on first insulating layer the first metal layer, it is described second absolutely The first metal layer, the second metal layer part is completely covered in edge layer and the second metal layer, the second insulating layer Cover the second insulating layer.
3. method according to claim 1 or 2, which is characterized in that using the second optical cover process to described first Further include following steps after metal layer, the second insulating layer and the second metal layer carry out patterned process:
Using the first metal layer as exposure mask, the polycrystalline silicon membrane not covered by the first metal layer is carried out from right Quasi- injection impurity ion.
4. thin-film transistor array base-plate preparation method according to claim 1, which is characterized in that described in the contact Hole neutralizes and is formed after third metal layer on the third insulating layer, further includes that metal oxidation is formed on the third metal layer The step of nitride layer.
5. thin-film transistor array base-plate preparation method according to claim 1, which is characterized in that described to use the 5th The third metal layer of the optical cover process after patterned process and the third not covered by the third metal layer insulate Preparation forms patterned pixel confining layer and wall on layer, includes the following steps:
Using the third metal layer of the coating process after patterned process and not described in third metal layer covering Photosensitive material layers are coated on third insulating layer;
The photosensitive material layers are exposed using intermediate tone mask, and form the institute of different-thickness distribution after development State pixel confining layer and wall.
6. a kind of thin-film transistor array base-plate, which is characterized in that use film crystal described in any one of claim 1 to 5 It is prepared by pipe array substrate preparation method, comprising:
Substrate;
It is formed on the substrate and patterned polycrystalline silicon membrane;
It is formed in the first insulation on the patterned polycrystalline silicon membrane and on the substrate not covered by the polycrystalline silicon membrane Layer;Wherein, first insulating layer includes the area TFT and capacitive region, the area TFT and capacitive region interval pre-determined distance;
It is sequentially formed on first insulating layer and is located at the grid and second insulating layer in the area TFT, and is sequentially formed In capacitor bottom crown, second insulating layer and capacitor top crown on first insulating layer and positioned at the capacitive region;Wherein, institute Capacitor top crown is stated to be formed in the part of the surface of the second insulating layer;
The third insulating layer being formed on the second insulating layer, the capacitor top crown and the first uncovered insulating layer; It wherein, include multiple contact holes in the third insulating layer, multiple contact holes are extended through to the polysilicon film layer surface, institute State capacitor bottom crown surface and capacitor top crown surface;
The anode for forming source electrode in the contact hole, draining and being formed on the uncovered third insulating layer;Its In, the surface of third insulating layer described in the anode covering part, and be connected with the source electrode or the drain electrode;
The pixel confining layer and wall being sequentially formed on the uncovered third insulating layer;Wherein, the pixel limit Given layer covers described anode a part and exposes most of region of the anode.
7. thin-film transistor array base-plate according to claim 6, which is characterized in that pole under the grid, the capacitor Plate and the capacitor top crown prepare to be formed using identical metal or metal alloy material.
8. thin-film transistor array base-plate according to claim 6, which is characterized in that the source electrode, the drain electrode and institute Anode is stated using identical metal material and/or metal oxide materials while preparing to be formed.
9. thin-film transistor array base-plate according to claim 6, which is characterized in that the material of first insulating layer is At least one of silica and silicon nitride;
The material of the second insulating layer and the material of the third insulating layer are in silicon nitride, silica and silicon oxynitride It is at least one.
10. a kind of display device characterized by comprising
The described in any item thin-film transistor array base-plates of claim 6 to 9;
The organic luminous layer being formed on the thin-film transistor array base-plate;
The cathode layer as Organic Light Emitting Diode second electrode being formed on the organic luminous layer.
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